JPH05332089A - Force feeding method of earth/sand or the like by means of force feed pump - Google Patents

Force feeding method of earth/sand or the like by means of force feed pump

Info

Publication number
JPH05332089A
JPH05332089A JP16416592A JP16416592A JPH05332089A JP H05332089 A JPH05332089 A JP H05332089A JP 16416592 A JP16416592 A JP 16416592A JP 16416592 A JP16416592 A JP 16416592A JP H05332089 A JPH05332089 A JP H05332089A
Authority
JP
Japan
Prior art keywords
pressure
feed pump
sand
earth
hopper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16416592A
Other languages
Japanese (ja)
Inventor
Hiroshi Nagura
浩 名倉
Tadashi Sakamoto
忠 坂本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARUYA KOGYO KK
Hazama Corp
Original Assignee
MARUYA KOGYO KK
Hazama Gumi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MARUYA KOGYO KK, Hazama Gumi Ltd filed Critical MARUYA KOGYO KK
Priority to JP16416592A priority Critical patent/JPH05332089A/en
Publication of JPH05332089A publication Critical patent/JPH05332089A/en
Pending legal-status Critical Current

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  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

PURPOSE:To achieve the elimination of labor, and also to prevent the racing of a force feed pump by enabling the automatic operation of the force feed pump. CONSTITUTION:When excavated earth, sand, or the like are forcedly fed by a hopper-fitted force feed pump 12 through a force feed pipe line 14, the level of the earth, sand, or the like inside the hopper 16 of the force feed pump is measured by a level gage 18 as an electric signal. When the measured level reaches the upper limit threshold level H, the operation of the force feed pump is automatically started, while the measured level reaches the lower limit threshold level L, the operation of the force feed pump is automatically stopped.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は圧送ポンプによる土砂等
の圧送方法に関し、例えば泥土圧シールド工法等におい
て土砂を搬出するのに好適なものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for pumping earth and sand by a pressure pump, and is suitable for carrying earth and sand in a mud earth pressure shield construction method.

【0002】[0002]

【従来の技術】従来、泥土圧シールド工法において土砂
を搬出する方法としては、ズリトロ方式が一般的である
が、圧送ポンプによる圧送方式も最近増加している。
2. Description of the Related Art Conventionally, as a method for carrying out earth and sand in a mud pressure shield construction method, a zuritro method has been generally used, but a pressure feeding method using a pressure feeding pump has recently been increasing.

【0003】図4はズリトロ方式を示し、シールド掘進
機1で地山を掘削しながら、掘削土砂をスクリューコン
ベア2及びベルトコンベア3により搬送してズリトロ4
へ投入する。ズリトロ4が満杯になったら駆動車5によ
り立坑6まで走行させ、クレーン7で地上まで持ち上げ
て地上の土砂ホッパ8へ土砂を投入し、ダンプトラック
9で他所へ随時運搬する。
FIG. 4 shows a Zuritro system in which the shield excavator 1 excavates the ground while the excavated soil is conveyed by the screw conveyor 2 and the belt conveyor 3
Throw in. When the Zuritro 4 becomes full, the driving vehicle 5 travels to the shaft 6, lifts it to the ground with the crane 7, loads the earth and sand into the earth and sand hopper 8, and transports it to another place by the dump truck 9 as needed.

【0004】図5は従来の圧送方式を示し、シールド掘
進機1の掘進に伴いスクリューコンベア2で搬送されて
きた土砂を、一次圧送ポンプ10により圧送して調整ホ
ッパ11へ投入し、該調整ホッパ11から中継用圧送ポ
ンプ12により伸縮管13を通じて地上の土砂ホッパ8
まで圧送する。
FIG. 5 shows a conventional pressure feeding system, in which the earth and sand conveyed by the screw conveyor 2 as the shield machine 1 excavates is fed by the primary pressure feed pump 10 into the adjustment hopper 11 and then the adjustment hopper. 11 from the relay pressure feed pump 12 through the expansion tube 13 to the earth and sand hopper 8
Pump up to.

【0005】圧送ポンプによる圧送方式はズリトロ方式
に比べて次のような利点がある。 掘削と土砂搬出を並行して行えるので、作業効率が
高い。 占用面積が小さい。 水平方向と鉛直方向の搬送を連続して行える。 安全性が高い。 坑内の汚れが少ない。 自動化・省力化が可能である。 止水性が高い。
The pressure-feeding system using the pressure-feeding pump has the following advantages over the Zuritro system. Since excavation and sediment removal can be performed in parallel, work efficiency is high. The occupied area is small. Horizontal and vertical transportation can be performed continuously. High safety. There is little dirt inside the mine. Automation and labor saving are possible. High water resistance.

