JPH0659483B2 - Method for measuring rolling plate deformation resistance - Google Patents

Method for measuring rolling plate deformation resistance

Info

Publication number
JPH0659483B2
JPH0659483B2 JP60204974A JP20497485A JPH0659483B2 JP H0659483 B2 JPH0659483 B2 JP H0659483B2 JP 60204974 A JP60204974 A JP 60204974A JP 20497485 A JP20497485 A JP 20497485A JP H0659483 B2 JPH0659483 B2 JP H0659483B2
Authority
JP
Japan
Prior art keywords
rolling
plate
deformation resistance
work roll
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60204974A
Other languages
Japanese (ja)
Other versions
JPS6264414A (en
Inventor
清人 宮阪
紀夫 岩波
皖司 木崎
Original Assignee
石川島播磨重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 石川島播磨重工業株式会社 filed Critical 石川島播磨重工業株式会社
Priority to JP60204974A priority Critical patent/JPH0659483B2/en
Publication of JPS6264414A publication Critical patent/JPS6264414A/en
Publication of JPH0659483B2 publication Critical patent/JPH0659483B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Metal Rolling (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、通板異速圧延における圧延板の変形抵抗をオ
ンラインで計測する方法に関するものである。
Description: TECHNICAL FIELD The present invention relates to a method for online measurement of deformation resistance of a rolled plate in strip differential speed rolling.

[従来の技術] 同じ材質のコイルを圧延する場合にも、コイルによって
硬さにばら付きがあるため、圧延板の変形抵抗にもばら
付きがある。従って、等速圧延、異速圧延に拘らず圧延
機ワークロールのロールギャップを設定する際には、圧
延板の変形抵抗を考慮する必要がある。而して、従来は
変形抵抗をオンラインで計測する手段がないため、作業
員の経験と勘に頼ってワークロールギャップの設定を行
っていた。
[Prior Art] Even when a coil made of the same material is rolled, the hardness varies depending on the coil, so that the deformation resistance of the rolled plate also varies. Therefore, it is necessary to consider the deformation resistance of the rolling plate when setting the roll gap of the work roll of the rolling mill regardless of the constant speed rolling or the differential speed rolling. Thus, conventionally, there is no means for measuring the deformation resistance online, so the work roll gap is set based on the experience and intuition of the worker.

しかし、作業員の経験と勘に頼る操業では、圧延ライン
の省人化や得られた製品の板厚精度に限界がある。一
方、普通の等速圧延の場合は、 の関係が成立し、又 の関係は従来から知られているため、(i)(ii)(iii)式か
らオンラインで圧延板の変形抵抗Kが求められることが
考えられるに至った。
However, in operations that rely on the experience and intuition of workers, there are limits to the labor saving of the rolling line and the plate thickness accuracy of the obtained products. On the other hand, in the case of ordinary constant speed rolling, The relationship of Since the above relationship has been conventionally known, it has been considered that the deformation resistance K of the rolled plate may be obtained online from the equations (i), (ii), and (iii).

ただし、P;圧延荷重 t;圧延板の前方張力 t;圧延板の後方張力 Δh;入側板厚hと出側板厚hとの差(h
) R′;圧延時の偏平ロール半径 R;ロール半径 B;板幅 f(μ);摩擦係数μを考慮した圧下力函数 C;変数 E;ヤング率 ν;ポアソン比 [発明が解決しようとする問題点] しかしながら、上述の(i)式では、ワークロールと圧延
板との間の摩擦係数μを求める必要があるが摩擦係数μ
は経験的に求める他なく、しかも圧下力函数f(μ)を
求めるには種々の式があるがどの式を選定するかによっ
て結果にばら付きが生じ、更に、摩擦係数μを圧延トル
クから求めることもできるが、普通の等速圧延では摩擦
係数の逆算が難しく、結局(i)式から圧延板の変形抵抗
Kを求めても正確な値を得ることができずに信頼性に欠
けるおそれがある。
However, P; rolling load t f; front tension t b of the rolled sheet; rear tension Δh of rolled plate; the difference between the delivery thickness h 1 incoming and outgoing side thickness h 0 (h 0 -
h 1 ) R ′; flat roll radius during rolling R; roll radius B; strip width f (μ); rolling force function considering friction coefficient μ C; variable E; Young's modulus ν; Poisson's ratio However, in the above formula (i), it is necessary to obtain the friction coefficient μ between the work roll and the rolling plate, but the friction coefficient μ
Is obtained empirically, and there are various formulas for obtaining the rolling force function f (μ), but the results vary depending on which formula is selected, and the friction coefficient μ is determined from the rolling torque. However, it is difficult to back-calculate the friction coefficient in ordinary constant velocity rolling, and even if the deformation resistance K of the rolled plate is obtained from the formula (i), an accurate value cannot be obtained and reliability may be lacked. is there.

