JPH0559420A - Method for pre-treating molten iron - Google Patents
Method for pre-treating molten ironInfo
- Publication number
- JPH0559420A JPH0559420A JP24660191A JP24660191A JPH0559420A JP H0559420 A JPH0559420 A JP H0559420A JP 24660191 A JP24660191 A JP 24660191A JP 24660191 A JP24660191 A JP 24660191A JP H0559420 A JPH0559420 A JP H0559420A
- Authority
- JP
- Japan
- Prior art keywords
- treatment
- treating
- hot metal
- removal
- molten iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は溶銑の予備処理方法に
係り、特に脱P、脱S処理において、予備処理後の
[P]、[S]成分値に精度よくかつ経済的にコントロ
ールすることができる予備処理方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot metal pretreatment method, and in particular, in the de-P and de-S treatment, it is possible to accurately and economically control the [P] and [S] component values after the pre-treatment. Related to a pretreatment method capable of
【0002】[0002]
【従来の技術】溶銑の成分組成は転炉等の製鋼工程にお
ける精錬能率や鋼の品質に大きく影響するため、溶銑の
成分組成や生産鋼種に応じて脱P、脱S、脱Si等の予
備処理が施される。この溶銑予備処理において、溶銑中
の[P]、[S]を除去する方法としては、一般に脱P
剤および脱S剤を溶銑中にインジェクションしたり、イ
ンペラー等で攪拌しながらメタルースラグ反応を利用し
て行われている。また、最近ではより品質の向上をはか
るため低P、低S化の需要が拡大し、溶銑予備処理プロ
セスが重要な地位を占めており、予備処理後の[P]、
[S]成分のコントロールの精度アップが製鋼工程にお
いて不可欠なものとなっている。2. Description of the Related Art Since the composition of hot metal has a great influence on the refining efficiency in the steel making process such as a converter and the quality of the steel, it is necessary to prepare for the removal of P, S and Si depending on the composition of the hot metal and the type of steel produced. Processing is performed. In this hot metal pretreatment, as a method for removing [P] and [S] in the hot metal, generally, P removal is performed.
It is carried out by injecting the agent and the S-removing agent into the hot metal or utilizing the metal slag reaction while stirring with an impeller or the like. Further, recently, in order to further improve the quality, the demand for low P and low S is expanding, and the hot metal pretreatment process occupies an important position. [P] after pretreatment,
Increasing the accuracy of controlling the [S] component is essential in the steelmaking process.
【0003】一方、実操業においては、操業条件が多種
多用であり、処理反応のばらつきを多く含む原因となっ
ている。そのために現状では、目標とする処理後成分値
([P]、[S])にコントロールするのに必要な脱P
剤、脱S剤フラックス組成および量について、ばらつき
の上限値にて設定する必要があり、経済的な問題があっ
た。また、逆に経済性を重要視すれば、処理後成分値の
コントロール能力の低下を余儀なくされる。On the other hand, in the actual operation, various operating conditions are used, which causes a lot of variations in processing reaction. Therefore, in the present situation, the P removal required to control the target post-processing component values ([P], [S])
There is an economical problem because it is necessary to set the composition and amount of the agent and the S-removing agent flux at the upper limit of the variation. On the contrary, if economic efficiency is emphasized, the ability to control the post-treatment component value will be inevitably reduced.
【0004】[0004]
【発明が解決しようとする課題】この発明は前に述べた
ような実状よりみて、実操業における処理後成分値のば
らつき、および経済性の問題を解決すべく、予備処理す
る前の溶銑条件、処理後の目標成分および処理条件をす
べて満足する、必要かつ十分なフラックス配合量を決定
することが可能な溶銑予備処理方法を提案しようとする
ものである。SUMMARY OF THE INVENTION In view of the actual situation as described above, the present invention, in order to solve the problems of dispersion of component values after treatment in actual operation and economical problems, hot metal conditions before pretreatment, It is intended to propose a hot metal pretreatment method capable of determining a necessary and sufficient flux blending amount that satisfies all target components and treatment conditions after treatment.