【0006】[0006]

【発明が解決しようとする課題】しかし、従来の圧送方
式では、圧送ポンプの自動運転ができなかったため、各
圧送ポンプごとにオペレータが必要であった。通常、1
台の圧送ポンプで約4000〜600m圧送できるた
め、1Kmの圧送区間ごとに2名のオペレータが必要
で、人件費が高くつく問題があった。
However, in the conventional pressure feeding system, the automatic operation of the pressure feeding pump could not be performed, so that an operator was required for each pressure feeding pump. Usually 1
Since it is possible to pump about 4000 to 600 m with a single pump, two operators are required for each 1 Km pumping section, which causes a problem of high labor cost.

【0007】本発明の目的は、圧送ポンプを自動運転可
能として省力化を図るとともに、圧送ポンプの空打ちを
防止することにある。
An object of the present invention is to enable automatic operation of the pressure-feeding pump to save labor and prevent the pressure-feeding pump from being idle.

【0008】[0008]

【課題を解決するための手段】本発明では、掘削土砂等
をホッパ付き圧送ポンプで圧送管路を通じて圧送するに
当たり、圧送ポンプのホッパ内の土砂等のレベルをレベ
ル計により電気信号として測定し、その測定レベルが上
限の閾値になったとき圧送ポンプの運転を自動的に開始
し、下限の閾値になったときは圧送ポンプの運転を自動
的に停止させる。
Means for Solving the Problems In the present invention, when pumping excavated soil and the like through a pressure-feeding pump with a hopper, the level of the soil and the like in the hopper of the pressure-feeding pump is measured as an electric signal by a level meter, When the measurement level reaches the upper limit threshold value, the operation of the pressure feed pump is automatically started, and when the measured level reaches the lower limit threshold value, the operation of the pressure feed pump is automatically stopped.

【0009】[0009]

【作用】本発明においては、土砂等は圧送ポンプのホッ
パに一時的に貯留されてから、圧送ポンプによってホッ
パから排出されて圧送される。圧送ポンプは、そのホッ
パ内の土砂等のレベルが上限の閾値になると自動的に運
転開始して土砂等を圧送し、下限の閾値になると自動的
に運転停止する。そして、このような動作をホッパ内に
土砂等が貯留されるたびに繰り返す。
In the present invention, the earth and sand are temporarily stored in the hopper of the pressure feed pump and then discharged from the hopper by the pressure feed pump and fed under pressure. The pressure-feeding pump automatically starts operation when the level of the sediment or the like in the hopper reaches the upper limit threshold, and pumps the sediment, and automatically stops when the level reaches the lower-limit threshold. Then, such an operation is repeated every time soil or the like is stored in the hopper.

【0010】[0010]

【実施例】以下、本発明の一実施例を図面に基づき詳細
に説明する。図1において、シールド掘進機1が掘進す
ると、その掘削による土砂がスクリューコンベア2によ
り一次圧送ポンプ10へ搬送される。この一次圧送ポン
プ10には、圧送管路14を介して複数台のホッパ付き
中継用圧送ポンプ12が順次接続され、一次圧送ポンプ
10で圧送される土砂は、土量測定装置15により土量
を測定されながら圧送管路14を通じて第1段目の中継
用圧送ポンプ12のホッパ16へ投入される。次いで、
第1段目の中継用圧送ポンプ12から同様に圧送管路1
4を通じて第2段目の中継用圧送ポンプ12のホッパ1
6へ圧送され、以下同様にして次段の中継用圧送ポンプ
12のホッパ16へと順次圧送され、そして最終段の中
継用圧送ポンプ12から地上の土砂ホッパ(図示せず)
へ圧送されて搬出される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described in detail below with reference to the drawings. In FIG. 1, when the shield machine 1 excavates, the earth and sand resulting from the excavation are conveyed to the primary pressure pump 10 by the screw conveyor 2. A plurality of relay pressure-feeding pumps 12 with hoppers are sequentially connected to the primary pressure-feeding pump 10 via a pressure-feeding pipeline 14, and the earth and sand pressure-fed by the primary pressure-feeding pump 10 is measured by the earth-volume measuring device 15 to measure the amount of soil. While being measured, it is fed into the hopper 16 of the first-stage relay pressure-feed pump 12 through the pressure-feed conduit 14. Then
Similarly, from the first-stage relay pump 12 to the pumping line 1
Hopper 1 of the second-stage relay pressure feed pump 12 through 4
6 and then sequentially in the same manner to the hopper 16 of the relay pump 12 for the next stage, and from the relay pump 12 for the final stage to the ground hopper (not shown).
Is pumped to and carried out.

