JPH06260028A - Dielectric ceramic composition - Google Patents

Abstract

PURPOSE:To provide a dielectric ceramic composition having a high dielectric constant, a small dielectric loss, large dielectric breakdown voltage and insulation resistance, and a small crystal grain size by specifying the composition of BaO, SrO, TiO2, and DyO3/2. CONSTITUTION:A dielectric porcelain composition is expressed by the general formula x[(BaO)1-m(SrO)m].yTiO2.zDyO3/2, where the value of (m) is 0.005<=m<=0.100, (x), (y), (z) indicate mold, x+y+z=1, and values of (x), (y), (z) are within the range of mol% surrounded by (a), (b), (c), (d) shown by the table in the ternary diagram, and the dielectric ceramic composition can be made thin without increasing the dielectric loss Nb2O5 of 0.3-3.0wt% can be added to this composition as the auxiliary constituent as required. High-purity BaCO3, SrCO3, TiO2, Dy2O3 and an auxiliary MnO2 powder are combined at the prescribed composition, they are calcined, crushed, pressurized, molded, and baked to obtain this ceramic composition.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dielectric ceramic composition having a high dielectric constant, a small dielectric loss, a large dielectric breakdown voltage and a large insulation resistance, and a small crystal grain size.

[0002]

2. Description of the Related Art Conventionally, BaTiO ₃ , BaO, CaO, Ti has been used as a dielectric ceramic composition having a high dielectric constant.
It is known that O ₂ and ZrO ₂ are added in appropriate amounts.

[0003]

However, since these dielectric ceramic compositions have a large crystal grain size of 10 to 20 μm and a high porosity, they are applied to products having a thin dielectric thickness such as a laminated ceramic capacitor. Have problems such as increased dielectric loss, low dielectric breakdown voltage, and reduced dielectric breakdown voltage and insulation resistance during plating processing for forming external electrodes.

[0004]

In order to solve these problems, the dielectric ceramic composition of the present invention has a general formula of xB
It is represented by aO · yTiO ₂ · zDyO _3/2 , and barium oxide (BaO) in the formula is replaced with strontium oxide (SrO).
With strontium oxide (Sr
O) has a composition in the range of 0.005 ≦ m ≦ 0.100, and x, y and z represent a molar ratio, and x + y + z
= 1, the values of x, y, z are a, b, c, shown in (Table 1).
It has a composition within the range of the molar ratio surrounded by d. Further, the present invention provides a dielectric ceramic composition obtained by adding 0.3 to 3.0 parts by weight of niobium as a subcomponent in the form of Nb ₂ O ₅ .

[0005]

With this configuration, by replacing BaO with SrO, the dielectric loss is reduced and the product of electrostatic capacity and insulation resistance (CR product) is increased.

Further, by adding niobium as a sub ingredient, the CR product and the dielectric breakdown strength are increased.

Furthermore, with these configurations, the crystal grain size is reduced.

[0008]

【Example】

Example 1 As a starting material, chemically pure BaC is used.
O ₃ , SrCO ₃ , TiO ₂ , Dy ₂ O ₃ and MnO ₂ powders were weighed so as to have the composition ratios shown in (Table 2) below and put into a rubber-lined ball mill equipped with agate balls together with pure water. After wet mixing, it was dehydrated and dried. This dry powder was placed in a crucible of high alumina quality and calcined in air at 1100 ° C. for 2 hours. This calcined powder was put into a rubber-lined ball mill equipped with agate balls together with pure water, wet pulverized, and then dehydrated and dried. An organic binder was added to this pulverized powder to make it homogenous, and the powder was sized through a 32 mesh sieve, and the molding pressure was 1 t / cm ² using a mold and hydraulic press.
Was molded into a diameter of 15 mm and a thickness of 0.4 mm. Next, this molded disc is put into an alumina-made sheath coated with zirconia powder, and fired in air at a firing temperature shown in (Table 2) for 2 hours to obtain a dielectric ceramic circle having a composition ratio shown in (Table 2). I got a plate.

