JPH03102635A - Magnetic card manufacturing equipment - Google Patents

Abstract

PURPOSE:To attain overlapping efficiently with high accuracy by implementing the positioning and the overlapping of core raw materials on the front and rear sides and the positioning and the overlapping of the overlapped core materials and an overlay with a tape automatically. CONSTITUTION:A core raw material 35A at the front layer side is laminated by a lamination containing section 31 while its printed face is directed downward, loaded onto a supply base 37 via a guide 38 in the positioning state, and a core raw material 35B on the rear face side is laminated while its printed face is directed upward and loaded onto the supply base 37 via the guide 38 in the positioning state. Both the core raw materials are extracted alternately automatically by having only to set the core raw materials 35A, 35B on the front and rear sides to the lamination containing section 31, the core raw materials 35A, 35B are overlapped and fastened tentatively in the positioning state, and the laminated body of the core raw materials 35A, 35B and the overlay 8 with a tape are overlapped and fastened tentatively in the positioning state and the process is transited to the post process. Thus, the positioning and overlapping are implemented respectively efficiently with high accuracy.

Description

[Detailed description of the invention] Industrial application field> The present invention relates to an apparatus for manufacturing various magnetic cards such as cash cards, credit cards, membership cards, and exit/exit management cards. The present invention relates to a manufacturing device for a magnetic card having a two-layer core that is manufactured from raw materials.

<Prior Art> As shown in the perspective view of FIG. 17 and the exploded perspective view of FIG. 18, a magnetic card 24 having a two-layer core has a core (substrate ) 25 are overlaid with overlays 26 and 27 made of transparent plastic films, and a narrow magnetic tape 28 is placed on the outer surface of the overlay 26, which is the surface thereof.
It is prepared by polymerizing and bonding. Conventionally, the magnetic card 24 as described above was manufactured in the following manner.

(b) A large rectangular plate-shaped front core raw material and a back core raw material in which a large number of core units are aligned and printed vertically and horizontally are manually aligned and overlapped, and temporarily Stop to obtain the core raw material polymer. (Explanation) A rectangular sheet-shaped overlay with magnetic tape attached to it is manually aligned and overlaid on the obtained core material polymer, and the overlay is temporarily fixed in this overlapping state. After that, the temporarily bonded core raw material polymer and overlay polymer are sent to a lamination process using a hot press and a card cutting process. Problems to be Solved by the Invention In the above conventional example, alignment and overlay of the front side core raw material and back side core raw material, as well as alignment and overlay of the polymer of the core raw material and the overlay. All of these processes are performed manually, which has the drawbacks of being labor-intensive and reducing productivity, as well as requiring a lot of manpower and being expensive.

