JPH0567698B2 - - Google Patents

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Publication number
JPH0567698B2
JPH0567698B2 JP61209157A JP20915786A JPH0567698B2 JP H0567698 B2 JPH0567698 B2 JP H0567698B2 JP 61209157 A JP61209157 A JP 61209157A JP 20915786 A JP20915786 A JP 20915786A JP H0567698 B2 JPH0567698 B2 JP H0567698B2
Authority
JP
Japan
Prior art keywords
steel
less
carburizing
amount
treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61209157A
Other languages
Japanese (ja)
Other versions
JPS6365053A (en
Inventor
Morifumi Nakamura
Toyofumi Hasegawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP20915786A priority Critical patent/JPS6365053A/en
Publication of JPS6365053A publication Critical patent/JPS6365053A/en
Publication of JPH0567698B2 publication Critical patent/JPH0567698B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明は、機械装置類、例えば自動車、産業機
械等において、主として歯車等のような駆動系伝
達部品に用いられる材料に適した機械構造用合金
鋼、特に浸炭用合金鋼に関する。 [従来の技術] 通常のガス浸炭法の欠点として、(i)浸炭異常層
が発生する、(ii)浸炭に長時間を要する、という2
点が挙げられる。これらの欠点を解決するため、
真空浸炭法が登場した。 真空浸炭は、例えば第2図に示すような高い浸
炭温度で実施されるため、極めて短時間での浸炭
が可能である。しかし、真空浸炭に使用される鋼
が、従来から浸炭用鋼として知られている第1表
に示す組成の低合金肌焼鋼(JIS G 4052)であ
る場合には、真空浸炭時に結晶粒が粗大化するの
で、真空浸炭処理後、結晶粒微細化のための再燃
処理を施すのが一般的である。 また、最近になつて、真空浸炭処理後における
上記結晶粒微細化のための再燃処理が不要で、且
つ冷間鍛造性に優れて中間焼鈍処理の省略が可能
な、低合金二相鋼が報告されている。このような
低合金二相鋼については、鉄と鋼、第66巻S117、
第70巻S1288、第71巻S711、第71巻S1333等に述
べられている。一例として、鉄と鋼、第71巻
S1333に記されている低合金二相鋼の組成を、第
2表に示す。 尚、第1表、第2表における各元素量は重量%
で示されている。また、本明細書において用いら
れている%は、重量%を示す。 [発明が解決しようとする問題点] 一般の低合金肌焼鋼に真空浸炭処理を施した場
合、その処理が高温で行われるためオーステナイ
ト結晶粒が粗大化し、結晶粒微細化のための再燃
処理が必要となつて、期待された程の処理時間の
短縮が得られない。 また、上記再燃処理の不要な従来の低合金二相
鋼は、2%という多量のSiを添加しているため、
通常のガス浸炭処理では内部酸化が顕著となる。
これを防止するため真空浸炭処理が必須となり、
ガス浸炭処理は不可能である。また、低合金二相
鋼は、芯部がフエライトとマルテンサイトの二相
であるため、フエライトの強度が低かつたり、あ
るいは各相の面積率が適切でなかつたりすると、
疲労強度が現在用いられている材料、例えばJIS
SCr 420のガス浸炭材より劣ることになる。 [問題点を解決するための手段] 上記従来技術の難点を解消するため、本発明の
高温ガス浸炭用二相鋼は、0.05%を越え0.15%未
満のC、Mo及び/又はVが、1.0%を超え5.0%
未満のMo及び1.0%を超え2.0未満のV、0.01%を
越え0.05%未満のNb、及び0.005%を越え0.015%
未満のSを含み、且つSi量が0.10%以下、Mn量
が0.70%以下、P量が0.010%未満で、残部が実
質的にFeであることを特徴とする。 C量が0.05%以下になるとフエライト面積率が
増して疲労強度が低下し、0.15%以上になると二
相領域が狭められるとともに冷間加工性が劣化
し、いずれも好ましくない。Mo量及びV量が上
記範囲外の場合は、C量が上記のように0.05%〜
0.15%で且つ目標浸炭温度を1000〜1100℃とする
とき、二相組織にならない傾向を生じ、好ましく
ない。Nb量が上記範囲以外であると浸炭層の組
織が粗大化する傾向を生じ、上記範囲以上である
とフエライト面積率が増し、いずれも好ましくな
い。Si量とMn量が上記以上であると、ガス浸炭
処理時に粒界酸化物を生成する傾向を生じ、P量
が上記以上であると粒界脆化の傾向を生じ、いず
れも好ましくない。S量が0.005%以下であると
歯切り加工性が大きく低下し、0.015%以上であ
ると横目の機械的性質が劣化し、いずれも好まし
くない。 [作用] 芯部を二相組織にするため、従来は多量のSiを
加えており、このため浸炭処理で内部酸化を生じ
ていた。本発明では、Si量をできるだけ低くし
て、二相組織化するための元素として内部酸化の
生じ難いMo及び/又はVを添加している。ガス
浸炭処理時、内部酸化が生成し難く、且つ芯部が
二相組織となるような元素としてMo、V、Nb、
W(Be、As、Sb、P等も同様な機能を有するが、
公害面、品質面で問題がある)があるが、コスト
面を考慮するとMo、Vが好ましい。さらにMo、
Vはフエライト強化元素であり疲労強度の劣化が
防止できる。 また、SiとMnについては、ガス浸炭処理を施
しても粒界酸化物を生成し難くするよう、添加量
は脱酸に必要な最小限にとどめている。 Crは焼入性を向上させるが同時に内部酸化を
起こしやすい元素であるため無添加として、内部
酸化を防止している。 Sは加工性を改善するため、微量加える。 芯部の結晶粒粗大化は二相組織により抑制され
る。しかし浸炭層はマルテンサイト一相のため組
織による粗大化抑制効果は期待できない。そこで
Nbを添加し、ピン止め効果により粗大化を抑制
する。 本発明の高温ガス浸炭用二相鋼は、上記のよう
な作用を有するように組成が選択されているの
で、高温ガス浸炭処理を行つても内部酸化が生じ
難く、また疲労強度も優れている。 [実施例] 第3表に示す組成(各元素量は重量%とする)
の低合金鋼を溶製して試験片を切り出し、ガス浸
炭処理した後、回転曲げ疲労試験を行つた。ガス
浸炭処理の条件は、(i)発明鋼1と比較鋼3につい
ては、1000℃でガス浸炭後、炉冷して950℃とし
てから油焼入し、さらに180℃に昇温して空冷す
る、(ii)比較鋼4については、925℃でガス浸炭後、
炉冷して850℃としてから油焼入し、さらに180℃
に昇温して空冷する、の2種類とした。 第1図は、第3表に示す発明鋼1、比較鋼3,
4を上記のように浸炭処理して得られた材料の回
転曲げ疲労試験のS−N曲線である。第1図から
明らかなように、本発明の高温ガス浸炭用二相鋼
は優れた疲労特性を有する。 第3図は、上記浸炭処理した発明鋼1と比較鋼
3の金属組織を示す顕微鏡写真である。発明鋼1
の金属組織が比較鋼3に比較して優れていること
が、この写真から分る。 発明鋼2も、上記発明鋼1とほぼ同様の疲労特
性と金属組織を有している。 [発明の効果] 本発明の高温ガス浸炭用二相鋼は、1000℃〜
1100℃の高温でガス浸炭処理を行つても、結晶粒
が粗大化せず、また内部酸化も生じない。さら
に、フエライト量が安定している二相組織とな
り、フエライト自身もMoやVで強化されている
ので、高い疲労強度を有している。
