JP6940098B2 - Pipe making machine, pipe making method of pipe body and strip-shaped member - Google Patents

Pipe making machine, pipe making method of pipe body and strip-shaped member Download PDF

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JP6940098B2
JP6940098B2 JP2017237030A JP2017237030A JP6940098B2 JP 6940098 B2 JP6940098 B2 JP 6940098B2 JP 2017237030 A JP2017237030 A JP 2017237030A JP 2017237030 A JP2017237030 A JP 2017237030A JP 6940098 B2 JP6940098 B2 JP 6940098B2
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strip
pipe
shaped member
making machine
substrate
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伸一 谷川
伸一 谷川
良一郎 中村
良一郎 中村
晃介 鈴木
晃介 鈴木
三浦 仁
仁 三浦
和孝 三山
和孝 三山
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株式会社クボタケミックス
株式会社大阪防水建設社
株式会社クボタ建設
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Description

この発明は製管機、管体の製管方法および帯板状部材に関し、特にたとえば、既設管の内面に沿って螺旋状に巻き回した帯板状部材の隣り合う側縁部同士を連結することで管体を形成する、製管機、管体の製管方法および帯板状部材に関する。 The present invention relates to a pipe making machine, a pipe making method of a pipe body, and a strip-shaped member, and in particular, for example, connects adjacent side edges of a strip-shaped member spirally wound along the inner surface of an existing pipe. It relates to a pipe making machine, a pipe making method of a pipe body, and a strip-shaped member for forming a pipe body.

従来の製管機(内張り施工機)の一例が特許文献1に開示される。特許文献1の製管機は、内張りを施すべき既設管内でそれぞれが管長方向へ螺旋状に進行するストリップ(帯板状部材)送出しローラと、送り出したストリップを所定方向へ寄せるためのストリップ寄せ器と、リールから繰り出されたほぞ接ぎ様の接合条片をストリップの隣接巻回側縁に形成されたほぞ接ぎ様の接合耳部へ打ち込む或いは押し込むハンマまたは押えローラとを備える。 An example of a conventional pipe making machine (lining construction machine) is disclosed in Patent Document 1. The pipe making machine of Patent Document 1 has a strip (strip-shaped member) feeding roller that spirally advances in the pipe length direction in an existing pipe to be lined, and a strip gathering for pulling the fed strips in a predetermined direction. It is provided with a vessel and a hammer or presser roller that drives or pushes a mortise-like joint strip drawn from a reel into or pushes into a mortise-like joint ear portion formed on an adjacent winding side edge of a strip.

特開平7‐100927号公報Japanese Unexamined Patent Publication No. 7-100927

特許文献1の技術では、螺旋状に巻き回した帯板状部材の連結部分の嵌合は、既設管またはスペーサをバックアップとして、連結部分の内面をローラ等で既設管側に向かって押圧することで行われる。しかしながら、既設管の凹凸部分、接続部分(曲り、屈曲または段差がある部分)、またはスペーサの両側部分などの、既設管またはスペーサからの反力を得難い部分(つまり帯板状部材が浮いた状態となる部分)では、嵌合が不十分となって適切に連結できない場合があった。 In the technique of Patent Document 1, the fitting of the connecting portion of the spirally wound strip-shaped member is performed by pressing the inner surface of the connecting portion with a roller or the like toward the existing pipe side using the existing pipe or spacer as a backup. It is done in. However, a portion where it is difficult to obtain a reaction force from the existing pipe or spacer (that is, a strip-shaped member is floating) such as an uneven portion of the existing pipe, a connecting portion (a portion having a bend, a bend or a step), or a portion on both sides of the spacer. In some cases, the fitting was insufficient and the connection could not be performed properly.

それゆえに、この発明の主たる目的は、新規な、製管機、管体の製管方法および帯板状部材を提供することである。 Therefore, a main object of the present invention is to provide a novel pipe making machine, a pipe making method of a pipe body, and a strip-shaped member.

この発明の他の目的は、帯板状部材の隣り合う側縁部同士を確実に連結できる、製管機、管体の製管方法および帯板状部材を提供することである。 Another object of the present invention is to provide a pipe making machine, a pipe making method of a pipe body, and a strip plate-shaped member capable of reliably connecting adjacent side edges of the strip-shaped member.

第1の発明は、既設管の内面に沿って螺旋状に巻き回した帯板状部材の隣り合う側縁部同士を接続部材を用いて連結することで管体を形成する製管機であって、製管機本体、製管機本体に設けられ、形成する管体の径方向に延びかつ周方向に回転可能なアーム、およびアームの先端部に設けられた篏合ユニットを備え、篏合ユニットは、帯板状部材の隣り合う側縁部と接続部材とを含む帯板状部材の連結部分を内面側および外面側から挟み込んで押圧する一対の押圧ローラ、一対の押圧ローラを保持するフレーム、および一対の押圧ローラよりもアームの回転方向における前方側においてフレームに保持され、帯板状部材の隣り合う側縁部および接続部材を一対の押圧ローラ間に導く案内ローラを備える、製管機である。 The first invention is a pipe making machine for forming a pipe body by connecting adjacent side edges of strip-shaped members spirally wound along the inner surface of an existing pipe with each other by using a connecting member. It is provided with a pipe making machine main body, an arm provided on the pipe making machine main body and extending in the radial direction and rotating in the circumferential direction of the pipe body to be formed, and a matching unit provided at the tip of the arm. The unit is a frame that holds a pair of pressing rollers and a pair of pressing rollers that sandwich and press the connecting portion of the strip-shaped member including the adjacent side edges of the strip-shaped member and the connecting member from the inner surface side and the outer surface side. , And a pipe making machine provided with a guide roller held by the frame on the front side in the rotation direction of the arm with respect to the pair of pressing rollers and guiding adjacent side edges and connecting members of the strip-shaped members between the pair of pressing rollers. Is.

第1の発明では、製管機は、螺旋状に巻き回した帯板状部材の隣り合う側縁部同士を接続部材を用いて連結することで管体を形成するものであって、製管機本体を備える。製管機本体には、管体の径方向に延び、かつ周方向に回転可能なアームが設けられる。アームの先端部には、篏合ユニットが設けられる。篏合ユニットは、管体の径方向に所定間隔をあけて設けられる一対の押圧ローラを備える。この押圧ローラは、帯板状部材の隣り合う側縁部と接続部材とを含む帯板状部材の連結部分を内面側および外面側から挟み込んで押圧する。また、篏合ユニットは、一対の押圧ローラを保持するフレームと、一対の押圧ローラよりもアームの回転方向における前方側においてフレームに保持されて、帯板状部材の隣り合う側縁部および接続部材を一対の押圧ローラ間に導く案内ローラとを備える。 In the first invention, the pipe making machine forms a pipe body by connecting adjacent side edge portions of spirally wound strip-shaped members with each other by using a connecting member. Equipped with the machine body. The main body of the pipe making machine is provided with an arm that extends in the radial direction of the pipe body and can rotate in the circumferential direction. A matching unit is provided at the tip of the arm. The merging unit includes a pair of pressing rollers provided at predetermined intervals in the radial direction of the pipe body . The pressing roller sandwiches and presses the connecting portion of the strip-shaped member including the adjacent side edge portion of the strip-shaped member and the connecting member from the inner surface side and the outer surface side. Further, the combining unit is held by the frame that holds the pair of pressing rollers and the frame on the front side in the rotation direction of the arm with respect to the pair of pressing rollers, and the adjacent side edges and connecting members of the strip-shaped member. Is provided with a guide roller that guides the vehicle between the pair of pressing rollers.

