JPH0719370B2 - Magnetic card manufacturing equipment - Google Patents

Description

TECHNICAL FIELD The present invention relates to an apparatus for manufacturing various magnetic cards such as cash cards, credit cards, members cards, and entry / exit management cards, and in particular, cores on the front and back sides. The present invention relates to a magnetic card manufacturing apparatus having a two-layer core made of a raw material.

<Prior Art> As shown in the perspective view of FIG. 17 and the exploded perspective view of FIG. 18, a magnetic card 24 having a two-layer core has a core (substrate) made of a printed two-layer plastic plate. ) Overlay of transparent plastic film on the front and back of 25
26 and 27 are overlapped with each other, and a small width magnetic tape 28 is polymer-bonded to the outer surface of the overlay 26 which is the surface thereof.

Then, conventionally, the magnetic card 24 as described above was manufactured as follows.

(A) A large rectangular plate-shaped front side core raw material and a back side core raw material, in which a large number of core units are aligned vertically and horizontally, are manually aligned with each other and overlapped with each other. Stop to obtain the core raw material polymer.

(B) A rectangular sheet-shaped overlay with a magnetic tape bonded to a tape is overlaid on the polymer of the obtained core raw material by hand by manually aligning them with each other, and temporarily fixed in the overlapping state.

Then, the temporarily fixed polymer of the core raw material and the polymer of the overlay are sent to a laminating step by a heat press and a card cutting step.

<Problems to be Solved by the Invention> In the above-mentioned conventional example, alignment and superposition of the front-side core raw material and the back-side core raw material, and alignment and superposition of the core raw material polymer and the overlay are performed. Both of them are carried out manually, which requires a lot of labor to reduce the productivity and requires a lot of manpower, which is expensive.

In addition, there is a defect that the accuracy of alignment is low, defective products are likely to occur, and the yield is low.

The present invention has been made in view of the above circumstances, and a first magnetic card manufacturing apparatus according to the present invention is configured to align and superimpose front and back core raw materials constituting a core having a two-layer structure, A second magnetic card according to the present invention is intended to enable the polymer of the core raw material and the overlay with tape to be respectively aligned and superposed efficiently and accurately. A further object of the manufacturing apparatus is to provide an apparatus advantageous in configuring a magnetic card manufacturing system by allowing the post-processing apparatus to have a simple structure.

<Means for Solving the Problems> In order to achieve the above-mentioned object, the first magnetic card manufacturing apparatus according to the present invention includes a core raw material on the front surface side and a core material on the back surface side including a large number of core units. Transferring means for alternately transferring the raw materials from the stacking storage section to the common conveyor, a stopper for receiving and supporting the core raw materials placed and transferred in a certain direction by the conveyor at a certain position, and the stopper The superposing means for displacing the preceding core raw material supported and received above or below the conveying surface, and superposing the preceding core raw material on the trailing core raw material which is subsequently sent and received and supported by the stopper. A first alignment means for aligning the relative positions of the two stacked core raw materials, a first temporary fixing means for temporarily fixing the aligned core raw material polymer by spot welding, and The above stopped A supplying means for supplying the polymer to a superposition position of the continuous strip-shaped taped adhesive to which a magnetic tape is adhered; a second alignment means for aligning the relative position of the polymer and the taped overlay; A second temporary fixing means for temporarily fixing the combined polymer and the overlay with tape by spot welding is used.

Then, in order to achieve the above-mentioned object, the second magnetic card manufacturing apparatus according to the present invention uses the first temporary fixing means in addition to the configuration of the first magnetic card manufacturing apparatus according to the present invention. A core material cutting means for cutting the stopped core raw material polymer to form a strip-shaped core material plate including a plurality of core units is provided.

As the tape-equipped overlay used in the first and second magnetic card manufacturing apparatuses, a magnetic tape may be adhered to the overlay in advance, or an overlay supply roll and a material tape supply roll to which the magnetic tape is attached. It is also possible to additionally provide a tape adhering means constituted by providing the magnetic tape to the overlay before being supplied to the second temporary fixing means.