In addition, the accuracy of alignment was low, which led to the production of defective products, resulting in poor yields. The present invention has been made in view of the above circumstances, and a first magnetic card manufacturing apparatus according to the present invention is a first magnetic card manufacturing apparatus according to the present invention. , as well as
It is an object of the present invention to provide a second magnetic card manufacturing apparatus according to the present invention, which is capable of efficiently and accurately positioning and overlaying a core raw material polymer and an overlay with tape. A further object of the present invention is to provide a post-processing device with a simple structure, which is advantageous in improving magnetic card manufacturing systems. Means for Solving the Problems> In order to achieve the above-mentioned object, the first magnetic card manufacturing apparatus according to the present invention uses a core raw material on the front side including a large number of core units and a core raw material on the back side. a transfer means for alternately transferring the core materials from the stacked storage section to a common conveyor; a stopper for receiving and supporting the core materials loaded and transferred in a certain direction by the conveyor at a certain position; and the stopper. The preceding core raw material received and supported by the stopper is displaced above or below the conveying surface, and the preceding core raw material is superimposed on the trailing core raw material that is subsequently sent and received and supported by the stopper. a first positioning means for aligning the relative positions of the two stacked core raw materials, and a first temporary fixing means for temporarily fixing the aligned polymers of the core raw materials by spot welding; supplying means for supplying the temporarily fixed polymer to a position where it overlaps a continuous band-shaped overlay with tape to which magnetic tape is adhered; and second positioning for adjusting the relative positions of the polymer and the overlay with tape. and a second temporary fixing means for temporarily fixing the aligned polymer and the tape-attached overlay by spot welding. In addition to the precautions of the first magnetic card manufacturing apparatus according to the present invention, the second magnetic card manufacturing apparatus according to the present invention, in order to achieve the above-mentioned goals, also has a first temporary fixing method. A core material cutting means is used to cut the core raw material polymer temporarily fixed by the means to form a rectangular core material plate containing a plurality of core units. The overlay with tape used in the first and second magnetic card manufacturing apparatuses may be one in which magnetic tape is adhered to the overlay in advance, or a supply roll of overlay and a supply roll of material tape to which magnetic tape is attached. It is also possible to attach a tape adhesion means, such as by providing a tape adhesion means, and to adhere the magnetic tape to the overlay before being supplied to the second temporary fastening means. According to the structure of the first magnetic card manufacturing apparatus according to the present invention, by simply setting the front side and back side core raw materials in the stacked storage section, both core raw materials can be automatically transferred. The core raw materials are taken out alternately, and the core raw materials are overlaid and temporarily secured in an aligned state, and then the polymer of the core raw material and the overlay with tape are overlapped and temporarily secured in a aligned state, and the subsequent process is performed. You can move to . According to the structure of the second magnetic card manufacturing apparatus according to the present invention, the core raw material polymer is cut into strip-shaped core material plates, which are then temporarily attached to the tape-attached overlay. A polymer having a width of 1 g can be obtained as the polymer to be transferred to the treatment step.Example: An example of the present invention will be described in detail below with reference to the drawings. FIG. 1 is an overall schematic plan view showing a magnetic card manufacturing system incorporating a magnetic card manufacturing apparatus according to the present invention, and FIG.
The figure is a schematic front view thereof.

In these figures, reference numeral 1 indicates a linear overlay transfer line going from the cloth side to the left in the figure, and with this overlay transfer line 1 as a basic line, a magnetic tape supply mechanism 2, a core Material supply mechanism 3
, an overlay stacking mechanism 4, a laminate mechanism 5, and a card cutting mechanism 6, and a magnetic card manufacturing system is constructed. In the overlay transfer line 1, an overlay roll 7 on which an overlay 8 is wound is provided at the uppermost part of the line, and a continuous band-shaped overlay 8 made of a transparent hard vinyl chloride film is transferred from the overlay roll 7 to the tensioner. The rolls are guided by the imv1 mechanism 8A and the group of guide rollers 9, and guided between a pair of rotationally driven upper and lower feed rollers 10 and 11, and are intermittently sent out by a predetermined amount along a predetermined horizontal straight path. It is structured like this. The tension adjustment mechanism 8A rotatably supports a support arm 8b having rollers 8a, 8a rotatably mounted on both ends thereof at its longitudinal center, and also has an air-type rotary actuator (not shown) attached to the support arm 8b. ) are interlocked and connected, and by controlling the air pressure, a predetermined tension is applied to the overlay 8.

As shown in the perspective view of FIG. 3 and the front view of FIG. A predetermined length of the magnetic tape 16 is intermittently supplied between the feed rollers 10.11 via the guide rollers 14.15, and the magnetic tape 16 is bonded to the lower surface of the overlay 8 under pressure, and the base tape 17 is peeled off. The base tape 17 is wound up and collected by a collection roll 17a via a guide roller 18.
These overlay roll 7, guide roller 9, feed rollers 10, 11, material tape 12, winding roll 1
3. Guide rollers 14, 15, ts, collection roll 17a
This structure is called a tape adhesive means.

Here, the upper and lower feed rollers 10, II are connected to the magnetic tape 1.
A hot roller heated to an appropriate temperature (approximately 90'C) is provided to ensure adhesion of the overlay 6 to the overlay 8. The lower feed roller 11 is the guide roller 1
5 is supported by a movable bracket l9, and the movable bracket 19 is movable up and down by an air cylinder 20. When the transfer of the overlay 8 is stopped, the feed roller 11 and the guide roller 15 are lowered. The bonded magnetic tape 16 and the magnetic tape 16 on the material tape 12 side are cut, and the end position of the magnetic tape 16 on the material tape 12 side is moved to the fixed guide roller 14 side, and the magnetic tape 1
6 is released from the outer peripheral surface of the heating feed roller 11, while the overlay 8 to which the magnetic tape 16 is adhered is removed by a short length (for example, within 30 awa) as the lower feed roller l1 descends. , which will be described later, is fed to an arbitrary length within the distance between the end faces of the core units 36 and 36 located at the ends of each of the adjacent core material sheets 35C and 35C), and is bonded to the overlay 8. l6
The end portion of the magnetic table l6 is spaced apart from the upper feed roller 10 to prevent local heating of the magnetic table l6. Hereinafter, the overlay 8 to which the magnetic tape 16 is adhered will be referred to as an overlay with tape 8.

