JPH05293451A - Continuous ultrasonic washing apparatus - Google Patents
Continuous ultrasonic washing apparatusInfo
- Publication number
- JPH05293451A JPH05293451A JP12961992A JP12961992A JPH05293451A JP H05293451 A JPH05293451 A JP H05293451A JP 12961992 A JP12961992 A JP 12961992A JP 12961992 A JP12961992 A JP 12961992A JP H05293451 A JPH05293451 A JP H05293451A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- tank
- cleaning liquid
- net conveyor
- washing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、研削加工後の磁石、
各種金属加工物などの極めて錆びやすいもの、一端を閉
そくした管状のものや小物などの洗浄が困難な加工物な
ど、種々の被洗浄物を連続的に洗浄する超音波洗浄装置
に係り、超音波振動子を配置する洗浄槽の下方に洗浄液
受蓄槽を設けてネットコンベアあるいは被洗浄物の固定
用押さえネットを用いたネットコンベアまたは電気的に
同調駆動する上下一対のネットコンベアを直線的に対向
移動させ、洗浄槽の小型化並びに洗浄ラインの短縮化を
達成し、さらに被洗浄物の移動及び飛散を防止して、流
速の速いブロワーを用いた強制乾燥により水滴痕を発生
させない連続超音波洗浄装置に関する。BACKGROUND OF THE INVENTION The present invention relates to a magnet after grinding,
Ultrasonic cleaning equipment that continuously cleans various objects to be cleaned, such as extremely rusty objects such as various metal workpieces, tubular objects with one end blocked, and workpieces that are difficult to clean, such as ultrasonic A cleaning liquid storage tank is installed below the cleaning tank where the vibrator is placed, and a net conveyor, a net conveyor using a holding net for fixing the object to be cleaned, or a pair of upper and lower net conveyors that are electrically driven synchronously oppose each other. Continuous ultrasonic cleaning that does not generate water droplets due to forced drying using a blower with a high flow rate, by moving the cleaning tank to reduce the size of the cleaning tank and shortening the cleaning line. Regarding the device.
【0002】[0002]
【従来の技術】工業的規模において、研削加工後のフェ
ライト磁石等を連続的に洗浄するには通常、図3に示す
如き超音波洗浄装置が採用されてきた。すなわち、エン
ドレスネットコンベア1上に載置された被洗浄物2を、
水等からなる洗浄液5を溜めた洗浄槽3内に配設された
一対の超音波振動子4,4間を通過させ、その際被洗浄
物2に作用する超音波によってヨゴレ等を除去する構成
からなっている。2. Description of the Related Art On an industrial scale, an ultrasonic cleaning apparatus as shown in FIG. 3 has usually been used for continuously cleaning a ferrite magnet or the like after grinding. That is, the cleaning target 2 placed on the endless net conveyor 1
A structure in which a cleaning liquid 5 made of water or the like is passed between a pair of ultrasonic transducers 4 and 4 arranged in a cleaning tank 3 and ultrasonic waves acting on an object to be cleaned 2 at that time remove stains and the like. It consists of
【0003】しかし、従来の構成は、エンドレスコンベ
ア1上に載置された被洗浄物2の転動等による破損を考
慮すると、洗浄槽3への搬入角度及び洗浄後の搬出角度
はゆるやかになり、必然的にネットコンベア1の傾斜部
1c,1dが長くなっている。このため洗浄槽3の長さ
も長くなり装置全体の小型化が不可能であった。また、
コンベア1に傾斜部1c,1dが存在する以上、被洗浄
物2の形状によってはその転動を完全に防止することも
できず、さらに被洗浄物2がネット部に食い込みやす
く、欠け、割れ等を発生する問題があった。However, in the conventional structure, in consideration of damage due to rolling of the object to be cleaned 2 placed on the endless conveyor 1, the carry-in angle to the cleaning tank 3 and the carry-out angle after cleaning become gentle. Inevitably, the inclined portions 1c and 1d of the net conveyor 1 are long. For this reason, the length of the cleaning tank 3 becomes long and it is impossible to downsize the entire apparatus. Also,
Since the conveyor 1 has the inclined portions 1c and 1d, the rolling cannot be completely prevented depending on the shape of the object 2 to be cleaned, and the object 2 to be cleaned easily bites into the net portion, and cracks, cracks, etc. There was a problem to occur.
【0004】そこで先に出願人は、超音波振動子を配置
する洗浄槽の下方に洗浄槽への洗浄液補給機能を有する
洗浄液受蓄槽を設けてネットコンベアを直線的に通過さ
せ、洗浄槽の小型化並びに洗浄ラインの短縮化を達成し
た連続超音波洗浄装置を提案(特願平2−304722
号)した。Therefore, the applicant previously provided a cleaning liquid storage tank having a cleaning liquid replenishing function to the cleaning tank below the cleaning tank in which the ultrasonic transducer is arranged, and linearly passes through the net conveyor to remove the cleaning tank. Proposed a continuous ultrasonic cleaning device that achieved downsizing and shortening of the cleaning line (Japanese Patent Application No. 2-304722).
No.)
【0005】[0005]
【発明が解決しようとする課題】工業的規模において
は、かかる超音波洗浄も洗浄能力を低下させることなく
効率よく速く完了することが要求されるが、能率を上げ
るためのコンベア速度の上昇や強制乾燥により、コンベ
ア上での被洗浄物の移動あるいは傷やカケの発生などの
問題があった。被洗浄物が電子部品等の小物や軽重量で
ある場合には、さらに、超音波洗浄時の振動により移動
して順序が代わるなどの問題があった。また、被洗浄物
を洗浄する際の洗浄液としては、被洗浄物の材質等を考
慮して、水や純水、フロン、メタノール等の溶剤を選択
使用していた。On an industrial scale, such ultrasonic cleaning is required to be completed efficiently and quickly without deteriorating the cleaning ability. However, in order to increase the efficiency, the conveyor speed is increased or forced. Due to the drying, there are problems such as movement of the object to be cleaned on the conveyor or generation of scratches and chips. When the object to be cleaned is a small object such as an electronic component or a light weight, there is a problem that the order is changed by moving due to vibration during ultrasonic cleaning. Further, as a cleaning liquid for cleaning an object to be cleaned, a solvent such as water, pure water, chlorofluorocarbon, or methanol is selectively used in consideration of the material of the object to be cleaned.
【0006】特に、セラミックス等の精密電子部品等を
洗浄する際には、洗浄後の品質、信頼性等を考慮して、
洗浄後のシミやウォーターマークと呼ばれる水滴痕を発
生させないために、メタノールやフロン等の溶剤を用い
ることが多かった。しかし近年、地球環境汚染等の問題
からフロンの使用が暫時規制され、これに伴い所謂代替
フロンが開発されつつあるが、気化速度が速く表面張力
が小さなフロンに匹敵するものが少なく、また大量にか
つ安価には提供されていない。従って、上記の電子部品
等の洗浄に水や純水を使用できれば、極めて至便であ
る。In particular, when cleaning precision electronic parts such as ceramics, etc., in consideration of quality and reliability after cleaning,
A solvent such as methanol or chlorofluorocarbon was often used in order to prevent generation of water stains called spots and watermarks after washing. However, in recent years, the use of CFCs has been temporarily regulated due to problems such as global environmental pollution, and so-called CFC substitutes are being developed.However, there are few that are comparable to CFCs with high vaporization rate and small surface tension, and in large quantities. And it is not offered cheaply. Therefore, it would be extremely convenient if water or pure water could be used for cleaning the above electronic parts.
【0007】この発明は、洗浄槽の長さを短くして装置
全体の小型化を可能とするとともに被洗浄物の搬送用ネ
ットコンベアに傾斜部を設けることなく被洗浄物の破損
防止を可能とする超音波洗浄装置において、さらに被洗
浄物の洗浄性の向上並びに保持搬送性にすぐれ、コンベ
ア速度の上昇や強制乾燥を可能にした構成、また洗浄液
として水や純水を使用した場合でも洗浄後の水滴痕等を
発生させない構成、さらに、極めて錆びやすいものを水
で洗浄できる構成からなる連続超音波洗浄装置の提供を
目的としている。According to the present invention, the length of the cleaning tank can be shortened to reduce the size of the entire apparatus, and the object to be cleaned can be prevented from being damaged without providing an inclined portion on the net conveyor for transferring the object to be cleaned. In the ultrasonic cleaning device, the cleaning property of the object to be cleaned is further improved and the holding and transporting property is excellent, the conveyor speed is increased and forced drying is possible, and even when water or pure water is used as a cleaning liquid, after cleaning It is an object of the present invention to provide a continuous ultrasonic cleaning apparatus having a structure that does not generate water droplet marks and the like and that can clean an extremely rusty object with water.