<Operation> With the configuration of the first magnetic card manufacturing apparatus according to the present invention, both core raw materials are automatically set by simply setting the respective core raw materials on the front surface side and the back surface side in the stacking storage section. Alternately take out, temporarily stack and stack both core raw materials in the aligned state, and further stack the polymer of the core raw material and the overlay with tape in the aligned state and temporarily secure them for the subsequent process. You can move on.

Further, according to the configuration of the second magnetic card manufacturing apparatus of the present invention, the polymer of the core raw material is cut into a strip-shaped core material plate, and the post-treatment is performed with the tape-attached overlay temporarily fixed. A narrow polymer can be obtained as the polymer to be transferred to the process.

<Example> Hereinafter, one example of the present invention is described in detail based on a drawing.

FIG. 1 is an overall schematic plan view showing a magnetic card manufacturing system incorporating a magnetic card manufacturing apparatus according to the present invention.
The figure is a schematic front view thereof.

In these drawings, reference numeral 1 denotes a linear overlay transfer line extending from the right side to the left side in the drawing. The overlay transfer line 1 is used as a basic line, and the magnetic tape supply mechanism 2 and the core are arranged from the upper side to the lower side. Material supply mechanism 3, overlay stacking mechanism 4, laminating mechanism 5
Further, the card cutting mechanism 6 is provided, and a magnetic card manufacturing system is configured.

In the overlay transfer line 1, an overlay roll 7 formed by winding an overlay 8 is provided at the uppermost portion of the line, and a continuous strip-shaped overlay 8 made of a transparent hard vinyl chloride film is used to adjust the tension. A pair of upper and lower feed rollers that are driven to rotate by being wound around the mechanism 8A and the group of guide rollers 9
It is configured to be guided between 10 and 11 and intermittently delivered along a predetermined horizontal straight line path by a predetermined amount.
The tension adjusting mechanism 8A rotatably supports a supporting arm 8b having rollers 8a and 8a rotatably mounted on both ends at a central portion in the longitudinal direction thereof, and the supporting arm 8b has an air rotary actuator (not shown). (3) are interlockingly connected, and a predetermined tension is applied to the overlay 8 by controlling the air pressure thereof.

In the magnetic tape supply mechanism 2, as shown in the perspective view of FIG. 3 and the front view of FIG. 4, the material tape 12 formed by sticking the magnetic tape on the inner surface of the base tape is a winding roll 13 Is intermittently supplied by a predetermined length between the feed rollers 10 and 11 via the guide rollers 14 and 15, the magnetic tape 16 is pressure-bonded to the lower surface of the overlay 8, and the base tape 17 is peeled off. That base tape
17 is configured to be wound up and collected on a collecting roll 17a via a guide roller 18. The overlay roll 7, the guide roller 9, the feed rollers 10 and 11, the material tape 12, the take-up roll 13, the guide rollers 14, 15 and 18, and the collecting roll 17a are referred to as tape adhering means.

Here, the upper and lower feed rollers 10 and 11 are configured as hot rollers heated to an appropriate temperature (about 90 ° C.) in order to securely adhere the magnetic tape 16 to the overlay 8. The lower feed roller 11 is supported by a movable bracket 19 together with the guide roller 15, and the movable bracket 19 is provided to be movable up and down by an air cylinder 20. When the transfer of the overlay 8 is stopped, the feed roller 11 and the guide roller 15 are provided. , And the magnetic tape on the side of the material tape 12 and the magnetic tape 16 adhered to the overlay 8 accordingly.
16 is cut, the end position of the magnetic tape 16 on the side of the material tape 12 is moved to the fixed guide roller 14 side, and the magnetic tape 16 is released from the outer peripheral surface of the feeding roller 11 for heating. The overlay 8 to which the magnetic tape 16 is adhered has a slight length (for example, within 30 mm, which will be described later, the ends of the adjacent core material plates 35C, 35C as the lower feed roller 11 descends. Core unit located at 36,
It can be set to any length within 36 end face intervals)
The end portion of the magnetic tape 16 adhered to the overlay 8 is separated from the upper feed roller 10 to prevent the magnetic tape 16 from being locally heated. Hereinafter, the overlay 8 to which the magnetic tape 16 is adhered will be referred to as a taped overlay 8.

Reference numeral 21 in FIG. 4 denotes an electric motor that drives the feed rollers 10 and 11, and 22 denotes a transmission belt thereof.