Reference numeral 21 in FIG. 4 indicates an electric motor that drives the feed roller 10.11, and 22 indicates a transmission belt thereof.

Fig. 5 is a plan view of the core material supply mechanism, Fig. 6 is a side view of the core material supply mechanism, Fig. 7 is a front view of the stacked storage section in the core material supply mechanism, and Fig. 8 is a plan view of the core material supply mechanism. FIG. 9 is a side view of the material overlapping section, FIG. 9 is a plan view of the raw material overlapping section in the core material supply mechanism, and FIG. 10 is a sectional view taken along the line A-A in FIG. 9. To,
The core material supply mechanism 3 includes a stacked storage section 3l, a raw material polymerization section 32, a core material cutting section 33, and a core material loading section 34.
This is because of this. The magnetic card manufactured here is equipped with a two-layer core 25, as shown in FIG. 18, and is surrounded by two core raw materials 35A and 35B. Each core raw material 35A, 35B is a large plate made of hard vinyl chloride, on which a large number of core units 36 (portions that will eventually become one card by punching press) are printed in rows and columns at a predetermined pitch. is used (see Figure 3). In the laminated storage section 31, the surface layer side (magnetic tape polymerization side)
The core raw materials 35A are stacked with their printed surfaces facing down,
The core material 35B on the back side is stacked with the printed side facing upward, and is loaded onto the supply table 37 in a positioned manner via the guide 38, and the core material 35B on the back side is stacked on the supply table 37 via the guide 38 in a positioned state. Loaded.

As shown in FIG. 7, the supply table 37 is supported by a machine frame 40 via a pair of left and right slide shafts 39 so as to be able to rise and fall in a horizontal position, and is also supported by a pair of left and right screw feed lifting devices 41A,
41B, and the screw feeding device M41A
．． 41B is a common drive shaft 4 interlockingly connected to the electric motor 42
It is designed to be synchronously driven by 3. A supply arm 45 is provided on the machine frame 44 above the center of the supply table 37, and is rotatably driven around the vertical axis P by an air-type low reactor 48. At the free end of the supply arm 45, A support bracket 47a of a pickup arm 47 equipped with a large number of vacuum suction nozzles 46 is aligned with the vertical axis P. A support bracket 47a is provided with a support bracket 47a rotatable therearound, and a support bracket 47a is provided with a big-up arm 47 that can be driven up and down and fixed by an air cylinder 47b. A first fixed pulley 45a is provided in the supply arm 45 with the vertical axis P2 as the center of the circle, while the support bracket 47a has a first fixed pulley 45a with the vertical axis P2 as the center of the circle. In this state, the second fixed booth 45b is integrally attached, and the first and second fixed booths 45a, 45b
The supply arm 4
By rotating the big up arm 47 in the opposite direction by the same angle in synchronization with the rotation of the core material 35A or 35B, the core material 35A or 35B held by suction is rotated and transferred in parallel. Such a supply operation is alternately performed from the core raw material 35A on the front side to the core raw material 35B on the back layer side. In addition, such core raw materials 3
5A. 35B is taken out, the supply table 37 is also sequentially driven upward by a predetermined amount.

The above-mentioned supply arm 45, vacuum suction nozzle 46, and big up arm 47 are collectively referred to as a transfer means. The core raw materials 35A and 35B sent to the front center using the supply arm 45 and the big-up arm 47 are transferred onto four conveyor belts 49a and 49b that make up the conveyor by releasing the vacuum suction. It is immediately sent to the raw material polymerization section 32 in the front.

