JPH0750318A - Low permittivity film carrier base material and film carrier - Google Patents

Low permittivity film carrier base material and film carrier

Info

Publication number
JPH0750318A
JPH0750318A JP21519893A JP21519893A JPH0750318A JP H0750318 A JPH0750318 A JP H0750318A JP 21519893 A JP21519893 A JP 21519893A JP 21519893 A JP21519893 A JP 21519893A JP H0750318 A JPH0750318 A JP H0750318A
Authority
JP
Japan
Prior art keywords
ptfe
layer
melting point
film carrier
glass cloth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21519893A
Other languages
Japanese (ja)
Other versions
JP2538507B2 (en
Inventor
Kazuo Nakajima
一雄 中嶋
Wakao Taguchi
若男 田口
Hitoshi Kanzaki
仁 神崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Pillar Packing Co Ltd
Original Assignee
Nippon Pillar Packing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Pillar Packing Co Ltd filed Critical Nippon Pillar Packing Co Ltd
Priority to JP5215198A priority Critical patent/JP2538507B2/en
Publication of JPH0750318A publication Critical patent/JPH0750318A/en
Application granted granted Critical
Publication of JP2538507B2 publication Critical patent/JP2538507B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/034Organic insulating material consisting of one material containing halogen
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036Multilayers with layers of different types
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

Landscapes

  • Wire Bonding (AREA)

Abstract

PURPOSE:To form a high density pattern by using an opened and flattened glass cloth which has excellent impregnation of PTFE, no removal of glass powder, no residue of void, high hermetical sealability with a device, excellent soldering heat resistance and uniform relative permittivity. CONSTITUTION:The low permittivity film carrier base material comprises an opened and flattened glass cloth 1, a PTFE sintered layer 2 having a predetermined resin content and formed by repeatedly impregnating the cloth 1 with PTFE dispersion, drying and baking it, and a PTFE fine particle layer 3 the PTFE is dried at a melting point or lower and which is formed on an upper surface of the layer 2. Further, the material comprises a composite resin layer 4 of the PTFE and low melting point fluorine resin which is impregnated with fluorine resin dispersion having a lower melting point than that of the PTFE, dried and baked at the melting point or higher of the PTFE, a low melting point fluorine resin single element layer 5 of a thin layer of several mum or less formed on the upper surface of the layer 4, and metal layers 7, 8 arranged on both sides of a single resin cloth 6 made of the cloth 1 and the layers 2, 3, 4, 5 and heated and pressed at the melting point or higher of the PTFE.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、例えば、IC(Inte
grated Circuit)、LSI(Large Scale Integrated C
ircuit)等の集積回路チップの実装に用いられるような
低誘電率フィルムキャリア基材およびフィルムキャリア
に関する。
BACKGROUND OF THE INVENTION The present invention relates to, for example, an IC (Inte
grated circuit), LSI (Large Scale Integrated C)
The present invention relates to a low dielectric constant film carrier substrate and a film carrier such as those used for mounting integrated circuit chips such as ircuit).

【0002】[0002]

【従来の技術】従来、フィルムキャリア基材およびフィ
ルムキャリアとしては、フッ素樹脂系以外の樹脂を主体
とするフィルムキャリア基材およびフィルムキャリアが
ある。すなわち溶液製膜法によりポリイミド(Polyimid
e 、PI)をフィルム状に形成したもの、ダイスを用い
た溶融押出法によりポリエステル(Polyester )をフィ
ルム状に形成したもの、変性ポリイミド(具体的にはト
リアジン樹脂にビスマレイミドを反応させた耐熱性樹脂
のことで、BT RESIN)やガラスエポキシ等の樹
脂をガラスクロスに対して含浸させ、かつフィルム状に
形成したもの等があるが、これらフッ素樹脂系以外の樹
脂を主体とするフィルムキャリアは比誘電率が3.5以
上となり、低誘電特性を確保することができない(低誘
電特性が確保できない場合には、信号伝播速度が遅く、
高周波領域での使用が不可となる)問題点があった。
2. Description of the Related Art Conventionally, film carrier bases and film carriers include film carrier bases and film carriers mainly containing resins other than fluororesin resins. That is, polyimide (Polyimid
e, PI) formed into a film, polyester (Polyester) formed into a film by a melt extrusion method using a die, modified polyimide (specifically, triazine resin reacted with bismaleimide, heat resistance) Regarding resins, there are those in which glass cloth is impregnated with a resin such as BT RESIN) or glass epoxy, and is formed into a film. Dielectric constant is 3.5 or more, and low dielectric properties cannot be secured (when low dielectric properties cannot be secured, signal propagation speed is slow,
There is a problem that it cannot be used in a high frequency range.

【0003】なお、上述のフッ素樹脂系以外の樹脂を主
体とするフィルムキャリア基材におけるリード部は、メ
ッキ手段や真空蒸着手段で形成されるか或は銅箔のラミ
ネート後において該銅箔をエッチングで形成されること
は周知の通りである。一方、このような問題点を解決
し、低誘電特性を確保するためにフッ素樹脂系の樹脂
(PTFE,PFA,FEP等)を主体とするフィルム
キャリア基材およびフィルムキャリアが既に発明されて
いる。
The lead portion of the film carrier base material mainly composed of a resin other than the above-mentioned fluororesin is formed by a plating means or a vacuum vapor deposition means or after the copper foil is laminated, the copper foil is etched. It is well known that the above is formed. On the other hand, in order to solve such problems and secure low dielectric properties, a film carrier base material and a film carrier mainly made of a fluororesin resin (PTFE, PFA, FEP, etc.) have been invented.

【0004】このフッ素樹脂系の樹脂を主体とするフィ
ルムキャリア基材およびフィルムキャリアを、図13、
図14、図15に基づいて詳述する。まず図13に示す
従来構成について述べると、このフィルムキャリアは、
ガラス布81に例えばフッ素樹脂ディスパージョンとし
てのPTFEディスパージョンを含浸、乾燥および焼成
したレジンクロス82,82を形成し、上述のレジンク
ロス82,82の少なくとも片面に所定厚さのCu箔8
3を配置し、これら各要素を上述のPTFEの融点32
7℃以上の温度条件下にて加熱加圧して、一体化成形し
たフィルムキャリア84である。
A film carrier base material and a film carrier mainly composed of this fluororesin resin are shown in FIG.
This will be described in detail with reference to FIGS. 14 and 15. First, describing the conventional configuration shown in FIG. 13, this film carrier is
The glass cloth 81 is impregnated with, for example, PTFE dispersion as a fluororesin dispersion, dried and fired to form resin cloths 82, 82, and a Cu foil 8 having a predetermined thickness is formed on at least one surface of the above-mentioned resin cloths 82, 82.
3 are arranged, and each of these elements has a melting point of the above-mentioned PTFE of 32.
The film carrier 84 is integrally molded by heating and pressing under a temperature condition of 7 ° C. or higher.