FIG. 5 is a plan view of the core material supply mechanism, FIG. 6 is a side view of the core material supply mechanism, FIG. 7 is a front view of a stacking storage section in the core material supply mechanism, and FIG. 8 is an original view of the core material supply mechanism. FIG. 9 is a side view of the material overlapping portion, FIG. 9 is a plan view of the raw material overlapping portion in the core material supply mechanism, and FIG. 10 is A of FIG.
FIG. 6 is a cross-sectional view taken along the line A, and as shown in these drawings, the core material supply mechanism 3 includes a stacking storage portion 31, a raw material overlapping portion 32.
And a core material cutting section 33 and a core material loading section 34.

The magnetic card manufactured here has a two-layer type core 25 as shown in FIG.
It is composed of A and 35B. Each core raw material 35A, 35B consists of a large number of core units 36 on a large plate made of hard vinyl chloride.
What is printed (the portion that will eventually become a single card by a punching press) is aligned vertically and horizontally at a predetermined pitch (see third).

In the stacking storage part 31, the core raw material 35A on the surface layer side (the magnetic tape overlapping side) is stacked with its printed surface facing downward, and is loaded on the supply table 37 through the guide 38 in a positioned state and the back surface. The core raw material 35B on the side is stacked with its printed surface facing upward, and is loaded on the supply base 37 via the guide 38 in a positioned state.

As shown in FIG. 7, the supply table 37 is supported by a machine frame 40 via a pair of left and right slide shafts 39 so as to be capable of elevating and lowering in a horizontal posture, and is elevated by a pair of left and right screw feed elevating devices 41A, 41B. The screw feed devices 41A and 41B are driven and are synchronously driven by a common drive shaft 43 that is interlocked with an electric motor 42.

In the machine frame 44 above the center of the supply table 37, a supply arm 45 is provided which can be swiveled around a vertical axis P ₁ by an air type rotary actuator 48, and a large number of vacuums are provided at the free end of the supply arm 45. support bracket 47a of a pickup arm 47 equipped with a suction nozzle 46 is rotatably provided at the longitudinal axis P ₂ around and pick up arm 47 to the support bracket 47a is provided to be driven lifting and fixed by an air cylinder 47b Has been.

Inside the supply arm 45, a first fixed pulley 45a is provided with the vertical axis P ₁ as the center of circle, while the support bracket 47a has the vertical axis P ₂ as the center of circle. , The second fixed pulley 45b is integrally attached, and the timing belt 45c is wound around the first and second fixed pulleys 45a and 45b, and the pickup arm 47 causes the uppermost core raw material 35A or 35B to Vacuum suction is held near the front edge, and the pickup arm 47 is rotated in the opposite direction by the same angle in synchronization with the rotation of the supply arm 45, so that the sucked and held core raw material 35A or 35B is swung in parallel. Has been done. Then, such a supply operation is alternately performed from the core raw material 35A on the front surface side to the core raw material 35B on the back layer side. Further, as the core raw materials 35A and 35B are taken out, the supply table 37 is also sequentially driven upward by a predetermined amount.

A configuration including the supply arm 45, the vacuum suction nozzle 46, and the pickup arm 47 is referred to as a transfer means.

The core raw materials 35A and 35B sent out to the front center by using the supply arm 45 and the pickup arm 47 are four conveyor belts that constitute a conveyor by releasing vacuum suction.
It is transferred onto 49a, 49b and immediately sent to the raw material superposition section 32 in front.

As shown in FIG. 8 and FIG. 9, the raw material superimposing section 32 is provided with a pair of left and right stoppers 51 projecting upward from the conveying surface 50 by the conveyor belts 49a and 49b, and first sent. The core raw material 35B on the back surface is stopped by the contact with the stopper 51. Further, the machine frame 44 located above the stopped back side core raw material 35B is provided with a plurality of pickup arms 53 equipped with suction nozzles 52 so as to be driven up and down by an air cylinder 54. Material 35
B is lifted on the transfer surface 50 while being vacuum suction-held by the pickup arm 53.

In this state, the front side core raw material 35A is similarly fed, and the positioning is stopped by the stopper 51.
The back side core raw material 35B is lowered on the 35A so as to be superposed. The pickup arm 53 having the suction nozzle 52 and the air cylinder 54 are referred to as an overlapping means. As the superposing means, for example, the front side core raw material 35A conveyed by the conveyor belts 49a, 49b may be transferred downward, and the back side core raw material 35B may be conveyed above and superposed. good.

