CN105436111A - Cleaning machine for rack parts of automobile steering devices - Google Patents
Cleaning machine for rack parts of automobile steering devices Download PDFInfo
- Publication number
- CN105436111A CN105436111A CN201510895741.5A CN201510895741A CN105436111A CN 105436111 A CN105436111 A CN 105436111A CN 201510895741 A CN201510895741 A CN 201510895741A CN 105436111 A CN105436111 A CN 105436111A
- Authority
- CN
- China
- Prior art keywords
- frame
- cleaning
- high pressure
- carrier chain
- cleaning showers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 54
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000005406 washing Methods 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 14
- 238000010926 purge Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004506 ultrasonic cleaning Methods 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 3
- 238000005201 scrubbing Methods 0.000 abstract 4
- 230000003749 cleanliness Effects 0.000 abstract 3
- 238000009776 industrial production Methods 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a cleaning machine for rack parts of automobile steering devices and belongs to the field of cleaning equipment for racks of the automobile steering devices. The cleaning machine is composed of a machine frame, a conveying chain, a spraying and scrubbing tank, an ultrasonic cleaning tank, a high-pressure spraying and cleaning tank, a drying room and an electric appliance control box. The spraying and scrubbing tank is arranged below one end of the conveying chain in a cleaning room. The ultrasonic cleaning tank is arranged at the portion, on one side of the spraying and scrubbing tank, of the machine frame. An ultrasonic vibration plate is arranged on the portion, corresponding to the conveying chain, of the ultrasonic cleaning tank and connected with an ultrasonic generator. The cleaning machine is small in occupied area and convenient to operate. Working efficiency is improved and is high, the cleanliness and cleanliness quality of rack workpieces are guaranteed, and the problems that a manual one-by-one scrubbing manner is adopted for existing steering device rack products, so that working efficiency is low, it is difficult to keep the same cleanliness quality, the labor intensity of workers is larger, and the industrial production requirements cannot be met are avoided. The cleaning machine is especially suitable for cleaning and use of rack products of the steering devices.
Description
Technical field
The present invention relates to a kind of automobile steering gear rack parts washer, belong to automobile steering gear rack cleaning equipment field.
Background technology
The rack part of automobile steering device, no matter at hydraulic power steering gear, manual steering gear or electronic power assist steering device, is all indispensable, one of vital part.Its major function is push-and-pull moment turning moment being converted into vertical direction, its design feature is that elongate cylinder surface has profile of tooth, there is the elongated hole exceeding overall length half inside, and surface portion is improved the Quenching Treatment of hardness, and its material is generally high-carbon steel or steel alloy.Because rack part is in the sealing position within oil cylinder in steering box operating mode, be equivalent to piston rod, have high requirement to cleannes.Automobile steering gear rack in process of production be usually all attached with certain cleaning iron filings, cooling fluid dirt, the impurity such as greasy dirt, the grains of sand.Therefore, must clean it after automobile steering gear rack has been produced; To meet the requirement of tooth bar cleannes.
The existing great majority of the cleaning to tooth bar for clean one by one manually, or clean with rotation liquid bath.There is a lot of human factor in the former, the labour intensity of inefficiency, workman is comparatively large, and cleaning performance uniformity cannot ensure, process capability is poor, cannot meet the requirement of suitability for industrialized production.The latter is same liquid bath due to what adopt, is difficult to realize secondary or multistage cleaning model, simultaneously, due to rack part be in have elongated deep hole, there is the slender rod piece of irregular profile of tooth outward, cannot be fixed on and rotate among liquid bath, and the impurity of elongated deep hole effectively cannot clear.Cause cleaning performance to be difficult to obtain high level to promote.Even if adopt ultrasonic wave vibration plate to implement cleaning simultaneously, piece surface problem can only be solved in a liquid bath, be difficult to the removing solving impurity in elongated hole.
Summary of the invention
The object of the invention is to: provide that a kind of structure is simple, operating efficiency is high, can effectively promote cleaning performance, guarantee the automobile steering gear rack parts washer that cleannes require.