【0008】[0008]
【課題を解決するための手段】この発明は、連続超音波
洗浄装置の被洗浄物の洗浄性並びに保持搬送性を向上さ
せる構成を種々検討した結果、被洗浄物を搬送するネッ
トコンベアに個別に押さえネットを載せるか、あるいは
これに同期させた押さえネットコンベアを用いることに
より、小物の被洗浄物でも搬送時、洗浄前の予備洗浄シ
ャワー、超音波洗浄時などのいずれの場合にも被洗浄物
の移動がなく安定した保持が可能で、特に流速の速いブ
ロワーを用いた強制乾燥が可能になり、洗浄水を用いた
洗浄後にも水滴痕を発生させないこと、また洗浄液を加
熱すると洗浄性が向上しかつ水切れが良くなることを知
見した。さらに、この発明は、極めて錆びやすいものを
水等で洗浄可能にする構成を目的に種々検討した結果、
洗浄槽を密閉して不活性ガスで爆気したり、無酸素水を
補給したり、また洗浄槽やブロー装置及び乾燥装置を配
置した洗浄液受蓄槽を密閉して、槽内雰囲気及びブロー
ガスを不活性ガスとなしてこれを流下させ、洗浄液に無
酸素水や純水を使用することにより、発錆させることな
く洗浄できることを知見し、この発明を完成した。As a result of various studies on the structure of the continuous ultrasonic cleaning device for improving the cleaning property and the holding / transporting property of the cleaning object, the present invention individually provides the net conveyors for transporting the cleaning object. By placing a holding net or using a holding net conveyor that is synchronized with this, it is possible to carry small objects to be cleaned, whether they are being transported, a pre-cleaning shower before cleaning, ultrasonic cleaning, etc. Stable retention is possible without the movement of water, forced drying using a blower with a high flow rate is possible, no water droplets are generated even after cleaning with cleaning water, and cleaning performance is improved by heating the cleaning solution. It was found that the water drainage became better. Further, the present invention, as a result of various studies aimed at a configuration that makes it possible to wash things that are extremely rusty with water etc.,
Seal the cleaning tank to explode it with an inert gas, supply oxygen-free water, and seal the cleaning tank and the cleaning liquid storage tank in which the blower and dryer are installed to control the atmosphere and blown gas in the tank. The inventors have completed the present invention by finding that it can be washed without causing rust by flowing it as an inert gas and using oxygen-free water or pure water as the washing liquid.
【0009】すなわち、この発明は、槽腹部に入出口孔
を設けて被洗浄物を固定用の押さえネットとともに搬送
するネットコンベアをその槽腹部を貫通移動可能、ある
いは、槽腹部に入出口孔を設けて被洗浄物を搬送する下
ネットコンベア及び該下ネットコンベアと対向しかつ同
調駆動する上ネットコンベアをその槽腹部を貫通移動可
能にし、かつ槽内のネットコンベアに対向させた超音波
振動子を配設する洗浄槽と、洗浄槽の下方に位置して洗
浄槽のネットコンベア入出口孔からの流出洗浄液を受蓄
する洗浄液受蓄槽と、洗浄液受蓄槽内の洗浄液を洗浄槽
に補給する洗浄液循環手段とから構成され、洗浄液の加
熱装置を配置したこと、及び/または洗浄液受蓄槽を略
密閉構造となし、洗浄液受蓄槽内を不活性ガスパージ可
能にしたを特徴とする連続超音波洗浄装置である。That is, according to the present invention, a net conveyor for providing an object to be cleaned with a holding net for fixing can be moved through the tank abdomen by providing an inlet / outlet hole in the tank abdomen, or an inlet / outlet hole is provided in the tank abdomen. An ultrasonic vibrator provided with a lower net conveyer for conveying an object to be cleaned and an upper net conveyor facing the lower net conveyor and synchronously driving the tank abdomen through the tank abdomen, and facing the net conveyor in the tank. And a cleaning liquid storage tank which is located below the cleaning liquid tank and stores the cleaning liquid flowing out from the net conveyor inlet / outlet holes of the cleaning liquid tank, and the cleaning liquid in the cleaning liquid storage tank is supplied to the cleaning liquid tank. And a cleaning liquid heating device is arranged, and / or the cleaning liquid storage tank has a substantially closed structure so that the cleaning liquid storage tank can be purged with an inert gas. That is a continuous ultrasonic cleaning apparatus.
【0010】この発明は、上記の構成において、超音波
洗浄発振子および/またはブロワーノズルの被洗浄物に
対する距離調整機構を備えたこと、洗浄槽および/また
は洗浄液受蓄槽内の洗浄液中に不活性ガスを吹き込む装
置を備えたこと、洗浄液が無酸素水または純水であるこ
とを、それぞれ特徴とする連続超音波洗浄装置である。According to the present invention, in the above construction, the ultrasonic cleaning oscillator and / or the blower nozzle is provided with a distance adjusting mechanism with respect to the object to be cleaned, and the cleaning solution in the cleaning tank and / or the cleaning solution storage tank is not affected. The continuous ultrasonic cleaning device is characterized in that it is equipped with a device for blowing an active gas and that the cleaning liquid is oxygen-free water or pure water.
【0011】この発明において、対象とする被洗浄物
は、後述する一実施例にて示す研削加工後のフェライト
磁石の他、各種磁石、各種セラミックス、石材、ガラ
ス、精密電子部品、金属加工品、プラスチックス等、あ
らゆる個片を対象とする。In the present invention, the object to be cleaned is not only the ferrite magnet after grinding shown in one embodiment described later, but also various magnets, various ceramics, stone materials, glass, precision electronic parts, metal processed products, Targets individual pieces such as plastics.
【0012】洗浄液には被洗浄物の材質等を考慮して、
水、溶剤等を適宜選定して採用することできるが、水、
無酸素水、純水や代替フロン等、フロンなどの有機溶剤
以外の洗浄液が望ましく、後述する如くこの発明の連続
超音波洗浄装置は水を使用してもウォーターマーク等を
発生させることがない。また、必要に応じて、洗浄液受
蓄槽外に配置するプリシャワーで溶剤等にて脱脂する工
程を設けることもできる。Considering the material of the object to be cleaned and the like,
Water, solvent, etc. can be appropriately selected and used.
A cleaning liquid other than an organic solvent such as oxygen-free water, pure water, or CFC alternatives such as CFCs is desirable, and as will be described later, the continuous ultrasonic cleaning apparatus of the present invention does not generate a watermark or the like even when water is used. Further, if necessary, a step of degreasing with a solvent or the like can be provided in a pre-shower arranged outside the cleaning liquid storage tank.
【0013】この発明において、固定用の押さえネット
は、その自重にて被洗浄物を下ネットコンベアに保持さ
せることができれば、いずれの構成でもよく、また押さ
えネットをネットコンベアに掛け止めしたり、開閉式に
装着することもできる。押さえ並びにコンベア用の各ネ
ットの材質としては特に限定しないが、被洗浄物の材
質、形状寸法、重量など、さらに超音波洗浄条件、ブロ
ワー装置の作動条件等に応じて、ネットの構成や開口形
状寸法の選定が必要であり、特に洗浄液切れのよい構成
が望ましい。In the present invention, the holding net for fixing may have any structure as long as the object to be cleaned can be held on the lower net conveyor by its own weight, and the holding net can be hooked on the net conveyor, It can also be attached and closed. The material of each net for the pressing and the conveyor is not particularly limited, but the configuration and opening shape of the net are selected according to the material, shape size, weight, etc. of the object to be cleaned, ultrasonic cleaning conditions, and operating conditions of the blower device. It is necessary to select the dimensions, and it is desirable to have a structure that allows the cleaning liquid to run out.