As shown in FIGS. 8 and 9, the raw material overlapping section 32 is provided with a pair of left and right stoppers 51 that protrude above the conveyance surface 50 by the conveyor belts 49a and 49b. The core raw material 35B on the back side is stopped by coming into contact with this stopper 51. In addition, the machine frame 44 located above the stopped back side core raw material 35'B
is provided with a plurality of pickup arms 53 equipped with suction nozzles 52 that can be driven up and down by an air cylinder 54, and the back side core raw material 35B is once held by vacuum suction on the pink-up arm 53 and then moved to the conveying surface. It is designed to be lifted above 50.

In this state, the front side core raw material 35A is similarly fed and positioned and stopped by the stopper 51, and the back side core raw material 35B is lowered and superimposed on the front side core raw material 35A. . The above-mentioned suction nozzle 52
The air cylinder 54 is composed of a big up arm 53 and an air cylinder 54 and is called a superposition means. As this overlapping means, for example, the conveyor belt 49a4
The front side core raw material 35A conveyed at step 9b may be transferred downward, and the back side core raw material 35B may be conveyed and overlapped above it.

In addition, these core raw materials 35A. A side busher 56 is provided on the side of the core material 35B and is driven in and out by an air cylinder 55, and the protruding operation of the side busher 56 aligns and positions the side edges of the core raw materials 35A and 35B. It is structured as follows. This air cylinder 5
5 and the side busher 56 is referred to as a first positioning means. The stopper 51 is attached to the upper end of a parallel quadruple link mechanism 58 that swings back and forth and up and down by an air cylinder 57, and can move in and out of the opening 59 of the conveying surface 50 without moving back and forth. By this back and forth movement, the front end positions of the core raw materials 35A, 35B can be adjusted.

Then, the end face of the front side core raw material 35A on the lower side is detected by a transmission type photosensor, and the stopper 5l and the side busher 56 are positioned so that the end face of the front side core raw material 35A is at a fixed position. It looks like this.

When the superposition of the core raw materials 35A and 35B in the positioned state is completed, the front part of the core raw material 35A is suctioned and held by the suction atjl 60 provided on the conveyance surface 50, and the first part of the core raw materials 35A provided on the machine frame 44 is The front parts of both core raw materials 35A and 35B are temporarily fixed by an ultrasonic welding device 61 as a temporary fixing means.

The ultrasonic welding device 61 has a movable frame 63 that is raised and lowered by an air cylinder and three welding heads 64 arranged side by side, so that both core raw materials 35A and 35B are spot welded at three points. ing.

On the left and right sides of the movable frame 63, presser members 66 are provided which can be slid in the vertical direction and can be displaced upwardly against the biasing force of the spring 65, and the welding head 64 is attached to the core raw material 3.
The front end of the core raw material 35B is elastically pressed onto the conveying surface 50 and fixed before being pressed onto the core raw material 35B.

When the temporary fixing by spot welding is completed, the stopper 51
are retired downward from the opening 59, and the stacked core materials 35A, 35B are sent forward again by the conhair belts 49a, 49b. The conveyance ends of the conveyor belts 49a at both ends end before the conveyance ends of the central conveyor belt 49b, and slits 67 for the conveyor belts at both ends are formed on the conveyance surface 50.
is further extended to the front.

A push conveyor 70 is provided in front of the raw material overlapping section 32. This screw feed conveyor 70 is connected to the machine frame 4.
4 and a support frame 7l connected thereto, a pair of left and right guide shafts 72 and a threaded shaft 73 are installed horizontally in the front-rear direction, and are supported by these guide shafts 72 so as to be slidable back and forth and are screwed into the threaded shaft 73. A movable bracket 76 that is raised and lowered by an air cylinder 75 with respect to the carrier 74, pushers 77 provided on the left and right sides of the movable bracket 76, and an electric motor 78 that drives the screw shaft 73 in forward and reverse directions. It is secured by a power transmission belt 79, etc. The busher 77 is provided above the slit 67 with respect to the conveyor belt 49a at both ends, and when the movable bracket 76 is lowered, the lower part of the busher 77 enters into the extension of the slit 67.

