JPH0659484B2 - Method for measuring rolling plate deformation resistance - Google Patents

Method for measuring rolling plate deformation resistance

Info

Publication number
JPH0659484B2
JPH0659484B2 JP60204975A JP20497585A JPH0659484B2 JP H0659484 B2 JPH0659484 B2 JP H0659484B2 JP 60204975 A JP60204975 A JP 60204975A JP 20497585 A JP20497585 A JP 20497585A JP H0659484 B2 JPH0659484 B2 JP H0659484B2
Authority
JP
Japan
Prior art keywords
rolling
work roll
deformation resistance
plate
rolled plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60204975A
Other languages
Japanese (ja)
Other versions
JPS6264415A (en
Inventor
清人 宮阪
紀夫 岩波
皖司 木崎
Original Assignee
石川島播磨重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 石川島播磨重工業株式会社 filed Critical 石川島播磨重工業株式会社
Priority to JP60204975A priority Critical patent/JPH0659484B2/en
Publication of JPS6264415A publication Critical patent/JPS6264415A/en
Publication of JPH0659484B2 publication Critical patent/JPH0659484B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/222Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a rolling-drawing process; in a multi-pass mill

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、低速側ワークロールと高速側ワークロールと
の間に通板すると共に高速側ワークロールに板を巻付け
て異速圧延を行う場合に圧延板の変形抵抗をオンライン
で計測する方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention performs sheet rolling between a low speed side work roll and a high speed side work roll, and winds the plate around the high speed side work roll to perform different speed rolling. In this case, it relates to a method for measuring the deformation resistance of a rolled plate online.

[従来の技術] 同じ材質のコイルを圧延する場合にも、コイルによって
硬さにばら付きがあるため、圧延板の変形抵抗にもばら
付きがある。従って、等速圧延、異速圧延に拘らず圧延
機ワークロールのロールギャップを設定する際には、圧
延板の変形抵抗を考慮する必要がある。而して、従来は
変形抵抗をオンラインで計測する手段がないため、作業
員の経験と勘に頼ってワークロールギャップの設定を行
っていた。
[Prior Art] Even when a coil made of the same material is rolled, the hardness varies depending on the coil, so that the deformation resistance of the rolled plate also varies. Therefore, it is necessary to consider the deformation resistance of the rolling plate when setting the roll gap of the work roll of the rolling mill regardless of the constant speed rolling or the differential speed rolling. Thus, conventionally, there is no means for measuring the deformation resistance online, so the work roll gap is set based on the experience and intuition of the worker.

しかし、作業員の経験と勘に頼る操業では、圧延ライン
の省人化や得られた製品の板厚精度に限界がある。一
方、近年、普通の等速圧延の場合は、 の関係が成立することが解明され、又 の関係は従来から知られているため、(i)(ii)(iii)式か
らオンラインで圧延板の変形抵抗Kが求められることが
考えられるに至った。
However, in operations that rely on the experience and intuition of workers, there are limits to the labor saving of the rolling line and the plate thickness accuracy of the obtained products. On the other hand, in recent years, in the case of ordinary constant velocity rolling, It has been clarified that the relationship of Since the above relationship has been conventionally known, it has been considered that the deformation resistance K of the rolled plate may be obtained online from the equations (i), (ii), and (iii).

ただし、P;圧延荷重 t;圧延板の前方張力 t;圧延板の後方張力 Δh;圧下層(h−h) R′;圧延時の偏平ロール半径 R;ロール半径 B;板幅 f(μ);摩擦係数μを考慮した圧下力函数 C;定数 E;ヤング率 ν;ポアソン比 [発明が解決しようとする問題点] しかしながら、上述の(i)式では、ワークロールと圧延
板との間の摩擦係数μを求める必要があるが摩擦係数μ
は経験的な値を用いるか、実験から求める場合でも圧下
力函数f(μ)は種々の式がありどの式を選定するかに
よって結果にばら付きが生じ、結局(i)式から圧延板の
変形抵抗Kを求めても正確な値を得ることができずに信
頼性に欠けるおそれがある。
However, P; rolling load t f; reduction layer (h 0 -h 1) R ' ;; rolled plate rear tension Δh of; rolled plate front tension t b of the time of rolling the flat roll radius R; roll radius B; strip width f (μ); Rolling force function considering friction coefficient μ; C; constant E; Young's modulus ν; Poisson's ratio [Problems to be solved by the invention] However, in the above formula (i), the work roll and the rolling plate are used. It is necessary to calculate the friction coefficient μ between
Is an empirical value, or even if it is obtained from experiments, the rolling force function f (μ) has various formulas, and the results vary depending on which formula is selected. Even if the deformation resistance K is obtained, an accurate value cannot be obtained and reliability may be lost.