【0014】また、この発明において、対向させる上ネ
ットコンベアと下ネットコンベアは同速度で連続進行す
ることが不可欠であり、そのために上下ネットコンベア
の近接区間で両コンベアが同速度となるように双方のモ
ーターを電気的に制御したり、あるいはギヤ等で機械的
に同調させる手段が採用できる。また、前記上下ネット
コンベア間は、洗浄する被洗浄物が挟持される間隔があ
ればよく、被洗浄物の寸法により適宜設定変更すればよ
い。例えば、上ネットコンベアをその自重により被洗浄
物を押さえることができるように、上下のネットコンベ
アの近接距離を設定すればよい。ネットの材質は押さえ
ネットと同様条件で適宜選定される。Further, in the present invention, it is essential that the upper net conveyor and the lower net conveyor which are opposed to each other continuously move at the same speed. Therefore, both conveyors should be moved at the same speed in the adjacent section of the upper and lower net conveyors. It is possible to employ a means for electrically controlling the motor, or mechanically synchronizing with a gear or the like. Further, the upper and lower net conveyors may have a space between which the object to be cleaned is sandwiched, and the setting may be appropriately changed depending on the size of the object to be cleaned. For example, the proximity distance between the upper and lower net conveyors may be set so that the object to be cleaned can be pressed by the upper net conveyor by its own weight. The material of the net is appropriately selected under the same conditions as the holding net.
【0015】この発明において、短時間での乾燥やシミ
やウォーターマークの発生を防止するためには、洗浄槽
を出て洗浄を完了した被洗浄物に高速ブローを吹きつけ
ることができるように、エアーや不活性ガスのブロワー
装置を配置することが望ましい。また、エアーブロワー
に代えて例えばエアーコンプレッサーによる圧空でもよ
い。ブロワー装置の流速は、シミやウォーターマークの
発生防止には高速であることが望ましく、特に100〜
200m/秒程度が好ましい。すなわち、ガス流速が遅
すぎると洗浄液に水を用いた場合にシミやウォーターマ
ークが発生し易く、また流速が速すぎると被洗浄物が移
動する可能性がある。ブロワー装置の吹き出しノズルの
形状や構成やその配置や数等は、流速や被洗浄物の形状
寸法などに応じて適宜選定されるが、被洗浄物に付着す
る洗浄液を瞬時に乾燥させ、シミやウォーターマークの
発生を防止するために、例えば、線状に吹き出すノズル
をコンベアを横断して対向配置し、上下ネットコンベア
の上下からエアー等を吹きつけたり、噴射角度を種々代
えてエアー等を吹きつける構成としたり、対向させた上
下一対のブロワー装置を、ネットコンベアの進行方向に
複数個を等間隔配置する構成等を採用することができ
る。さらに、ノズルのネットコンベアに対する距離を可
変にした構成を採用することができる。In the present invention, in order to prevent drying in a short time and generation of stains and watermarks, it is possible to blow a high-speed blow to the object to be cleaned that has left the cleaning tank and has been cleaned. It is desirable to install a blower device for air or inert gas. Further, instead of the air blower, compressed air by, for example, an air compressor may be used. It is desirable that the flow velocity of the blower device is high in order to prevent the generation of stains and watermarks.
About 200 m / sec is preferable. That is, if the gas flow rate is too slow, stains and watermarks are likely to occur when water is used as the cleaning liquid, and if the flow rate is too fast, the object to be cleaned may move. The shape and configuration of the blower nozzle of the blower device and the arrangement and number thereof are appropriately selected according to the flow rate and the shape and size of the object to be cleaned. In order to prevent the occurrence of watermarks, for example, nozzles that blow out in a linear shape are arranged so as to face each other across the conveyor, and air or the like is blown from above and below the upper and lower net conveyors, or air or the like is blown at various injection angles. It is possible to adopt a configuration or a configuration in which a plurality of upper and lower blower devices facing each other are arranged at equal intervals in the traveling direction of the net conveyor. Furthermore, it is possible to adopt a configuration in which the distance of the nozzle to the net conveyor is variable.
【0016】ブロワー装置で特に重要になるのはエアー
などのガス自体の清浄度であり、ウォーターマークの発
生に大きく影響するため、公知の各種フィルターや空気
清浄装置などを要求される清浄度に応じて適宜選定配置
するとよい。また、ブロワー装置は密閉あるいは洗浄液
受蓄槽側の一部を開放したチャンバー等を使用するが、
チャンバー内を飛散する洗浄液を少なくするために、積
極的に排気することもできる。さらに、洗浄液受蓄槽全
体を略密閉して装置内を不活性ガス雰囲気となして、パ
ーティクルの進入を防止するよう、コンベアの出入口か
ら不活性ガスが噴出する構成も採用できる。What is particularly important in the blower device is the cleanliness of gas such as air itself, which greatly affects the generation of watermarks. Therefore, various known filters and air purifiers can be used depending on the required cleanliness. It is good to select and arrange appropriately. In addition, the blower device uses a chamber that is closed or has a part of the cleaning liquid storage tank side open,
In order to reduce the amount of cleaning liquid scattered in the chamber, it is also possible to actively exhaust the cleaning liquid. Further, it is also possible to adopt a configuration in which the cleaning liquid storage tank is substantially hermetically sealed to create an inert gas atmosphere inside the apparatus, and the inert gas is jetted from the inlet / outlet of the conveyor so as to prevent particles from entering.
【0017】この発明の洗浄装置において、洗浄槽と洗
浄液受蓄槽からなる二槽式の洗浄槽の他、後述する一実
施例に示す如き、洗浄槽の前に水あるいは溶剤によるシ
ャワー等の予備洗浄装置や、洗浄槽から流出する洗浄液
を洗浄装置外部へ漏れるのを防ぐ回転ブラシ、フラッ
プ、また洗浄槽の後にシャワー等の他の洗浄装置、ヒー
ター等の乾燥装置、洗浄水やエアー等の加熱温度制御装
置を配置して、洗浄効果の促進や短時間での乾燥を実現
することが可能となる。この発明において洗浄液受蓄槽
を用いた洗浄液循環手段は、後述する実施例の循環ポン
プで受蓄槽内の洗浄液を循環補給する構成のほか、さら
に、蓋を用いてネットコンベアの入出口孔のみを開口部
とした洗浄槽内を僅かに減圧しながら洗浄槽の入出口孔
部の内外に洗浄液噴出部を設けて、洗浄液の流出量を減
少させて洗浄液面レベルを安定化する、あるいは逆に洗
浄槽の底部等にも開口部を設け、流出量並びに循環補給
量を増やして洗浄槽内の洗浄液を積極的に清浄化するな
ど、種々の構成を採用することができる。また、用途や
装置の設置箇所等に応じて、揚水方法、すなわち循環ポ
ンプの種類や設置位置、さらに洗浄槽での洗浄液の供給
口位置を適宜選定するとよい。In the cleaning apparatus of the present invention, in addition to a two-tank type cleaning tank consisting of a cleaning tank and a cleaning liquid storage tank, as shown in an embodiment described later, a preliminary shower such as a shower with water or a solvent is provided in front of the cleaning tank. Rotating brushes and flaps to prevent the washing liquid flowing out from the washing device or washing tank from leaking to the outside of the washing device, and other washing devices such as showers after the washing tank, drying devices such as heaters, heating of washing water and air, etc. By arranging a temperature control device, it becomes possible to promote the cleaning effect and realize drying in a short time. In the present invention, the cleaning liquid circulating means using the cleaning liquid storage tank is configured to circulate and replenish the cleaning liquid in the storage tank with the circulation pump of the embodiment described later, and further, only the inlet / outlet holes of the net conveyor using the lid. While slightly depressurizing the inside of the cleaning tank with the opening as the opening, the cleaning liquid jetting part is provided inside and outside the inlet and outlet holes of the cleaning tank to reduce the outflow amount of the cleaning liquid and stabilize the cleaning liquid surface level, or vice versa. Various configurations can be adopted, such as providing an opening at the bottom of the cleaning tank to increase the outflow amount and the circulating replenishment amount to positively clean the cleaning liquid in the cleaning tank. Further, it is advisable to appropriately select the pumping method, that is, the type and installation position of the circulation pump, and the position of the supply port of the cleaning liquid in the cleaning tank, depending on the use and the installation location of the device.