Therefore, after the core raw material 35 is sent forward by the central conveyor belt 49a, the busher 77 is lowered into the slit 67 of the conveyor belt 49a at both ends, and the carrier 74 is fed forward, so that the core raw material 35 is sent forward by the pusher 77. It is designed to be locked from the rear end and fed into the core material cutting section 33. As shown in the side view of FIG. 11, the core material cutting section 33 is attached to the lower part of the movable frame 80 by driving the movable frame 80, which is supported vertically and vertically in parallel to the machine frame 44, up and down by an air cylinder 8l. The core raw material 35 is cut using the horizontally long cutting blade 82 and the fixed receiving blade 83 at the end of the conveying surface, and a rectangular core material play}35 having the same width as the tape-attached overlay 8 is cut.
It is designed to get a C. The cutting blade 82 and fixed receiving blade 83 are collectively referred to as core material cutting means. The movable frame 80 is slidable in the vertical direction, and
Pressing member 8 that can be displaced upward against the biasing force of spring 84
5, and is configured to press and fix the core raw material 35 onto the stationary receiving blade 83 as the cutting blade 82 descends.

The core material plate 35C includes two rows of core units 36, and is carried into the core material loading section 34 by a thread conveyor 90 serving as a supply means.

This screw feed conveyor 90 includes a pair of left and right guide shafts 9I installed horizontally in the front and back, a screw shaft 92, a carrier 93 that is slidably supported by these guide shafts 91 and is screwed into the screw shaft 92, and a carrier 1 movable frame 95 attached to 93 and raised and lowered by an air cylinder 94
, a second movable frame 96 provided on the first movable frame 95 and moved in the left-right direction by an electric motor (not shown);
The vertical axis center P is provided on the movable frame 96 and driven by the electric motor 97.
1, a suction nozzle 99 provided on the rotating frame 98, and an electric motor 100 that drives the screw shaft 92 in the forward and reverse directions. , adjust the front and rear positions by screw feeding, and adjust the left and right positions via the second movable frame 96,
Moreover, the angle can be adjusted via the rotating frame 98. Feed Nl by these screw shafts 92! ! The adjustment function, the air cylinder 94, the first movable frame 95, the second movable frame 96, the electric motor 97, the rotation frame 98, and the suction nozzle 99 are arranged in a second position. It is called a matching means. The core material loading section 34 is set on the overlay transfer line 1, and the core material plate 35C suspended and conveyed by the screw conveyor 90 is placed on the upper surface of the tape-attached overlay 8 running along the conveyance platform 101. It is designed to be placed in a positioning state.

Two grooves 1 are provided on the upper surface of the transport platform 101 into which the magnetic table l6 joined to the lower surface of the overlay with tape 8 is inserted.
02 is formed, and on the other hand, a clamp claw 103 that presses and fixes the overlay 8 with tape and the core material plate 35C is attached to an air cylinder 104 at the side end of the conveyance table 101.
It is provided so that it can be opened and closed.

Further, above the conveyance table 101, a movable frame 106 to which a plurality of ultrasonic welding heads 105 are attached is attached to an air cylinder 10.
An ultrasonic welding device 10B as a second temporary fixing means configured to move up and down by 7 is provided to spot weld the tape-attached overlay 8 and the core material plate 35C positioned and loaded thereon. It is being disciplined.

When positioning the core material plate 35C on the tape-attached overlay 8, a register mark pre-formed on the bottom surface of the core material plate 35C is detected by an optical sensor (not shown), and the posture correction function of the carrier 93 is used. The position and orientation of the core material plate 35C are corrected. As mentioned above, in this core material supply mechanism 3,
A rectangular core material plate 35C having two rows of core units 36 is temporarily loaded and temporarily fixed in a column in the transport direction on the upper surface of the tape-attached overlay 8 that is intermittently transported along line 1, and is sent to the next process. It is structured as follows. As shown in FIGS. 1 to 3, the overlay stacking mechanism 4 connects a reel-shaped overlay roller 110 provided on the line 1 to a tension adjuster tJI111.
An overlay 111 having the same width as the tape-attached overlay 8 is introduced through A, and is configured to be superimposed and supplied onto the upper surface of the tape-attached overlay 8 sent out from the core material supply mechanism 3. , a continuous magnetic card material 11 supporting a core material play}35C between the tape-attached overlay 8 and the overlay 111.
3 has become a formal precept. Tension adjustment mechanism 111
A supports a support arm 11lb rotatably supporting rollers 1lla and lla at both ends thereof, rotatably at its longitudinal center, and a pneumatic rotary actuator (not shown) is attached to the support arm lllb. The overlay 111 is connected in an interlocking manner and is configured to apply a predetermined tension to the overlay 111 by controlling the air pressure. The laminating mechanism 5 is equipped with a belt conveyor 116 on which a pair of upper and lower stainless steel belts 114115 having mirror-finished outer surfaces are wound. It is configured to be conveyed while being held between belts 114 and 115.