本発明は上述の実情に鑑み、圧延板を低速側ワークロー
ルと高速側ワークロール間に通板すると共に高速側ワー
クロールに巻付けて異速圧延を行う場合に、前記圧延板
の変形抵抗をオンラインで計測することを目的としてい
る。
In view of the above-mentioned circumstances, the present invention, when performing rolling at a different speed by rolling the rolled plate between the low speed side work roll and the high speed side work roll and performing the different speed rolling around the high speed side work roll, the deformation resistance of the rolled plate is It is intended for online measurement.

[問題点を解決するための手段] 本発明は、低速側ワークロールと高速側ワークロールと
の間に圧延板を通板させ且つ高速側ワークロールに巻付
けて異速圧延を行う圧延方法において、圧延板の圧延荷
重、圧延板の後方張力を検出すると共に、圧延板の入側
板厚及び出側板厚を検出するか、或いは入側板厚を設定
し且つ出側板厚を検出し、下記の式 によりオンラインで圧延板の変形抵抗を求めるものであ
る。
[Means for Solving Problems] The present invention provides a rolling method in which a rolling plate is passed between a low speed side work roll and a high speed side work roll and is wound around the high speed side work roll to perform different speed rolling. , The rolling load of the rolled plate and the backward tension of the rolled plate are detected, and the inlet side plate thickness and the outlet side plate thickness of the rolled plate are detected, or the inlet side plate thickness is set and the outlet side plate thickness is detected, and the following formula To obtain the deformation resistance of the rolled sheet online.

[作 用] 圧延板は低速側ワークロールと高速側ワークロール間に
通板されると共に高速側作業ロールに巻付けられて圧延
が行われ、検出された圧延荷重、圧延板の後方張力を基
とすると共に、検出された入側板厚及び出側板厚、或い
は設定された入側板厚及び検出された出側板厚を基とし
て、圧延板とワークロール間の摩擦係数を求めことな
く、オンラインで圧延板の変形抵抗が求められる。
[Working] The rolled plate is passed between the low speed side work roll and the high speed side work roll, and is wound around the high speed side work roll for rolling, and based on the detected rolling load and the backward tension of the rolled plate. Based on the detected inlet side thickness and outlet side thickness, or the set inlet side thickness and the detected outlet side thickness, rolling is performed online without obtaining the friction coefficient between the rolling plate and the work roll. The deformation resistance of the plate is required.

[実施例] 以下、本発明の実施例を添付図面を参照しつつ説明す
る。
Embodiments Embodiments of the present invention will be described below with reference to the accompanying drawings.

先ず、第2図に示すごとく、圧延板Sを低速側ワークロ
ール1と高速側ワークロール2との間に通板させ、高速
側ワークロール2に巻付けてV1/V0=h0/h1(V0
は低速側ワークロール1の周速、V1は高速側ワークロ
ール2の周速、h0は圧延板Sの入側板厚、h1は圧延板
Sの出側板厚)の関係を満たすように異速圧延する場合
の原理を第3図及び第4図により説明する。
First, as shown in FIG. 2, the rolling plate S is passed between the low speed side work roll 1 and the high speed side work roll 2 and wound around the high speed side work roll 2 to obtain V 1 / V 0 = h 0 / h 1 (V 0
Is the peripheral speed of the low speed side work roll 1, V 1 is the peripheral speed of the high speed side work roll 2, h 0 is the entrance side plate thickness of the rolled plate S, and h 1 is the exit side plate thickness of the rolled plate S. The principle of differential speed rolling will be described with reference to FIGS. 3 and 4.

なお、第2図中、3はデフレクタロール、N1は入側中
立点、N2は出側中立点、tbは圧延材Sの後方張力、t
fは圧延材Sの前方張力、t1は圧延材Sのデフレクタロ
ール3下流側の張力である。
In FIG. 2, 3 is the deflector roll, N 1 is the entry neutral point, N 2 is the exit neutral point, t b is the backward tension of the rolled material S, t
f is the forward tension of the rolled material S, and t 1 is the tension of the rolled material S on the downstream side of the deflector roll 3.