【0018】この発明は、洗浄液を加熱して洗浄性の向
上と洗浄後の水切れを良くすることを特徴とし、加熱装
置には洗浄液に応じて公知の何れの手段を用いてもよ
く、また実施例の如く、受蓄槽内の洗浄液を加熱するほ
か、洗浄槽内の洗浄液を合わせて加熱することもでき
る。The present invention is characterized in that the cleaning liquid is heated to improve the cleaning property and to improve drainage after cleaning, and any known means may be used for the heating device depending on the cleaning liquid. As in the example, in addition to heating the cleaning liquid in the storage tank, the cleaning liquid in the cleaning tank can also be heated together.
【0019】また、この発明は、錆びやすい製品の水に
よる洗浄を行なうために、略密閉した受蓄槽内を不活性
ガス雰囲気にすることを特徴とし、この場合洗浄水には
無酸素水が好ましい。略密閉した受蓄槽内を不活性ガス
パージするには、コンベアの出入口から不活性ガスが適
量噴出して、外気を進入させないように適宜不活性ガス
が補給される必要があるが、不活性ガスの供給口を新た
に配置するほか、ブロワー装置に不活性ガス供給源を接
続したり、後述の洗浄液の爆気ノズルを不活性ガスの供
給口とすることができる。ブロワー装置に不活性ガス供
給源を接続しない場合は、ブロワー装置は受蓄槽内の不
活性ガスを循環利用することになり、循環利用に際して
不活性ガスを十分乾燥させておくことが望ましい。ま
た、被洗浄品の発錆を防止するため、蓋を用いてネット
コンベアの入出口孔のみを開口部とした受蓄槽で、受蓄
槽内の洗浄液に不活性ガスを爆気して溶存酸素量低減
し、洗浄槽内の溶存酸素量を1%以下にするとよい。さ
らに、洗浄槽でも槽内の洗浄液に不活性ガスを爆気して
さらに無酸素水を補給する手段が採用できる。Further, the present invention is characterized in that the inside of the substantially closed storage tank is made to have an inert gas atmosphere in order to wash the product that easily rusts with water, and in this case, the washing water contains oxygen-free water. preferable. In order to purge the inside of the nearly closed storage tank with an inert gas, it is necessary to replenish the inert gas with an appropriate amount so that the outside air does not enter by spouting an appropriate amount of the inert gas from the entrance of the conveyor. In addition to newly arranging the supply port of the above, it is possible to connect an inert gas supply source to the blower device and to use the detonation nozzle of the cleaning liquid described later as the supply port of the inert gas. When the inert gas supply source is not connected to the blower device, the blower device circulates and uses the inert gas in the storage tank, and it is desirable to sufficiently dry the inert gas before the circulatory use. In addition, in order to prevent rusting of the items to be cleaned, a storage tank with a lid is used to open only the inlet / outlet holes of the net conveyor, and the cleaning liquid in the storage tank is detonated and dissolved with an inert gas. It is advisable to reduce the amount of oxygen and reduce the amount of dissolved oxygen in the cleaning tank to 1% or less. Further, even in the cleaning tank, a means for blasting the cleaning liquid in the tank with an inert gas to replenish the oxygen-free water can be adopted.
【0020】図面による開示 第1図はこの発明の一実施例を示す洗浄装置の概要説明
図である。洗浄槽3は、被洗浄物2を下ネットコンベア
1bに載置して上ネットコンベア1aにて押さえて搬送
できるように、上下重ねになったネットコンベア1a,
1bが該槽腹部の図で左右方向に貫通移動可能にするた
め、槽腹部中央に入口孔6aと出口孔6bを設けてあ
り、入口孔6aから洗浄槽3内に進入してきた上ネット
コンベア1aと下ネットコンベア1b間の被洗浄物2
は、ネットコンベア1a1bの上下面に対向させて配設
した一対の超音波振動子4,4間を通過し、さらに出口
孔6bから搬出される構成からなっている。上ネットコ
ンベア1aは洗浄槽3の上方で、下ネットコンベア1b
は洗浄槽3のの周囲でループを形成し、図示はしない
が、前記上ネットコンベア1aと下ネットコンベア1b
は個別のモーターにて駆動され、各モーターは電気的に
同調駆動するように制御してある。なお、ここでは上下
のネットコンベアにステンレス鋼線からなるネットを使
用している。さらに、一対の超音波振動子4,4は、そ
の振動子間距離、すなわち被洗浄物2に対する距離など
を自由に設定できる構成からなる。Disclosure by Drawings FIG. 1 is a schematic explanatory view of a cleaning apparatus showing an embodiment of the present invention. In the cleaning tank 3, the objects to be cleaned 2 are placed on the lower net conveyor 1b and pressed by the upper net conveyor 1a so that they can be conveyed.
An inlet hole 6a and an outlet hole 6b are provided in the center of the tank abdomen so that 1b can be moved through in the left-right direction in the drawing of the tank abdomen. To be cleaned 2 between the lower net conveyor 1b and
Is configured to pass between a pair of ultrasonic transducers 4 and 4 arranged so as to face the upper and lower surfaces of the net conveyor 1a1b, and further to be carried out from the exit hole 6b. The upper net conveyor 1a is above the cleaning tank 3, and the lower net conveyor 1b is
Forms a loop around the cleaning tank 3, and although not shown, the upper net conveyor 1a and the lower net conveyor 1b are provided.
Are driven by individual motors, and each motor is controlled so as to be electrically synchronized. Here, nets made of stainless steel wire are used for the upper and lower net conveyors. Furthermore, the pair of ultrasonic transducers 4 and 4 has a configuration in which the distance between the transducers, that is, the distance to the object to be cleaned 2 can be freely set.
【0021】洗浄槽3内には洗浄液5aが満たされてい
るが、前記洗浄槽3の入出口孔6a,6bから必然的に
洗浄液5aが流出して、そのままの状態では洗浄液5a
の適正量、適正水位を維持することができない。そこ
で、洗浄槽3の洗浄液5aを適正量に維持するために、
該洗浄槽3の下方に洗浄液受蓄槽(以下受蓄槽という)
9を配置し、受蓄槽9内に洗浄液5bを洗浄液循環ポン
プ(以下循環ポンプという)10を用いて洗浄槽3に循
環補給する洗浄液循環手段を採用する。Although the cleaning liquid 5a is filled in the cleaning tank 3, the cleaning liquid 5a inevitably flows out from the inlet / outlet holes 6a and 6b of the cleaning tank 3, and the cleaning liquid 5a is left as it is.
It is not possible to maintain the proper amount and water level. Therefore, in order to maintain the cleaning liquid 5a in the cleaning tank 3 in an appropriate amount,
Below the cleaning tank 3, a cleaning liquid storage tank (hereinafter referred to as a storage tank)
9 is arranged, and a cleaning liquid circulating means for circulating and supplying the cleaning liquid 5b to the cleaning tank 3 by using a cleaning liquid circulation pump (hereinafter referred to as a circulation pump) 10 in the storage tank 9 is adopted.