Technical scheme of the present invention is:
A kind of automobile steering gear rack parts washer, it is made up of frame, carrier chain, spraying brush washing trough, ultrasonic cleaner, high pressure cleaning showers groove, baking room and electric appliance control box, it is characterized in that: in frame, straddle mounting has purge chamber; Frame top is equipped with carrier chain by power transmission shaft and motor, and frame one end is provided with electric appliance control box; Be provided with spraying brush washing trough by frame below carrier chain one end in purge chamber, by frame, rolling brush be housed above spraying brush washing trough, by frame, cleaning showers head is housed above rolling brush, side, rolling brush termination is provided with high pressure nozzle; The frame of spraying brush washing trough side is equipped with ultrasonic cleaner, by frame, ultrasonic wave vibration plate is housed above and below the carrier chain corresponding with ultrasonic cleaner, ultrasonic wave vibration plate is connected with supersonic generator; In the frame of ultrasonic cleaner side, straddle mounting has baking room, high pressure cleaning showers groove frame between ultrasonic cleaner and baking room is equipped with, by frame, high pressure cleaning showers head is housed above and below the carrier chain corresponding with high pressure cleaning showers groove, in baking room side carrier chain above and below by frame, wind is housed and cuts shower nozzle, by frame, the air-dry shower nozzle of high temperature is housed above and below the carrier chain that wind cuts shower nozzle side, frame below the air-dry shower nozzle of high temperature is equipped with hot air apparatus, and hot air apparatus is communicated with the air-dry shower nozzle of high temperature.
Exhaust column is equipped with by negative-pressure air fan in described top, purge chamber, and exhaust column is communicated with baking room.
The bottom of described spraying brush washing trough, ultrasonic cleaner and high pressure cleaning showers groove is separately installed with draining valve.
Described electric appliance control box is cut shower nozzle, hot air apparatus and negative-pressure air fan with motor, rolling brush, cleaning showers head, supersonic generator, high pressure cleaning showers head, wind respectively and is connected.
The advantage of the present invention's design is:
(1) adopt the multistage cleaning of pipeline system, improve processing beat, increase efficiency;
(2), to not tractable deep hole inner surface, adopt small-scale ultrasonic oscillator targetedly to add bubbling, effectively can process impurity;
(3) multistage cleaning performance is better, can guarantee that the part after cleaning directly enters assembly process.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1, frame, 2, carrier chain, 3, spraying brush washing trough, 4, ultrasonic cleaner, 5, high pressure cleaning showers groove, 6, baking room, 7, purge chamber, 8, motor, 9, rolling brush, 10, cleaning showers head, 11, high pressure nozzle, 12, ultrasonic wave vibration plate, 13, high pressure cleaning showers head, 14, wind cuts shower nozzle, and 15, the air-dry shower nozzle of high temperature, 16, hot air apparatus, 17, negative-pressure air fan, 18, exhaust column, 19, draining valve.
Detailed description of the invention
This automobile steering gear rack parts washer is made up of frame 1, carrier chain 2, spraying brush washing trough 3, ultrasonic cleaner 4, high pressure cleaning showers groove 5, baking room 6 and electric appliance control box.In frame 1, straddle mounting has purge chamber 7; Carrier chain 2 is equipped with by power transmission shaft and motor 8 in frame 1 top.Frame 1 one end is provided with electric appliance control box (not shown).By frame 1, spraying brush washing trough 3 is installed below carrier chain 2 one end in purge chamber 7, above spraying brush washing trough 3, by frame 1, rolling brush 9 is housed.By frame 1, cleaning showers head 10 is housed above rolling brush 9.Side, rolling brush 9 termination is provided with high pressure nozzle 11 by frame 1.High pressure nozzle 11 is for the cleaning of the elongated deep hole to rack part.
The frame 1 of spraying brush washing trough 3 side is equipped with ultrasonic cleaner 4, and by frame 1, ultrasonic wave vibration plate 12 is housed above and below the carrier chain 2 corresponding with ultrasonic cleaner 4, ultrasonic wave vibration plate 12 is connected (not shown) with supersonic generator.
In the frame 1 of ultrasonic cleaner 4 side, straddle mounting has baking room 6, frame 1 between ultrasonic cleaner 4 and baking room 6 is equipped with high pressure cleaning showers groove 5, above and below the carrier chain 2 corresponding with high pressure cleaning showers groove 5, by frame 1, high pressure cleaning showers head 13 is housed.
In baking room 6 side carrier chain 2 above and below by frame 1, wind is housed and cuts shower nozzle 14, by frame 1, the air-dry shower nozzle 15 of high temperature is housed above and below the carrier chain 2 that wind cuts shower nozzle 14 side, frame 1 below the air-dry shower nozzle 15 of high temperature is equipped with hot air apparatus 16, and hot air apparatus 16 is communicated with the air-dry shower nozzle 15 of high temperature.