A plurality of press devices 117 that can be individually pressurized by hydraulic cylinders are arranged in parallel on the linear conveyance path of the belt conveyor 116, and press the magnetic card material 113 between the upper and lower bells I-114 and 115. It is designed to be integrated into one. Each press device 117 is equipped with a heat treatment function, and is configured to perform pressing while heating the material so that the temperature becomes higher toward the rear in the transport direction, and to perform pressing while cooling at the end of the transport path. The card cutting mechanism 6 includes a side view of the card cutting mechanism shown in FIG. 12, a front view of the card cutting mechanism shown in FIG. 13, and a plan view showing the material posture adjustment device and screw feeding device in the card cutting mechanism shown in FIG. As shown in the front view of FIG. 15 and the cross-sectional view of FIG. 16 (cross-sectional view taken along line B-B of FIG. A device 120, a punching device 121 that supports and sends out the magnetic card material 113 rearward, and a punching press device 122 that punches out a magnetic card from the magnetic card material 113 are provided.

The material posture adjustment device IE120 is equipped with a vertical axis P, a rotation frame 123 around which the angle can be freely adjusted, and a material holder 124 that is horizontally movable with respect to the rotating frame 123.

The rotation frame 123 is arranged in a U-shape when viewed from the front, and is rotatably supported by a machine frame 126 by an electric motor 125. The material holder 124 has a sliding guide 127 in the front and back direction.
It is supported by a rotation frame 123 via a screw shaft 129 which is driven in forward and reverse directions by an electric motor 128 so as to be able to move laterally. A clamp mechanism 130 is provided on the front, rear, left and right sides of the material holder 124, and the clamp mechanism 130 grips the magnetic card material 113 with a set of upper and lower claws. By adjusting the amount of rotation and lateral movement of the stand 124, the feeding angle and lateral position of the magnetic card material 113 to the punching press device 122 can be corrected. The screw feeding device 121 includes a pair of left and right slide guides 13.
A carrier 132 is supported by a machine frame 126 so as to be movable in the front and rear directions along the axis 1. The carrier 132 is configured to move in the front and rear directions by a screw shaft 134 that is driven in forward and reverse directions by an electric motor 133. A fixed receiving piece 135 that supports the left and right ends of the magnetic card material 113 whose posture has been corrected from above and below, and a supporting member 137 that is moved up and down by an air cylinder 136 are provided. While holding the magnetic card material 1l3, the carrier 132 is intermittently screwed and fed into the punching press device 122. Punching press equipment. The machine 22 is constructed by attaching a pair of left and right punching dies 140 to the lower end of a ram 139 that is driven and moved in the vertical direction by a hydraulic cylinder 138, and a magnetic card material 113 that is intermittently fed by a screw feeding device 121. Two magnetic cards are punched out from each other. Then, the magnetic card thus obtained is carried into a post-processing process, and after undergoing an external appearance inspection and a quality inspection of the magnetic tape, it is processed by stamping, labeling, etc., and then manufactured into a product.

Between the core material supply mechanism 3 and the laminating mechanism 5, and between the laminating mechanism 5 and the card cutting mechanism 6, the continuous band-shaped magnetic card material 113 is bent to compensate for the difference in processing timing at each section. It is structured so that it can be absorbed. The present invention is not limited to the case where a series of systems including the above-mentioned overlay stacking mechanism 4, laminate mechanism 5, and card cutting mechanism 6 are configured. After overlaying the tape-attached overlay 8 in a positioned state and temporarily fixing the card, the card is cut into a predetermined size, or it is collected in a roll without being cut, and the magnetic card is made into a single magnetic card for preprocessing. It may also be configured as a manufacturing device.

<Effects of the Invention> As explained above, according to the first magnetic card manufacturing apparatus according to the present invention, alignment and overlapping of the front and back core raw materials, as well as the polymer of the core raw materials and the overlay with tape, are performed. Both alignment and stacking are performed automatically, so all you have to do is set each core material on the front side and back side in the stack storage compartment, reducing the hassle of stacking them in the aligned state. This can be done efficiently and accurately, increasing yield and improving productivity.