【0005】ここで、上述のガラス布81としては樹脂
の含浸性と補強効果との相関関係からJISR3413
により表示される無アルカリガラス糸ECD900 1
/2またはECD450 1/0が用いられ、このガラ
スクロスの厚さは約0.06mm、密度は経(タテ)が6
0本/25mm、緯(ヨコ)が47本/25mm程度であ
る。
Here, as the above-mentioned glass cloth 81, JISR3413 is used because of the correlation between the resin impregnating property and the reinforcing effect.
Alkali-free glass thread displayed by ECD900 1
/ 2 or ECD450 1/0 is used, the thickness of this glass cloth is about 0.06 mm, and the density is 6 (vertical).
0 lines / 25 mm, weft (horizontal) is about 47 lines / 25 mm.

【0006】この従来のフィルムキャリア84によれ
ば、低誘電特性を確保することができる利点がある反
面、次のような各種の問題点があった。すなわち、目開
き平織り織布のガラス布81が用いられている関係上、
図13に間隔L2で示す如く目開きが大きく、ガラス布
81とフッ素樹脂との密着性が悪いうえ、樹脂の含浸お
よび乾燥工程中において水分の蒸発によるボイド(小
孔)がガラスヤーン中(特にガラスクロスの交差部分)
に残存し、このボイドは加熱加圧しても除去することが
困難であるから、デバイスの気密性が不完全となる問題
点があった。
According to the conventional film carrier 84, there is an advantage that a low dielectric property can be secured, but there are various problems as follows. That is, since the open-woven plain weave glass cloth 81 is used,
As shown by the gap L2 in FIG. 13, the glass cloth 81 and the fluororesin have poor adhesion, and voids (small holes) due to water evaporation during the resin impregnation and drying steps are present in the glass yarn (particularly in the glass yarn). Intersection of glass cloth)
However, since it is difficult to remove the voids even when heated and pressed, there is a problem that the airtightness of the device becomes incomplete.

【0007】またデバイスホール、スプロケットホー
ル、アウタリードホール等の各種必要ホールをパンチン
グ加工により形成する時、破断面からガラス粉が脱落
し、ボンディング時に脱落したガラス粉がチップ表面に
付着する問題点があった。この問題点(ガラス粉の脱
落)はガラス布に対するPTFE樹脂の含浸が不充分と
なることに起因して発生する。
Further, when various necessary holes such as a device hole, a sprocket hole, and an outer lead hole are formed by punching, glass powder falls off from the fracture surface, and the glass powder dropped during bonding adheres to the chip surface. there were. This problem (dropping of glass powder) occurs due to insufficient impregnation of the glass cloth with the PTFE resin.

【0008】さらに上述のデバイスホール、スプロケッ
トホール、アウタリードホール等の必要ホールの形成後
に、金属箔としてのCu箔83を接着する際、上述の加
熱加圧時の熱により樹脂含浸ガラス布81が再加熱され
て伸びるため、レジンクロス82に歪や反りが発生し、
かつ各種ホールの良好な寸法精度を確保することができ
ないうえ、パターンの高密度化、高精度化が困難となる
問題点があった。加えてハンダ時には上述のボイド内の
空気が膨張して、レジンクロス82がCu箔83から剥
離する可能性が大きいので、ハンダ耐熱性が悪い問題点
があった。
Further, when the Cu foil 83 as the metal foil is bonded after the necessary holes such as the device hole, the sprocket hole and the outer lead hole are formed, the resin impregnated glass cloth 81 is removed by the heat at the time of heating and pressurizing. Since it is reheated and stretched, distortion or warpage occurs in the resin cloth 82,
In addition, it is difficult to ensure good dimensional accuracy of various holes, and it is difficult to increase the density and accuracy of patterns. In addition, since there is a high possibility that the air in the voids will expand during soldering and the resin cloth 82 will peel off from the Cu foil 83, there was the problem of poor solder heat resistance.

【0009】しかも、上述の目開き平織り織布のガラス
布81を用いる関係上、目の中においては樹脂リッチに
起因して比誘電率が約2.1となり、経緯糸がクロスす
る部分ではガラスリッチに起因して比誘電率が約5.8
となり、フィルムキャリア84の全体で比誘電率が大幅
にばらつくため、特に高周波帯域においては回路特性に
悪影響を及ぼす問題点があった。
In addition, because of the use of the above-mentioned open-woven plain weave glass cloth 81, the relative dielectric constant in the eyes is about 2.1 due to the resin rich, and the glass in the portion where the warp and weft threads cross. The relative permittivity is about 5.8 due to the richness.
Since the relative permittivity of the film carrier 84 varies greatly, there is a problem that the circuit characteristics are adversely affected especially in the high frequency band.

【0010】次に図14に示す従来構成について述べる
と、このフィルムキャリア86はレジンクロス82とC
u箔83との間に接着剤層としてのPFAフィルム85
を介設した構造である。このPFAフィルム85はその
厚さが約25μmもしくはそれ以上と厚いため、一体化
成形時のプレス圧力によりPFAがデバイスホール等の
必要ホールに流出し、この流出したPFAがCu箔83
に付着固化した場合には、リードの形成およびチップの
ボンディングが不可能となるうえ、PFAフィルム85
は成形収縮率が大きいため、応力歪段層が生ずる問題点
があった。なお図14において図13と同一の部分には
同一番号を付して、その詳しい説明を省略している。
Next, the conventional structure shown in FIG. 14 will be described. This film carrier 86 includes resin cloth 82 and C.
PFA film 85 as an adhesive layer between the u foil 83
It is a structure that has been interposed. Since this PFA film 85 has a large thickness of about 25 μm or more, the PFA flows out into a necessary hole such as a device hole due to the press pressure at the time of integral molding, and the PFA that flows out is the Cu foil 83.
When it is adhered and solidified on the PFA film 85, it becomes impossible to form leads and bond chips.
Has a problem of forming a stress-strained step layer because of its high molding shrinkage. In FIG. 14, the same parts as those in FIG. 13 are designated by the same reference numerals, and detailed description thereof will be omitted.