本発明は上述の実情に鑑み、圧延板を通板により異速圧
延する場合の変形抵抗をオンラインで計測することを目
的としている。
The present invention has been made in view of the above circumstances, and an object of the present invention is to online measure the deformation resistance when a rolling plate is rolled at different speeds.

[問題点を解決するための手段] 本発明は、低速側ワークロールと高速側ワークロールと
の間に板を巻き付けることなく通板させて異速圧延を行
う圧延方法において、圧延荷重、圧延板の前方及び後方
張力を検出すると共に、圧延板の入側板厚及び出側板厚
を検出するか、或いは圧延板の入側板厚を設定し且つ出
側板厚を検出し、下記の式 によりオンラインで圧延板の変形抵抗を求めるものであ
る。
[Means for Solving the Problems] The present invention provides a rolling method, a rolling plate, and a rolling plate, in which rolling is performed at different speeds by passing the plate between the low speed side work roll and the high speed side work roll without winding the plate. In addition to detecting the front and rear tensions of the rolling plate, the inlet side plate thickness and the outlet side plate thickness of the rolled plate are detected, or the inlet side plate thickness of the rolled plate is set and the outlet side plate thickness is detected. To obtain the deformation resistance of the rolled sheet online.

[作 用] 圧延板は低速側ワークロールと高速側ワークロールとの
間に巻付けられることなく通板され、検出された圧延荷
重、圧延板の前、後方張力、検出された入、出側板厚或
いは設定された入側板厚と検出された出側板厚を基に、
圧延板とワークロール間の摩擦係数を求めることなく、
オンラインで圧延板の変形抵抗が求められる。
[Operation] The rolled plate is passed between the low speed side work roll and the high speed side work roll without being wound, and the detected rolling load, front and rear tension of the rolled plate, detected input and output side plates. Based on the thickness or the set inboard thickness and the detected outboard thickness,
Without obtaining the friction coefficient between the rolling plate and the work roll,
Deformation resistance of the rolled plate is required online.

[実施例] 以下、本発明の実施例を添付図面を参照しつつ説明す
る。
Embodiments Embodiments of the present invention will be described below with reference to the accompanying drawings.

先ず、本発明の原理を第2図及び第3図により説明す
る。ただし、第2図及び第3図中、1は低速側ワークロ
ール、2は高速側ワークロール、N1は低速側ワークロ
ール中立点、N2は高速側ワークロール中立点、O′は
低速側ワークロール1の中心である。
First, the principle of the present invention will be described with reference to FIGS. 2 and 3. However, in FIGS. 2 and 3, 1 is the low speed side work roll, 2 is the high speed side work roll, N 1 is the low speed side work roll neutral point, N 2 is the high speed side work roll neutral point, and O ′ is the low speed side. It is the center of work roll 1.

而して、第2図に示す圧延時の投影接触長さlは、第2
図から、 l2+(R′−Δh/2)2=R′ となり、これを整理すると、 となり、Δh2/4は無視できる程度の微少値であるた
め、 となる。
Thus, the projected contact length l during rolling shown in FIG.
From the figure, l 2 + (R′−Δh / 2) 2 = R ′ 2 is obtained. Next, since Delta] h 2/4 is a small value negligible, Becomes

又、異速圧延の場合圧延荷重には、第3図の二点鎖線イ
に示すごとき等速圧延の場合に生じるフリクションヒル
が生じることはない。
Further, in the case of different speed rolling, the rolling load does not have the friction hill which occurs in the case of constant speed rolling as shown by the chain double-dashed line a in FIG.