According to the second magnetic card manufacturing apparatus according to the present invention, since the polymer of the core material and the tape-attached overlay are made into a narrow polymer, the width of the polymer in the post-processing is
This device is advantageous in configuring a magnetic card manufacturing system because it can perform the sheet processing and the cutting process to obtain a single magnetic card with a small device, and the post-processing device can be of a simple structure. can be provided.

[Brief explanation of drawings]

The drawings show an embodiment of the magnetic card manufacturing apparatus according to the present invention, and FIG. 1 is a schematic plan view showing the entire magnetic card manufacturing system using the magnetic card manufacturing apparatus according to the present invention.
2@ is a schematic front view thereof, FIG. 3 is a perspective view illustrating the processing form of the first half of the line, FIG. 4 is a front view of the magnetic tape supply mechanism, and FIG. 5 is a plan view of the core material supply mechanism. 6th
The figure is a side view of the core material supply mechanism, FIG. 7 is a front view of the laminated storage section in the core material supply mechanism, FIG. 8 is a side view of the raw material polymerization section in the core material supply mechanism, and FIG. FIG. 10 is a plan view of the raw material polymerization section in the core material supply mechanism; FIG. 10 is a sectional view taken along the line A-A in FIG. 9; FIG. 11 is a side view of the core material cutting section and the core material loading section in the core material supply mechanism. Figure 12 is a side view of the card cutting mechanism i, Figure I3 is a front view of the card cutting mechanism, Figure 14 is a plan view showing the material posture adjustment device and screw feeding device in the card cutting mechanism, and Figure 15. is its front view, and Fig. 16 is B in Fig. 14.
-B sectional view, FIG. 17 is an external perspective view of the completed magnetic card, and FIG. 18 is an exploded perspective view showing how the magnetic card is assembled. 7... Overlay roll configuring the tape bonding means 8... Overlay with tape 9, 14.15.18... Guide roller 10 constituting the tape bonding device 11... FlI the tape bonding device A certain feed roller 12...a material table 1 that holds the tape adhesive means
3... Winding roll 17 that takes care of the tape adhesion means
a...Recovery roll 31 serving as tape adhesion means...
- Laminated storage section 35A...Front side core raw material 35B...Back side core raw material 36...Core units 49a, 49b...Conveyor belt 5l guarding the conveyor...Stopper 53...Overlapping Big-up arm 54 serving as a stacking means...Air cylinder 55 serving as a stacking unit
Air cylinder 56 serving as the first positioning means Side busher 61 serving as the first positioning means Ultrasonic welding device 8 serving as the first temporary fixing means
2... Cutting blade 83 serving as core material cutting means...
A fixed receiving blade 94 constituting the core material cutting means... an air cylinder that serves as the second positioning means

Claims (3)

[Claims] (1) A transfer means for alternately transferring the front side core raw material and the back side core raw material including a large number of core units from the stacked storage section to a common conveyor, and loading them in a fixed direction by the conveyor. A stopper receives and supports the core raw material to be transferred at a certain position, and a stopper that displaces the preceding core raw material received and supported by the stopper above or below the conveying surface, and is subsequently sent and received and supported by the stopper. superimposing means for superimposing the preceding core material on the subsequent core material; first alignment means for aligning the relative positions of the two superimposed core materials; and the aligned core material. a first temporary fixing means for temporarily fixing the polymer by spot welding; a supply means for supplying the temporarily fixed polymer to a position where it overlaps with a continuous band-shaped overlay with tape to which a magnetic tape is adhered; A second positioning means for aligning the relative positions of the polymer and the overlay with tape, and a second temporary fixing means for temporarily fixing the aligned polymer and the overlay with tape by spot welding. A magnetic card manufacturing device characterized by: (2) In the magnetic card manufacturing apparatus according to claim (1), the core raw material polymer temporarily fixed by the first temporary fixing means is cut to obtain a strip-shaped core material containing a plurality of core units. A magnetic card manufacturing apparatus comprising means for cutting core material to form plates. (3) The magnetic card manufacturing apparatus according to claim (1) or (2), further comprising a tape adhesion means for adhering the magnetic tape to the overlay.