【0011】次に図15に示す従来構成(特開平2−2
05332号公報に記載の構成)について述べると、こ
のフィルムキャリア96は、目開き平織り織布のガラス
布91にPTFE樹脂を含浸させて、ベースの絶縁層9
2を形成した後に、この絶縁層92の片側の上面にPF
A樹脂からなる層厚25μmの接着層93を上載し、軽
く熱圧着して、この接着層93を下側の絶縁層92に対
して仮止めし、次にプレス打抜き手段によりデバイスホ
ールおよびスプロケットホールなどの各種のホール94
を形成した後に、電解銅箔95を上記接着層93上面に
配置して、温度370℃、圧力30kgf /cm2 、時間3
0分間の各条件下で熱圧着して、フィルムキャリア96
を構成したものである。
Next, the conventional structure shown in FIG. 15 (Japanese Patent Laid-Open No. 2-2
(Structure described in Japanese Patent No. 05332), the film carrier 96 is obtained by impregnating a glass cloth 91, which is an open plain weave cloth, with PTFE resin to form an insulating layer 9 of the base.
2 is formed, the PF is formed on the upper surface of one side of the insulating layer 92.
An adhesive layer 93 made of A resin and having a thickness of 25 μm is placed on the adhesive layer 93 and lightly thermocompressed to temporarily fix the adhesive layer 93 to the lower insulating layer 92, and then a device hole and a sprocket hole are formed by press punching means. Various holes such as 94
After forming, the electrolytic copper foil 95 is placed on the upper surface of the adhesive layer 93, and the temperature is 370 ° C., the pressure is 30 kgf / cm 2 , and the time is 3
Thermocompression-bonded under each condition for 0 minutes, and film carrier 96
Is configured.

【0012】しかし、この従来のフィルムキャリア96
においては、上述のプレス打抜きによりホール94を形
成する時、絶縁層92と接着層93との樹脂系の2層の
みであるから、ホール形成時の機械的強度が不足して良
好なホールの寸法精度を確保することができず、加えて
目開き平織り織布を用いる関係上、既述した各種の問題
点があった。
However, this conventional film carrier 96
In the case of forming the hole 94 by the above-mentioned press punching, since there are only two resin-based layers of the insulating layer 92 and the adhesive layer 93, the mechanical strength at the time of forming the hole is insufficient, and the hole size is good. Since the precision cannot be ensured and the plain weave woven fabric is used in addition, there are various problems described above.

【0013】[0013]

【発明が解決しようとする課題】この発明の請求項1記
載の発明は、開繊偏平化されたガラス布を用いること
で、ガラス布に対するPTFEの含浸性が大幅に改善さ
れ、ガラス粉の脱落防止を図ることができるのは勿論、
ガラス基材中にボイド(小孔)の残存がなく、デバイス
との気密性向上、ハンダ耐熱性向上、比誘電率の均一化
を図り、しかもガラス布の厚さを薄くしつつ、充分な補
強効果を得ると共に、高密度パタンー化を達成すること
ができる低誘電率フィルムキャリア基材の提供を目的と
する。
The invention according to claim 1 of the present invention uses a glass cloth having a flattened spread, whereby the impregnation property of PTFE into the glass cloth is greatly improved, and the glass powder falls off. Of course, you can prevent it,
There are no voids (small holes) remaining in the glass substrate, improving the airtightness with the device, improving the heat resistance of the solder, homogenizing the relative permittivity, and yet sufficiently reinforcing the glass cloth while reducing its thickness. It is an object of the present invention to provide a low-dielectric-constant film carrier base material that can obtain an effect and achieve a high density pattern.

【0014】この発明の請求項2記載の発明は、上記請
求項1記載の発明の目的と併せて、比誘電率のより一層
良好な均一化と、ガラス布の取扱い性およびPTFEの
含浸性向上との両立を図ることができる低誘電率フィル
ムキャリア基材の提供を目的とする。
According to the invention of claim 2 of the present invention, in addition to the object of the invention of claim 1 described above, it is possible to make the relative dielectric constant even better, and to improve the handleability of the glass cloth and the impregnation property of PTFE. An object of the present invention is to provide a low dielectric constant film carrier base material that can achieve both

【0015】この発明の請求項3記載の発明は、上記請
求項1または2記載の発明の目的と併せて、高密度パタ
ーンの形成が可能で、かつホール形成時の充分な機械的
強度の確保により、ホール加工精度の向上を図ることが
できると共に、導電層となる金属箔の加熱圧着による一
体化成形時に反り、歪、寸法変化が発生するのを防止す
ることができる低誘電率フィルムキャリアの提供を目的
とする。
The invention according to claim 3 of the present invention, together with the object of the invention according to claim 1 or 2, is capable of forming a high-density pattern and ensuring sufficient mechanical strength during hole formation. With this, it is possible to improve the accuracy of hole processing, and at the same time, it is possible to prevent warpage, strain, and dimensional change during the integral molding by thermocompression bonding of the metal foil to be the conductive layer. For the purpose of provision.

【0016】[0016]

【課題を解決するための手段】この発明の請求項1記載
の発明は、開繊偏平化されたガラス布と、上記ガラス布
に対してPTFEディスパージョンを含浸、乾燥および
焼成の繰返しにより所定樹脂含有率に形成したPTFE
焼結層と、上記PTFE焼結層の上面に対してPTFE
が融点以下で乾燥されたPTFE微粒子層と、上記PT
FE微粒子層に対してPTFEより低融点のフッ素樹脂
ディスパージョンが含浸、乾燥後、PTFEの融点以上
で焼成されたPTFEと低融点フッ素樹脂との複合樹脂
層と、上記複合樹脂層上面に形成された数μm以下の薄
層の低融点フッ素樹脂単体層と、上記ガラス布および上
記各層からなる単一のレジンクロスの両面に配設され、
PTFEの融点以上で加熱加圧された金属層とを備えた
低誘電率フィルムキャリア基材であることを特徴とす
る。
According to a first aspect of the present invention, there is provided a flattened glass cloth and a predetermined resin which is obtained by repeatedly impregnating the glass cloth with PTFE dispersion, drying and firing. PTFE formed to the content rate
With respect to the sintered layer and the upper surface of the PTFE sintered layer, the PTFE
A PTFE fine particle layer dried at a temperature below the melting point,
The FE fine particle layer is impregnated with a fluororesin dispersion having a melting point lower than that of PTFE, dried, and then formed on the composite resin layer of PTFE and the low melting point fluororesin which are baked at the melting point of PTFE or higher and the composite resin layer. A low melting point fluororesin simple substance layer having a thickness of several μm or less and a single resin cloth composed of the above glass cloth and each layer,
It is a low dielectric constant film carrier substrate provided with a metal layer heated and pressed at a temperature equal to or higher than the melting point of PTFE.

【0017】この発明の請求項2記載の発明は、上記請
求項1記載の発明の構成と併せて、上記ガラス布は経緯
糸間の目開きが約0.004mm2 以下に開繊偏平化され
て、厚さが約0.03〜0.12mmに形成された低誘電
率フィルムキャリア基材であることを特徴とする。
According to a second aspect of the present invention, in addition to the constitution of the first aspect of the invention, the glass cloth is flattened to have an opening between warp and weft threads of about 0.004 mm 2 or less. And a low dielectric constant film carrier substrate having a thickness of about 0.03 to 0.12 mm.