The thickness and diameter of the dielectric porcelain disc thus obtained were measured, and the samples for measuring the dielectric constant, dielectric loss and capacitance temperature characteristic were silver on both sides of the dielectric porcelain disc. The electrodes were baked, and for the samples for measuring the dielectric breakdown voltage and the insulation resistance, the silver electrodes were baked to 1 mm inside from the outer circumference of the dielectric ceramic disk. The dielectric constant, the dielectric loss, and the capacitance-temperature characteristic are measured by using a Yokogawa Hewlett-Packard Co., Ltd. digital LCR meter model 4274A at a measurement temperature of 20 ° C., a measurement voltage of 1 Vrms, and a measurement frequency of 1 kHz. I asked.

The rate of change in capacitance temperature represents the rate of change with capacitance at any measurement temperature within the temperature range of -25 ° C to + 85 ° C with 20 ° C as the reference temperature. The rate of change was calculated from the following formula.

DC = (C _T −C _O ) / C _O × 100 dC: Capacitance temperature change rate (%) C _T : Capacitance at T ° C. (pF) C _O : Electrostatic at 20 ° C. Capacitance (pF) Then, the dielectric constant was obtained from the following equation.

K = 143.8 × C _O × t / D ² K: Dielectric constant C _O : Capacitance (pF) at 20 ° C. D: Diameter of dielectric ceramic disk (mm) t: Dielectric ceramic Disc thickness (mm) The breakdown voltage was measured by using a high voltage DC power supply PHS35K-3 type manufactured by Kikusui Electronics Co., Ltd., putting the sample in silicone oil, and measuring it at a boosting speed of 50 V / s. It was calculated from the formula as the dielectric breakdown strength per 1 mm of the dielectric.

B ₁ = B _O / t B ₁ : Dielectric breakdown strength (kV / mm) B _O : Dielectric breakdown voltage (kV) Further, the insulation resistance was measured by using a high resistance meter manufactured by Takeda Riken Co., Ltd. Measurement voltage 50V. It was obtained from the measurement at DC for 1 minute, and the CR product was obtained from the following equation.

CR = C _O × R _O / 10 ¹² CR: CR product (MΩ · μF) C _O : capacitance at 20 ° C. (F) R _O : insulation resistance (Ω) Furthermore, the crystal grain size is , And was obtained by observation with an optical microscope at a magnification of 400.

The above measurement results are shown in Table 3 for each of sample numbers 1-10.

[0016]

[Table 2]

[0017]

[Table 3]

FIG. 1 is a ternary diagram showing the composition range of the main component according to the present invention. The reason why the composition range of the main component is limited will be described with reference to FIG. That is, the dielectric constant is small in the A region, which is not practical. Further, in the region B, the Curie point becomes too large on the minus side, and the rate of capacitance temperature change of the temperature characteristic largely deviates to the plus side, which is not practical. Further, sintering is extremely difficult in the C region. Furthermore, the dielectric constant is small in the D region, which is not practical.

Further, by substituting SrO for BaO, the dielectric loss can be reduced without largely changing the dielectric constant and the dielectric breakdown strength, and the product of the electrostatic capacity and the insulation resistance (CR product).
However, the replacement ratio m is 0.
If it is less than 005, there is no effect, while if it exceeds 0.100, the dielectric constant decreases and it becomes impractical.

Further, the crystal grain size can be reduced to 5 to 10 μm. (Example 2) High-purity Nb ₂ O ₅ powder was weighed so that the composition ratio shown in (Table 4) was obtained in Example 1, and the subsequent steps were performed in the same manner as in Example 1 (Table 4). Sample No. 11-20
The results obtained by obtaining the dielectric ceramic disc having the composition ratio shown in Table 1 and treating it in the same manner as in Example 1 and measuring the electrical characteristics and the crystal grain size are shown in Table 5 for each of sample numbers 11 to 20.