【0022】さらに詳述すると、受蓄槽9内の洗浄液5
bは循環ポンプ10にて洗浄槽3の上部に位置する洗浄
液補給樋(以下補給樋という)7に運ばれ、上下ネット
コンベア1a,1bの入出口孔6a,6b近傍の噴出口
8a,8bから上下ネットコンベア1a,1bに向けて
洗浄槽3内に噴出される。この噴出口8a,8b位置は
洗浄槽3内であればいずれの位置でもよいが、実施例の
如く、入出口孔6a,6b近傍に配置した下向きの噴出
口が望ましい。この際、下向きの噴出口8a,8bから
の洗浄液5bはいわゆるカーテン状に噴出されるため、
上記入出口孔6a,6bから流出する洗浄液5cの量を
少なくさせ、洗浄槽3内の洗浄液5a適正量を維持する
ことが可能となる。特に上下ネットコンベア1a,1b
の入出口孔6a,6bの大きさ、すなわち洗浄液5aの
流出量に応じて、循環ポンプ10による洗浄液5b補給
量、補給圧力等を選定することが望ましい。また、受蓄
槽9外周部には洗浄液5bを必要に応じて例えば50℃
に加熱保持するヒーター18が設置してあり、加熱され
た洗浄液5bは循環ポンプ10にて洗浄槽3の補給樋7
に運ばれて洗浄槽3内に噴出されるため、洗浄能力が向
上する。さらに、上記ヒーター18にて予備洗浄液シャ
ワーの洗浄液も加熱されるため洗浄能力が向上する。More specifically, the cleaning liquid 5 in the storage tank 9
b is conveyed by a circulation pump 10 to a cleaning liquid replenishment gutter (hereinafter referred to as a replenishment gutter) 7 located above the cleaning tank 3 and is ejected from the jet outlets 8a, 8b near the inlet / outlet holes 6a, 6b of the upper and lower net conveyors 1a, 1b. It is jetted into the cleaning tank 3 toward the upper and lower net conveyors 1a and 1b. The jet outlets 8a and 8b may be located at any position as long as they are inside the cleaning tank 3, but as in the embodiment, downward jet outlets arranged near the inlet / outlet holes 6a and 6b are preferable. At this time, the cleaning liquid 5b is ejected in a so-called curtain shape from the downward ejection ports 8a and 8b.
It is possible to reduce the amount of the cleaning liquid 5c flowing out from the inlet / outlet holes 6a and 6b and maintain the proper amount of the cleaning liquid 5a in the cleaning tank 3. Especially upper and lower net conveyors 1a, 1b
It is desirable to select the replenishing amount of the cleaning liquid 5b, the replenishing pressure, etc. by the circulation pump 10 according to the size of the inlet / outlet holes 6a, 6b, that is, the outflow amount of the cleaning liquid 5a. Further, the cleaning liquid 5b may be applied to the outer peripheral portion of the storage tank 9 at 50 ° C., if necessary.
A heater 18 for heating and holding is installed in the cleaning tank 5 and the heated cleaning liquid 5b is supplied to the cleaning tank 3 by the circulation pump 10.
The cleaning ability is improved because it is carried to and discharged into the cleaning tank 3. Furthermore, since the cleaning liquid of the preliminary cleaning liquid shower is also heated by the heater 18, the cleaning performance is improved.
【0023】ここでは循環ポンプ10本体が受蓄槽9
内、すなわち洗浄液5b内に配置されるいわゆる水中ポ
ンプ型を用いた実施例について図示したが、この発明に
おいては必ずしも循環ポンプ10本体が受蓄槽9内に配
置される構成だけでなく、受蓄槽9外に配置される構成
でも良く、周辺スペース、受蓄槽9の形状寸法、循環ポ
ンプ10の形状寸法等により選定することが望ましい。
また、洗浄槽3及び受蓄槽9の洗浄液は、循環させる際
に図示しない濾過装置やポンプのフィルターなどで濾過
されるが、さらに新鮮洗浄液の補給を適宜行うとよく、
例えば図示の如く、受蓄槽9底部のドレインから所要量
を排水し、後述の新鮮な洗浄液シャワー12bから一部
バイパス補給するとよい。上述のこの発明の洗浄槽3と
受蓄槽9の二槽構成のほか、洗浄槽3搬入側(図中右
側)に洗浄液の飛散を防止するフラップ11、予備洗浄
液シャワー12aを配置したり、同搬出側図中左側に追
加洗浄あるいはリンスのための洗浄シャワー12b、乾
燥を行うためのエアーブロワー13、図示しないブロワ
ーを併設する遠赤外線ヒーター14等を設けることによ
って、洗浄効果の促進や効果的な乾燥を実現できる。Here, the main body of the circulation pump 10 is the storage tank 9.
Although an example using a so-called submersible pump type disposed inside, that is, in the cleaning liquid 5b is illustrated, in the present invention, not only the configuration in which the circulation pump 10 main body is disposed in the storage tank 9 but also the storage The configuration may be arranged outside the tank 9, and it is desirable to select it according to the peripheral space, the shape and size of the storage tank 9, the shape and size of the circulation pump 10, and the like.
The cleaning liquid in the cleaning tank 3 and the storage tank 9 is filtered by a filter (not shown), a filter of a pump, or the like when being circulated, and fresh cleaning liquid may be replenished appropriately.
For example, as shown in the drawing, a required amount of water may be drained from the drain at the bottom of the storage tank 9, and a partial bypass replenishment may be performed from a fresh cleaning liquid shower 12b described later. In addition to the two tank structure of the cleaning tank 3 and the storage tank 9 of the present invention described above, a flap 11 for preventing the scattering of the cleaning liquid and a preliminary cleaning liquid shower 12a are arranged on the loading side (the right side in the drawing) of the cleaning tank 3, By providing a cleaning shower 12b for additional cleaning or rinsing, an air blower 13 for drying, a far-infrared heater 14 equipped with a blower (not shown), and the like on the left side in the drawing of the unloading side, the cleaning effect is promoted and effective. Drying can be realized.
【0024】エアーブロワー13は、ここではネットコ
ンベアの幅方向に線状にエアーを吹き出すノズルを、等
間隔に3連配置して被洗浄物2に対する噴射距離や角度
が自由に設定できる例を示しており、大量かつ高速噴射
を実現している。また、チャンバーの底部を開放して、
洗浄液が受蓄槽9に落下するよう構成している。さら
に、ネットコンベア1a,1bの速度を洗浄対象物の寸
法、形状、量等に応じて制御するため、例えば遠赤外線
ヒーター14に配置した温度計にてセンシングするなど
の制御手段を上述した同調駆動の制御と合わせて用いる
のもよい。また、洗浄槽3内に位置するネットコンベア
1a,1bを必要以上にたるみなく直線的に配置するた
め、ネットコンベア1a,1bの回転用駆動系内にトル
クリミッター等を設けることが望ましい。The air blower 13 is an example in which three nozzles that blow out air linearly in the width direction of the net conveyor are arranged at equal intervals so that the spray distance and angle with respect to the object to be cleaned 2 can be freely set. It realizes a large amount and high-speed injection. Also, open the bottom of the chamber,
The cleaning liquid is configured to drop into the storage tank 9. Further, in order to control the speed of the net conveyors 1a and 1b according to the size, shape, amount, etc. of the object to be cleaned, the control means such as sensing by a thermometer arranged in the far infrared heater 14 is tuned as described above. It may be used in combination with the control of. Further, in order to arrange the net conveyors 1a and 1b located in the cleaning tank 3 linearly without slacking more than necessary, it is desirable to provide a torque limiter or the like in the rotation drive system of the net conveyors 1a and 1b.
【0025】以上に示すこの発明の洗浄装置において、
下ネットコンベア1aに載置されて上ネットコンベア1
aの自重にて押さえられて固定され搬送され、先に仮洗
浄が行われた被洗浄物2は、洗浄槽3の入口孔6aから
槽内に搬入され、一対の超音波振動子4,4間を通過す
る際に超音波の作用、さらに下向きの噴出口8a,8b
からの加熱された洗浄液5bの撹拌による相乗効果によ
って洗浄され、さらに出口孔6bから搬出された後、追
加洗浄あるいはリンス、乾燥工程を経て、所望される洗
浄効果を得ることができる。In the cleaning apparatus of the present invention shown above,
The upper net conveyor 1 is placed on the lower net conveyor 1a.
The object 2 to be cleaned, which is pressed and fixed by its own weight of a, is conveyed, and previously cleaned, is carried into the tank from the inlet hole 6a of the cleaning tank 3, and the pair of ultrasonic transducers 4, 4 The action of ultrasonic waves when passing through the space, and further downward jet ports 8a, 8b
After being washed by the synergistic effect of stirring the heated washing liquid 5b from the above, and further carried out from the outlet hole 6b, a desired washing effect can be obtained through additional washing, rinsing and drying steps.