【0005】[0005]
【課題を解決するための手段】本発明者は、溶銑予備処
理反応におけるばらつきの原因を調査し、種々解析した
結果、予備処理の[P]、[S]の挙動(脱P率、脱S
率)は、 処理前溶銑条件:成分(C、Si、Mn、P、S
等)、温度、量 添加した脱P剤、脱S剤の組成、量 反応条件:インペラー方式の場合は攪拌時間、イン
ペラー回転数等、インジェクション方式の場合は吹込速
度、吹込時間等 と密接な関係があることを見い出した。したがって、目
標とする処理成分([P]、[S])に精度よくコント
ロールするためには、これらの条件をすべて満足する方
法で脱P剤、脱S剤の組成、量を決定する必要がある。Means for Solving the Problems The present inventor investigated the causes of variations in the hot metal pretreatment reaction and analyzed variously. As a result, the behavior of [P] and [S] in the pretreatment (de-P ratio, de-S rate)
The ratio is the hot metal condition before treatment: components (C, Si, Mn, P, S
Etc.), temperature, amount composition of de-P agent and de-S agent added, amount Reaction conditions: close relationship with stirring time, impeller rotation speed, etc. in case of impeller system, blowing speed, blowing time, etc. in case of injection system I found out that there is. Therefore, in order to accurately control the target treatment components ([P] and [S]), it is necessary to determine the composition and amount of the de-P agent and the de-S agent by a method that satisfies all of these conditions. is there.
【0006】この発明は上記の知見より、溶銑予備処理
時の脱P率および脱S率と、前記〜の因子との間に
ある一定関係を見い出し、発明に至った。すなわち、こ
の発明は、Si含有量0.6重量%以下、およびMn含
有量0.8重量%以下を含む溶銑に脱P剤および脱S剤
を添加して、PおよびSを優先的に除去する方法におい
て、下記の式を用いて処理条件を決定し、処理後のPお
よびS含有量の標準偏差をそれぞれ3.5×10
-3(%)以下および1.5×10-3(%)以下とするこ
とを要旨とするものである。Based on the above findings, the present invention has found a certain relationship between the P removal rate and S removal rate at the time of hot metal pretreatment and the above-mentioned factors (1) to (3), and arrived at the invention. That is, according to the present invention, P and S are preferentially removed by adding a de-P agent and a de-S agent to hot metal containing Si content of 0.6 wt% or less and Mn content of 0.8 wt% or less. Method, the treatment conditions are determined using the following formula, and the standard deviations of P and S contents after treatment are 3.5 × 10 5
The gist is to be -3 (%) or less and 1.5 x 10 -3 (%) or less.
【0007】脱P率=K1+f1+f2+f3 脱S率=K2+f4+f5+f6 ここで、K1、K2は定数 f1、f2は処理前の溶銑条件 f2、f5はフラックスの条件 f3、f6は脱Pおよび脱S反応の条件De-P rate = K 1 + f 1 + f 2 + f 3 De-S rate = K 2 + f 4 + f 5 + f 6 where K 1 and K 2 are constants f 1 and f 2 are hot metal conditions before treatment f 2 , F 5 is the condition of flux f 3 and f 6 is the condition of de-P and de-S reaction
【0008】[0008]
【作用】この発明において、[Si]と[Mn]の含有
量を制限したのは、[P]、[S]を他成分より優先的
に除去するのに必要な条件であるためである。すなわ
ち、Si含有量が0.6重量%以下、Mn含有量が0.
8重量%の条件においては、溶銑中[P]の除去のため
に使用される[O](固体酸素または気体酸素)が[S
i][Mn]と結合し、脱Si、脱Mn反応が脱P反応
より優先的におこり、結果的に脱P反応効率を抑制す
る。また、その時生成されるSiO2、MnOがスラグ
の塩基度を低下させ、脱S反応をも抑制する。以上の理
由により[Si]と[Mn]の含有量を限定したのであ
る。In the present invention, the content of [Si] and [Mn] is limited because it is a condition necessary for preferentially removing [P] and [S] over other components. That is, the Si content is 0.6% by weight or less, and the Mn content is 0.
Under the condition of 8% by weight, [O] (solid oxygen or gaseous oxygen) used for removing [P] in the hot metal is [S].
i] [Mn], so that the Si removal and Mn removal reactions occur preferentially over the P removal reaction, and as a result, the P removal efficiency is suppressed. In addition, the SiO 2 and MnO produced at that time lower the basicity of the slag and also suppress the de-S reaction. For the above reasons, the contents of [Si] and [Mn] are limited.
【0009】また、脱P、脱S方法におけるスラグーメ
タル間反応の促進方法としては、フラックスを溶銑中に
直接吹込み反応させるインジェクション法、またはフラ
ックスを溶銑上に添加しインペラー等で強制攪拌する方
法のいずれでもよい。As a method of promoting the reaction between slag and metal in the de-P and de-S methods, there are an injection method in which a flux is directly blown into the hot metal to cause a reaction, or a method in which the flux is added onto the hot metal and forcedly stirred by an impeller or the like. Either is fine.