In addition, the air cylinder 5 is installed on the side of these core raw materials 35A and 35B.
A side pusher 56 that is driven to move in and out by 5 is provided, and the projecting operation of the side pusher 56 aligns and positions the side edges of both core raw materials 35A and 35B. This air cylinder 55 and side pusher
A configuration of 56 is referred to as a first alignment means.

The stopper 51 is attached to the upper end of a parallel four-link mechanism 58 that swings back and forth and up and down by an air cylinder 57, and is movable back and forth with respect to the opening 59 of the transport surface 50 while being able to move back and forth. The front and rear positions of the core raw materials 35A and 35B can be adjusted by this forward and backward movement.
Then, the end face of the lower surface side core raw material 35A is detected by a transmissive photosensor, and the stopper 51 and the side pusher 56 are positioned so that the end face of the front side core raw material 35A is at a fixed position. It is like this.

When the superposition of the core raw materials 35A and 35B in the positioned state is completed, the suction mechanism 60 provided on the transport surface 50 causes the core raw materials
The front part of both core raw materials 35A and 35B is temporarily fixed by the ultrasonic welding device 61 as the first temporary fixing means provided in the machine frame 44 while the front part of 35A is suction-held. ing.

The ultrasonic welding device 61 is configured by arranging a movable frame 63 that is moved up and down by an air cylinder and three welding heads 64 side by side so that both core raw materials 35A and 35B are spot welded at three points. There is.

A holding member that is slidable in the vertical direction on the left and right of the movable frame 63 and that can be displaced upwards against the biasing force of the spring 65.
66 is provided to elastically transfer the front end portion of the core raw material 35B to the transport surface 5 before the welding head 64 is pressed onto the core raw material 35B.
It is designed to be pressed down and fixed on 0.

When the temporary fixing by spot welding is completed, the stopper 51 is retracted downward from the opening 59, and the stacked core raw materials
The 35A and 35B are adapted to be fed forward again by the conveyor belts 49a and 49b. The end of the conveyor belt 49a on both ends ends before the end of the central conveyor belt 49b, and the slit 67 for the both end conveyor belts formed on the transfer surface 50 is further extended forward.

A screw feed conveyor 70 is provided in front of the raw material superimposing section 32. The screw feed conveyor 70 includes a pair of left and right guide shafts 72 horizontally installed in the front-rear direction across a machine frame 44 and a supporting frame 71 connected to the machine frame 44, a screw shaft 73, and the guide shafts 72 slidably supported back and forth. Screw shaft 73
A carrier 74 screwed to the carrier 74, a movable bracket 76 that is moved up and down by an air cylinder 75 with respect to the carrier 74, pushers 77 provided on the left and right of the movable bracket 76, and an electric motor 78 that drives a screw shaft 73 in the forward and reverse directions. And a transmission belt 79 and the like.

The pusher 77 is provided above the slit 67 with respect to the conveyor belts 49a at both ends, and is provided with a movable bracket 76.
Lowering the pusher 77 causes the slit 67
It is designed to enter the extension part of the. Therefore, after feeding the core raw material 35 forward by the central conveyor belt 49a, the pusher 7 is inserted into the slit 67 of the both-end conveyor belt 49a.
By lowering 7 and feeding the carrier 74 forward, the core raw material 35 is locked from the rear end by the pusher 77 and fed into the core material cutting portion 33.

As shown in the side view of FIG. 11, the core material cutting part 33 is mounted on the lower part of the movable frame 80 by vertically moving the movable frame 80 supported by the machine frame 44 so as to be movable up and down in parallel. The horizontal cutting blade 82 and the fixed receiving blade 83 at the end of the conveying surface are configured to cut the core raw material 35 to obtain a strip-shaped core material plate 35C having the same width as that of the overlay 8 with tape. There is. A structure including the cutting blade 82 and the fixed receiving blade 83 is referred to as core material cutting means.

The movable frame 80 is provided with a pressing member 85 which is slidable in the vertical direction and which can be displaced upward against the urging force of the spring 84, and when the cutting blade 82 descends, the core raw material 35 Is fixed to the fixed receiving blade 83 by pressing.