第1の発明によれば、帯板状部材の連結部分を内面側および外面側から挟み込んで押圧するので、既設管などからの反力の有無に関係なく、帯板状部材の隣り合う側縁部同士を確実に連結できる。 According to the first invention, since the connecting portion of the strip-shaped member is sandwiched and pressed from the inner surface side and the outer surface side, adjacent side edges of the strip-shaped member regardless of the presence or absence of a reaction force from an existing pipe or the like. The parts can be reliably connected to each other.

第2の発明は、第1の発明に従属し、一対の押圧ローラのうち、帯板状部材の連結部分の外面側を押圧する外ローラは、既設管の内面上を転動する。 The second invention is dependent on the first invention, and of the pair of pressing rollers, the outer roller that presses the outer surface side of the connecting portion of the strip-shaped member rolls on the inner surface of the existing pipe.

第2の発明によれば、外ローラが既設管の内面上を転動するので、アームおよび一対の押圧ローラを安定的に回転させることができる。 According to the second invention, since the outer roller rolls on the inner surface of the existing pipe, the arm and the pair of pressing rollers can be stably rotated.

第3の発明は、第1または第2の発明に係る製管機を用いた管体の製管方法であって、(A)既設管の内面に沿って帯板状部材を螺旋状に巻き回して仮製管するステップ、および(B)ステップ(A)の後、製管機が備える案内ローラによって帯板状部材の隣り合う側縁部および接続部材を当該製管機が備える一対の押圧ローラ間に導きつつ、一対の押圧ローラによって帯板状部材の隣り合う側縁部と接続部材とを含む帯板状部材の連結部分を内面側および外面側から挟み込んで押圧することで、連結部分を嵌合させて管体を形成するステップを含む、管体の製管方法である。 The third invention is a method for making a pipe body using a pipe making machine according to the first or second invention, wherein (A) a strip-shaped member is spirally wound along the inner surface of an existing pipe. After the step of turning and temporarily making a pipe and (B) step (A), a pair of pressings provided by the pipe making machine with adjacent side edges and connecting members of the strip-shaped member by a guide roller provided with the pipe making machine. While guiding between the rollers, the connecting portion of the strip-shaped member including the adjacent side edge portion of the strip-shaped member and the connecting member is sandwiched and pressed from the inner surface side and the outer surface side by a pair of pressing rollers to press the connecting portion. It is a pipe making method of a pipe body including a step of fitting and forming a pipe body.

第3の発明では、一対の押圧ローラを備える製管機を用いて既設管内に管体を形成する。先ず、ステップ(A)では、既設管の内面に沿って帯板状部材を螺旋状に巻き回すことによって、螺旋管を仮製管する。そして、ステップ(B)では、仮製管した帯板状部材の隣り合う側縁部同士を接続部材によって連結して管体を形成する。この際には、案内ローラによって帯板状部材の隣り合う側縁部および接続部材を一対の押圧ローラ間に導きつつ、帯板状部材の隣り合う側縁部および接続部材を含む帯板状部材の連結部分を、一対の押圧ローラによって内面側および外面側から挟み込んで押圧することで、帯板状部材の連結部分を嵌合させる。 In the third invention, a pipe body is formed in an existing pipe by using a pipe making machine provided with a pair of pressing rollers. First, in step (A), the spiral pipe is temporarily manufactured by spirally winding the strip-shaped member along the inner surface of the existing pipe. Then, in step (B), adjacent side edge portions of the temporarily formed strip-shaped members are connected to each other by a connecting member to form a tubular body. At this time, the guide roller guides the adjacent side edges and the connecting members of the strip-shaped members between the pair of pressing rollers, and the strip-shaped members including the adjacent side edges and the connecting members of the strip-shaped members. By sandwiching and pressing the connecting portion of the above from the inner surface side and the outer surface side by a pair of pressing rollers, the connecting portion of the strip-shaped member is fitted.

第3の発明によれば、帯板状部材の連結部分を内面側および外面側から挟み込んで押圧するので、既設管などからの反力の有無に関係なく、帯板状部材の隣り合う側縁部同士を確実に連結できる。 According to the third invention, since the connecting portion of the strip-shaped member is sandwiched and pressed from the inner surface side and the outer surface side, adjacent side edges of the strip-shaped member regardless of the presence or absence of reaction force from the existing pipe or the like. The parts can be reliably connected to each other.

第4の発明は、第3の発明に係る管体の製管方法に用いられる帯板状部材であって、帯板状の基体、および基体の外面側に長手方向に延びるように形成された複数のリブを備え、複数のリブは、基体の幅方向中央部に配置される第1リブと、基体の幅方向両側縁部に配置される第2リブとを含み、第1リブは、基体と既設管との間に製管機が備える外ローラが通る通路を形成可能なように、当該第1リブの先端面が第2リブの先端面よりも既設管の内面側に突出する突出高さを有する、帯板状部材である。 The fourth invention is a strip-shaped member used in the method for producing a pipe body according to the third invention , which is formed so as to extend in the longitudinal direction toward the strip-shaped substrate and the outer surface side of the substrate . a rib of multiple, multiple ribs may include a first rib disposed in the width direction central portion of the substrate and a second rib arranged in the width direction both side edges of the base body, the first rib, to allow a passage through which the outer roller to the pipe producing machine is provided between the substrate and the existing pipe, projecting the front end surface of the first rib is projected on the inner surface side of the existing pipe than the tip surface of the second rib that having a height, a strip-shaped member.

第4の発明では、帯板状部材は、第3の発明に係る管体の製管方法に用いられる。帯板状部材は、帯板状の基体を備える。基体の外面側には、基体の長手方向に延びる複数のリブが形成される。複数のリブは、基体の幅方向中央部に配置される第1リブと、基体の幅方向両側縁部に配置される第2リブとを含む。第1リブは、基体と既設管との間に、帯板状部材の連結部分の外面側を押圧する外ローラが通る通路を形成可能なように、先端面が第2リブの先端面よりも既設管の内面側に突出する突出高さを有する。 In the fourth invention, the strip-shaped member is used in the method for producing a pipe body according to the third invention. The strip-shaped member includes a strip-shaped substrate. A plurality of ribs extending in the longitudinal direction of the substrate are formed on the outer surface side of the substrate. The plurality of ribs include a first rib arranged at the center portion in the width direction of the substrate and a second rib arranged at both side edges in the width direction of the substrate. The tip surface of the first rib is larger than that of the tip surface of the second rib so that a passage through which the outer roller that presses the outer surface side of the connecting portion of the strip-shaped member passes can be formed between the substrate and the existing pipe. It has a protruding height that protrudes toward the inner surface of the existing pipe.

第4の発明によれば、製管時において、製管機が備える一対の押圧ローラが移動し易くなるので、製管機による帯板状部材の側縁部同士の連結をより適切に実行できる。また、既設管と帯板状部材とを密着させることが可能となる。 According to the fourth invention, since the pair of pressing rollers included in the pipe making machine can be easily moved during the pipe making, the side edge portions of the strip-shaped members can be more appropriately connected by the pipe making machine. .. In addition, the existing pipe and the strip-shaped member can be brought into close contact with each other.