【0010】また、処理後のPおよびS含有量の標準偏
差をそれぞれ3.5×10-3(%)以下、1.5×10
-3(%)以下としたのは、次に記載する理由による。す
なわち、溶銑予備処理(脱P、S)は、現状の製鋼プロ
セスにおいては低P、低S鋼を製造する際の必須のプロ
セスである。したがって、実操業においては、予備処理
後の溶銑成分の変動、特に目標値に対して[P]、
[S]が高めの成分となった場合には、再度、脱P、脱
S予備処理を実施するか、あるいは予備処理の次工程で
ある転炉吹錬時に脱P、脱Sを実施する処置をこうじる
必要がある。このようなケースが発生すると、実操業で
はスケジュールの大幅変更または処理コストの大幅な増
大を招くことになる。故に、これらの操業阻害を防止
し、かつコストの増加を抑制する目的で上記のような標
準偏差の上限値を設けたのである。The standard deviations of the P and S contents after the treatment are 3.5 × 10 −3 (%) or less and 1.5 × 10 3 respectively.
-3 (%) or less is due to the following reasons. That is, the hot metal pretreatment (P removal and S removal) is an essential process for producing low P and low S steels in the current steelmaking process. Therefore, in the actual operation, the fluctuation of the hot metal component after the pretreatment, especially [P] with respect to the target value,
When [S] becomes a higher component, the de-P and de-S pretreatment is performed again, or the de-P and de-S treatment is performed at the time of converter blowing which is the next step of the pre-treatment. It is necessary to break it. When such a case occurs, in actual operation, the schedule will be significantly changed or the processing cost will be significantly increased. Therefore, the above-mentioned upper limit value of the standard deviation is set for the purpose of preventing the operation hindrance and suppressing the cost increase.
【0011】なお、処理条件を決定する前記関係式の内
容としては、例えば下記のようになる。脱P率に対し
て、 K1=185.9 f1=−59.4X5+283.0X7−253.0X8−
0.116X9 f2=0.098X3−2.502X4+0.177X10 f3=−0.007X2 脱S率に対して、 K2=159.7 f4=−18.0X5+17.2X6−34.0X7+11
20X8−0.015X9 f5=0.914X3+7.12X4 f6=−2.414X1−0.016X2 ここで、X1:処理量(溶銑重量)(T/鍋) X2:インペラー回転数 X3:生石灰(Kg/T) X4:ホタル石量(Kg/T) X10:脱Si焼結鉱量(Kg/T) X5:[%Si]in(処理前) X6:[%Mn]in(処理前) X7:[%P]in(処理前) X8:[%S]in(処理前) X9:処理前溶銑温度(℃)The contents of the relational expression for determining the processing conditions are as follows, for example. K 1 = 185.9 f 1 = −59.4X 5 + 283.0X 7 −253.0X 8 − with respect to the P removal rate.
0.116X 9 f 2 = 0.098X 3 -2.502X 4 + 0.177X 10 f 3 = -0.007X 2 With respect to the de-S ratio, K 2 = 159.7 f 4 = -18.0X 5 +17 .2X 6 -34.0X 7 -11
20X 8 -0.015X 9 f 5 = 0.914X 3 + 7.12X 4 f 6 = -2.414X 1 -0.016X 2 wherein, X 1: throughput (hot metal by weight) (T / pan) X 2 : impeller rotational speed X 3: quicklime (Kg / T) X 4: fluorite amount (Kg / T) X 10: de-Si sintered ore weight (Kg / T) X 5: [% Si] in ( pretreatment) X 6 : [% Mn] in (before treatment) X 7 : [% P] in (before treatment) X 8 : [% S] in (before treatment) X 9 : hot metal temperature before treatment (° C.)
【0012】この発明により溶銑の予備処理を実施する
場合、目標とする処理後成分と処理前成分より脱P率、
脱S率を求め、逆フラックス条件を決定することで、処
理反応におけるばらつきを最小限に抑え、かつ効率的な
処理が可能となるのである。When carrying out the pretreatment of the hot metal according to the present invention, the P removal rate from the target post-treatment component and the target pre-treatment component,
By obtaining the S removal rate and determining the reverse flux condition, it is possible to minimize the variation in the processing reaction and to perform the efficient processing.