The core material plate 35C includes two rows of core units 36, and is loaded into the core material loading section 34 by a screw feed conveyor 90 as a supply means.

The screw feed conveyor 90 includes a pair of left and right guide shafts 91 horizontally installed in the front-rear direction, a screw shaft 92, a carrier 93 slidably supported by the guide shafts 91 and screwed to the screw shaft 92, and a carrier. A first movable frame 95 attached to 93 and moved up and down by an air cylinder 94; a second movable frame 96 provided on the first movable frame 95 and moved in the left-right direction by an electric motor (not shown); 2 A rotation frame 98 provided on the movable frame 96 and rotated around the vertical axis P ₃ by the electric motor 97.
And a suction nozzle 99 provided on the rotating frame 98, an electric motor 100 for driving the screw shaft 92 in the forward and reverse directions, and the like, and in the core material loading section 34, while adjusting the front-back position by screw feeding, The left and right positions can be adjusted via the second movable frame 96, and the angle can be adjusted via the rotating frame 98. A feed amount adjusting function by these screw shafts 92, an air cylinder 94, a first movable frame 95, and a second movable frame.
A configuration including 96, an electric motor 97, a rotating frame 98, and a suction nozzle 99 is referred to as second alignment means.

The core material loading section 34 is set on the overlay transfer line 1, and the core material plate 35C hung and conveyed by the screw feed conveyor 90 is placed on the upper surface of the tape-attached overlay 8 traveling along the conveyor 101. It is placed in a positioned state.

Two grooves 102 for inserting the magnetic tape 16 joined to the lower surface of the overlay 8 with tape are formed on the upper surface of the carrier 101, while the overlay 8 with tape is formed on the side edge of the carrier 101. A clamp claw 103 for pressing and fixing the core material plate 35C is provided so as to be opened and closed by an air cylinder 104.

Further, above the carrier 101, an ultrasonic welding device 108 is provided as a second temporary fixing means configured to move up and down a movable frame 106 to which a plurality of ultrasonic welding heads 105 are attached by an air cylinder 107. Overlaid with tape 8
And the core material plate 35C positioned and loaded thereon are spot-welded.

When positioning the core material plate 35C on the taped overlay 8, an optical sensor (not shown) detects a register mark formed in advance on the lower surface of the core material plate 35C and uses the posture correction function of the carrier 93. It is designed to correct the position and orientation of the core material plate 35C.

As described above, in the core material supply mechanism 3,
A strip-shaped core material plate 35C having two rows of core units 36 is intermittently transferred along the line 1 on the upper surface of the tape-shaped overlay 8 in a column shape in the transfer direction, and is temporarily attached to the next step. Is configured.

As shown in FIGS. 1 to 3, the overlay superposing mechanism 4 has the same width as that of the overlay 8 with tape via a tension adjusting mechanism 111A from a reel winding overlay roller 110 provided on the line 1. Overlay 11
1 is introduced to superimpose and feed onto the upper surface of the taped overlay 8 sent out from the core material feeding mechanism 3, wherein the core material plate is provided between the taped overlay 8 and the overlay 111. A continuous magnetic card material 113 sandwiching 35C is formed. The tension adjusting mechanism 111A has a support arm 111b having rollers 111a and 111a rotatably mounted on both ends,
While rotatably supporting it in the longitudinal center,
An air rotary actuator (not shown) is interlockingly connected to the support arm 111b, and a predetermined tension is applied to the overlay 111 by controlling the air pressure.

The laminating mechanism 5 is provided with a belt conveyor 116 around which a pair of upper and lower stainless steel belts 114 and 115 whose outer surfaces are mirror surfaces are wound, and the continuous magnetic card material 113 formed as described above is provided on both sides. Belt 114,115
It is configured to be sandwiched between and conveyed. A plurality of pressing devices 117 that can be separately pressed by hydraulic cylinders are arranged in parallel on the linear transport path portion of the belt conveyor 116, and the magnetic card material 113 is moved to the upper and lower belts 114,1.
It is structured so as to be clamped between 15 and integrated. Each press device 117 is provided with a heat treatment function, and is configured such that pressing is performed while heating so that the temperature becomes higher toward the rear side in the transport direction, and cooling is performed at the end of the transport path while cooling.