第5の発明は、第3の発明に係る管体の製管方法に用いられる帯板状部材であって、帯板状の基体、基体の外面側に長手方向に延びるように形成される複数のリブ、および基体の外面側に取り付けられ、当該基体と既設管との間に、製管機が備える外ローラが通る通路を形成可能な高さを有する補強部材を備える、帯板状部材である。 The fifth invention is a strip-shaped member used in the method for producing a pipe body according to the third invention , which is a strip-shaped substrate and a plurality of strip-shaped members formed so as to extend in the longitudinal direction on the outer surface side of the substrate. A strip-shaped member which is attached to the outer surface side of the substrate and has a reinforcing member having a height capable of forming a passage through which an outer roller of a pipe making machine is provided between the substrate and an existing pipe. be.

第5の発明では、帯板状部材は、第3の発明に係る管体の製管方法に用いられる。帯板状部材は、帯板状の基体を備える。基体の外面側には、基体の長手方向に延びる複数のリブが形成されると共に、補強部材が取り付けられる。補強部材は、基体と既設管との間に、帯板状部材の連結部分の外面側を押圧する外ローラが通る通路を形成可能な高さを有する。 In the fifth invention, the strip-shaped member is used in the method for producing a pipe body according to the third invention. The strip-shaped member includes a strip-shaped substrate. On the outer surface side of the substrate, a plurality of ribs extending in the longitudinal direction of the substrate are formed, and a reinforcing member is attached. The reinforcing member has a height capable of forming a passage through which an outer roller that presses the outer surface side of the connecting portion of the strip-shaped member passes between the base and the existing pipe.

第5の発明によれば、製管時において、製管機が備える一対の押圧ローラが移動し易くなるので、製管機による帯板状部材の側縁部同士の連結をより適切に実行できる。また、既設管と帯板状部材とを密着させることが可能となる。 According to the fifth invention, since the pair of pressing rollers included in the pipe making machine can be easily moved during the pipe making, the side edge portions of the strip-shaped members can be more appropriately connected by the pipe making machine. .. In addition, the existing pipe and the strip-shaped member can be brought into close contact with each other.

この発明によれば、帯板状部材の連結部分を内面側および外面側から挟み込んで押圧するので、既設管などからの反力の有無に関係なく、帯板状部材の隣り合う側縁部同士を確実に連結できる。 According to the present invention, since the connecting portion of the strip-shaped member is sandwiched and pressed from the inner surface side and the outer surface side, the adjacent side edge portions of the strip-shaped member are adjacent to each other regardless of the presence or absence of a reaction force from an existing pipe or the like. Can be reliably connected.

この発明の上述の目的、その他の目的、特徴および利点は、図面を参照して行う後述の実施例の詳細な説明から一層明らかとなろう。 The above-mentioned object, other object, feature and advantage of the present invention will become more apparent from the detailed description of the examples described below with reference to the drawings.

この発明の一実施例である製管機を用いて既設管内に管体を形成するときの様子を模式的に示す図解図である。It is a schematic diagram which shows the state when the pipe body is formed in the existing pipe by using the pipe making machine which is one Example of this invention. 図1の図解図を製管機の前方から見た様子を模式的に示す図解図である。It is a schematic diagram which shows the state which the figure of FIG. 1 was seen from the front of a pipe making machine. 帯板状部材の一例を示す断面図である。It is sectional drawing which shows an example of the strip-shaped member. 接続部材の一例を示す断面図である。It is sectional drawing which shows an example of the connection member. 帯板状部材の側縁部同士を接続部材で接続した様子を示す断面図である。It is sectional drawing which shows the state that the side edge portions of the strip-shaped member were connected with each other by the connecting member. 製管機を示す図解図である。It is a schematic diagram which shows the pipe making machine. 製管機が備える嵌合ユニットを示す斜視図である。It is a perspective view which shows the fitting unit provided in the pipe making machine. 移動方向前方側から見た嵌合ユニットを示す図解図である。It is a schematic diagram which shows the fitting unit seen from the front side in the moving direction. 図8のIX-IX線における嵌合ユニットの断面を示す断面図である。It is sectional drawing which shows the cross section of the fitting unit in line IX-IX of FIG. 嵌合ユニットが帯板状部材の連結部分を嵌合させるときの様子を示す図解図である。It is a schematic diagram which shows the state when the fitting unit fits the connecting part of a strip-shaped member. 嵌合ユニットが帯板状部材の連結部分を嵌合させるときの様子を示す図解図である。It is a schematic diagram which shows the state when the fitting unit fits the connecting part of a strip-shaped member. 帯板状部材の他の一例を示す断面図である。It is sectional drawing which shows another example of the strip-shaped member. 嵌合ユニットが帯板状部材の連結部分を嵌合させるときの様子を示す図解図である。It is a schematic diagram which shows the state when the fitting unit fits the connecting part of a strip-shaped member. 帯板状部材のさらに他の一例を示す断面図である。It is sectional drawing which shows still another example of a strip-shaped member. 嵌合ユニットが帯板状部材の連結部分を嵌合させるときの様子を示す図解図である。It is a schematic diagram which shows the state when the fitting unit fits the connecting part of a strip-shaped member.

図1および図2を参照して、この発明の一実施例である製管機10は、既設管100の内面に沿って螺旋状に巻き回した帯板状部材12の隣り合う側縁部同士を連結することで管体102を形成する。この実施例では、帯板状部材12の隣り合う側縁部同士は、接続部材14を用いて連結される。 With reference to FIGS. 1 and 2, in the pipe making machine 10 according to an embodiment of the present invention, adjacent side edges of the strip-shaped members 12 spirally wound along the inner surface of the existing pipe 100 are connected to each other. To form a tubular body 102 by connecting the above. In this embodiment, the adjacent side edges of the strip-shaped member 12 are connected to each other by using the connecting member 14.

なお、この発明に係る製管機10を用いた管路更生方法は、鉄筋コンクリート管、合成樹脂管および金属管などの種々の既設管100の更生に利用可能であり、特に、800mm−3000mmの中大口径を有する下水管の更生に適している。 The pipeline rehabilitation method using the pipe making machine 10 according to the present invention can be used for rehabilitation of various existing pipes 100 such as reinforced concrete pipes, synthetic resin pipes and metal pipes, and in particular, in 800 mm-3000 mm. Suitable for rehabilitation of sewer pipes with large diameter.

先ず、管体102を構成する管更生部材である帯板状部材(ストリップ)12および接続部材(ジョイナ)14の一例について説明する。 First, an example of a strip-shaped member (strip) 12 and a connecting member (joiner) 14 which are pipe rehabilitation members constituting the pipe body 102 will be described.

図3に示すように、帯板状部材12は、管体102の主構成要素となる長尺の部材であって、帯板状の基体20を含む。基体20の内面20aは、管体102の内面を構成する面であり、平滑面となっている。また、基体20の外面20b側には、幅方向に所定間隔で配置されて、長手方向に延びる複数のリブ22が形成される。リブ22は、略T字状の第1リブ22aと基体20の両側縁部に配置される略L字状の第2リブ22bとを含み、後述する充填材(裏込材)に埋め込まれることでアンカ機能を発揮する。 As shown in FIG. 3, the strip-shaped member 12 is a long member that is a main component of the tubular body 102, and includes a strip-shaped substrate 20. The inner surface 20a of the substrate 20 is a surface constituting the inner surface of the tubular body 102, and is a smooth surface. Further, on the outer surface 20b side of the substrate 20, a plurality of ribs 22 that are arranged at predetermined intervals in the width direction and extend in the longitudinal direction are formed. The rib 22 includes a substantially T-shaped first rib 22a and a substantially L-shaped second rib 22b arranged on both side edges of the substrate 20, and is embedded in a filler (backing material) described later. Demonstrate the anchor function.