【0013】[0013]
【実施例】図1はこの発明の溶銑予備処理プロセスの一
例を示す概略図で、1は取鍋、2は攪拌用インペラー、
3はスラグ掻である。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a schematic view showing an example of the hot metal pretreatment process of the present invention, 1 is a ladle, 2 is an impeller for stirring,
3 is a slag scrap.
【0014】すなわち、この溶銑予備処理プロセスで
は、脱P、脱Sを効率的かつ優先的に実施するため、脱
P処理の前段階で脱Si剤による脱Si処理を実施する
方法を採用した。なお、脱P、脱S前の溶銑中の[S
i]含有量が十分低い場合には、脱Si処理は省略する
ことができる。また、脱P剤としては酸化鉄系フラック
ス、脱S剤としては生石灰系フラックスを使用し、スラ
グの滓化促進剤としてホタル石を使用した。That is, in this hot metal pretreatment process, in order to efficiently and preferentially carry out P removal and S removal, a method of performing Si removal treatment with a Si removal agent before the P removal treatment was adopted. It should be noted that the [S
i] When the content is sufficiently low, the Si removal treatment can be omitted. Further, iron oxide-based flux was used as the P-removing agent, quicklime-based flux was used as the S-removing agent, and fluorspar was used as the slag slag formation accelerator.
【0015】図2は本実施例における処理前後の実績脱
S率と生石灰系フラックス原単位の関係を、図3は処理
前後の実績脱S率とこの発明の前記関係式により求まる
推定脱S率の関係をそれぞれ示す。図2、図3より、脱
S剤原単位のみの相関よりも、本発明の関係式により求
められる脱S率との相関が向上し、処理前後のばらつき
が激減することが確認された。FIG. 2 shows the relationship between the actual desulfurization rate before and after the treatment and the quicklime-based flux basic unit in this embodiment, and FIG. 3 shows the actual desulfurization rate before and after the treatment and the estimated desulfurization rate obtained by the relational expression of the present invention. The relationship of each is shown. From FIG. 2 and FIG. 3, it was confirmed that the correlation with the S removal rate obtained by the relational expression of the present invention was improved and the variation before and after the treatment was drastically reduced rather than the correlation with only the basic unit of the S removal agent.
【0016】また同様に、図4は本実施例における処理
前後の実績脱P率と脱P剤原単位の関係を、図5は処理
前後の実績脱P率とこの発明の前記関係式により求まる
推定脱P率の関係をそれぞれ示す。この脱P処理におい
ても、図4、図5から明らかなごとく、脱P剤原単位の
みの相関よりも、本発明の関係式により求められる脱P
との相関が極めて高いことが確認された。Similarly, FIG. 4 shows the relationship between the actual de-P ratio before and after the treatment and the basic unit of the de-P-agent in this embodiment, and FIG. 5 is obtained by the actual de-P ratio before and after the treatment and the relational expression of the present invention. The relationship of the estimated P removal rate is shown respectively. Also in this P removal treatment, as is clear from FIGS. 4 and 5, the P removal determined by the relational expression of the present invention rather than the correlation of the P removal agent basic unit alone.
It was confirmed that the correlation with
【0017】表1には本実施例における本発明適用前と
適用後の処理後成分のコントロール精度と脱P剤、脱S
剤の使用実績を比較したもので、本発明を適用すること
により精度よくかつ経済的に処理が可能であることがわ
かる。したがって、本発明の脱P率、脱S率を求める関
係式のように影響度の強い操業条件因子を処理前に把握
し、脱P、脱S剤の組成、量を決定することにより、効
率的かつ精度よく処理後成分をコントロールすることが
できる。Table 1 shows the control accuracy of the components after the treatment of the present invention before and after the application of the present invention, and the P removing agent and S removing agent.
By comparing the actual use of the agents, it can be seen that the application of the present invention enables accurate and economical treatment. Therefore, by grasping the operating condition factors having a high degree of influence as in the relational expressions for obtaining the de-P rate and the de-S rate of the present invention before the treatment and determining the composition and amount of the de-P and de-S agents, the efficiency After treatment, the components can be controlled accurately and accurately.