而して、第3図に示す圧延時の投影接触長さlは、第3
図から、 l2+(R′−Δh/2)2=R′ となり、これを整理すると、 となり、Δh2/4は無視できる程度の微小値であるた
め、 となる。
Thus, the projected contact length l during rolling shown in FIG.
From the figure, l 2 + (R′−Δh / 2) 2 = R ′ 2 is obtained. Next, since Delta] h 2/4 is very small value negligible, Becomes

又、異速圧延の場合圧延荷重には、約4図の二点鎖線イ
に示すごとき等速圧延の場合に生じるフリクションヒル
が生じることはない。
Further, in the case of different speed rolling, the rolling load does not cause friction hill which occurs in the case of constant speed rolling as shown by the two-dot chain line a in FIG.

従って、圧延板Sをワークロールに巻付けて異速圧延を
行う場合、低速側ワークロール1と圧延板Sとの間の摩
擦係数μや高速側ワークロール2と圧延板Sとの間の摩
擦係数μのいかんに拘らず、ロール軸方向に対する単位
長さ当りの圧延荷重は第4図の斜線台形部の面積で表わ
され、この斜線台形部の面積に板幅Bを掛ければ全体の
圧延荷重Pが求められることになる。
Therefore, when the rolled plate S is wound around a work roll and is subjected to different speed rolling, the friction coefficient μ between the low speed side work roll 1 and the rolled plate S and the friction between the high speed side work roll 2 and the rolled plate S. Regardless of the coefficient μ, the rolling load per unit length in the roll axial direction is expressed by the area of the slanted trapezoidal portion in FIG. 4, and if the area of this slanted trapezoidal portion is multiplied by the strip width B, the entire rolling is performed. The load P will be required.

更に、圧延においては、ロール1,2間の圧延板S内の
応力状態が降伏条件を満たすように大きくなったときに
変形し、板厚を薄くすることができるが、圧延の場合は
幅方向の変形が平面歪状態であり、この降伏条件の式は
σ1−σ2=Kで表わされる。ただし、σ1は最大主応
力、σ2は最大主応力σ1に対して直交する方向へ作用す
る最小主応力、Kは変形抵抗であり、σ1,σ2は圧縮力
が作用する場合はプラスで表わされ、引張力が作用する
場合はマイナスで表わされる。
Further, in rolling, when the stress state in the rolled plate S between the rolls 1 and 2 becomes large so as to satisfy the yielding condition, it is deformed, and the plate thickness can be made thin. Is a plane strain state, and the expression of this yield condition is represented by σ 1 −σ 2 = K. Where σ 1 is the maximum principal stress, σ 2 is the minimum principal stress acting in a direction orthogonal to the maximum principal stress σ 1 , K is the deformation resistance, and σ 1 and σ 2 are the compressive forces. It is expressed as a plus, and when a tensile force acts, it is expressed as a minus.

而して、圧延機入側においては、σ1=p1(p1は圧延
機入側の圧延荷重)、σ2=−tb(tbは圧延板の後方
張力)を、又圧延機出側においてはσ1=p2(p2は圧
延機出側の圧延荷重)、σ2=−tf(tfは圧延板の前
方張力)を、夫々上述の降伏条件の式に入れると、 p1+tb=K、p2+tf=K となり、これを整理すると第4図に示すごとく、圧延機
入側ではp1=K−tbとなり、圧延機出側ではp2=K
−tfとなる。
On the rolling mill entry side, σ 1 = p 1 (p 1 is the rolling load on the rolling mill entry side), σ 2 = −t b (t b is the backward tension of the rolling plate), and On the delivery side, σ 1 = p 2 (p 2 is the rolling load on the delivery side of the rolling mill) and σ 2 = −t f (t f is the forward tension of the rolled plate) are entered into the above-mentioned yield condition equations. , P 1 + t b = K, p 2 + t f = K, which can be summarized as shown in FIG. 4, where p 1 = K−t b on the rolling mill entrance side and p 2 = K on the rolling mill exit side.
-T f .