The card cutting mechanism 6 includes a side view of the card cutting mechanism shown in FIG. 12, a front view of the card cutting mechanism shown in FIG. 13, a plan view showing a material posture adjusting device and a screw feeding device in the card cutting mechanism shown in FIG. As shown in the front view of FIG. 15 and the cross-sectional view of FIG. 16 (cross-sectional view taken along the line BB of FIG. 14), the material attitude adjusting device 120 for adjusting the attitude of the magnetic card material 113 that has been carried in. A screw feeding device 121 that supports the magnetic card material 113 and feeds the magnetic card material 113 backward, and a punching press device 122 that punches a magnetic card from the magnetic card material 113.

The material attitude adjusting device 120 includes a rotating frame 123 whose angle can be adjusted around the vertical axis P ₄ and a material cradle 124 which can move laterally with respect to the rotating frame 123.
And are provided. The rotating frame 123 is U-shaped when viewed from the front, and is rotatably supported by the machine frame 126 by an electric motor 125. The material receiving base 124 is supported by a rotating frame 123 via a slide guide 127 in the front-rear direction, and is configured to be laterally movable by a screw shaft 129 driven in a forward and reverse direction by an electric motor 128. A clamp mechanism 130 for gripping the magnetic card material 113 with a pair of upper and lower claws is provided on the front, rear, left and right sides of the material receiving base 124. With the clamp mechanism 130 gripping the magnetic card material 113 at four locations, By adjusting the rotation amount and the lateral movement amount of the table 124, the supply angle and the lateral position of the magnetic card material 113 with respect to the punching press device 122 can be corrected.

The screw feeding device 121 is a screw shaft in which a carrier 132 movably supported in a machine frame 126 along a pair of left and right slide guides 131 is forward and reverse driven by an electric motor 133.
Configured to move in the front-back direction by 134, and
The carrier 132 is provided with a fixed receiving piece 135 that vertically holds the right and left ends of the magnetic card material 113 whose posture has been corrected, and a holding member 137 that is vertically moved by an air cylinder 136.
The magnetic card material 11 is formed by the fixed receiving piece 135 and both ends of the holding member 137.
The carrier 132 is intermittently screwed and fed into the punching press device 122 in a state where 3 is gripped.

The punching press device 122 is configured by attaching a pair of left and right punching dies 140 to the lower end of a ram 139 which is vertically driven and moved by a hydraulic cylinder 138, and a magnetic card material which is intermittently fed by a screw feeding device 121. It is designed to punch out two magnetic cards from 113 each.

Then, the magnetic card thus obtained is carried into a post-treatment step, subjected to an appearance inspection and a quality inspection of the magnetic tape, and then subjected to processing such as engraving or labeling to be commercialized.

Between the core material supplying mechanism 3 and the laminating mechanism 5 and between the laminating mechanism 5 and the card cutting mechanism 6, the continuous strip-shaped magnetic card material 113 is bent to absorb the difference in processing timing between the respective parts. It is configured to be able to.

The present invention is not limited to the case where the above-described overlay superposing mechanism 4, laminating mechanism 5 and card cutting mechanism 6 are provided to form a series of systems. For example, two layers of core raw materials 35A and 35B are overlaid with a tape. 8 and 8 are overlapped in a positioning state and temporarily fixed, and then cut into a predetermined size, or collected into a roll or the like without cutting, and configured as a single magnetic card manufacturing apparatus for pretreatment You can do it.

<Effects of the Invention> As described above, according to the first magnetic card manufacturing apparatus of the present invention, the alignment and superposition of the core raw materials on the front and back, and the polymer of the core raw material and the taped overlay are performed. Since both the alignment and the overlay are automatically performed, it suffices to set each core raw material on the front side and the back side in the stacking storage section, and the overlay in the aligned state can be done easily. Can be performed efficiently and accurately, yield can be increased, and productivity can be improved.

Further, according to the second magnetic card manufacturing apparatus of the present invention, since the polymer of the core raw material and the tape-attached overlay are narrow, the laminating process in the post-treatment and the magnetic card alone can be performed. The cutting process for obtaining can be performed with a small size, the post-processing device can have a simple structure, and an advantageous device can be provided in configuring the magnetic card manufacturing system.