【0026】図2に示すこの発明による連続超音波洗浄
装置は、実施例1と基本的に同様構成であるが、予備洗
浄液シャワー16を受蓄槽9の槽外に配置し、受蓄槽9
に蓋を設けてネットコンベア1a,1bの出入口のみを
開口とし、図示しないN2ガスの供給装置を備えてお
り、ネットコンベア1a,1bの出入口からN2ガスが
適量噴出して外気の進入を防止し、受蓄槽9内をN2ガ
ス雰囲気にしてある。ブロワー装置19の高速N2ガス
は受蓄槽9内のN2ガスを循環利用するが、循環利用の
際、洗浄液蒸気などと分離するための冷却器を備えかつ
清浄化して用いるよう構成してある。また、洗浄液5
a,5bは無酸素水であり、図示しない無酸素水製造装
置から適宜補給される。受蓄槽9外周部にはヒーター1
8が設置してあり、必要に応じて例えば洗浄液5bを5
0℃に加熱保持することができる。The continuous ultrasonic cleaning apparatus according to the present invention shown in FIG. 2 has basically the same configuration as that of the first embodiment, but the preliminary cleaning liquid shower 16 is arranged outside the storage tank 9 to store the same.
A lid is provided to open only the inlets and outlets of the net conveyors 1a and 1b, and an unillustrated N 2 gas supply device is provided. From the inlets and outlets of the net conveyors 1a and 1b, an appropriate amount of N 2 gas is ejected to prevent outside air from entering. To prevent this, the inside of the storage tank 9 is kept in an N 2 gas atmosphere. The high-speed N 2 gas of the blower device 19 circulates and uses the N 2 gas in the storage tank 9, but at the time of circulatory use, it is equipped with a cooler for separating it from the cleaning liquid vapor and is configured to be used after being cleaned. is there. Also, cleaning liquid 5
Reference characters a and 5b are oxygen-free water, which are appropriately replenished from an oxygen-free water producing device (not shown). A heater 1 is provided on the outer periphery of the storage tank 9.
8 is installed, and if necessary, for example, cleaning liquid 5b
It can be kept heated at 0 ° C.
【0027】被洗浄物2は、まず予備洗浄液シャワー1
2aで無酸素水あるいは必要に応じて用いる溶剤系洗浄
液にて予備洗浄あるいは脱脂され、ついで高速ブロワー
装置17で洗浄液を吹き飛ばしてから受蓄槽9内に入
り、洗浄槽3で無酸素水内での超音波洗浄される。な
お、予備洗浄液シャワー16で溶剤系洗浄液を用いた場
合、必要に応じて、実施例1と同様に受蓄槽9内で洗浄
槽3に隣接させた他の予備洗浄液シャワー12aで無酸
素水による洗浄を行なうとよい。洗浄槽3での超音波洗
浄後、洗浄シャワー12bにてリンスされ、ブロワー装
置16にて高速N2ガスで乾燥され、さらに遠赤外線ヒ
ーター14で乾燥される工程は、ガスが高速N2ガスで
ある以外は実施例1と同様の作用効果を奏する。The item to be cleaned 2 is first of all the pre-cleaning liquid shower 1
2a is pre-cleaned or degreased with oxygen-free water or a solvent-based cleaning liquid used as required, and then the cleaning liquid is blown off by the high-speed blower device 17 before entering the storage tank 9 and in the cleaning tank 3 in oxygen-free water. Ultrasonically cleaned. When a solvent-based cleaning liquid is used in the preliminary cleaning liquid shower 16, oxygen-free water is used in another preliminary cleaning liquid shower 12a adjacent to the cleaning tank 3 in the storage tank 9 as needed, as in the first embodiment. It is good to wash. After ultrasonic cleaning in the cleaning tank 3, the step of rinsing in the cleaning shower 12b, drying with the blower device 16 with high-speed N 2 gas, and further drying with the far-infrared heater 14 is performed with high-speed N 2 gas. Other than that, the same operational effects as those of the first embodiment are obtained.
【0028】[0028]
【作用】図1に示すこの発明による連続超音波洗浄装置
は、特に、被洗浄物は上下ネットコンベアにより保持さ
れているため、洗浄槽内に搬入された際の超音波の振動
によっても移動することがなく、また、後工程の乾燥工
程において、高速ブローにより洗浄液を瞬時に飛散、乾
燥させる際にも、移動することがない。従って、洗浄液
に水や純水を用いても、超音波洗浄効果が高く、かつ清
浄空気を高流速で吹きつけるエアーブロワーを使用する
ことにより、洗浄液を瞬時に飛散させ、シミや水滴痕を
全く発生させることがない。また、洗浄槽内の洗浄液
は、ネットコンベアの入出口孔から流出するが、この流
出洗浄液の量に応じて受蓄槽から洗浄液が循環補給され
るため、常に適正量を維持することが可能となる。図2
に示すこの発明による連続超音波洗浄装置は、洗浄液に
無酸素水を用いて、受蓄槽内雰囲気をN2ガスとするこ
とから、被洗浄物が非常に錆びやすいFe−B−R系磁
石や各種金属加工品であっても、これらを発錆させるこ
となく、かつN2ガスの高速ブローによりウォーターマ
ークのない極めて良好な洗浄を実施することができる。In the continuous ultrasonic cleaning apparatus according to the present invention shown in FIG. 1, since the object to be cleaned is held by the upper and lower net conveyors, it is moved by the vibration of ultrasonic waves when it is carried into the cleaning tank. In addition, the cleaning liquid does not move even when the cleaning liquid is instantly scattered and dried by the high speed blow in the drying process of the subsequent process. Therefore, even if water or pure water is used as the cleaning liquid, the ultrasonic blower has a high ultrasonic cleaning effect, and by using an air blower that blows clean air at a high flow rate, the cleaning liquid is instantly scattered and stains and water marks are completely eliminated. It does not occur. Further, the cleaning liquid in the cleaning tank flows out from the inlet / outlet holes of the net conveyor, but since the cleaning liquid is circulated and replenished from the storage tank in accordance with the amount of this outflow cleaning liquid, it is possible to always maintain an appropriate amount. Become. Figure 2
In the continuous ultrasonic cleaning apparatus according to the present invention shown in FIG. 2 , since oxygen-free water is used as the cleaning liquid and the atmosphere in the storage tank is N 2 gas, the Fe-B-R magnets to be cleaned are very susceptible to rust. Even in the case of various metal processed products, it is possible to carry out extremely good cleaning without water marks by high-speed blowing of N 2 gas without rusting them.
【0029】[0029]
【実施例】上述した図1に示すこの発明の洗浄装置を、
研摩加工を施した後のフェライト磁石の洗浄に用いたと
ころ、図3に示す従来の洗浄装置では洗浄槽の長さが3
m以上必要であったが、本発明装置では従来装置と同等
の洗浄効果を得るのに、洗浄槽の長さが0.7m、受蓄
槽の長さが1.5mであり、従来装置の1/2以下の長
さであった。さらに、洗浄槽の前にシャワー等の予備洗
浄装置、また洗浄槽の後にシャワー等の洗浄装置、エア
ーブロワー装置、ヒーター等の乾燥装置を配置した本発
明装置では、上記の付帯設備をほぼ受蓄槽長さ内に立体
的に収めることができ、その全長が従来洗浄装置に比較
して1/4以下と著しく小型化できた。なお、従来装
置、本発明装置とも洗浄液として水を用い、またネット
コンベアの搬送速度は2.0m/min、超音波振動子
の寸法はW160mm×L460mm×H95mmであ
った。特に本発明装置に用いた循環ポンプは400l/
minの循環補給量の能力を有していた。DESCRIPTION OF THE PREFERRED EMBODIMENTS The cleaning apparatus of the present invention shown in FIG.
When used for cleaning the ferrite magnet after being subjected to the polishing process, the conventional cleaning device shown in FIG.
Although more than m is required, in the device of the present invention, in order to obtain the same cleaning effect as the conventional device, the length of the cleaning tank is 0.7 m and the length of the storage tank is 1.5 m. The length was 1/2 or less. Further, in the device of the present invention in which a preliminary cleaning device such as a shower is arranged in front of the cleaning tank, and a cleaning device such as a shower, an air blower device, and a drying device such as a heater are arranged after the cleaning tank, the above-mentioned auxiliary equipment is almost stored. It can be accommodated three-dimensionally within the tank length, and its total length can be significantly reduced to 1/4 or less compared to the conventional cleaning device. Water was used as a cleaning liquid in both the conventional apparatus and the apparatus of the present invention, the transport speed of the net conveyor was 2.0 m / min, and the dimensions of the ultrasonic transducer were W160 mm × L460 mm × H95 mm. In particular, the circulation pump used in the device of the present invention is 400 l /
It had a circulating supply capacity of min.