【0018】この発明の請求項3記載の発明は、上記請
求項1または2記載の発明の構成と併せて、上記低融点
フッ素樹脂単体層側の金属層が除去されたフィルムキャ
リア基材に、プレス打抜き手段にて必要ホールが形成さ
れ、上記金属層が除去された側に導電層となる金属箔が
配設され、加熱圧着により一体化成形後に所定のパター
ンが形成された低誘電率フィルムキャリアであることを
特徴とする。
According to the invention of claim 3 of the present invention, in addition to the constitution of the invention of claim 1 or 2, a film carrier substrate from which the metal layer on the low melting point fluororesin single layer side has been removed, A low dielectric constant film carrier in which a necessary hole is formed by a press punching means, a metal foil to be a conductive layer is arranged on the side from which the metal layer is removed, and a predetermined pattern is formed after integral molding by thermocompression bonding. Is characterized in that.

【0019】[0019]

【発明の効果】この発明の請求項1記載の発明によれ
ば、開繊偏平化されたガラス布を用いるので、ガラス布
に対するPTFEの含浸性が改善され、この結果、ホー
ル形成時におけるガラス粉の脱落防止を図ることがで
き、かつガラス基材中にボイド(小孔)が残存しないた
め、デバイスとの気密性が向上すると共に、ハンダ耐熱
性の向上および比誘電率の均一化を図ることができる効
果がある。しかも、ガラス布の厚さを薄くしつつ、充分
な補強効果を得ることができる効果がある。
According to the invention described in claim 1 of the present invention, since the flattened glass cloth is used, the impregnation property of PTFE into the glass cloth is improved, and as a result, the glass powder at the time of forming holes is formed. Since it is possible to prevent the glass from falling off and voids (small holes) do not remain in the glass base material, it is possible to improve the airtightness with the device, improve the solder heat resistance and make the relative dielectric constant uniform. There is an effect that can be. Moreover, there is an effect that a sufficient reinforcing effect can be obtained while reducing the thickness of the glass cloth.

【0020】また、ガラス布に対してPTFEディスパ
ージョンを含浸、乾燥および焼成の繰返しにより所定樹
脂含有率のPTFE焼結層を形成し、このように焼成工
程を経て焼結層を形成するため、被膜がなめらかで、ボ
イドもなくなる効果がある。
In addition, since a PTFE cloth is impregnated with PTFE dispersion, dried and fired repeatedly to form a PTFE sintered layer having a predetermined resin content, and thus a sintered layer is formed through the firing step, The coating is smooth and void-free.

【0021】さらに、上述のPTFE焼結層の上面には
PTFE微粒子層を形成するので、複合樹脂層の形成が
容易となり、この複合樹脂層と相俟って層間接着強度の
向上を図ることができる効果がある。さらにまた、上述
の複合樹脂層が応力歪緩衝帯として作用するので、歪の
大幅な低減を図ることができる効果がある。
Further, since the PTFE fine particle layer is formed on the upper surface of the above-mentioned PTFE sintered layer, the composite resin layer can be easily formed, and the interlayer adhesive strength can be improved in cooperation with this composite resin layer. There is an effect that can be done. Furthermore, since the above-mentioned composite resin layer acts as a stress strain buffer zone, there is an effect that the strain can be significantly reduced.

【0022】加えて、数μm以下の薄層の低融点フッ素
樹脂単体層を形成したので、歪を最小限に抑制しつつ、
充分な接着効果を得ることができ、この低融点フッ素樹
脂単体層の層厚は極めて薄いので、加熱加圧時に低融点
フッ素樹脂が流出することがなくなり、この結果、高圧
プレスが可能となるため、表面平坦度の向上、機械的強
度の向上、寸法変化率の大幅な低減を図ることができる
効果がある。また金属層がレジンクロスの両面に配設さ
れた状態下にて加熱加圧するので、表面平坦度が向上し
て、高密度パターン化がさらに容易となる効果がある。
In addition, since a low melting point fluororesin simple substance layer having a thickness of several μm or less is formed, distortion is suppressed to a minimum while
Since a sufficient adhesive effect can be obtained and the layer thickness of the low melting point fluororesin simple substance layer is extremely thin, the low melting point fluororesin does not flow out at the time of heating and pressing, and as a result, high pressure pressing becomes possible. Further, there are effects that the surface flatness can be improved, the mechanical strength can be improved, and the dimensional change rate can be significantly reduced. Further, since the metal layer is heated and pressed under the condition that it is disposed on both sides of the resin cloth, there is an effect that the surface flatness is improved and the high density patterning is further facilitated.

【0023】この発明の請求項2記載の発明によれば、
上記請求項1記載の発明の効果と併せて、ガラス布は経
緯糸間の目開きが約0.004mm2 以下に開繊偏平化さ
れているので、比誘電率のばらつきがなく、より一層良
好な均一化を図ることができる効果がある。
According to the invention of claim 2 of the present invention,
In addition to the effect of the invention described in claim 1, the glass cloth is flattened to have an opening between the warp and weft of about 0.004 mm 2 or less, so that there is no variation in the relative dielectric constant and it is even better. This has the effect of achieving uniform uniformity.

【0024】またガラス布の厚さを約0.03〜0.1
2mmの範囲内に設定したので、ガラス布の取扱い性の向
上およびPTFEの含浸性向上を図ることができる。因
に、ガラス布の厚さが0.03mm未満の場合には、ガラ
スクロスの腰が弱くなり、取扱い不可となる一方、0.
12mmを超過する場合には、PTFEの含浸が不可とな
るため、上記範囲内に設定する。
The thickness of the glass cloth should be about 0.03 to 0.1.
Since it is set within the range of 2 mm, it is possible to improve the handleability of the glass cloth and the impregnation property of PTFE. Incidentally, when the thickness of the glass cloth is less than 0.03 mm, the rigidity of the glass cloth becomes weak and handling becomes impossible.
If it exceeds 12 mm, impregnation with PTFE will not be possible, so it is set within the above range.

【0025】この発明の請求項3記載の発明によれば、
上記請求項1または2記載の発明の効果と併せて、低融
点フッ素樹脂単体層側の金属層を除去するので、平坦化
された面が得られ、この平坦化面にリード(インナリー
ドおよびアウタリード)を形成することができるので、
高密度パターンの形成が可能となる効果がある。
According to the invention of claim 3 of the present invention,
In addition to the effect of the invention described in claim 1 or 2, since the metal layer on the low melting point fluororesin single layer side is removed, a flattened surface is obtained, and leads (inner leads and outer leads) are formed on this flattened surface. ) Can be formed,
There is an effect that a high-density pattern can be formed.

【0026】また上述の低融点フッ素樹脂単体層側の金
属層を除去する一方、ガラス布側の金属層を残存させた
状態で、プレス打抜き手段にて必要ホール(スプロケッ
トホール、デバイスホール、アウタリードホール)が形
成されるので、残存させた金属層によりホール形成時の
機械的強度が向上し、この結果、ホール加工精度の向上
を図ることができる効果がある。
While the metal layer on the side of the low melting point fluororesin simple substance layer is removed while the metal layer on the glass cloth side is left, necessary holes (sprocket hole, device hole, outer lead) are formed by press punching means. Since the holes are formed, the remaining metal layer improves the mechanical strength at the time of forming the holes, and as a result, the hole processing accuracy can be improved.