[Industrial Field of Application] The present invention relates to an alloy steel for mechanical structures, particularly a carburized alloy, which is suitable for use in drive system transmission parts such as gears in mechanical devices such as automobiles and industrial machines. Regarding steel. [Prior art] There are two disadvantages of the conventional gas carburizing method: (i) abnormal carburization layer occurs, and (ii) carburization takes a long time.
There are several points. In order to solve these shortcomings,
Vacuum carburizing method appeared. Since vacuum carburizing is carried out at a high carburizing temperature as shown in FIG. 2, for example, carburizing can be carried out in an extremely short time. However, if the steel used for vacuum carburizing is a low-alloy case-hardened steel (JIS G 4052) with the composition shown in Table 1, which is conventionally known as carburizing steel, crystal grains will be removed during vacuum carburizing. Since the grains become coarse, it is common to perform a reburning treatment to refine the grains after the vacuum carburizing treatment. In addition, recently, a low-alloy duplex steel has been reported that does not require the reburning treatment for grain refinement after vacuum carburizing treatment, has excellent cold forgeability, and can omit intermediate annealing treatment. has been done. Regarding such low-alloy duplex steels, see Tetsu to Hagane, Vol. 66 S117,
It is described in Vol. 70 S1288, Vol. 71 S711, Vol. 71 S1333, etc. As an example, Tetsu to Hagane, Vol. 71
The composition of the low alloy duplex steel described in S1333 is shown in Table 2. In addition, the amount of each element in Tables 1 and 2 is weight%.
is shown. Moreover, % used in this specification indicates weight %. [Problems to be Solved by the Invention] When general low-alloy case hardened steel is subjected to vacuum carburizing treatment, the austenite crystal grains become coarse due to the high temperature of the treatment, and reburning treatment is required to refine the grains. is required, and the expected reduction in processing time cannot be achieved. In addition, the conventional low-alloy duplex steel that does not require reburning treatment has a large amount of 2% Si added, so
In normal gas carburizing treatment, internal oxidation becomes noticeable.
To prevent this, vacuum carburizing is essential.
Gas carburizing treatment is not possible. In addition, since low-alloy duplex steel has two phases, ferrite and martensite, in the core, if the strength of the ferrite is low or the area ratio of each phase is not appropriate,
Materials whose fatigue strength is currently used, e.g. JIS
It is inferior to SCr 420 gas carburized material. [Means for Solving the Problems] In order to solve the problems of the above-mentioned prior art, the duplex steel for high-temperature gas carburizing of the present invention contains C, Mo and/or V of more than 0.05% and less than 0.15%, and 1.0 % exceeds 5.0%
Less than Mo, more than 1.0% and less than 2.0, Nb more than 0.01% and less than 0.05%, and more than 0.005% and less than 0.015%
The content of Si is 0.10% or less, the amount of Mn is 0.70% or less, the amount of P is less than 0.010%, and the balance is substantially Fe. When the C content is less than 0.05%, the ferrite area ratio increases and fatigue strength decreases, and when it is more than 0.15%, the two-phase region is narrowed and cold workability deteriorates, both of which are unfavorable. If the Mo amount and V amount are outside the above range, the C amount should be 0.05% to 0.05% as above.