【0011】各中継用圧送ポンプ12には、図2に示す
ようにそのホッパ16内に貯留された土砂17のレベル
を測定してそのレベルに応じた電気信号を出力するレベ
ル計18が備えられている。本例では、レベル計18と
して土圧計(例えば歪みゲージタイプ)を使用し、ホッ
パ16内の土砂17の圧力からレベルに相応する電気信
号を出力するようになっている。なお、レベル計として
は、土砂表面を上部から測定する超音波レベル計やレー
ザレベル計、更に電気抵抗を利用した電極式のものなど
でも良い。
As shown in FIG. 2, each relay pressure pump 12 is provided with a level meter 18 for measuring the level of the earth and sand 17 stored in the hopper 16 and outputting an electric signal corresponding to the level. ing. In this example, an earth pressure gauge (for example, a strain gauge type) is used as the level gauge 18, and an electric signal corresponding to the level is output from the pressure of the earth and sand 17 in the hopper 16. Note that the level meter may be an ultrasonic level meter or a laser level meter that measures the surface of the earth and sand from above, or an electrode type that uses electric resistance.

【0012】各中継用圧送ポンプ12において、レベル
計18からの電気信号は各中継用圧送ポンプ12ごとに
用意されたローカルコンピュータ19に入力される。ま
た、該ローカルコンピュータ19は地上に設置されてい
る集中監視制御装置20とオイラインで結ばれており、
各中継用圧送ポンプ12が、集中監視制御装置20から
の指令に従いローカルコンピュータ19を介して次のよ
うに自動制御される。すなわち、図2に示すようにホッ
パ16内に貯留される土砂17のレベルについて、上限
の閾値Hと下限の閾値Lを設定し、測定レベルが上限の
閾値Hになったとき当該中継用圧送ポンプ12の運転を
自動的に開始し、下限の閾値Lになったときは当該中継
用圧送ポンプ12の運転を自動的に停止させる。図3は
その動作のフローチャートである。
In each relay pressure feed pump 12, an electric signal from the level meter 18 is input to a local computer 19 prepared for each relay pressure feed pump 12. Further, the local computer 19 is connected to a centralized monitoring control device 20 installed on the ground by an oiline,
Each relay pressure feed pump 12 is automatically controlled as follows via the local computer 19 according to a command from the centralized monitoring control device 20. That is, as shown in FIG. 2, with respect to the level of the sediment 17 stored in the hopper 16, an upper limit threshold H and a lower limit threshold L are set, and when the measurement level reaches the upper limit threshold H, the relay pressure pump The operation of 12 is automatically started, and when the lower limit threshold L is reached, the operation of the relay pressure feed pump 12 is automatically stopped. FIG. 3 is a flowchart of the operation.

【0013】従って、各中継用圧送ポンプ12は、その
ホッパ16内の土砂が上限の閾値Hを越えると自動的に
運転開始してホッパ16内の土砂17を排出圧送し、下
限の閾値L以下になると自動的に運転停止して空打ちを
予防する。なお、かかる制御は例えばシーケンサ制御系
によって行うもので、集中監視制御装置20において全
ての中継用圧送ポンプ12を一括して制御及び監視でき
る。
Therefore, when the sediment in the hopper 16 exceeds the upper limit threshold value H, each relay pressure feed pump 12 automatically starts operation to discharge and feed the sediment 17 in the hopper 16 below the lower limit threshold value L. When this happens, the operation is automatically stopped to prevent runaway. Note that such control is performed by, for example, a sequencer control system, and the centralized monitoring control device 20 can collectively control and monitor all the relay pressure feed pumps 12.

【0014】中継用圧送ポンプ12のほか、シールド掘
進機1の各種機器も別のローカルコンピュータ19を介
して集中監視制御装置20によって制御される。また、
中継用圧送ポンプ12のためのローカルコンピュータ1
9は、上記のようにホッパ16内の土砂17のレベル判
定を行うほか、中継用圧送ポンプ12の動作状態の検出
も行うようになっており、中継用圧送ポンプ12又は圧
送管路14に異常や故障が発生したとき、シールド掘進
機1の運転を自動的に停止させるなどのインターロック
機能も行えるようになっている。
In addition to the relay pressure feed pump 12, various devices of the shield machine 1 are also controlled by the centralized supervisory controller 20 via another local computer 19. Also,
Local computer 1 for relay pressure pump 12
In addition to performing the level determination of the earth and sand 17 in the hopper 16 as described above, the device 9 also detects the operating state of the relay pressure feed pump 12, and the relay pressure feed pump 12 or the pressure feed conduit 14 is abnormal. Also, an interlock function such as automatically stopping the operation of the shield machine 1 when a failure occurs or the like can be performed.