【0027】さらに導電層となる金属箔を加熱圧着によ
り一体化成形する時点では上述のガラス布側の金属層が
残存するので、この加熱圧着時の反り、歪、寸法変化の
発生を該金属層により防止することができる効果があ
る。
Further, when the metal foil to be the conductive layer is integrally formed by thermocompression bonding, the above-mentioned metal layer on the glass cloth side remains, so that warping, distortion, and dimensional change occur during the thermocompression bonding. There is an effect that can be prevented by.

【0028】[0028]

【実施例】この発明の一実施例を以下図面に基づいて詳
述する。図面は低誘電率フィルムキャリア基材およびフ
ィルムキャリアをその製造工程順に示し、図1において
開繊偏平化されたガラス布1を設ける。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described in detail below with reference to the drawings. The drawings show a low dielectric constant film carrier base material and a film carrier in the order of manufacturing steps thereof, and the glass cloth 1 flattened in FIG. 1 is provided.

【0029】詳しくは無アルカリガラス糸ECD450
1/0を用いて水圧もしくはロール成形手段にて、経
緯糸間の目開きが約0.004mm2 以下に開繊偏平化す
ると共に、厚さTを約0.03〜0.12mmの範囲内に
設定し、上述のガラス布1を構成する。この実施例では
厚さTを約0.04mmに設定すると共に、目開きに対応
する間隔L1 を0.06mm以下に設定している。
Specifically, alkali-free glass thread ECD450
Using 1/0 by hydraulic pressure or roll forming means, the opening between warps and wefts is flattened to about 0.004 mm 2 or less, and the thickness T is within the range of about 0.03 to 0.12 mm. And the above-mentioned glass cloth 1 is configured. In this embodiment, the thickness T is set to about 0.04 mm and the interval L1 corresponding to the opening is set to 0.06 mm or less.

【0030】次に図2に示すように上述のガラス布1に
対してPTFEディスパージョンを含浸、乾燥および焼
成の繰返し処理により60〜80vol %の所定樹脂含有
率に形成したPTFE焼結層2を形成する。
Next, as shown in FIG. 2, a PTFE sintered layer 2 having a predetermined resin content of 60 to 80 vol% was formed by repeatedly impregnating the above glass cloth 1 with PTFE dispersion, drying and firing. Form.

【0031】次に、図3に示すように上述のPTFE焼
結層2の上面に対してPTFEがその融点327℃以下
で乾燥されたPTFE微粒子層3を形成する。このPT
FE微粒子層3はPTFEディスパージョンの含浸およ
び乾燥(PTFEの融点以下の温度で乾燥)までの処理
により形成する。
Next, as shown in FIG. 3, a PTFE fine particle layer 3 is formed by drying PTFE at a melting point of 327 ° C. or lower on the upper surface of the above-mentioned PTFE sintered layer 2. This PT
The FE fine particle layer 3 is formed by impregnation of PTFE dispersion and drying (drying at a temperature below the melting point of PTFE).

【0032】次に図4に示すように上述のPTFE微粒
子層3に対してPTFEより低融点のフッ素樹脂ディス
パージョンが含浸、乾燥後、PTFEの融点327℃以
上で焼成されたPTFEと低融点フッ素樹脂との複合樹
脂層4を形成すると同時に、図5に示すように、この複
合樹脂層4の上面に厚さ数μm以下、具体的には2〜5
μmの薄層の低融点フッ素樹脂単体層5を形成する。つ
まり低融点フッ素樹脂、例えばPFAは本来、成形収縮
率が大で、成形歪が残るため、この低融点フッ素樹脂単
体層5を極薄層と成して、歪を最小限に抑制する。
Next, as shown in FIG. 4, the above-mentioned PTFE fine particle layer 3 is impregnated with a fluororesin dispersion having a melting point lower than that of PTFE, dried, and then the PTFE and the low-melting fluorine are fired at a melting point of 327 ° C. or higher of PTFE. At the same time as forming the composite resin layer 4 with the resin, as shown in FIG. 5, the composite resin layer 4 has an upper surface with a thickness of several μm or less, specifically 2 to 5 μm.
A low melting point fluororesin simple substance layer 5 having a thin thickness of μm is formed. That is, since a low melting point fluororesin, such as PFA, originally has a large molding shrinkage and a molding strain remains, the low melting point fluororesin simple substance layer 5 is formed as an extremely thin layer to suppress the strain to a minimum.

【0033】この実施例では上述のPTFEより低融点
のフッ素樹脂としてPFA(融点310℃)を用いる
が、PFAの他にFEP(融点275℃)等の他の低融
点フッ素樹脂を用いてもよい。なお、上述の図3、図
4、図5においては図示の便宜上、PTFE微粒子層
3、複合樹脂層4、低融点フッ素樹脂単体層5を層状に
区画して概略的に示したが、実際には図6の如く成る。
In this embodiment, PFA (melting point 310 ° C.) is used as the fluorine resin having a melting point lower than that of PTFE, but other low melting point fluorine resin such as FEP (melting point 275 ° C.) may be used in addition to PFA. . Note that, in FIG. 3, FIG. 4, and FIG. 5 described above, the PTFE fine particle layer 3, the composite resin layer 4, and the low melting point fluororesin simple substance layer 5 are schematically illustrated as being divided into layers for convenience of illustration. Is as shown in FIG.

【0034】図6において白丸部はPTFEを示し、ハ
ッチングを施した丸部はPFAを示す。すなわち図面
上、下側のPTFE微粒子層3から上側の低融点フッ素
樹脂単体層5にかけてPFAがリーンからリッチに変化
する複合樹脂層4が形成される。なお以下の各図(図7
〜図10および図12)においても同様であるが、図示
の便宜上、概略的に示す。
In FIG. 6, the white circles indicate PTFE, and the hatched circles indicate PFA. That is, in the drawing, the composite resin layer 4 in which the PFA changes from lean to rich is formed from the PTFE fine particle layer 3 on the lower side to the low melting point fluororesin simple substance layer 5 on the upper side. The following figures (Fig. 7)
~ FIG. 10 and FIG. 12), the same applies, but is shown schematically for convenience of illustration.

【0035】上述の図5に示すガラス布1および各層
2,3,4,5からなる単一のレジンクロス6に対し
て、その上下両面に所定厚さのCu箔7,8を配設し、
PTFEの融点以上で加熱加圧して低誘電率フィルムキ
ャリア基材9を構成する(図7)。
The above-mentioned glass cloth 1 shown in FIG. 5 and a single resin cloth 6 composed of the layers 2, 3, 4, 5 are provided with Cu foils 7, 8 of a predetermined thickness on the upper and lower surfaces thereof. ,
The low dielectric constant film carrier base material 9 is formed by heating and pressing at a temperature equal to or higher than the melting point of PTFE (FIG. 7).