When it is 0.15% and the target carburizing temperature is 1000 to 1100°C, there is a tendency that a two-phase structure is not formed, which is not preferable. When the amount of Nb is outside the above range, the structure of the carburized layer tends to become coarse, and when it is above the above range, the area ratio of ferrite increases, both of which are unfavorable. If the amount of Si and Mn is above the above, there will be a tendency to produce grain boundary oxides during gas carburizing treatment, and if the amount of P is above the above, there will be a tendency of grain boundary embrittlement, both of which are unfavorable. If the amount of S is less than 0.005%, the gear cutting workability will be greatly reduced, and if it is more than 0.015%, the mechanical properties of the cross-grain will deteriorate, both of which are unfavorable. [Function] Conventionally, a large amount of Si was added to create a two-phase structure in the core, which caused internal oxidation during carburization. In the present invention, the amount of Si is kept as low as possible, and Mo and/or V, which are less susceptible to internal oxidation, are added as elements for forming a two-phase structure. During gas carburizing, Mo, V, Nb,
W (Be, As, Sb, P, etc. have similar functions, but
However, considering the cost, Mo and V are preferable. Furthermore, Mo,
V is a ferrite reinforcing element and can prevent deterioration of fatigue strength. Furthermore, the amounts of Si and Mn added are kept to the minimum necessary for deoxidation so that grain boundary oxides are difficult to form even when gas carburizing is performed. Cr improves hardenability, but at the same time it is an element that tends to cause internal oxidation, so it is not added to prevent internal oxidation. A small amount of S is added to improve workability. Coarsening of crystal grains in the core is suppressed by the two-phase structure. However, since the carburized layer has a single phase of martensite, the effect of suppressing coarsening due to the structure cannot be expected. Therefore
Nb is added to suppress coarsening due to the pinning effect. The composition of the duplex steel for high-temperature gas carburizing of the present invention is selected to have the above-mentioned effects, so internal oxidation is difficult to occur even when high-temperature gas carburizing is performed, and it also has excellent fatigue strength. . [Example] Composition shown in Table 3 (the amount of each element is expressed as weight %)
A test piece was cut out of low-alloy steel, subjected to gas carburization treatment, and then subjected to a rotating bending fatigue test. The conditions for gas carburizing treatment are as follows: (i) For Invention Steel 1 and Comparative Steel 3, gas carburize at 1000°C, furnace cooling to 950°C, oil quenching, and further heating to 180°C and air cooling. , (ii) For comparative steel 4, after gas carburizing at 925℃,
Furnace cooled to 850℃, then oil quenched, then further heated to 180℃
There were two types: one was heated to a temperature of Figure 1 shows the invention steel 1, comparative steel 3, and
4 is an S-N curve of a rotary bending fatigue test of a material obtained by carburizing No. 4 as described above. As is clear from FIG. 1, the duplex steel for high temperature gas carburizing of the present invention has excellent fatigue properties. FIG. 3 is a micrograph showing the metallographic structures of the invention steel 1 and comparative steel 3 which were carburized. invention steel 1
It can be seen from this photo that the metal structure of Steel 3 is superior to that of Comparative Steel 3. Invention Steel 2 also has substantially the same fatigue properties and metal structure as Invention Steel 1. [Effect of the invention] The duplex steel for high-temperature gas carburizing of the present invention has a temperature of 1000°C to
Even when gas carburizing is performed at a high temperature of 1100°C, the crystal grains do not become coarse and internal oxidation does not occur. Furthermore, it has a two-phase structure with a stable amount of ferrite, and the ferrite itself is reinforced with Mo and V, so it has high fatigue strength.