Exhaust column 18 is equipped with by negative-pressure air fan 17 in the top, purge chamber 7 of this automobile steering gear rack parts washer, and exhaust column 18 is communicated with baking room 6.Electric appliance control box is cut shower nozzle 14, hot air apparatus 16 and negative-pressure air fan 17 with motor 8, rolling brush 9, cleaning showers head 10, supersonic generator, high pressure cleaning showers head 13, wind respectively and is connected.
The bottom of spraying brush washing trough 3, ultrasonic cleaner 4 and high pressure cleaning showers groove 5 is separately installed with draining valve 19.
During the work of this automobile steering gear rack parts washer, first tooth bar workpiece to be cleaned is placed on the fixture on carrier chain 2, carrier chain 2 is taken tooth bar workpiece and is first at the uniform velocity entered the flank of tooth and scrub station, i.e. spraying brush washing trough 3, in spraying brush washing trough 3, tooth bar workpiece to be cleaned is through rolling brush 9, cleaning showers head 10 clean surface, and through high pressure nozzle 11, its elongated deep hole is cleaned, then sink to entering ultrasonic cleaner 4 with carrier chain 2, carry out ultrasonic cleaning by ultrasonic shake plate 12 pairs of outer surface of workpieces; Ultrasonic cleaning adopts " small-scale ultrasonic oscillator " to enter deep hole, implements directional ultrasound and involves bubbling, in advancing, complete Ultrasonic Cleaning.
The tooth bar workpiece completing Ultrasonic Cleaning continues to move forward with carrier chain 2, enters high pressure cleaning showers groove 5, carries out spray rinsing by high pressure cleaning showers head 13 pairs of tooth bar workpiece.After rinsing terminates, continue to move forward and the wind entered in baking room 6 cuts shower nozzle 14 region, the appearance of being cut on shower nozzle 14 pairs of tooth bar workpiece by wind blows water.Blow after water terminates, move to the drying area of baking room 6, the circulating air sprayed by the air-dry shower nozzle 15 of high temperature by hot air apparatus 16 carries out drying to workpiece, after tooth bar workpiece is dried, carrier chain 2 continues to move forward, then the tip tilt of carrier chain 2, and tooth bar workpiece falls into platform of blanking.Whole washing flow line end-of-job.
Automobile steering gear rack parts washer floor space is little, easy to operate.Improve operating efficiency high, ensure that cleannes and the cleaning quality of tooth bar workpiece, avoid the mode that existing steering gear rack product adopts manual wiping one by one, cause inefficiency, cleaning quality is difficult to be consistent, and the labour intensity of workman is comparatively large, cannot meet the problem of industrialization production requirements.Be specially adapted to the cleaning of steering gear rack product use.
Claims (4)
1. an automobile steering gear rack parts washer, it is made up of frame (1), carrier chain (2), spraying brush washing trough (3), ultrasonic cleaner (4), high pressure cleaning showers groove (5), baking room (6) and electric appliance control box, it is characterized in that: the upper straddle mounting of frame (1) has purge chamber (7), carrier chain (2) is equipped with by power transmission shaft and motor (8) in frame (1) top, and frame (1) one end is provided with electric appliance control box, by frame (1), spraying brush washing trough (3) is installed below carrier chain (2) one end in purge chamber (7), rolling brush (9) is equipped with by frame (1) in spraying brush washing trough (3) top, cleaning showers head (10) is equipped with by frame (1) in rolling brush (9) top, and rolling brush (9) side, termination is provided with high pressure nozzle (11), the frame (1) of spraying brush washing trough (3) side is equipped with ultrasonic cleaner (4), by frame (1), ultrasonic wave vibration plate (12) is housed above and below the carrier chain (2) corresponding with ultrasonic cleaner (4), ultrasonic wave vibration plate (12) is connected with supersonic generator, the upper straddle mounting of frame (1) of ultrasonic cleaner (4) side has baking room (6), frame (1) between ultrasonic cleaner (4) and baking room (6) is equipped with high pressure cleaning showers groove (5), by frame (1), high pressure cleaning showers head (13) is housed above and below the carrier chain (2) corresponding with high pressure cleaning showers groove (5), by frame (1), wind is housed above and below the carrier chain (2) of baking room (6) interior side and cuts shower nozzle (14), by frame (1), the air-dry shower nozzle of high temperature (15) is housed above and below the carrier chain (2) that wind cuts shower nozzle (14) side, the frame (1) of the air-dry shower nozzle of high temperature (15) below is equipped with hot air apparatus (16), hot air apparatus (16) is communicated with the air-dry shower nozzle of high temperature (15).