【0036】ここで、PTFEは再溶融温度が327
℃、溶融粘度は380℃の条件下で1010〜1011ポイ
ズで流動しない。またPFAの溶融粘度は380℃の条
件下で104 〜105 ポイズと低いが、接着層として用
いる低融点フッ素樹脂単体層5の層厚を2〜5μmの薄
層に形成し、PFA流出の可能性を排除したので、上述
のCu箔7,8配設後の一体化成形の条件を、温度37
0℃、圧力40kgf /cm2 以上とすることができ、この
高圧成形により、表面平坦度の向上、機械的強度の向上
を図ると共に、寸法変化率が小さい低誘電率フィルムキ
ャリア基材9を構成することができる。
Here, PTFE has a remelting temperature of 327.
C., melt viscosity does not flow at 10 <10> to 10 < 11 > poise under conditions of 380 <0> C. Although the melt viscosity of PFA is as low as 10 4 to 10 5 poise under the condition of 380 ° C., the layer thickness of the low melting point fluororesin simple substance layer 5 used as the adhesive layer is formed into a thin layer of 2 to 5 μm to prevent the PFA outflow. Since the possibility is eliminated, the conditions for the integral molding after the above-mentioned Cu foils 7 and 8 are arranged are
The temperature can be set to 0 ° C. and the pressure can be set to 40 kgf / cm 2 or more. By this high pressure molding, the surface flatness and the mechanical strength are improved, and the low dielectric constant film carrier base material 9 having a small dimensional change rate is constituted. can do.

【0037】次に上述の低誘電率フィルムキャリア基材
9から低誘電率フィルムキャリアを構成する場合、ま
ず、図8に示す如く低融点フッ素樹脂単体層5上面のC
u箔7のみをエッチング手段により除去する。
Next, when a low dielectric constant film carrier is constructed from the above-mentioned low dielectric constant film carrier base material 9, first, as shown in FIG.
Only the u foil 7 is removed by etching means.

【0038】次に図9に示す如く下側のCu箔8が残存
する状態下において、プレス打抜き手段によりスプロケ
ットホール10S、デバイスホール10D、アウタリー
ドホール10A(図11参照)等の必要ホール10を形
成する。
Next, as shown in FIG. 9, under the condition that the lower Cu foil 8 remains, the necessary holes 10 such as the sprocket hole 10S, the device hole 10D, and the outer lead hole 10A (see FIG. 11) are formed by press punching. Form.

【0039】次に図10に示す如くCu箔7がエッチン
グ手段により除去された側に、導電層となる金属箔、具
体的には所定厚さのCu箔11を配設し、再加熱圧着に
より図10の各要素を一体化成形した後に、Cu箔11
をエッチング手段により例えば図11に示す如く所定の
パターンPを形成して、両面導電層タイプの低誘電率フ
ィルムキャリア12を構成する。なお、図10、図11
に示す両面導電層タイプの低誘電率フィルムキャリア1
2から下側のCu箔8をエッチング手段により除去する
と、片面導電層タイプの低誘電率フィルムキャリアを構
成することができる。
Next, as shown in FIG. 10, on the side where the Cu foil 7 has been removed by the etching means, a metal foil to be a conductive layer, specifically, a Cu foil 11 having a predetermined thickness is provided, and is reheated and pressure-bonded. After integrally molding each element of FIG. 10, Cu foil 11
A predetermined pattern P is formed by etching means as shown in FIG. 11 to form the double-sided conductive layer type low dielectric constant film carrier 12. Note that FIG. 10 and FIG.
Double-sided conductive layer type low dielectric constant film carrier 1
By removing the Cu foil 8 from 2 to the lower side by etching means, a single-sided conductive layer type low dielectric constant film carrier can be formed.

【0040】また片面導電層タイプの低誘電率フィルム
キャリア基材またはフィルムキャリアを構成する場合、
図12に示す如くPTFEディスパージョンを含浸させ
たガラスクロスの片面側に樹脂層3,4,5とCu箔
8,11を配設した非対称な構成とすることもできる。
When a low-dielectric constant film carrier base material or film carrier of a single-sided conductive layer type is constituted,
As shown in FIG. 12, it is also possible to adopt an asymmetrical structure in which the resin layers 3, 4, 5 and the Cu foils 8, 11 are arranged on one side of the glass cloth impregnated with the PTFE dispersion.

【0041】以上要するに、本実施例の低誘電率フィル
ムキャリア基材9は、開繊偏平化されたガラス布1を用
いるので、ガラス布1に対するPTFEの含浸性が大幅
に改善され、この結果、ホール10形成時におけるガラ
ス粉の脱落防止を図ることができ、かつガラス基材中に
ボイド(小孔)が残存しない。このボイドレス化によ
り、デバイスとの気密性が向上すると共に、ハンダ耐熱
性の向上および比誘電率の均一化を図ることができる効
果がある。しかも、ガラス布1の厚さを薄くしつつ、充
分な補強効果を得ることができる効果がある。
In summary, since the low dielectric constant film carrier base material 9 of this embodiment uses the spread and flattened glass cloth 1, the impregnation property of PTFE into the glass cloth 1 is greatly improved. As a result, It is possible to prevent the glass powder from falling off when forming the holes 10, and voids (small holes) do not remain in the glass substrate. This voiding has the effects of improving the airtightness with the device, improving the heat resistance of the solder, and making the relative dielectric constant uniform. Moreover, there is an effect that a sufficient reinforcing effect can be obtained while reducing the thickness of the glass cloth 1.

【0042】また、ガラス布1に対してPTFEディス
パージョンを含浸、乾燥および焼成の繰返しにより所定
樹脂含有率のPTFE焼結層2を形成し、このように焼
成工程を経てPTFE焼結層2を形成するため、被膜が
なめらかで、ボイドもなくなる効果がある。
The glass cloth 1 is impregnated with PTFE dispersion, dried and fired repeatedly to form a PTFE sintered layer 2 having a predetermined resin content, and the PTFE sintered layer 2 is passed through the firing step in this manner. Since it is formed, the film has the effect of smoothing and eliminating voids.

【0043】さらに、上述のPTFE焼結層2の上面に
はPTFE微粒子層3を形成するので、複合樹脂層4の
形成が容易となり、この複合樹脂層4と相俟って層間接
着強度の向上を図ることができる効果がある。さらにま
た、上述の複合樹脂層4が応力歪緩衝帯として作用する
ので、歪の大幅な低減を図ることができる効果がある。
Further, since the PTFE fine particle layer 3 is formed on the upper surface of the above-mentioned PTFE sintered layer 2, the composite resin layer 4 can be easily formed, and in cooperation with this composite resin layer 4, the interlayer adhesive strength is improved. There is an effect that can be achieved. Furthermore, since the above-mentioned composite resin layer 4 acts as a stress / strain buffer zone, there is an effect that the strain can be significantly reduced.