【0015】なお、上記では泥土圧シールド工法におけ
る掘削土砂の圧送を例にして説明したが、本発明は、そ
の他の地下掘削工法においてズリを圧送ポンプで圧送し
て搬出する場合などにも広範囲に適用できるものであ
る。
In the above description, the pumping of the excavated soil in the mud pressure shield construction method has been described as an example, but the present invention can be widely used in other underground excavation construction methods in which the slip is pumped out by the pressure pump. It is applicable.

【発明の効果】以上述べたように本発明によれば、各圧
送ポンプにおいて土砂等をホッパに一時的に貯留し、そ
のホッパ内の土砂等のレベルが上限の閾値になったら当
該圧送ポンプを自動的に運転開始して土砂等を圧送し、
下限の閾値になったら自動的に運転停止するため、各圧
送ポンプごとのオペレータが不要になるので、省力化に
より人件費を節減できるとともに、圧送ポンプの空打ち
を防止でき、しかも土砂等の圧送を効率的に行える。
As described above, according to the present invention, in each of the pressure pumps, the sand and the like are temporarily stored in the hopper, and when the level of the sand and the like in the hopper reaches the upper limit threshold value, the pressure pump is stopped. Automatically starts operation and pumps earth and sand,
Since the operation is automatically stopped when the lower limit threshold is reached, an operator is not required for each pressure feed pump, which saves labor costs by saving labor and prevents the pressure feed pump from being blown dry. Can be done efficiently.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による方法の一例の説明図である。1 is an illustration of an example of a method according to the present invention.

【図2】各中継用圧送ポンプにおいてホッパ内の土砂の
レベル測定を行うことを示す側面図である。
FIG. 2 is a side view showing that the level of soil in the hopper is measured in each relay pressure pump.

【図3】各中継用圧送ポンプごとの自動運転制御動作の
フローチャートである。
FIG. 3 is a flowchart of an automatic operation control operation for each relay pressure pump.

【図4】従来のズリトロ方式による土砂搬出方法を示す
説明図である。
FIG. 4 is an explanatory view showing a conventional method for carrying out earth and sand by the Zuritro method.

【図5】従来の圧送方式による土砂搬出方法を示す説明
図である。
FIG. 5 is an explanatory diagram showing a conventional method for carrying out earth and sand by a pressure-feeding method.

【符号の説明】[Explanation of symbols]

12 圧送ポンプ 14 圧送管路 16 ホッパ 18 レベル計 12 pressure feed pump 14 pressure feed line 16 hopper 18 level meter

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】掘削土砂等を、ホッパ付き圧送ポンプで圧
送管路を通じて圧送する圧送ポンプによる土砂等の圧送
方法において、前記ホッパ内の土砂等のレベルをレベル
計により電気信号として測定し、その測定レベルが上限
の閾値になったとき前記圧送ポンプの運転を自動的に開
始し、下限の閾値になったときは圧送ポンプの運転を自
動的に停止させることを特徴とする圧送ポンプによる土
砂等の圧送方法。
1. A method of pumping earth and sand or the like in a hopper by a pressure pump for pressure-pumping the earth and sand and the like through a pressure-feeding pipe with a hopper, and measuring the level of the earth and sand in the hopper as an electric signal by a level meter, When the measurement level reaches the upper limit threshold, the operation of the pressure pump is automatically started, and when the lower limit threshold is reached, the operation of the pressure pump is automatically stopped. Pumping method.
JP16416592A 1992-05-29 1992-05-29 Force feeding method of earth/sand or the like by means of force feed pump Pending JPH05332089A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16416592A JPH05332089A (en) 1992-05-29 1992-05-29 Force feeding method of earth/sand or the like by means of force feed pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16416592A JPH05332089A (en) 1992-05-29 1992-05-29 Force feeding method of earth/sand or the like by means of force feed pump

Publications (1)

Publication Number Publication Date
JPH05332089A true JPH05332089A (en) 1993-12-14

Family

ID=15787968

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16416592A Pending JPH05332089A (en) 1992-05-29 1992-05-29 Force feeding method of earth/sand or the like by means of force feed pump

Country Status (1)

Country Link
JP (1) JPH05332089A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017075470A (en) * 2015-10-14 2017-04-20 住友電気工業株式会社 Sand transport method, sand transport apparatus, and hopper
CN113975862A (en) * 2021-10-28 2022-01-28 北京市市政四建设工程有限责任公司 Indoor sand filtering pool sand filtering pumping filling device and method for water purification plant

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017075470A (en) * 2015-10-14 2017-04-20 住友電気工業株式会社 Sand transport method, sand transport apparatus, and hopper
CN113975862A (en) * 2021-10-28 2022-01-28 北京市市政四建设工程有限责任公司 Indoor sand filtering pool sand filtering pumping filling device and method for water purification plant

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