[Brief description of drawings]

The drawings show an embodiment of a magnetic card manufacturing apparatus according to the present invention, and FIG. 1 is a schematic plan view showing the entire magnetic card manufacturing system using the magnetic card manufacturing apparatus according to the present invention.
2 is a schematic front view thereof, FIG. 3 is a perspective view for explaining the processing mode of the first half of the line, FIG. 4 is a front view of a magnetic tape feeding mechanism, FIG. 5 is a plan view of a core material feeding mechanism, Sixth
FIG. 7 is a side view of the core material supply mechanism, FIG. 7 is a front view of a stacking storage section in the core material supply mechanism, FIG. 8 is a side view of a raw material overlapping section in the core material supply mechanism, and FIG. FIG. 10 is a plan view of the raw material overlapping portion in the core material supply mechanism, FIG. 10 is a sectional view taken along the line AA of FIG. 9, and FIG. 11 is a side view of the core material cutting portion and the core material loading portion in the core material supply mechanism. Fig. 12 is a side view of the card cutting mechanism, Fig. 13 is a front view of the card cutting mechanism, and Fig. 14 is a plan view showing a material posture adjusting device and a screw feeding device in the card cutting mechanism.
FIG. 16 is a front view thereof, FIG. 16 is a sectional view taken along line BB of FIG. 14,
FIG. 17 is an external perspective view of the completed magnetic card, and FIG. 18 is an exploded perspective view showing the composition of the magnetic card. 7 …… Overlay roll that constitutes tape adhering means 8 …… Overlay with tape 9,14,15,18 …… Guide roller that constitutes tape adhering means 10,11 …… Feeding roller that constitutes tape adhering means 12 …… Material tape that constitutes the tape adhering means 13 …… Winding roll that constitutes the tape adhering means 17a …… Collection roll that constitutes the tape adhering means 31 …… Layered storage section 35A …… Front side core raw material 35B …… Back side Core raw material 36 …… Core unit 49a, 49b …… Conveyor belt that forms the conveyor 51 …… Stopper 53 …… Pickup arm that forms the stacking means 54 …… Air cylinder 55 that forms the stacking means …… 1st Of the air cylinder 56 that constitutes the positioning means of the first side aligner and the side pusher that constitutes the first positioning means 61. The ultrasonic welding device as the first temporary fixing means. Cutting blades 83 constituting cutting means 83. Fixed blades constituting core material cutting means 94 .. Air cylinders 95 constituting second aligning means 95. First movable frame constituting second aligning means 96 ... Second movable frame constituting second alignment means 97 ... Electric motor constituting second alignment means 98 ... Rotating frame 99 constituting second alignment means 99 ... second Nozzle 108 constituting the position aligning means ... Ultrasonic welding device as second temporary fixing means

Claims (3)

[Claims] 1. Transfer means for alternately transferring a front side core raw material and a back side core raw material including a large number of core units from a stacking storage section to a common conveyor, and a predetermined direction by the conveyor. A stopper that holds and supports the core raw material that is placed and transferred at a fixed position and the preceding core raw material that is received and supported by the stopper are displaced above or below the transport surface, and are sent subsequently and received by the stopper. Stacking means for stacking the preceding core raw material on the trailing core raw material that is stopped and supported, first aligning means for aligning the relative positions of the two stacked core raw materials, and the aligned core The first temporary fixing means for temporarily fixing the polymer of the raw material by spot welding and the temporarily fixed polymer are supplied to the superposition position of the continuous strip-shaped taped overlay to which the magnetic tape is adhered. Feeding means, second alignment means for aligning the relative position of the polymer and the overlay with tape, and second temporary fixing for temporarily fixing the aligned polymer and overlay with tape by spot welding And a magnetic card manufacturing apparatus. 2. The magnetic card manufacturing apparatus according to claim 1, wherein the polymer of the core raw material temporarily fixed by the first temporary fixing means is cut to include a strip-shaped core containing a plurality of core units. A magnetic card manufacturing apparatus provided with a core material cutting means for forming a material plate. 3. The magnetic card manufacturing apparatus according to claim 1 or 2, wherein a tape bonding means for bonding a magnetic tape is attached to the overlay.