【表】【table】

【表】【table】

【表】【table】 【図面の簡単な説明】[Brief explanation of the drawing]

第1図は浸炭処理した鋼材の回転曲げ疲労試験
の結果を示すS−N曲線、第2図は真空浸炭処理
における熱処理サイクル、第3図はガス浸炭処理
した鋼材の顕微鏡組織である。
FIG. 1 shows an S-N curve showing the results of a rotary bending fatigue test of carburized steel, FIG. 2 shows a heat treatment cycle in vacuum carburization, and FIG. 3 shows a microscopic structure of gas carburized steel.

Claims (1)

【特許請求の範囲】 1 0.05%を越え0.15%未満のC、Mo及び/又
はVが、1.0%を超え5.0%未満のMo及び1.0%を
超え2.0未満のV、0.01%を越え0.05%未満のNb、
及び0.005%を越え0.015%未満のSを含み、且つ
Si量が0.10%以下、Mn量が0.70%以下、P量が
0.010%未満で、残部が実質的にFeであることを
特徴とする高温ガス浸炭用二相鋼。 2 上記Mo及び/もしくはVが、2.5%以上5.0
%未満のMoであることを特徴とする特許請求の
範囲第1項記載の高温ガス浸炭用二相鋼。 3 上記Mo及び/もしくはVが、1.5%以上2.0
%未満のVであることを特徴とする特許請求の範
囲第1項記載の高温ガス浸炭用二相鋼。
[Claims] 1. C, Mo and/or V of more than 0.05% and less than 0.15%, Mo of more than 1.0% and less than 5.0%, V of more than 1.0% and less than 2.0, more than 0.01% and less than 0.05% Nb,
and contains more than 0.005% and less than 0.015% S, and
Si content is 0.10% or less, Mn content is 0.70% or less, P content is
A duplex steel for high-temperature gas carburizing, characterized by less than 0.010% Fe, with the remainder being substantially Fe. 2 The above Mo and/or V is 2.5% or more 5.0
The duplex steel for hot gas carburizing according to claim 1, characterized in that the content of Mo is less than %. 3 The above Mo and/or V is 1.5% or more2.0
The duplex steel for hot gas carburizing according to claim 1, characterized in that the V content is less than %.
JP20915786A 1986-09-04 1986-09-04 Two-phase steel for gas carburization at high temperature Granted JPS6365053A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20915786A JPS6365053A (en) 1986-09-04 1986-09-04 Two-phase steel for gas carburization at high temperature

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20915786A JPS6365053A (en) 1986-09-04 1986-09-04 Two-phase steel for gas carburization at high temperature

Publications (2)

Publication Number Publication Date
JPS6365053A JPS6365053A (en) 1988-03-23
JPH0567698B2 true JPH0567698B2 (en) 1993-09-27

Family

ID=16568260

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20915786A Granted JPS6365053A (en) 1986-09-04 1986-09-04 Two-phase steel for gas carburization at high temperature

Country Status (1)

Country Link
JP (1) JPS6365053A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5746842A (en) * 1995-09-29 1998-05-05 Toa Steel Co., Ltd. Steel gear

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5532777A (en) * 1978-08-30 1980-03-07 Hideo Hattori Electrolysis of salt water
JPS58113316A (en) * 1981-12-25 1983-07-06 Sumitomo Metal Ind Ltd Manufacture of case hardening steel having low heat treatment strain
JPS59182952A (en) * 1983-04-01 1984-10-17 Daido Steel Co Ltd Case hardening steel

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5532777A (en) * 1978-08-30 1980-03-07 Hideo Hattori Electrolysis of salt water
JPS58113316A (en) * 1981-12-25 1983-07-06 Sumitomo Metal Ind Ltd Manufacture of case hardening steel having low heat treatment strain
JPS59182952A (en) * 1983-04-01 1984-10-17 Daido Steel Co Ltd Case hardening steel

Also Published As

Publication number Publication date
JPS6365053A (en) 1988-03-23

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