【0044】加えて、薄層の低融点フッ素樹脂単体層5
を形成したので、歪を最小限に抑制しつつ、充分な接着
効果を得ることができ、この低融点フッ素樹脂単体層5
の層厚は極めて薄いので、加熱加圧時に低融点フッ素樹
脂としてのPFAが流出することがなくなり、この結
果、高圧プレスが可能となるため、表面平坦度の向上、
機械的強度の向上、寸法変化率の大幅な低減を図ること
ができる効果がある。また金属層としてのCu箔7,8
がレジンクロス6の両面に配設された状態下にて加熱加
圧するので、表面平坦度が向上して、高密度パターン化
がさらに容易となる効果がある。
In addition, a thin layer of low melting point fluororesin single layer 5
Since it is formed, a sufficient adhesive effect can be obtained while suppressing distortion to a minimum.
Since the layer thickness of PFA is extremely thin, PFA as a low melting point fluororesin does not flow out at the time of heating and pressurization, and as a result, high pressure pressing becomes possible, improving the surface flatness,
The mechanical strength can be improved and the dimensional change rate can be significantly reduced. Also, Cu foil 7, 8 as a metal layer
Since the resin cloth 6 is heated and pressed under the condition that the resin cloth 6 is disposed on both sides, the surface flatness is improved and high density patterning is further facilitated.

【0045】さらに、ガラス布1は経緯糸間の目開きが
約0.004mm2 以下に開繊偏平化されているので、比
誘電率のばらつきがなく、より一層良好な均一化を図る
ことができる効果がある。
Further, the glass cloth 1 is flattened so that the openings between the warp and weft threads are about 0.004 mm 2 or less, so that there is no variation in the relative permittivity and it is possible to achieve even better uniformity. There is an effect that can be done.

【0046】さらにまた、ガラス布1の厚さを約0.0
3〜0.12mmの範囲内に設定したので、ガラス布1の
取扱い性の向上およびPTFEの含浸性向上を図ること
ができる。因に、ガラス布の厚さが0.03mm未満の場
合には、ガラスクロスの腰が弱くなり、取扱い不可とな
る一方、0.12mmを超過する場合には、PTFEの含
浸が不可となるため、上記範囲内に設定する。
Furthermore, the thickness of the glass cloth 1 is set to about 0.0.
Since it is set within the range of 3 to 0.12 mm, it is possible to improve the handleability of the glass cloth 1 and the impregnation property of PTFE. When the thickness of the glass cloth is less than 0.03 mm, the rigidity of the glass cloth becomes weak and handling becomes impossible, while when it exceeds 0.12 mm, impregnation of PTFE becomes impossible. , Set within the above range.

【0047】加えて、本実施例の低誘電率フィルムキャ
リア12は、低融点フッ素樹脂単体層5側の金属層とし
てのCu箔7を除去するので、平坦化された面が得ら
れ、この平坦化面にインナリード13INおよびアウタ
リード130UT(図11参照)を形成することができ
るので、高密度パターンの形成が可能となる効果があ
る。
In addition, since the low dielectric constant film carrier 12 of this embodiment removes the Cu foil 7 as the metal layer on the low melting point fluororesin simple substance layer 5 side, a flattened surface is obtained and this flatness is obtained. Since the inner leads 13IN and the outer leads 130UT (see FIG. 11) can be formed on the converted surface, there is an effect that a high-density pattern can be formed.

【0048】また上述の低融点フッ素樹脂単体層5側の
Cu箔7を除去する一方、ガラス布1側のCu箔8を残
存させた状態で、プレス打抜き手段にて必要ホール10
(スプロケットホール10S、デバイスホール10D、
アウタリードホール10A)が形成されるので、残存さ
せたCu箔8によりホール形成時の機械的強度が向上
し、この結果、ホール加工精度の向上を図ることができ
る効果がある。つまり、上述のCu箔8がホール加工時
にバックアップ部材として兼用されるため、穴加工寸法
の高精度化を図ることができる。
While the Cu foil 7 on the low melting point fluororesin simple substance layer 5 side is removed, while the Cu foil 8 on the glass cloth 1 side is left, the necessary holes 10 are formed by the press punching means.
(Sprocket hole 10S, device hole 10D,
Since the outer lead hole 10A) is formed, the remaining Cu foil 8 improves the mechanical strength at the time of forming the hole, and as a result, the hole processing accuracy can be improved. That is, since the Cu foil 8 described above is also used as a backup member during hole processing, it is possible to improve the accuracy of hole processing dimensions.

【0049】さらに導電層となるCu箔11を加熱圧着
により一体化形成する時点では上述のガラス布1側のC
u箔8が残存するので、この加熱圧着時の反り、歪、寸
法変化の発生を該Cu箔8により防止することができる
効果がある。
Further, when the Cu foil 11 to be the conductive layer is integrally formed by thermocompression bonding, C on the glass cloth 1 side described above is formed.
Since the u foil 8 remains, the Cu foil 8 has an effect of preventing the occurrence of warpage, strain, and dimensional change at the time of heating and pressure bonding.

【0050】この発明の構成と、上述の実施例との対応
において、この発明のPTFEより低融点のフッ素樹脂
ディスパージョンは、実施例のPFAディスパージョン
に対応し、以下同様に、請求項1記載の金属層は、Cu
箔7,8に対応し、請求項3記載の導電層となる金属箔
は、Cu箔11に対応するも、この発明は、上述の実施
例の構成のみに限定されるものではない。
In the correspondence between the constitution of the present invention and the above-mentioned embodiment, the fluororesin dispersion having a melting point lower than that of PTFE of the present invention corresponds to the PFA dispersion of the embodiment. Cu metal layer
The metal foil that corresponds to the foils 7 and 8 and serves as the conductive layer according to claim 3 corresponds to the Cu foil 11, but the present invention is not limited to the configuration of the above-described embodiment.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の低誘電率フィルムキャリア基材に用い
るカラス布の説明図。
FIG. 1 is an explanatory view of a crow cloth used as a low dielectric constant film carrier base material of the present invention.

【図2】PTFE焼結層の形成工程を示す断面図。FIG. 2 is a sectional view showing a step of forming a PTFE sintered layer.

【図3】PTFE微粒子層の形成工程を示す断面図。FIG. 3 is a sectional view showing a step of forming a PTFE fine particle layer.

【図4】複合樹脂層の形成工程を示す断面図。FIG. 4 is a cross-sectional view showing a step of forming a composite resin layer.

【図5】低融点フッ素樹脂単体層の形成工程を示す断面
図。
FIG. 5 is a cross-sectional view showing a step of forming a low melting point fluororesin simple substance layer.