【0030】図1に示すこの発明の洗浄装置を用いて、
被洗浄物に電子部品を、洗浄液に50℃の水を用いて、
洗浄後エアー流量200m/秒のエアーブロワー装置に
て乾燥させたところ、上下ネットコンベアに挟持固定さ
れた被洗浄物は、洗浄前との配置と同様の配置、すなわ
ち洗浄、乾燥工程においても全く移動せず、また、従来
の洗浄液としてフロンを用いた洗浄、乾燥に比べても、
従来装置以上にシミやウォーターマークのない良好な製
品が得られた。また、従来、内部の洗浄が困難な一端が
閉そくされた管状の部材も良好な洗浄が可能であった。Using the cleaning apparatus of the present invention shown in FIG. 1,
Using electronic parts as the objects to be cleaned and water at 50 ° C as the cleaning liquid,
After cleaning, after drying with an air blower device with an air flow rate of 200 m / sec, the objects to be cleaned sandwiched and fixed on the upper and lower net conveyors moved at all in the same arrangement as before cleaning, that is, in the cleaning and drying processes. Without, and compared to conventional cleaning and drying using Freon as a cleaning liquid,
A good product with no spots or watermarks was obtained compared to the conventional device. Further, conventionally, a tubular member whose one end is blocked, which is difficult to clean the inside, can be well cleaned.
【0031】[0031]
【発明の効果】この発明による連続超音波洗浄装置は、
実施例に明らかな如く、洗浄液循環手段を有するため相
対的な補給水量が増大し、かつ加熱された洗浄液の撹拌
効果を有するため洗浄効率が高く、洗浄時間の短縮を図
ることができ、また、従来の洗浄槽に比べてその全長を
1/2以下とすることができ、著しい小型化の達成とと
もに被洗浄物を搬送するネットコンベアが直線的に配置
でき、被洗浄物の転動による破損を発生することがな
く、小型で設置が容易で汎用性が高く工業的に優れた効
果を有するものである。The continuous ultrasonic cleaning apparatus according to the present invention is
As is clear from the examples, since the cleaning liquid circulation means is provided, the relative amount of makeup water is increased, and since the heating liquid has an agitating effect, the cleaning efficiency is high and the cleaning time can be shortened. Compared to the conventional cleaning tank, its total length can be reduced to 1/2 or less, and with the achievement of remarkable downsizing, the net conveyor that conveys the object to be cleaned can be arranged linearly, and damage due to rolling of the object to be cleaned can be prevented. It does not occur, is small in size, easy to install, has high versatility, and has industrially excellent effects.
【0032】また、この発明の連続超音波洗浄装置は、
被洗浄物を上下ネットコンベアによって保持搬送するこ
とにより、洗浄、乾燥工程においても被洗浄物が移動や
飛散することがなく、また、ブロワーによる乾燥を行っ
ても移動や飛散することがなく、特に高速ブロワーによ
りシミやウォーターマークの発生を洗浄液種を問わずに
皆無にすることができる。Further, the continuous ultrasonic cleaning device of the present invention is
By holding and transporting the object to be cleaned by the upper and lower net conveyors, the object to be cleaned does not move or scatter even in the cleaning and drying steps, and does not move or scatter even if it is dried by a blower. The high-speed blower can eliminate the generation of spots and watermarks regardless of the cleaning liquid type.
【0033】さらに、装置全体を不活性ガスの流下状態
におき、無酸素水を洗浄液に用いて洗浄し、不活性ガス
でブロワー乾燥させることにより、極めて錆びやすい製
品の洗浄が可能になる。従って、あらゆる工業製品を洗
浄液に水を用いてフロンによる洗浄と同等以上の洗浄を
行なうことができる。Furthermore, by placing the entire apparatus in a state of flowing an inert gas, using oxygen-free water as a cleaning solution for cleaning, and blower drying with an inert gas, it becomes possible to clean a product that is extremely rusty. Therefore, all industrial products can be washed with water as a washing liquid at a level equal to or higher than the washing with CFCs.
【図1】この発明の洗浄装置の一実施例の構成を示す概
略説明図である。FIG. 1 is a schematic explanatory view showing a configuration of an embodiment of a cleaning apparatus of the present invention.
【図2】従来の洗浄装置の構成を示す概略説明図であ
る。FIG. 2 is a schematic explanatory view showing a configuration of a conventional cleaning device.
1a 上ネットコンベア 1b 上ネットコンベア 1c,1d ネットコンベア 2 被洗浄物 3 洗浄槽 4 超音波振動子 5,5a,5b 洗浄液 5c 流出洗浄液 6a 入口孔 6b 出口孔 7 補給樋 8a,8b 噴出口 9 受蓄槽 10 循環ポンプ 11 フラップ 12a,16 予備洗浄シャワー 12b 洗浄シャワー 13 エアーブロワー 14 遠赤外線ヒーター 15 乾燥室 17 高速ブロワー装置 18 ヒーター 19 ブロワー装置 1a Upper net conveyor 1b Upper net conveyor 1c, 1d Net conveyor 2 Cleaning object 3 Cleaning tank 4 Ultrasonic transducer 5, 5a, 5b Cleaning liquid 5c Outflow cleaning liquid 6a Inlet hole 6b Outlet hole 7 Replenishment gutter 8a, 8b Jet outlet 9 Receiving Storage tank 10 Circulation pump 11 Flap 12a, 16 Pre-cleaning shower 12b Cleaning shower 13 Air blower 14 Far infrared heater 15 Drying room 17 High-speed blower device 18 Heater 19 Blower device
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成5年2月25日[Submission date] February 25, 1993
【手続補正2】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】図面の簡単な説明[Name of item to be corrected] Brief description of the drawing
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【図面の簡単な説明】[Brief description of drawings]
【図1】この発明の洗浄装置の一実施例の構成を示す概
略説明図である。FIG. 1 is a schematic explanatory view showing a configuration of an embodiment of a cleaning apparatus of the present invention.
【図2】従来の洗浄装置の構成を示す概略説明図であ
る。 FIG. 2 is a schematic explanatory view showing a configuration of a conventional cleaning device.
【図3】従来の洗浄装置の一実施例の構成を示す概略説FIG. 3 is a schematic view showing a configuration of an embodiment of a conventional cleaning device.
明図である。It is a clear view.
【符号の説明】 1a 上ネットコンベア 1b 上ネットコンベア 1c,1d ネットコンベア 2 被洗浄物 3 洗浄槽 4 超音波振動子 5,5a,5b 洗浄液 5c 流出洗浄液 6a 入口孔 6b 出口孔 7 補給樋 8a,8b 噴出口 9 受蓄槽 10 循環ポンプ 11 フラップ 12a,16 予備洗浄シャワー 12b 洗浄シャワー 13 エアーブロアー 14 遠赤外線ヒーター 15 乾燥室 17 高速ブロワー装置 18 ヒーター 19 ブロワー装置[Explanation of Codes] 1a Upper Net Conveyor 1b Upper Net Conveyor 1c, 1d Net Conveyor 2 Object to be Washed 3 Cleaning Tank 4 Ultrasonic Transducer 5, 5a, 5b Cleaning Liquid 5c Outflow Cleaning Liquid 6a Inlet Hole 6b Outlet Hole 7 Supply Gutter 8a, 8b Jet port 9 Storage tank 10 Circulation pump 11 Flap 12a, 16 Pre-cleaning shower 12b Cleaning shower 13 Air blower 14 Far infrared heater 15 Drying room 17 High-speed blower device 18 Heater 19 Blower device
───────────────────────────────────────────────────── フロントページの続き (72)発明者 平川 善博 佐賀県西松浦郡有田町中部丙1054番地 株 式会社今泉鐡工所内 (72)発明者 祖一 正勝 佐賀県杵島郡大町町大字福母282番地 九 州住特電子株式会社内 (72)発明者 北野 文康 兵庫県養父郡養父町大藪1062 近畿住特電 子株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Yoshihiro Hirakawa 1054 Chubu, Arita-cho, Nishimatsuura-gun, Saga Imaizumi Tate Works (72) Inventor Soichi Masakatsu 282 Fukumo, Omachi-machi, Kijima-gun, Saga Prefecture (72) Inventor Fumiyasu Kitano 1062 Oyabu, Yabu-cho, Yabu-gun, Hyogo Prefecture
Claims (7)
定用の押さえネットとともに搬送するネットコンベアを
その槽腹部を貫通移動可能にし、かつ槽内のネットコン
ベアに対向させた超音波振動子を配設する洗浄槽と、洗
浄槽の下方に位置して洗浄槽のネットコンベア入出口孔
からの流出洗浄液を受蓄する洗浄液受蓄槽と、洗浄液受
蓄槽内の洗浄液を洗浄槽に補給する洗浄液循環手段とか
ら構成され、洗浄液の加熱装置を配置したことを特徴と
する連続超音波洗浄装置。1. An ultrasonic wave wherein an inlet / outlet hole is provided in the tank abdomen and a net conveyor for transporting an object to be cleaned together with a holding net for fixing is made movable through the tank abdomen and is opposed to the net conveyor in the tank. A cleaning tank for arranging the vibrator, a cleaning liquid storage tank located below the cleaning tank for storing the cleaning liquid flowing out from the net conveyor inlet / outlet holes of the cleaning tank, and a cleaning liquid for cleaning liquid in the cleaning liquid storage tank. A continuous ultrasonic cleaning device comprising a cleaning liquid circulating means for replenishing the cleaning liquid and a heating device for the cleaning liquid.