また、基体20の両側縁部には、後述する接続部材14の第2嵌合部32と嵌め合わされる第1嵌合部24が形成される。第1嵌合部24は、基体20の内面20a側に向かって開口する略U字状に形成されており、幅方向外側に配置される縦片24aには、幅方向内側および外側に向かって突出する2つの係止爪が形成される。 Further, on both side edges of the substrate 20, a first fitting portion 24 to be fitted with a second fitting portion 32 of the connecting member 14 described later is formed. The first fitting portion 24 is formed in a substantially U shape that opens toward the inner surface 20a side of the substrate 20, and the vertical pieces 24a arranged on the outer side in the width direction are formed on the inner side and the outer side in the width direction. Two protruding locking claws are formed.

帯板状部材12は、たとえば、硬質塩化ビニル等の合成樹脂の押出成形によって一体成形され、リブ22および第1嵌合部24は、基体20の長手方向の全長に亘って形成される。帯板状部材12の幅は、たとえば250mmであり、その高さは、たとえば17.5mmである。 The strip-shaped member 12 is integrally molded by, for example, extrusion molding of a synthetic resin such as hard vinyl chloride, and the rib 22 and the first fitting portion 24 are formed over the entire length of the substrate 20 in the longitudinal direction. The width of the strip-shaped member 12 is, for example, 250 mm, and the height thereof is, for example, 17.5 mm.

図4に示すように、接続部材14は、帯板状部材12の側縁部同士を連結するための長尺の部材であって、帯板状の基板30を備える。基板30の内面30aは、帯板状部材12の内面20aと共に管体102の内面を構成する。また、基板30の両側縁部には、帯板状部材12の第1嵌合部24と嵌め合わされる第2嵌合部32が形成される。第2嵌合部32は、基板30の外面30bから突出して長手方向に延びる2つの突条32aを含み、各突条32aの先端部には、係止爪が形成される。また、2つの突条32aの間には、止水材34が設けられる。 As shown in FIG. 4, the connecting member 14 is a long member for connecting the side edge portions of the strip-shaped member 12, and includes the strip-shaped substrate 30. The inner surface 30a of the substrate 30 constitutes the inner surface of the tubular body 102 together with the inner surface 20a of the strip-shaped member 12. Further, a second fitting portion 32 to be fitted with the first fitting portion 24 of the strip-shaped member 12 is formed on both side edges of the substrate 30. The second fitting portion 32 includes two ridges 32a protruding from the outer surface 30b of the substrate 30 and extending in the longitudinal direction, and a locking claw is formed at the tip of each ridge 32a. Further, a water blocking material 34 is provided between the two ridges 32a.

また、基板30の中央部には、外面30bから突出するU字状の溝部36と、溝部36全体を覆うように外面30b同士を連結する波形状のフレキシブル部38とを含む伸縮部が形成される。このような伸縮部は、溝部36の変形に応じて伸縮可能であると共に、溝部36が幅方向に破断(分割)することで、フレキシブル部38の変形に応じた大きな伸縮が可能となる。 Further, in the central portion of the substrate 30, a stretchable portion including a U-shaped groove portion 36 protruding from the outer surface 30b and a wave-shaped flexible portion 38 connecting the outer surfaces 30b to each other so as to cover the entire groove portion 36 is formed. NS. Such an expansion / contraction portion can be expanded / contracted according to the deformation of the groove portion 36, and by breaking (dividing) the groove portion 36 in the width direction, a large expansion / contraction according to the deformation of the flexible portion 38 becomes possible.

接続部材14の基板30、第2嵌合部32および溝部36は、たとえば、硬質塩化ビニル等の合成樹脂の押出成形によって一体成形される。また、フレキシブル部38は、たとえば、ポリエチレン等のポリオレフィン系樹脂などによって形成されて、基板30に固着される。第2嵌合部32、止水材34、溝部36およびフレキシブル部38は、基板30の長手方向の全長に亘って形成される。接続部材14の幅は、たとえば55mmである。 The substrate 30, the second fitting portion 32, and the groove portion 36 of the connecting member 14 are integrally molded by, for example, extrusion molding of a synthetic resin such as hard vinyl chloride. Further, the flexible portion 38 is formed of, for example, a polyolefin-based resin such as polyethylene, and is fixed to the substrate 30. The second fitting portion 32, the water blocking material 34, the groove portion 36, and the flexible portion 38 are formed over the entire length of the substrate 30 in the longitudinal direction. The width of the connecting member 14 is, for example, 55 mm.

図5に示すように、接続部材14を用いて隣り合う帯板状部材12の側縁部同士を連結する際には、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを嵌め合わせる。すると、第2嵌合部32の各係止爪が第1嵌合部24の各係止爪に係止されて、帯板状部材12に対して接続部材14が抜け止め固定された状態で、帯板状部材12の側縁部同士が接続部材14によって連結される。

次に、図6−図9を参照して、製管機10の構成について具体的に説明する。図6に示すように、製管機10は、筒状に形成される製管機本体50を備える。製管機本体50の下部には、複数の車輪54を有する走行ユニット52が設けられる。走行ユニット52は、製管機本体50の左右両側から斜め下方に突き出すように設けられ、図示しないモータ等の駆動源からの動力によって車輪54を回転させることにより、製管機10を管体102(既設管100)の管軸方向に走行させる。
As shown in FIG. 5, when connecting the side edge portions of the adjacent strip-shaped members 12 using the connecting member 14, the first fitting portion 24 of the strip-shaped member 12 and the connecting member 14 are connected to each other. 2 Fit the fitting portion 32 and the fitting portion 32. Then, each locking claw of the second fitting portion 32 is locked to each locking claw of the first fitting portion 24, and the connecting member 14 is fixed to the strip-shaped member 12 so as not to come off. , The side edges of the strip-shaped member 12 are connected to each other by the connecting member 14.

Next, the configuration of the pipe making machine 10 will be specifically described with reference to FIGS. 6-9. As shown in FIG. 6, the pipe making machine 10 includes a pipe making machine main body 50 formed in a cylindrical shape. A traveling unit 52 having a plurality of wheels 54 is provided below the main body 50 of the pipe making machine. The traveling unit 52 is provided so as to project diagonally downward from both the left and right sides of the pipe making machine main body 50, and the pipe making machine 10 is formed into a pipe body 102 by rotating the wheels 54 by power from a drive source such as a motor (not shown). It runs in the direction of the pipe axis of (existing pipe 100).

また、製管機本体50には、製管方向の前方に向かって突出するシャフト56が回転可能に設けられる。シャフト56の先端部には、管体102の径方向に延びる棒状の第1アーム58が固定的に設けられる。この第1アーム58の先端部には、嵌合ユニット60が設けられる。また、シャフト56の先端部には、第1アーム58とは反対方向に突出する棒状の第2アーム62が固定的に設けられる。この第2アーム62の先端部には、嵌合ユニット60よりも後方位置に、内接ローラ64が設けられる。駆動源からの動力を受けてシャフト56がその軸周りに回転することによって、第1アーム58および第2アーム62は、管体102の周方向に回転する。つまり、製管機10は、走行ユニット52によって管軸方向に移動しつつ、第1アーム58および第2アーム62を周方向に回転させることによって、嵌合ユニット60および内接ローラ64を螺旋状に移動させることが可能である。 Further, the pipe making machine main body 50 is provided with a rotatably shaft 56 that projects forward in the pipe making direction. A rod-shaped first arm 58 extending in the radial direction of the tubular body 102 is fixedly provided at the tip of the shaft 56. A fitting unit 60 is provided at the tip of the first arm 58. Further, a rod-shaped second arm 62 projecting in the direction opposite to that of the first arm 58 is fixedly provided at the tip of the shaft 56. An inscribed roller 64 is provided at the tip of the second arm 62 at a position rearward from the fitting unit 60. The shaft 56 rotates about its axis in response to the power from the drive source, so that the first arm 58 and the second arm 62 rotate in the circumferential direction of the tubular body 102. That is, the pipe making machine 10 spirals the fitting unit 60 and the inscribed roller 64 by rotating the first arm 58 and the second arm 62 in the circumferential direction while moving in the pipe axis direction by the traveling unit 52. It is possible to move to.