従って、圧延板Sをワークロールに巻付けずに通板させ
て異速圧延を行う場合も、低速側ワークロール1と圧延
板Sとの間の摩擦係数μや高速側ワークロール2と圧延
板Sとの間の摩擦係数μのいかんに拘らず、ロール横方
向に対する単位長さ当りの圧延荷重は第3図の傾線台形
部の面積で表わされ、この傾線台形部の面積に板幅Bを
掛ければ全体の圧延荷重Pが求められることになる。
Therefore, even when the rolling plate S is passed through the work roll without being wound, and the different speed rolling is performed, the coefficient of friction μ between the low speed side work roll 1 and the rolling plate S and the high speed side work roll 2 and the rolling plate S The rolling load per unit length in the lateral direction of the roll is represented by the area of the slanted trapezoidal portion in FIG. 3, regardless of the friction coefficient μ with S. Multiplying the width B gives the total rolling load P.

更に、圧延においては、ロール1,2間の圧延板S内の
応力状態が降伏条件を満たすように大きくなったときに
変形し、板厚を薄くすることができるが、圧延の場合は
幅方向の変形が平面歪状態であり、この降伏条件の式は
σ1−σ2=Kで表わされる。ただし、σ1は最大主応
力、σ2は最大主応力σ1に対して直交する方向へ作用す
る最小主応力、Kは変形抵抗であり、σ1,σ2は圧縮力
が作用する場合はプラスで表わされ、引張力が作用する
場合はマイナスで表わされる。
Further, in rolling, when the stress state in the rolled plate S between the rolls 1 and 2 becomes large so as to satisfy the yielding condition, it is deformed, and the plate thickness can be made thin. Is a plane strain state, and the expression of this yield condition is represented by σ 1 −σ 2 = K. Where σ 1 is the maximum principal stress, σ 2 is the minimum principal stress acting in a direction orthogonal to the maximum principal stress σ 1 , K is the deformation resistance, and σ 1 and σ 2 are the compressive forces. It is expressed as a plus, and when a tensile force acts, it is expressed as a minus.

而して、圧延機入側においては、σ1=p1(p1は圧延
機入側の圧延荷重)、σ2=−tb(tbは圧延板の後方
張力)を、又圧延機出側においてはσ1=p2(p2は圧
延機出側の圧延荷重)、σ2=−tf(tfは圧延板の前
方張力)を、夫々上述の降伏条件の式に入れると、 p1+tb=K、p2+tf=K となり、これを整理すると第3図に示すごとく、圧延機
入側ではp1=K−tbとなり、圧延機出側ではp2=K
−tfとなる。
On the rolling mill entry side, σ 1 = p 1 (p 1 is the rolling load on the rolling mill entry side), σ 2 = −t b (t b is the backward tension of the rolling plate), and On the delivery side, σ 1 = p 2 (p 2 is the rolling load on the delivery side of the rolling mill) and σ 2 = −t f (t f is the forward tension of the rolled plate) are entered into the above-mentioned yield condition equations. , P 1 + t b = K, p 2 + t f = K, which can be summarized as shown in FIG. 3, p 1 = K−t b on the rolling mill entrance side and p 2 = K on the rolling mill exit side.
-T f .

従って、第3図の傾線台形部の面積は、 となるから、これに圧延板Sの板幅Bを掛けることによ
り、全体の圧延荷重Pについて、 が成立し、該(iv)式から が求まる。従って、(v)式と(ii)(iii)式とから摩擦係数
μを求めることなく、圧延板sの変形抵抗Kをオンライ
ンで計測することができる。
Therefore, the area of the slanted trapezoidal portion in FIG. Therefore, by multiplying this by the plate width B of the rolled plate S, the total rolling load P is Holds, and from equation (iv) Is required. Therefore, the deformation resistance K of the rolled plate s can be measured online without obtaining the friction coefficient μ from the equations (v) and (ii) and (iii).