[0021]

[Table 4]

[0022]

[Table 5]

The reason why the composition range of the main component is limited is the same as that of the first embodiment, and the description thereof will be omitted.

The inclusion of the sub-component Nb ₂ O ₅ with respect to the main component has the effect of improving the product of electrostatic capacity and insulation resistance (CR product) and dielectric breakdown voltage, but the content thereof is If it is less than 0.3 parts by weight with respect to 100 parts by weight of the main component, there is no effect of inclusion. On the other hand, if it exceeds 3.0 parts by weight, the Curie point shifts to the negative side and the dielectric constant is lowered, which is not practical.

Further, the crystal grain size is reduced to 3 to 8 μm.
be able to. The dielectric ceramic composition in the examples
In the manufacturing method of₃, SrCO₃, TiO₂, D
y₂O₃, Nb₂O_FiveAnd MnO₂I used
The method is not limited to any particular method, and the desired composition ratio
BaTiO₃Such as compounds, or carbonates, hydroxides
BaO, SrO, TiO when heated in air
₂, Dy₂O₃, Nb₂O_FiveAnd MnO₂Use a compound that
Even if it is used, the same characteristics as those of the embodiment can be obtained.

Further, industrially used BaT which is generally used
The Ba / Ti ratio of iO ₃ is 0.98 or more.
When O ₃ is used as a starting material, the same level of characteristics as in the example can be obtained even if a shortage of BaO or TiO ₂ is added.

Further, even if the main component is pre-calcined in advance and the sub-components are added, the same characteristics as those of the embodiment can be obtained.

In addition, titanium dioxide, which is an industrial raw material generally used for dielectric porcelain, such as titanium dioxide KA-10 manufactured by Titanium Industry Co., Ltd. and titanium dioxide FA-55W manufactured by Furukawa Mining Co., Ltd., has a maximum of 0. .45 wt% Nb
₂ O ₅ is contained, but even if a dielectric ceramic of the main component is made using these titanium dioxides, the maximum content of Nb ₂ O ₅ is 0.17 wt% with respect to 100 wt% of the main component. %, Which is out of the range of the present invention, but by considering the amount of Nb ₂ O _{5 in} titanium oxide, which is a raw material for industrial use, and adding a shortage of Nb ₂ O ₅ , the same characteristics as those of the example were obtained. Can be obtained.

In addition to the above basic composition, Zn
It is also possible to add salts, oxides, etc., which are generally considered to be fluxes, such as O, SiO ₂ , Fe ₂ O _3, etc. within a range that does not impair the characteristics.

[0030]

As described above, according to the present invention, it has a high dielectric constant (3570-9620), and by substituting SrO for BaO, dielectric loss and dielectric breakdown strength are not significantly changed. Can be reduced and the product of the capacitance and the insulation resistance (CR product) can be increased. Also,
By adding niobium as an accessory component, the CR product and the dielectric breakdown strength can be increased. Further, with these configurations, a dielectric ceramic having a small crystal grain size can be obtained. Therefore, the dielectric thickness can be reduced,
The product can be downsized and the capacity can be increased.

[Brief description of drawings]

FIG. 1 is a ternary diagram showing a composition range of a dielectric ceramic composition according to claim 1 of the present invention.

Claims (2)

[Claims] 1. The general formula is x [(BaO) _(1-m) (S
rO) _m ] · yTiO ₂ · zDyO _3/2 , the value of m is in the range of 0.005 ≦ m ≦ 0.100, and x, y and z represent molar ratios, x + y + z =
The values of x, y, z in 1 are as follows: A dielectric porcelain composition having a composition in the range of molar ratios surrounded by a, b, c and d shown in FIG. 2. The dielectric ceramic composition according to claim 1, wherein 0.3 to 3.0 parts by weight of niobium is added as a secondary component in the form of Nb ₂ O ₅ .