従って、第4図の斜線台形部の面積は、 となるから、これに圧延板Sの板幅Bを掛けることによ
り、圧延荷重Pについて、 が成立し、該(iv)式から が求まる。しかし、第3図のような状態で異速圧延を行
う場合には前方張力tを検出することができないた
め、(v)式からは変形抵抗Kを求めることができない。
Therefore, the area of the hatched trapezoidal portion in FIG. Therefore, by multiplying this by the plate width B of the rolled plate S, the rolling load P becomes Holds, and from equation (iv) Is required. However, when different speed rolling is performed in the state as shown in FIG. 3, the forward tension t f cannot be detected, and therefore the deformation resistance K cannot be obtained from the equation (v).

一方、高速側を巻つけた異速圧延時には、高速側中立点
がギャップ出口に一致するので が成立するから、(vi)式より となる。従って(vii)式を(v)式に代入して整理すると、 が成立し、該(viii)式より、摩擦係数μを求めることな
く圧延板sの変形抵抗Kをオンラインで計測することが
できる。なお、第3図中、O′は高速側ワークロール2
の中心であり、第3図及び第4図中、第2図に示すもの
と同一のものには同一の符号が付してある。
On the other hand, during different speed rolling with the high speed side wound, the neutral point on the high speed side coincides with the gap outlet. From the formula (vi), Becomes Therefore, substituting equation (vii) into equation (v) and rearranging From the equation (viii), the deformation resistance K of the rolled plate s can be measured online without obtaining the friction coefficient μ. In FIG. 3, O'is the work roll 2 on the high speed side.
3, which is the center of FIG. 3, and is the same as that shown in FIG. 2 in FIG. 3 and FIG.

次に、本発明の具体例を第1図により説明すると、図中
4 はロードセル等の荷重検出器、5 は圧延板sの後方張
力tの張力検出器、6 は入側の板厚検出器、7 は出側
の板厚検出器であり、荷重検出器4 、張力検出器5 、板
厚検出器6,7 で検出した信号は演算器8 へ送り得るよう
になっている。又、演算器8 へは、圧延板sの板幅B、
ワークロール1,2 の半径R、(ii)(iii)(vii)式等が設定
し得るようになっている。
Next, a specific example of the present invention will be described with reference to FIG.
4 is a load detector such as a load cell, 5 is a tension detector for the backward tension t b of the rolled plate s, 6 is a plate thickness detector on the input side, and 7 is a plate thickness detector on the output side. The signals detected by the tension detector 5 and the plate thickness detectors 6 and 7 can be sent to the calculator 8. Further, to the calculator 8, the strip width B of the rolled strip s,
The radius R of the work rolls 1, 2 and the equations (ii) (iii) (vii) can be set.

圧延時には、板厚検出器6 によって入側板厚hが板厚
検出器7 によって出側板厚hが、張力検出器5 によっ
て後方張力tが、荷重検出器4 によって圧延荷重P
が、夫々検出され、その信号は演算器8 へ送られ、圧延
板sの変形抵抗Kは摩擦係数とは無関係に(ii)(iii)(vi
i)式により演算される。このように演算された変形抵抗
Kは、演算制御装置へ送られて、下流の圧延機における
変形抵抗Kによるロールギャップ修正分が演算され、該
演算結果よりロールギャップの調整が行われる。斯かる
変形抵抗Kを求める際には第1図の中立点N,N
理想状態から多少ずれても何等支障がない。
At the time of rolling, the strip thickness detector 6 determines the entry strip thickness h 0 , the strip thickness detector 7 determines the exit strip thickness h 1 , the tension detector 5 determines the backward tension t b , and the load detector 4 determines the rolling load P 0.
, Respectively, and the signals are sent to the calculator 8, and the deformation resistance K of the rolled plate s is (ii) (iii) (vi) regardless of the friction coefficient.
It is calculated by the equation i). The deformation resistance K calculated in this way is sent to the arithmetic and control unit, the roll gap correction amount by the deformation resistance K in the downstream rolling mill is calculated, and the roll gap is adjusted based on the calculation result. When obtaining the deformation resistance K, there is no problem even if the neutral points N 1 and N 2 in FIG. 1 are slightly deviated from the ideal state.

なお、本発明の実施例では、入側板厚を測定する場合に
ついて説明したが、設定値として予め与えても変形抵抗
を求めることが可能なこと、その他、本発明の要旨を逸
脱しない範囲内で種々変更を加え得ること、等は勿論で
ある。
In addition, in the embodiment of the present invention, the case where the entrance side plate thickness is measured has been described, but it is possible to obtain the deformation resistance even if given in advance as a set value, and within the range not departing from the gist of the present invention. Of course, various changes can be made.