又第3図に示す前方張力tがPV条件の張力値tf1
からずれると、第4図に示すように高速側先進率 すなわち、v≠V(ただし、vは出側板速度、V
は高速側ワークロール周速度)となるが圧延荷重Pは
第5図に示すように前方張力tが変わってもほとんど
変化しないため、(v)式は先進率f≠0の場合、すなわ
ち中立点N,Nが圧延部の入口、出口からずれた場
合にも適用できる。ここでPV条件とは低速側中立点が
圧延部入口に、高速側中立点が圧延部出口に一致した状
態をいう。
Further, the front tension t f shown in FIG. 3 is the tension value t f1 under the PV condition.
If it deviates from it, as shown in Fig. 4, the high-speed side advanced rate That is, v 1 ≠ V 1 (where v 1 is the exit plate speed, V 1
1 is the work roll peripheral speed on the high speed side, but the rolling load P hardly changes even when the front tension t f changes as shown in FIG. 5, so equation (v) is used when the advance ratio f ≠ 0, that is, It can also be applied when the neutral points N 1 and N 2 deviate from the inlet and outlet of the rolling section. Here, the PV condition means a state in which the low speed side neutral point coincides with the rolling section inlet and the high speed side neutral point coincides with the rolling section outlet.

次に、本発明の具体例を第1図により説明すると、図中
3 はロードセル等の荷重検出器、4 は圧延板sの前方張
力tの張力検出器、5 は同後方張力tの張力検出
器、6 は入側の板厚検出器、7 は出側の板厚検出器であ
り、荷重検出器3 、張力検出器4,5 、板厚検出器6,7 で
検出した信号は演算器8 へ送り得るようになっている。
又、演算器8 へは、圧延板sの板幅B、ワークロール1,
2 の半径、(ii)(iii)(v)式等が設定し得るようになって
いる。なお、入側板厚hを設定しておく場合、入側板
厚検出器は不要である。入側板厚h0を設定しておくの
は、入側板厚h0の長手方向への寸法のばら付きが少い
圧延板の場合である。
Next, a specific example of the present invention will be described with reference to FIG.
3 is a load detector such as a load cell, 4 is a tension detector for the front tension t f of the rolled plate s, 5 is a tension detector for the rear tension t b , 6 is an inlet side thickness detector, and 7 is an outlet side. The signal detected by the load detector 3, the tension detectors 4, 5 and the plate thickness detectors 6, 7 can be sent to the calculator 8.
Further, to the calculator 8, the strip width B of the strip s, the work rolls 1,
The radius of 2 and equations (ii) (iii) (v) can be set. When the entrance side plate thickness h 0 is set, the entrance side plate thickness detector is unnecessary. The entrance side plate thickness h 0 is set in the case of a rolled plate in which there is little variation in the size of the entrance side plate thickness h 0 in the longitudinal direction.

第1図に示すように、通板による異速圧延時には、板厚
検出器6 によって入側板厚hが、板厚検出器7 によっ
て出側板厚hが、張力検出器4 によって前方張力t
が、張力検出器5 によって後方張力tが、荷重検出器
3 によって圧延荷重Pが、夫々検出され、その信号は演
算器8 へ送られ、圧延板sの変形抵抗Kは摩擦係数とは
無関係に(ii)(iii)(v)式により求められる。このように
求められた変形抵抗Kは演算制御装置へ送られて、下流
の圧延機における変形抵抗Kの変化によるロールギャッ
プ修正分が演算され、該演算結果よりロールギャップの
調整が行われる。
As shown in FIG. 1, at the time of different speed rolling by passing a strip, the strip thickness detector 6 determines the entrance strip thickness h 0 , the strip thickness detector 7 determines the exit strip thickness h 1 , and the tension detector 4 determines the forward tension t. f
However, the rear tension t b is
The rolling loads P are detected by 3 respectively, and the signals thereof are sent to the calculator 8, and the deformation resistance K of the rolling plate s is obtained by the equations (ii) (iii) (v) regardless of the friction coefficient. The deformation resistance K thus obtained is sent to the arithmetic and control unit, the roll gap correction amount due to the change of the deformation resistance K in the downstream rolling mill is calculated, and the roll gap is adjusted based on the calculation result.

なお、本発明は上述の実施例に限定されるものではな
く、入側板厚は検出せずに設定するようにしても良いこ
と、その他、本発明の要旨を逸脱しない範囲内で種々変
更を加え得ることは勿論である。
Note that the present invention is not limited to the above-mentioned embodiment, the entrance side plate thickness may be set without detecting, and other various changes are made without departing from the gist of the present invention. Of course you can get it.