【0018】[0018]
【表1】 [Table 1]
【0019】[0019]
【発明の効果】以上説明したごとく、この発明方法によ
れば、予備処理によりPおよびSを優先的に除去する
際、処理する前の溶銑条件、処理後の目標成分および処
理条件をすべて満足する、必要かつ十分なフラックス配
合量を決定することができるので、低コストで効率的か
つ精度よく目標とする処理後成分値にコントロールする
ことができるという、大なる効果を奏するものである。As described above, according to the method of the present invention, when P and S are preferentially removed by the pretreatment, all the hot metal conditions before the treatment, the target components after the treatment and the treatment conditions are satisfied. Since the necessary and sufficient flux blending amount can be determined, it is possible to control the target post-treatment component value efficiently and accurately at low cost, which is a great effect.
【図1】この発明の溶銑予備処理プロセスの一例を示す
概略図である。FIG. 1 is a schematic view showing an example of a hot metal pretreatment process of the present invention.
【図2】この発明の実施例における処理前後の実績脱S
率と生石灰系フラックス原単位の関係を示す図である。FIG. 2 is a record S before and after processing in an embodiment of the present invention.
It is a figure which shows the relationship between a rate and a quicklime-based flux basic unit.
【図3】同上実施例における処理前後の実績脱S率とこ
の発明法により求まる推定脱S率との関係を示す図であ
る。FIG. 3 is a diagram showing the relationship between the actual S / S ratio before and after the processing and the estimated S / S ratio obtained by the method of the present invention in the same embodiment.
【図4】同上実施例における処理前後の実績脱P率と脱
P剤原単位の関係を示す図である。FIG. 4 is a diagram showing the relationship between the actual P removal rate before and after the treatment and the P removal agent basic unit in the same example.
【図5】同上実施例における処理前後の実績脱P率とこ
の発明法により求まる推定脱P率との関係を示す図であ
る。FIG. 5 is a diagram showing the relationship between the actual P removal rate before and after the processing and the estimated P removal rate obtained by the method of the present invention in the same embodiment.
1 取鍋 2 攪拌用インペラー 3 スラグ掻 1 Ladle 2 Impeller for stirring 3 Slag scratch
Claims (1)
n含有量0.8重量%以下の溶銑に脱P剤および脱S剤
を添加して、PおよびSを優先的に除去する方法におい
て、下記式を用いて予備処理条件を決定し、予備処理後
のPおよびS含有量の標準偏差をそれぞれ3.5×10
-3(%)以下および1.5×10-3(%)以下とするこ
とを特徴とする溶銑の予備処理方法。 脱P率=K1+f1+f2+f3 脱S率=K2+f4+f5+f6 ここで、K1、K2は定数 f1、f4は処理前の溶銑条件 f2、f5はフラックスの条件 f3、f6は脱Pおよび脱S反応の条件1. A Si content of 0.6% by weight or less, and M
In a method for preferentially removing P and S by adding a P-removing agent and a S-removing agent to hot metal having an n content of 0.8% by weight or less, pretreatment conditions are determined using the following formulas, and pretreatment is performed. The standard deviations of the P and S contents after 3.5 × 10
-3 (%) or less and 1.5 x 10 -3 (%) or less, a hot metal pretreatment method. De-P rate = K 1 + f 1 + f 2 + f 3 De-S rate = K 2 + f 4 + f 5 + f 6 where K 1 and K 2 are constants f 1 and f 4 are hot metal conditions before treatment f 2 and f 5 Is the flux conditions f 3 and f 6 are the de-P and de-S reaction conditions
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24660191A JPH0559420A (en) | 1991-08-30 | 1991-08-30 | Method for pre-treating molten iron |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24660191A JPH0559420A (en) | 1991-08-30 | 1991-08-30 | Method for pre-treating molten iron |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0559420A true JPH0559420A (en) | 1993-03-09 |
Family
ID=17150841
Family Applications (1)
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JP24660191A Pending JPH0559420A (en) | 1991-08-30 | 1991-08-30 | Method for pre-treating molten iron |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009167481A (en) * | 2008-01-17 | 2009-07-30 | Jfe Steel Corp | Apparatus for controlling impeller desulfuration and method therefor |
CN110232233A (en) * | 2019-06-03 | 2019-09-13 | 广州致远新材料科技有限公司 | A kind of design method of die-cast aluminum alloy material |
-
1991
- 1991-08-30 JP JP24660191A patent/JPH0559420A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009167481A (en) * | 2008-01-17 | 2009-07-30 | Jfe Steel Corp | Apparatus for controlling impeller desulfuration and method therefor |
CN110232233A (en) * | 2019-06-03 | 2019-09-13 | 广州致远新材料科技有限公司 | A kind of design method of die-cast aluminum alloy material |
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