嵌合ユニット60は、詳細は後述するように、帯板状部材12の連結部分を内面側および外面側の双方から押圧して、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを嵌め合わせるためのユニットである。一方、第2アーム62および内接ローラ64は、第1アーム58および嵌合ユニット60をバランス良く安定的に回転させるためのバランサである。また、内接ローラ64は、形成された管体102の連結部を内面側から押圧することで、管体102の形状を整える機能も有する。ただし、第2アーム62および内接ローラ64は、必ずしも設けられる必要はない。 As will be described in detail later, the fitting unit 60 presses the connecting portion of the strip-shaped member 12 from both the inner surface side and the outer surface side to press the connecting portion 24 of the strip-shaped member 12 and the connecting member 14. This is a unit for fitting the second fitting portion 32 of the above. On the other hand, the second arm 62 and the inscribed roller 64 are balancers for rotating the first arm 58 and the fitting unit 60 in a well-balanced and stable manner. Further, the inscribed roller 64 also has a function of adjusting the shape of the pipe body 102 by pressing the connecting portion of the formed pipe body 102 from the inner surface side. However, the second arm 62 and the inscribed roller 64 do not necessarily have to be provided.

図7−図9に示すように、嵌合ユニット60は、一対の押圧ローラ70、複数の案内ローラ72、およびこれらローラ70,72を回転可能に保持するフレーム74を備える。 As shown in FIGS. 7-9, the fitting unit 60 includes a pair of pressing rollers 70, a plurality of guide rollers 72, and a frame 74 that rotatably holds these rollers 70, 72.

一対の押圧ローラ70は、管体102の径方向に所定間隔(具体的には、帯板状部材12の厚み分の間隔)で配置される内ローラ70aと外ローラ70bとを含み、帯板状部材12の連結部分を内面側および外面側から挟み込んで押圧する。つまり、一対の押圧ローラ70は、帯板状部材12の隣り合う側縁部と接続部材14とを含む帯板状部材12の連結部分を内面側および外面側の双方から押圧することで、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを嵌め合わせる嵌合ローラである。各押圧ローラ70の軸方向長さは、接続部材14の幅と略同じ大きさに設定され、たとえば55mmである。また、帯板状部材12の連結部分の外面側を押圧する外ローラ70bは、螺旋状に移動する際に、既設管100の内面上を転動する位置に配設される。 案内ローラ72は、帯板状部材12および接続部材14を一対の押圧ローラ70間に円滑に導くためのガイドであって、接続部材14を案内する第1ローラ72aと、帯板状部材12の側縁部を案内する2つの第2ローラ72b,72cとを含む。第1ローラ72aは、内ローラ70aよりも移動方向前方側に配置され、2つの第2ローラ72b,72cは、外ローラ70bよりも移動方向前方側において直線状に並ぶように配置される。この際、第1ローラ72aとこれに対向する第2ローラ72bとの間隔は、一対の押圧ローラ70間の間隔よりも少し大きくされる。この第1ローラ72aおよび第2ローラ72bは、一対の押圧ローラ70の前に、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを軽度に嵌め合わせる予備嵌合ローラでもある。各案内ローラ72の軸方向長さは、接続部材14の幅と略同じ大きさに設定され、たとえば55mmである。 The pair of pressing rollers 70 include an inner roller 70a and an outer roller 70b arranged at predetermined intervals (specifically, intervals corresponding to the thickness of the strip-shaped member 12) in the radial direction of the tubular body 102, and the strips. The connecting portion of the shaped member 12 is sandwiched and pressed from the inner surface side and the outer surface side. That is, the pair of pressing rollers 70 press the connecting portion of the strip-shaped member 12 including the adjacent side edge portions of the strip-shaped member 12 and the connecting member 14 from both the inner surface side and the outer surface side. It is a fitting roller that fits the first fitting portion 24 of the plate-shaped member 12 and the second fitting portion 32 of the connecting member 14. The axial length of each pressing roller 70 is set to be substantially the same as the width of the connecting member 14, and is, for example, 55 mm. Further, the outer roller 70b that presses the outer surface side of the connecting portion of the strip-shaped member 12 is arranged at a position where it rolls on the inner surface of the existing pipe 100 when it moves spirally. The guide roller 72 is a guide for smoothly guiding the strip-shaped member 12 and the connecting member 14 between the pair of pressing rollers 70, and the first roller 72a for guiding the connecting member 14 and the strip-shaped member 12 Includes two second rollers 72b, 72c that guide the side edges. The first roller 72a is arranged on the front side in the moving direction with respect to the inner roller 70a, and the two second rollers 72b and 72c are arranged so as to be linearly arranged on the front side in the moving direction with respect to the outer roller 70b. At this time, the distance between the first roller 72a and the second roller 72b facing the first roller 72a is slightly larger than the distance between the pair of pressing rollers 70. The first roller 72a and the second roller 72b lightly fit the first fitting portion 24 of the strip-shaped member 12 and the second fitting portion 32 of the connecting member 14 in front of the pair of pressing rollers 70. It is also a pre-fitting roller. The axial length of each guide roller 72 is set to be substantially the same as the width of the connecting member 14, and is, for example, 55 mm.

フレーム74は、一体的に形成される内フレーム76、外フレーム78および連結フレーム80を含む。内フレーム76は、内ローラ70aおよび第1ローラ72aの各軸の両端部を支持し、外フレーム78は、外ローラ70bおよび第2ローラ72b,72cの各軸の両端部を支持する。また、連結フレーム80は、矩形板状に形成され、内フレーム76および外フレーム78の移動方向前方側の端部同士を連結する。この連結フレーム80には、帯板状部材12の隣り合う側縁部を所定間隔で通過させる2つの切欠き82が形成される。また、連結フレーム80には、切欠き82よりも径方向内側に、接続部材14を通過させる開口84が形成される。開口84は、接続部材14の外形に沿う形状を有し、第1ローラ72aと共に、接続部材14を一対の押圧ローラ70間に円滑に導くためのガイドとして機能する。 The frame 74 includes an inner frame 76, an outer frame 78, and a connecting frame 80 that are integrally formed. The inner frame 76 supports both ends of the shafts of the inner roller 70a and the first roller 72a, and the outer frame 78 supports both ends of the shafts of the outer roller 70b and the second rollers 72b, 72c. Further, the connecting frame 80 is formed in a rectangular plate shape, and connects the ends of the inner frame 76 and the outer frame 78 on the front side in the moving direction. The connecting frame 80 is formed with two notches 82 through which adjacent side edges of the strip-shaped member 12 pass at predetermined intervals. Further, the connecting frame 80 is formed with an opening 84 through which the connecting member 14 passes, inside the notch 82 in the radial direction. The opening 84 has a shape along the outer shape of the connecting member 14, and together with the first roller 72a, functions as a guide for smoothly guiding the connecting member 14 between the pair of pressing rollers 70.