【図6】PTFE微粒子層、複合樹脂層および低融点フ
ッ素樹脂単体層の具体的構成を示す説明図。
FIG. 6 is an explanatory diagram showing a specific configuration of a PTFE fine particle layer, a composite resin layer, and a low melting point fluororesin simple substance layer.

【図7】本発明の低誘電率フィルムキャリア基材の断面
図。
FIG. 7 is a sectional view of a low dielectric constant film carrier substrate of the present invention.

【図8】Cu箔除去工程を示す断面図。FIG. 8 is a sectional view showing a Cu foil removing step.

【図9】ホール形成工程を示す断面図。FIG. 9 is a sectional view showing a hole forming step.

【図10】本発明の低誘電率フィルムキャリアの断面
図。
FIG. 10 is a sectional view of a low dielectric constant film carrier of the present invention.

【図11】同フィルムキャリアの平面図。FIG. 11 is a plan view of the film carrier.

【図12】本発明の低誘電率フィルムキャリアの他の実
施例を示す断面図。
FIG. 12 is a cross-sectional view showing another embodiment of the low dielectric constant film carrier of the present invention.

【図13】従来のフィルムキャリアを示す断面図。FIG. 13 is a sectional view showing a conventional film carrier.

【図14】従来のフィルムキャリアを示す断面図。FIG. 14 is a sectional view showing a conventional film carrier.

【図15】従来のフィルムキャリアを示す断面図。FIG. 15 is a sectional view showing a conventional film carrier.

【符号の説明】[Explanation of symbols]

1…ガラス布 2…PTFE焼結層 3…PTFE微粒子層 4…複合樹脂層 5…低融点フッ素樹脂単体層 6…レジンクロス 7,8…Cu箔 10…ホール 10A…アウタリードホール 10D…デバイスホール 10S…スプロケットホール 11…Cu箔 P…パターン DESCRIPTION OF SYMBOLS 1 ... Glass cloth 2 ... PTFE sintered layer 3 ... PTFE fine particle layer 4 ... Composite resin layer 5 ... Low melting point fluororesin single layer 6 ... Resin cloth 7,8 ... Cu foil 10 ... Hole 10A ... Outer lead hole 10D ... Device hole 10S ... Sprocket hole 11 ... Cu foil P ... Pattern

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】開繊偏平化されたガラス布と、上記ガラス
布に対してPTFEディスパージョンを含浸、乾燥およ
び焼成の繰返しにより所定樹脂含有率に形成したPTF
E焼結層と、上記PTFE焼結層の上面に対してPTF
Eが融点以下で乾燥されたPTFE微粒子層と、上記P
TFE微粒子層に対してPTFEより低融点のフッ素樹
脂ディスパージョンが含浸、乾燥後、PTFEの融点以
上で焼成されたPTFEと低融点フッ素樹脂との複合樹
脂層と、上記複合樹脂層上面に形成された数μm以下の
薄層の低融点フッ素樹脂単体層と、上記ガラス布および
上記各層からなる単一のレジンクロスの両面に配設さ
れ、PTFEの融点以上で加熱加圧された金属層とを備
えた低誘電率フィルムキャリア基材。
1. A spread-flattened glass cloth, and a PTF formed into a predetermined resin content by repeating impregnation of the glass cloth with PTFE dispersion, drying and firing.
E sintered layer and PTFE on the upper surface of the PTFE sintered layer
A PTFE fine particle layer in which E is dried at a temperature equal to or lower than the melting point;
The TFE fine particle layer is impregnated with a fluororesin dispersion having a melting point lower than that of PTFE, dried, and then formed on the composite resin layer of PTFE and the low-melting point fluororesin which are baked at a melting point of PTFE or higher and the composite resin layer upper surface. And a low melting point fluororesin simple substance layer having a thickness of several μm or less, and a metal layer which is disposed on both sides of a single resin cloth composed of the above glass cloth and the above layers and which is heated and pressed at a temperature equal to or higher than the melting point of PTFE. A low dielectric constant film carrier substrate provided.
【請求項2】上記請求項1記載のフィルムキャリアにお
いて、上記ガラス布は経緯糸間の目開きが約0.004
mm2 以下に開繊偏平化されて、厚さが約0.03〜0.
12mmに形成されたことを特徴とする低誘電率フィルム
キャリア基材。
2. The film carrier according to claim 1, wherein the glass cloth has a mesh opening between warp and weft threads of about 0.004.
mm 2 is opened繊偏Tairaka below, thickness of about 0.03 to 0.
A low dielectric constant film carrier substrate characterized by being formed to 12 mm.
【請求項3】上記請求項1または2記載のフィルムキャ
リア基材において、上記低融点フッ素樹脂単体層側の金
属層が除去されたフィルムキャリア基材に、プレス打抜
き手段にて必要ホールが形成され、上記金属層が除去さ
れた側に導電層となる金属箔が配設され、加熱圧着によ
り一体化成形後に所定のパターンが形成された低誘電率
フィルムキャリア。
3. The film carrier base material according to claim 1 or 2, wherein necessary holes are formed by press punching means in the film carrier base material from which the metal layer on the low melting point fluororesin single layer side has been removed. A low dielectric constant film carrier in which a metal foil to be a conductive layer is disposed on the side from which the metal layer is removed, and a predetermined pattern is formed after integral molding by thermocompression bonding.
JP5215198A 1993-08-05 1993-08-05 Low dielectric constant film carrier substrate and film carrier Expired - Fee Related JP2538507B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5215198A JP2538507B2 (en) 1993-08-05 1993-08-05 Low dielectric constant film carrier substrate and film carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5215198A JP2538507B2 (en) 1993-08-05 1993-08-05 Low dielectric constant film carrier substrate and film carrier

Publications (2)

Publication Number Publication Date
JPH0750318A true JPH0750318A (en) 1995-02-21
JP2538507B2 JP2538507B2 (en) 1996-09-25

Family

ID=16668318

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5215198A Expired - Fee Related JP2538507B2 (en) 1993-08-05 1993-08-05 Low dielectric constant film carrier substrate and film carrier

Country Status (1)

Country Link
JP (1) JP2538507B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6417459B1 (en) * 1999-07-05 2002-07-09 Nippon Pillar Packing Co., Ltd. Printed circuit board, and prepreg for a printed circuit board
WO2023145843A1 (en) * 2022-01-31 2023-08-03 Agc株式会社 Composite sheet production method, laminate production method, composite sheet, and laminate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6417459B1 (en) * 1999-07-05 2002-07-09 Nippon Pillar Packing Co., Ltd. Printed circuit board, and prepreg for a printed circuit board
WO2023145843A1 (en) * 2022-01-31 2023-08-03 Agc株式会社 Composite sheet production method, laminate production method, composite sheet, and laminate

Also Published As

Publication number Publication date
JP2538507B2 (en) 1996-09-25

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