2. a kind of automobile steering gear rack parts washer according to claim 1, is characterized in that: exhaust column (18) is equipped with by negative-pressure air fan (17) in described purge chamber (7) top, and exhaust column (18) is communicated with baking room (6).
3. a kind of automobile steering gear rack parts washer according to claim 1, is characterized in that: the bottom of described spraying brush washing trough (3), ultrasonic cleaner (4) and high pressure cleaning showers groove (5) is separately installed with draining valve (19).
4. a kind of automobile steering gear rack parts washer according to claim 1, is characterized in that: described electric appliance control box is cut shower nozzle (14), hot air apparatus (16) and negative-pressure air fan (17) with motor (8), rolling brush (9), cleaning showers head (10), supersonic generator, high pressure cleaning showers head (13), wind respectively and is connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510895741.5A CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
Applications Claiming Priority (1)
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CN201510895741.5A CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
Publications (2)
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CN105436111A true CN105436111A (en) | 2016-03-30 |
CN105436111B CN105436111B (en) | 2018-01-26 |
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CN201510895741.5A Active CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
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Cited By (34)
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---|---|---|---|---|
CN105855214A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack spray rinsing device |
CN106378336A (en) * | 2016-11-04 | 2017-02-08 | 黄石博控自动化科技有限公司 | Continuous type cleaning machine for automobile parts |
CN106424001A (en) * | 2016-09-29 | 2017-02-22 | 张家港市港威超声电子有限公司 | Ultrasonic cleaning assembly line for copper alloy tube for fully-automatic sea water desalination, and cleaning method thereof |
CN106513378A (en) * | 2016-12-20 | 2017-03-22 | 安徽龙磁精密器件有限公司 | Dual-channel mesh-belt type automatic cleaning and drying machine |
CN106694463A (en) * | 2017-03-10 | 2017-05-24 | 东莞市维迅机械科技有限公司 | Precise hardware device high-frequency ultrasonic cleaning equipment based on PLC control |
CN107030055A (en) * | 2017-06-21 | 2017-08-11 | 苏州司达夫超声科技有限公司 | A kind of full-automatic multi-functional cleans all-in-one |
CN107159637A (en) * | 2017-07-03 | 2017-09-15 | 杭州博野精密工具有限公司 | A kind of full-automatic saw blade is cleaned and dried the oily all-in-one of brush |
CN107282517A (en) * | 2017-08-17 | 2017-10-24 | 苏州元江工业清洗设备有限公司 | Fountain superfrequency ultrasonic cleaning equipment |
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CN108405467A (en) * | 2018-02-01 | 2018-08-17 | 中国科学院合肥物质科学研究院 | It is a kind of to pass through formula ultrasonic cleaning system for large-scale superconducting coil coiling |
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CN105855214A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack spray rinsing device |
CN106424001A (en) * | 2016-09-29 | 2017-02-22 | 张家港市港威超声电子有限公司 | Ultrasonic cleaning assembly line for copper alloy tube for fully-automatic sea water desalination, and cleaning method thereof |
CN106378336A (en) * | 2016-11-04 | 2017-02-08 | 黄石博控自动化科技有限公司 | Continuous type cleaning machine for automobile parts |
CN106513378A (en) * | 2016-12-20 | 2017-03-22 | 安徽龙磁精密器件有限公司 | Dual-channel mesh-belt type automatic cleaning and drying machine |
CN106694463A (en) * | 2017-03-10 | 2017-05-24 | 东莞市维迅机械科技有限公司 | Precise hardware device high-frequency ultrasonic cleaning equipment based on PLC control |
CN106694463B (en) * | 2017-03-10 | 2022-11-15 | 东莞市维迅机械科技有限公司 | Precise hardware high-frequency ultrasonic cleaning equipment based on PLC control |
CN107309198A (en) * | 2017-06-19 | 2017-11-03 | 南京明轮有色金属有限公司 | Metallic article cleaning device |
CN107030055A (en) * | 2017-06-21 | 2017-08-11 | 苏州司达夫超声科技有限公司 | A kind of full-automatic multi-functional cleans all-in-one |
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