このような嵌合ユニット60は、図10および図11に示すように、帯板状部材12の隣り合う側縁部間を螺旋状に製管方向の前方へ移動しながら、帯板状部材12の隣り合う側縁部同士を連結していく。つまり、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを嵌め合わせていく。この際、帯板状部材12は、切欠き82を通ることで側縁部同士の間隔を調整されつつ、第2ローラ72b,72cを介して一対の押圧ローラ70間に導かれる。一方、接続部材14は、フレーム74の開口84を通ることで位置決めされつつ、第1ローラ72aを介して帯板状部材12に徐々に近づいて、一対の押圧ローラ70間に導かれる。そして、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とは、第1ローラ72aと第2ローラ72bとの間で軽度に嵌合された後、一対の押圧ローラ70によって内面側および外面側から挟み込まれて押圧されることで確実に嵌合される。 As shown in FIGS. 10 and 11, such a fitting unit 60 spirally moves forward between adjacent side edges of the strip-shaped member 12 in the pipe-making direction, and the strip-shaped member 12 Connect the adjacent side edges of. That is, the first fitting portion 24 of the strip-shaped member 12 and the second fitting portion 32 of the connecting member 14 are fitted together. At this time, the strip-shaped member 12 is guided between the pair of pressing rollers 70 via the second rollers 72b and 72c while adjusting the distance between the side edge portions by passing through the notch 82. On the other hand, the connecting member 14 is positioned by passing through the opening 84 of the frame 74, gradually approaches the strip-shaped member 12 via the first roller 72a, and is guided between the pair of pressing rollers 70. Then, the first fitting portion 24 of the strip-shaped member 12 and the second fitting portion 32 of the connecting member 14 are lightly fitted between the first roller 72a and the second roller 72b, and then paired. It is sandwiched and pressed from the inner surface side and the outer surface side by the pressing roller 70 of the above, so that the fitting is surely fitted.

続いて、図1および図2を参照して、上述のような製管機10を用いた管体102の製管方法、および管体102によって既設管100を更生する管路更生方法の一例について説明する。 Subsequently, with reference to FIGS. 1 and 2, an example of a pipe making method of the pipe body 102 using the pipe making machine 10 as described above and a pipeline rehabilitation method of rehabilitating the existing pipe 100 by the pipe body 102. explain.

既設管100を更生するときには、先ず、既設管100の更生区間近傍の地上に、帯板状部材12、接続部材14、スペーサ104および製管機10などの必要な部材および装置を適宜用意しておく。帯板状部材12および接続部材14は、それぞれ個別にロール状に巻き取ったものを用意し、更生区間の開始位置および終了位置の地上に設置する。そして、高圧洗浄機などを用いて既設管100内を洗浄した後、既設管100の内面頂部にスペーサ104を設置する。スペーサ104は、既設管100と管体102との間に充填材の注入ホースを導入するための案内通路を形成する。 When rehabilitating the existing pipe 100, first, necessary members and devices such as a strip-shaped member 12, a connecting member 14, a spacer 104, and a pipe making machine 10 are appropriately prepared on the ground near the rehabilitation section of the existing pipe 100. back. The strip-shaped member 12 and the connecting member 14 are individually wound into rolls and installed on the ground at the start position and the end position of the rehabilitation section. Then, after cleaning the inside of the existing pipe 100 using a high pressure washer or the like, the spacer 104 is installed on the inner surface top of the existing pipe 100. The spacer 104 forms a guide passage for introducing a filler injection hose between the existing pipe 100 and the pipe body 102.

次に、製管機10を用いて既設管100内に管体102を施工する。ここでは先ず、既設管100内に帯板状部材12を引き込みながら、既設管100の内面に沿って帯板状部材12を螺旋状に巻き回して螺旋管106を仮製管していく。この際、帯板状部材12の隣り合う側縁部間には、接続部材14の嵌め込み代に相当する隙間をあけておく。 Next, the pipe body 102 is constructed in the existing pipe 100 using the pipe making machine 10. Here, first, while pulling the strip-shaped member 12 into the existing pipe 100, the strip-shaped member 12 is spirally wound along the inner surface of the existing pipe 100 to temporarily form the spiral pipe 106. At this time, a gap corresponding to the fitting allowance of the connecting member 14 is provided between the adjacent side edges of the strip-shaped member 12.

また、この仮製管作業を進めつつ、仮製管した螺旋管106においては、製管機10を用いて開始位置から順に、帯板状部材12の隣り合う側縁部同士を接続部材14で連結していく。具体的には、帯板状部材12の隣り合う側縁部間に製管機10の嵌合ユニット60をセットする(切欠き82に帯板状部材12の側縁部を嵌め込む)と共に、既設管100内に引き込んだ接続部材14の先端部を嵌合ユニット60の開口84に通す。そしてこの状態で、製管機10を前方へ移動させつつ、第1アーム58および第2アーム62を周方向に回転させることによって、嵌合ユニット60および内接ローラ64を螺旋状に移動させる。すると、帯板状部材12の隣り合う側縁部と接続部材14とを含む帯板状部材12の連結部分が、一対の押圧ローラ70によって内面側および外面側の双方から押圧されて、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とが順次嵌め合わされていく。つまり、管体102が順次製管されていく。 Further, while proceeding with this temporary pipe making work, in the spiral pipe 106 that has been temporarily made, the pipe making machine 10 is used to connect the adjacent side edges of the strip-shaped member 12 with the connecting member 14 in order from the start position. I will connect. Specifically, the fitting unit 60 of the pipe making machine 10 is set between the adjacent side edges of the strip-shaped member 12 (the side edge of the strip-shaped member 12 is fitted into the notch 82). The tip of the connecting member 14 drawn into the existing pipe 100 is passed through the opening 84 of the fitting unit 60. Then, in this state, the fitting unit 60 and the inscribed roller 64 are spirally moved by rotating the first arm 58 and the second arm 62 in the circumferential direction while moving the pipe making machine 10 forward. Then, the connecting portion of the strip-shaped member 12 including the adjacent side edges of the strip-shaped member 12 and the connecting member 14 is pressed by the pair of pressing rollers 70 from both the inner surface side and the outer surface side, and the strip plate is pressed. The first fitting portion 24 of the shape member 12 and the second fitting portion 32 of the connecting member 14 are sequentially fitted. That is, the pipe body 102 is sequentially manufactured.

この際、帯板状部材12の連結部分を一対の押圧ローラ70によって内面側および外面側から挟み込んで押圧するので、既設管100の凹凸部分、接続部分またはスペーサ104の両側部分などの、既設管100またはスペーサ104からの反力を得難い部分においても、帯板状部材12の隣り合う側縁部同士を確実に連結できる。また、管体102の仕上がり寸法を一定にすることができる。さらに、外ローラ70bが既設管100の内面上を転動することで、第1アーム58および一対の押圧ローラ70(嵌合ユニット60)を安定的に回転させることができる。 At this time, since the connecting portion of the strip-shaped member 12 is sandwiched and pressed from the inner surface side and the outer surface side by a pair of pressing rollers 70, the existing pipe such as the uneven portion of the existing pipe 100, the connecting portion or both side portions of the spacer 104, etc. Even in a portion where it is difficult to obtain a reaction force from the 100 or the spacer 104, adjacent side edge portions of the strip-shaped member 12 can be reliably connected to each other. Further, the finished size of the pipe body 102 can be made constant. Further, the outer roller 70b rolls on the inner surface of the existing pipe 100, so that the first arm 58 and the pair of pressing rollers 70 (fitting unit 60) can be stably rotated.