[発明の効果] 本発明の圧延板変形抵抗の計測方法によれば、圧延板の
変形抵抗を作業員の経験や勘に頼ることなく容易且つ正
確にオンラインで計測することが可能となるため、後段
の圧延機ワークロールギャップの調整を正確に行うこと
ができ、その結果圧延ラインの省人化や板厚精度の向上
を図ることができる。
[Effects of the Invention] According to the rolling plate deformation resistance measuring method of the present invention, it is possible to easily and accurately measure the rolling plate deformation resistance online without relying on the experience or intuition of a worker. It is possible to accurately adjust the work roll gap of the rolling mill in the subsequent stage, and as a result, it is possible to save labor on the rolling line and improve the strip thickness accuracy.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の一実施例の説明図、第2図は本発明に
おいて投影接触長さを求めるための原理を説明するため
の側面図、第3図は本発明において変形抵抗を求めるた
めの原理を説明するための側面図、第4図は通板による
異速圧延を行う場合の前方張力と高速側先進率との関係
を表わすグラフ、第5図は同前方張力と圧延荷重との関
係を表わすグラフである。 図中1 は低速側ワークロール、2 は高速側ワークロー
ル、3 は荷重検出器、4,5 は張力検出器、6,7 は板厚検
出器、8 は演算器を示す。
FIG. 1 is an explanatory view of an embodiment of the present invention, FIG. 2 is a side view for explaining the principle for obtaining the projected contact length in the present invention, and FIG. 3 is for obtaining a deformation resistance in the present invention. 4 is a side view for explaining the principle of FIG. 4, FIG. 4 is a graph showing the relationship between the forward tension and the high-speed-side advance rate when different speed rolling is performed using a strip, and FIG. 5 is a graph showing the forward tension and rolling load. It is a graph showing a relationship. In the figure, 1 is a low speed work roll, 2 is a high speed work roll, 3 is a load detector, 4,5 is a tension detector, 6 and 7 are plate thickness detectors, and 8 is a calculator.

フロントページの続き (56)参考文献 特開 昭57−22812(JP,A) 特開 昭56−163017(JP,A) 社団法人 日本鉄鋼協会共同研究会左延 理論部会編 「板圧延の理論と実際」日本 鉄鋼協会(昭和59年9月1日)PP.45− 47Continuation of the front page (56) References JP-A-57-22812 (JP, A) JP-A-56-163017 (JP, A) Edited by the Iron and Steel Institute of Japan, Joint Study Group, left extension, theoretical section Actually ”Japan Iron and Steel Institute (September 1, 1984) PP. 45-47

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】低速側ワークロールと高速側ワークロール
との間に板を巻き付けることなく通板させて異速圧延を
行う圧延方法において、圧延荷重、圧延板の前方及び後
方張力を検出すると共に、圧延板の入側板厚及び出側板
厚を検出するか、或いは圧延板の入側板厚を設定し且つ
出側板厚を検出し、下記の式 によりオンラインで圧延板の変形抵抗を求めることを特
徴とする圧延板変形抵抗の計測方法。
1. A rolling method for performing different speed rolling by passing a plate between a low speed side work roll and a high speed side work roll without winding the plate, and detecting the rolling load and the front and rear tensions of the rolled plate. The following formula is used to detect the inlet side thickness and the outlet side thickness of the rolled plate, or to set the inlet side thickness of the rolled plate and detect the outlet side thickness. A method for measuring the deformation resistance of a rolled plate, which is characterized in that the deformation resistance of the rolled plate is determined online by using the.
JP60204974A 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance Expired - Lifetime JPH0659483B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60204974A JPH0659483B2 (en) 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60204974A JPH0659483B2 (en) 1985-09-17 1985-09-17 Method for measuring rolling plate deformation resistance

Publications (2)

Publication Number Publication Date
JPS6264414A JPS6264414A (en) 1987-03-23
JPH0659483B2 true JPH0659483B2 (en) 1994-08-10

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JPS6264414A (en) 1987-03-23

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