定用の押さえネットとともに搬送するネットコンベアを
その槽腹部を貫通移動可能にし、かつ槽内のネットコン
ベアに対向させた超音波振動子を配設する洗浄槽と、洗
浄槽の下方に位置して洗浄槽のネットコンベア入出口孔
からの流出洗浄液を受蓄する洗浄液受蓄槽と、洗浄液受
蓄槽内の洗浄液を洗浄槽に補給する洗浄液循環手段とか
ら構成され、洗浄液受蓄槽を略密閉構造となし、洗浄液
受蓄槽内を不活性ガスパージ可能にしたことを特徴とす
る連続超音波洗浄装置。2. An ultrasonic wave in which a net conveyor that has an inlet / outlet hole in the tank abdomen and conveys an object to be cleaned together with a holding net for fixing is movable through the tank abdomen and is opposed to the net conveyor in the tank. A cleaning tank for arranging the vibrator, a cleaning liquid storage tank located below the cleaning tank for storing the cleaning liquid flowing out from the net conveyor inlet / outlet holes of the cleaning tank, and a cleaning liquid for cleaning liquid in the cleaning liquid storage tank. And a cleaning liquid circulating means for replenishing the cleaning liquid, and the cleaning liquid storage tank has a substantially closed structure, and the inside of the cleaning liquid storage tank can be purged with an inert gas.
とする請求項2記載の連続超音波洗浄装置。3. The continuous ultrasonic cleaning device according to claim 2, further comprising a heating device for the cleaning liquid.
ネットコンベアに換えて、槽腹部に入出口孔を設けて被
洗浄物を搬送する下ネットコンベア及び該下ネットコン
ベアと対向しかつ同調駆動する上ネットコンベアをその
槽腹部を貫通移動可能にしたことを特徴とする請求項
1、請求項2または請求項3記載の連続超音波洗浄装
置。4. A lower net conveyor for carrying an object to be cleaned by providing an inlet / outlet hole in the tank abdominal part in place of the net conveyor for carrying together with the holding net for fixation, and for driving in synchronization with the lower net conveyor. The continuous ultrasonic cleaning device according to claim 1, 2 or 3, wherein the net conveyor is movable through the abdomen of the tank.
ーノズルの被洗浄物に対する距離調整機構を備えたこと
を特徴とする請求項1、請求項2、請求項3または請求
項4記載の連続超音波洗浄装置。5. The continuous super according to claim 1, wherein the ultrasonic cleaning oscillator and / or the blower nozzle is provided with a distance adjusting mechanism with respect to the object to be cleaned. Sonic cleaning device.
洗浄液中に不活性ガスを吹き込む装置を備えたことを特
徴とする請求項1、請求項2、請求項3、請求項4また
は請求項5記載の連続超音波洗浄装置。6. A device for injecting an inert gas into the cleaning liquid in the cleaning liquid tank and / or the cleaning liquid receiving / accumulating tank is provided, claim 1, claim 2, claim 3, claim 4 or claim 6. Item 5. The continuous ultrasonic cleaning device according to item 5.
を特徴とする請求項1、請求項2、請求項3、請求項
4、請求項5または請求項6記載の連続超音波洗浄装
置。7. The continuous ultrasonic cleaning apparatus according to claim 1, 2, 3, 4, 5 or 6, wherein the cleaning liquid is oxygen-free water or pure water. ..
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4129619A JP3030314B2 (en) | 1992-04-21 | 1992-04-21 | Continuous ultrasonic cleaning equipment |
CN93101373.9A CN1030043C (en) | 1992-02-12 | 1993-02-10 | Continuous ultrasonic cleaning apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4129619A JP3030314B2 (en) | 1992-04-21 | 1992-04-21 | Continuous ultrasonic cleaning equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05293451A true JPH05293451A (en) | 1993-11-09 |
JP3030314B2 JP3030314B2 (en) | 2000-04-10 |
Family
ID=15013953
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4129619A Expired - Lifetime JP3030314B2 (en) | 1992-02-12 | 1992-04-21 | Continuous ultrasonic cleaning equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3030314B2 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102009048A (en) * | 2010-11-18 | 2011-04-13 | 深圳光韵达光电科技股份有限公司 | Ultrasonic cleaning system |
CN102228893A (en) * | 2011-06-10 | 2011-11-02 | 张家港市港威超声电子有限公司 | Ultrasonic oscilatory plate emission surface immersion structure |
CN103084357A (en) * | 2013-01-22 | 2013-05-08 | 张家港市超声电气有限公司 | Cleaning device and cleaning method for high-cleanliness ultrasonic material belt |
CN105436111A (en) * | 2015-12-08 | 2016-03-30 | 荆州恒隆汽车零部件制造有限公司 | Cleaning machine for rack parts of automobile steering devices |
TWI621749B (en) * | 2016-12-23 | 2018-04-21 | Deng yi ming | Cloth processing equipment |
CN111112201A (en) * | 2020-01-16 | 2020-05-08 | 广东慧达康制药有限公司 | Alternating net chain medicine washing machine |
CN114453312A (en) * | 2022-02-10 | 2022-05-10 | 岳阳职业技术学院 | Clinical pharmacy research is with washing medicine device |
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Publication number | Priority date | Publication date | Assignee | Title |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102009048A (en) * | 2010-11-18 | 2011-04-13 | 深圳光韵达光电科技股份有限公司 | Ultrasonic cleaning system |
CN102228893A (en) * | 2011-06-10 | 2011-11-02 | 张家港市港威超声电子有限公司 | Ultrasonic oscilatory plate emission surface immersion structure |
CN103084357A (en) * | 2013-01-22 | 2013-05-08 | 张家港市超声电气有限公司 | Cleaning device and cleaning method for high-cleanliness ultrasonic material belt |
CN105436111A (en) * | 2015-12-08 | 2016-03-30 | 荆州恒隆汽车零部件制造有限公司 | Cleaning machine for rack parts of automobile steering devices |
CN105436111B (en) * | 2015-12-08 | 2018-01-26 | 荆州恒隆汽车零部件制造有限公司 | A kind of automobile steering gear rack parts washer |
TWI621749B (en) * | 2016-12-23 | 2018-04-21 | Deng yi ming | Cloth processing equipment |
CN111112201A (en) * | 2020-01-16 | 2020-05-08 | 广东慧达康制药有限公司 | Alternating net chain medicine washing machine |
CN114453312A (en) * | 2022-02-10 | 2022-05-10 | 岳阳职业技术学院 | Clinical pharmacy research is with washing medicine device |
CN114453312B (en) * | 2022-02-10 | 2022-12-09 | 岳阳职业技术学院 | Clinical pharmacy research is with washing medicine device |
CN114575072A (en) * | 2022-03-10 | 2022-06-03 | 安徽寿县银丰棉业有限责任公司 | Old cotton processing technology |
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