既設管100内に管体102が形成されると、続いて、既設管100の内面と管体102の外面との間に充填材を注入し、既設管100と管体102とが一体化した更生管(複合管)を形成する。その後、片付け作業などを適宜実施することによって、既設管100の更生作業が終了する。 When the pipe body 102 was formed in the existing pipe 100, a filler was subsequently injected between the inner surface of the existing pipe 100 and the outer surface of the pipe body 102, and the existing pipe 100 and the pipe body 102 were integrated. Form a rehabilitation tube (composite tube). After that, the rehabilitation work of the existing pipe 100 is completed by appropriately carrying out the tidying up work and the like.

以上のように、この実施例によれば、帯板状部材12の連結部分を内面側および外面側から挟み込んで押圧する一対の押圧ローラ70を備えるので、既設管100などからの反力の有無に関係なく、帯板状部材12の第1嵌合部24と接続部材14の第2嵌合部32とを確実に嵌合できる。したがって、帯板状部材12の隣り合う側縁部同士を確実に連結でき、スムーズに製管作業を行うことができる。 As described above, according to this embodiment, since the pair of pressing rollers 70 that sandwich and press the connecting portion of the strip-shaped member 12 from the inner surface side and the outer surface side are provided, there is a reaction force from the existing pipe 100 or the like. Regardless of the above, the first fitting portion 24 of the strip-shaped member 12 and the second fitting portion 32 of the connecting member 14 can be reliably fitted. Therefore, the adjacent side edges of the strip-shaped member 12 can be reliably connected to each other, and the pipe-making work can be smoothly performed.

なお、上述した製管機10、帯板状部材12および接続部材14等の具体的構成ないし形状(嵌合ユニット60、リブ22、嵌合部24,32等)は、単なる一例であり、適宜変更可能である。 The specific configurations or shapes (fitting unit 60, rib 22, fitting portions 24, 32, etc.) of the pipe making machine 10, strip-shaped member 12, connecting member 14, etc. described above are merely examples, and are appropriately used. It can be changed.

たとえば、図12および図13に示すような帯板状部材12を用いることもできる。この帯板状部材12は、帯板状の基体20と、基体20の外面20b側に長手方向に延びるように形成される複数のリブ22とを備える。リブ22は、略T字状の複数の第1リブ22aと、基体20の両側縁部に配置される略L字状の第2リブ22bとを含む。そして、第1リブ22aは、基体20と既設管100との間に、製管機10の外ローラ70bが通る通路を形成可能な突出高さを有している。この実施例では、第1リブ22aの先端面が、第2リブ22bの先端面よりも、外ローラ70bの外径と略同じ大きさの分だけ既設管100の内面側に突出するように、第1リブ22aの突出高さが設定されている。 For example, a strip-shaped member 12 as shown in FIGS. 12 and 13 can also be used. The strip-shaped member 12 includes a strip-shaped base 20 and a plurality of ribs 22 formed so as to extend in the longitudinal direction on the outer surface 20b side of the base 20. The ribs 22 include a plurality of substantially T-shaped first ribs 22a and substantially L-shaped second ribs 22b arranged on both side edges of the substrate 20. The first rib 22a has a protruding height capable of forming a passage through which the outer roller 70b of the pipe making machine 10 passes between the base 20 and the existing pipe 100. In this embodiment, the tip surface of the first rib 22a protrudes from the tip surface of the second rib 22b toward the inner surface side of the existing pipe 100 by approximately the same size as the outer diameter of the outer roller 70b. The protruding height of the first rib 22a is set.

図12に示すような帯板状部材12を用いることで、製管時において、製管機10が備える一対の押圧ローラ70(延いては嵌合ユニット60)が移動し易くなるので、製管機10による帯板状部材12の側縁部同士の連結をより適切に実行できる。また、既設管100と帯板状部材12とを密着させることも可能となる。 By using the strip-shaped member 12 as shown in FIG. 12, the pair of pressing rollers 70 (by extension, the fitting unit 60) included in the pipe making machine 10 can be easily moved during the pipe making, so that the pipe making can be performed. It is possible to more appropriately connect the side edges of the strip-shaped member 12 by the machine 10. Further, the existing pipe 100 and the strip-shaped member 12 can be brought into close contact with each other.

また、たとえば、図14および図15に示すような帯板状部材12を用いることもできる。この帯板状部材12は、帯板状の基体20と、基体20の外面22b側に長手方向に延びるように形成される複数のリブ22とを備える。リブ22は、略T字状の複数の第1リブ22aと、基体20の両側縁部に配置される略L字状の第2リブ22bとを含む。また、基体20の外面20b側には、剛性の高い材料によって形成される補強部材90が長手方向の略全長に亘って取り付けられる。補強部材90は、帯板状の壁部90aを備え、壁部90aの両側縁部には、基体20側に向かって突出する鉤状部90bが形成される。そして、補強部材90は、基体20と既設管100との間に、製管機10の外ローラ70bが通る通路を形成可能な高さを有している。この実施例では、補強部材90の壁部90aが、第2リブ22bの先端面よりも、外ローラ70bの外径と略同じ大きさの分だけ既設管100の内面側に突出するように、補強部材90の高さが設定されている。 Further, for example, a strip-shaped member 12 as shown in FIGS. 14 and 15 can also be used. The strip-shaped member 12 includes a strip-shaped base 20 and a plurality of ribs 22 formed so as to extend in the longitudinal direction on the outer surface 22b side of the base 20. The ribs 22 include a plurality of substantially T-shaped first ribs 22a and substantially L-shaped second ribs 22b arranged on both side edges of the substrate 20. Further, a reinforcing member 90 formed of a highly rigid material is attached to the outer surface 20b side of the substrate 20 over substantially the entire length in the longitudinal direction. The reinforcing member 90 includes a strip-shaped wall portion 90a, and hook-shaped portions 90b projecting toward the substrate 20 side are formed on both side edges of the wall portion 90a. The reinforcing member 90 has a height capable of forming a passage through which the outer roller 70b of the pipe making machine 10 passes between the base 20 and the existing pipe 100. In this embodiment, the wall portion 90a of the reinforcing member 90 projects from the tip surface of the second rib 22b toward the inner surface side of the existing pipe 100 by approximately the same size as the outer diameter of the outer roller 70b. The height of the reinforcing member 90 is set.

図14に示す帯板状部材12においても、図12に示す帯板状部材12と同様に、製管時に一対の押圧ローラ70が移動し易くなるので、製管機10による帯板状部材12の側縁部同士の連結をより適切に実行できる。また、既設管100と帯板状部材12とを密着させることも可能となる。 In the strip-shaped member 12 shown in FIG. 14, as in the strip-shaped member 12 shown in FIG. 12, the pair of pressing rollers 70 can be easily moved during pipe making, so that the strip-shaped member 12 by the pipe-making machine 10 is used. It is possible to more appropriately connect the side edges of the above. Further, the existing pipe 100 and the strip-shaped member 12 can be brought into close contact with each other.