[発明の効果] 本発明の圧延板変形抵抗の計測方法によれば圧延板の変
形抵抗を作業員の経験や勘に頼ることなく容易且つ正確
にオンラインで計測することが可能となるため、後段の
圧延機ワークロールギャップの調整を正確に行うことが
でき、その結果、圧延ラインの省人化や板厚精度の向上
を図ることができる。
EFFECT OF THE INVENTION According to the rolling plate deformation resistance measuring method of the present invention, the rolling plate deformation resistance can be easily and accurately measured online without relying on the experience or intuition of an operator. It is possible to accurately adjust the work roll gap of the rolling mill, and as a result, it is possible to save labor on the rolling line and improve the sheet thickness accuracy.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の一実施例の説明図、第2図は圧延板を
巻付けて異速圧延を行う場合の状態を示す一般的な側面
図、第3図は本発明において投影接触長さを求める原理
を説明するための側面図、第4図は本発明において圧延
荷重を求める原理を説明するための側面図である。 図中1 は低速側ワークロール、2 は高速側ワークロー
ル、3 はデフレクタロール、4 は荷重検出器、6,7 は板
厚検出器、8 は演算器を示す。
FIG. 1 is an explanatory view of an embodiment of the present invention, FIG. 2 is a general side view showing a state in which a rolled plate is wound and different speed rolling is performed, and FIG. 3 is a projected contact length in the present invention. FIG. 4 is a side view for explaining the principle of determining the rolling force, and FIG. 4 is a side view for explaining the principle of determining the rolling load in the present invention. In the figure, 1 is a low speed side work roll, 2 is a high speed side work roll, 3 is a deflector roll, 4 is a load detector, 6 and 7 are plate thickness detectors, and 8 is a calculator.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭57−22812(JP,A) 特開 昭56−163017(JP,A) 社団法人 日本鉄鋼協会共同研究会圧延 理論部会編 「板圧延の理論と実際」日本 鉄鋼協会(昭和59年9月1日)PP.45− 47 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-57-22812 (JP, A) JP-A-56-163017 (JP, A) Japan Iron and Steel Institute Joint Research Group Theory and Practice "Japan Iron and Steel Institute (September 1, 1984) PP. 45-47

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】低速側ワークロールと高速側ワークロール
との間に圧延板を通板させ且つ高速側ワークロールに巻
付けて異速圧延を行う圧延方法において、圧延板の圧延
荷重、圧延板の後方張力を検出すると共に、圧延板の入
側板厚及び出側板厚を検出するか、或いは入側板厚を設
定し且つ出側板厚を検出し、下記の式 によりオンラインで圧延板の変形抵抗を求めることを特
徴とする圧延板変形抵抗の計測方法。
1. A rolling method in which a rolling plate is passed between a low speed side work roll and a high speed side work roll and is wound around a high speed side work roll to carry out different speed rolling. Not only the rear tension of the rolled plate but also the inlet side thickness and the outlet side thickness of the rolled plate are detected, or the inlet side thickness is set and the outlet side thickness is detected. A method for measuring the deformation resistance of a rolled plate, which is characterized in that the deformation resistance of the rolled plate is determined online by using the.
JP60204975A 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance Expired - Lifetime JPH0659484B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60204975A JPH0659484B2 (en) 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60204975A JPH0659484B2 (en) 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance

Publications (2)

Publication Number Publication Date
JPS6264415A JPS6264415A (en) 1987-03-23
JPH0659484B2 true JPH0659484B2 (en) 1994-08-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP60204975A Expired - Lifetime JPH0659484B2 (en) 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance

Country Status (1)

Country Link
JP (1) JPH0659484B2 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56163017A (en) * 1980-05-19 1981-12-15 Sumitomo Light Metal Ind Ltd Controlling method for rolling mill in continuous rolling work
JPS5722812A (en) * 1980-07-15 1982-02-05 Toshiba Corp Method for automatic control of plate thickness of multistand rolling mill

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
社団法人日本鉄鋼協会共同研究会圧延理論部会編「板圧延の理論と実際」日本鉄鋼協会(昭和59年9月1日)PP.45−47

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