なお、上述の実施例では、嵌合ユニット60は、案内ローラ70を備えているが、必ずしも案内ローラ70を備える必要はなく、案内ローラ70の数および配置なども、適宜変更である。 In the above-described embodiment, the fitting unit 60 includes the guide roller 70, but the guide roller 70 does not necessarily have to be provided, and the number and arrangement of the guide rollers 70 are appropriately changed.

また、上述の実施例では、伸縮部を備える接続部材14を用いるようにしたが、接続部材14は、必ずしも伸縮部を備える必要はない。また、必ずしも接続部材14を用いて帯板状部材12を連結する必要はなく、帯板状部材12の厚み方向(つまり管体102の径方向)に押圧されることで嵌合可能なものであれば、帯板状部材12の側縁部同士を直接連結する構成とすることもできる。すなわち、一対の押圧ローラ70が押圧する帯板状部材12の連結部分には、接続部材14を含む場合と含まない場合とがある。 Further, in the above-described embodiment, the connecting member 14 having the telescopic portion is used, but the connecting member 14 does not necessarily have to include the telescopic portion. Further, it is not always necessary to connect the strip-shaped member 12 by using the connecting member 14, and the strip-shaped member 12 can be fitted by being pressed in the thickness direction (that is, the radial direction of the pipe body 102). If there is, the side edge portions of the strip-shaped member 12 can be directly connected to each other. That is, the connecting portion of the strip-shaped member 12 pressed by the pair of pressing rollers 70 may or may not include the connecting member 14.

なお、上で挙げた寸法などの具体的数値はいずれも単なる一例であり、製品の仕様などの必要に応じて適宜変更可能である。 The specific numerical values such as the dimensions mentioned above are merely examples, and can be changed as appropriate according to the needs of the product specifications and the like.

10 …製管機
12 …帯板状部材
14 …接続部材
20 …基体
22 …リブ
50 …製管機本体
58,62 …アーム
60 …嵌合ユニット
70 …押圧ローラ
70a …内ローラ
70b …外ローラ
90 …補強部材
100 …既設管
102 …管体
104 …スペーサ
10 ... Pipe making machine 12 ... Strip plate-shaped member 14 ... Connecting member 20 ... Base 22 ... Rib 50 ... Pipe making machine body 58, 62 ... Arm 60 ... Fitting unit 70 ... Pressing roller 70a ... Inner roller 70b ... Outer roller 90 … Reinforcing member 100… Existing pipe 102… Tube body 104… Spacer

Claims (5)

既設管の内面に沿って螺旋状に巻き回した帯板状部材の隣り合う側縁部同士を接続部材を用いて連結することで管体を形成する製管機であって、
製管機本体、
前記製管機本体に設けられ、形成する管体の径方向に延びかつ周方向に回転可能なアーム、および
前記アームの先端部に設けられた篏合ユニットを備え、
前記篏合ユニットは、
前記帯板状部材の隣り合う側縁部と前記接続部材とを含む前記帯板状部材の連結部分を内面側および外面側から挟み込んで押圧する一対の押圧ローラ
前記一対の押圧ローラを保持するフレーム、および
前記一対の押圧ローラよりも前記アームの回転方向における前方側において前記フレームに保持され、前記帯板状部材の隣り合う側縁部および前記接続部材を前記一対の押圧ローラ間に導く案内ローラを備える、製管機。
A pipe making machine that forms a pipe body by connecting adjacent side edges of strip-shaped members spirally wound along the inner surface of an existing pipe using a connecting member.
Tube making machine body,
It is provided with an arm provided on the main body of the pipe making machine and extending in the radial direction and rotating in the circumferential direction of the pipe body to be formed, and a merging unit provided at the tip of the arm.
The combination unit is
A pair of pressing rollers that sandwich and press the connecting portion of the strip-shaped member including the adjacent side edge portions of the strip-shaped member and the connecting member from the inner surface side and the outer surface side.
A frame that holds the pair of pressing rollers, and
A guide roller is provided which is held by the frame on the front side in the rotation direction of the arm with respect to the pair of pressing rollers and guides the adjacent side edges of the strip-shaped member and the connecting member between the pair of pressing rollers. , Pipe making machine.
前記一対の押圧ローラのうち前記連結部分の外面側を押圧する外ローラは、前記既設管の内面上を転動する、請求項1記載の製管機。 The pipe making machine according to claim 1, wherein the outer roller that presses the outer surface side of the connecting portion of the pair of pressing rollers rolls on the inner surface of the existing pipe. 請求項1または2記載の製管機を用いた管体の製管方法であって、
(A)既設管の内面に沿って帯板状部材を螺旋状に巻き回して仮製管するステップ、および
(B)前記ステップ(A)の後、前記製管機が備える案内ローラによって前記帯板状部材の隣り合う側縁部および接続部材を当該製管機が備える一対の押圧ローラ間に導きつつ、当該一対の押圧ローラによって前記帯板状部材の隣り合う側縁部と前記接続部材とを含む前記帯板状部材の連結部分を内面側および外面側から挟み込んで押圧することで、前記連結部分を嵌合させて管体を形成するステップを含む、管体の製管方法。
A method for making a pipe body using the pipe making machine according to claim 1 or 2.
(A) A step of spirally winding a strip-shaped member along the inner surface of an existing pipe to temporarily make a pipe, and (B) after the step (A), the strip is provided by a guide roller provided in the pipe making machine. While guiding the adjacent side edges and connecting members of the plate-shaped members between the pair of pressing rollers included in the pipe making machine, the pair of pressing rollers allows the adjacent side edges of the strip-shaped members and the connecting members to be connected to each other. A method for producing a pipe body, which comprises a step of fitting the connecting parts to form a pipe body by sandwiching and pressing the connecting portion of the strip-shaped member including the above from the inner surface side and the outer surface side.
請求項3記載の管体の製管方法に用いられる帯板状部材であって、
帯板状の基体、および
前記基体の外面側に長手方向に延びるように形成された複数のリブを備え、
前記複数のリブは、前記基体の幅方向中央部に配置される第1リブと、前記基体の幅方向両側縁部に配置される第2リブとを含み、
前記第1リブは、前記基体と前記既設管との間に前記製管機が備える外ローラが通る通路を形成可能なように、当該第1リブの先端面が前記第2リブの先端面よりも前記既設管の内面側に突出する突出高さを有する、帯板状部材。
A strip-shaped member used in the method for producing a pipe body according to claim 3.
Strip-like base, and provided with multiple ribs formed to extend in the longitudinal direction on the outer surface side of the substrate,
The plurality of ribs include a first rib arranged at the center portion in the width direction of the substrate and a second rib arranged at both side edges in the width direction of the substrate.
Said first rib, as the outer roller capable of forming a passage through which the tip face of the first rib of the second rib tip surface comprising the previous SL-made pipe machine between said existing pipe and said substrate that having a protrusion height protruding on the inner surface of the existing pipe than, strip-shaped member.
請求項3記載の管体の製管方法に用いられる帯板状部材であって、
帯板状の基体、
前記基体の外面側に長手方向に延びるように形成される複数のリブ、および
前記基体の外面側に取り付けられ、当該基体と前記既設管との間に、前記製管機が備える外ローラが通る通路を形成可能な高さを有する補強部材を備える、帯板状部材。
A strip-shaped member used in the method for producing a pipe body according to claim 3.
Strip-shaped substrate,
A plurality of ribs formed so as to extend in the longitudinal direction on the outer surface side of the substrate, and an outer roller attached to the outer surface side of the substrate and provided by the pipe making machine pass between the substrate and the existing pipe. A strip-shaped member including a reinforcing member having a height capable of forming a passage.
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