CN203599146U - Online ultrasonic cleaning device - Google Patents
Online ultrasonic cleaning device Download PDFInfo
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- CN203599146U CN203599146U CN201320810693.1U CN201320810693U CN203599146U CN 203599146 U CN203599146 U CN 203599146U CN 201320810693 U CN201320810693 U CN 201320810693U CN 203599146 U CN203599146 U CN 203599146U
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- 238000004140 cleaning Methods 0.000 claims abstract description 77
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- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 75
- 239000007921 spray Substances 0.000 claims description 53
- 239000012530 fluid Substances 0.000 claims description 50
- 238000007605 air drying Methods 0.000 claims description 35
- 238000007599 discharging Methods 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 19
- 238000004821 distillation Methods 0.000 claims description 18
- 239000000498 cooling water Substances 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 15
- 230000008676 import Effects 0.000 claims description 10
- 238000010079 rubber tapping Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
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- 238000003860 storage Methods 0.000 abstract description 5
- 238000007602 hot air drying Methods 0.000 abstract 5
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Abstract
The utility model provides an online ultrasonic cleaning device comprising a cleaning pool, a liquid storage tank and an air compressor. The cleaning pool comprises an ultrasonic cleaning tank, a spraying tank and a hot-air drying tank, wherein the ultrasonic cleaning tank, the spraying tank and the hot-air drying tank are arranged in sequence. A first transition tank and a second transition tank are arranged at the two ends of the ultrasonic cleaning tank respectively. A third transition tank and a cooling transition tank are formed in the two ends of the hot-air drying tank respectively. An ultrasonic energy transduction device is arranged in the ultrasonic cleaning tank. A plurality of sets of spraying heads are arranged in the spraying tank. Air knives are arranged in the first transition tank, the second transition tank, a third transition tank, the hot-air drying tank and the cooling transition tank respectively. Cleaning liquid is contained in the liquid storage tank. A first liquid conveying pipe is connected between the liquid storage tank and the ultrasonic cleaning tank. A second liquid conveying pipe is connected between the liquid storage tank and the spraying heads. The air compressor is connected to the air knives. An air heater is arranged between the air knife in the hot-air drying tank and the air compressor.
Description
Technical field
The utility model relates to industry cleaning link field, refers to especially the ultrasonic cleaning apparatus to material strip in a kind of industrial production line.
Background technology
Ultrasonic wave is frequency higher than the sound wave of 20000 hertz, its good directionality, and penetration capacity is strong, is easy to obtain more concentrated acoustic energy, in water transmission distance, can be used for finding range, tests the speed, cleans, welding, rubble, sterilizing etc.In medical science, military affairs, industry, agricultural, there is a lot of application.The well-known ultrasonic cleaning device that utilizes ultrasonic wave principle to carry out industry cleaning link is one of topmost application of power ultrasonic, it is mainly to convert the acoustic energy in power ultrasonic frequency source to mechanical oscillation by transducer, by clean cell wall by Ultrasonic Radiation to the cleaning fluid in trough, owing to being subject to hyperacoustic radiation, thereby make the microbubble in liquid in groove can under the effect of sound wave, keep vibration, when acoustic pressure or the sound intensity are under pressure when arriving to a certain degree, bubble will expand rapidly, then closed suddenly again, in this section of process, the moment of bubble closure produces shock wave, make bubble produce pressure and the office's temperature adjustment of 1012-1013pa around, the immense pressure that this ultrasonic cavitation produces can be destroyed insoluble dirt and they are broken up in solution, the direct repeated stock of steam type cavitation to dirt, destroy on the one hand the absorption on dirt and cleaning part surface, can cause on the other hand crud layer fatigue rupture and by refuted from, the vibration of gaseous type bubble is cleaned the surface of solids, bore once pollution layer is seamed, bubble " pierces " vibration immediately comes off pollution layer, due to cavitation, two kinds of liquid disperse and emulsification rapidly at interface, when solids are being wrapped up in by greasy dirt and sticked to cleaning part when surface, oil is emulsified, solids self falling, the ultrasonic acoustic pressure that can produce positive and negative alternation in cleaning fluid while propagating, form jet, impact cleaning part, simultaneously because nonlinear effect can produce acoustic streaming and micro-acoustic streaming, and ultrasonic cavitation can produce microjet at a high speed at solid and liquid surface, all these effects, can destroy dirt, remove or weaken border pollution layer, increase and stir, diffusion, accelerate the dissolving of solubility dirt, the cleaning action of strengthening chemical.As can be seen here, every liquid can be dipped into and sound field has cleaning action where, and its feature is applicable to the cleaning of the part that surface configuration is very complicated.Especially adopt after this technology, can reduce the consumption of chemical solvent, thereby greatly reduce environmental pollution.
But traditional ultrasonic cleaning equipment is in the time cleaning material strip, and material strip may be taken the water in rinse bath beyond equipment out of; And the cleaning fluid of each rinse bath also can be gone here and there liquid; Product, from the out dampness in cleaning of cleaning equipment, is unfavorable for next step use in addition; Be exactly the recycling function that lacks cleaning fluid in addition, can consume, waste a large amount of cleaning fluids.
For above the deficiencies in the prior art, be badly in need of at present prior art to improve.
Utility model content
The utility model provides ultrasonic cleaning apparatus on a kind of line, its technical problem underlying to be solved is: traditional ultrasonic cleaning apparatus material strip can be taken cleaning fluid outside cleaning equipment out of, the cleaning fluid of each wash phase can be gone here and there mixed, and material strip is stained with cleaning fluid out and is unsuitable for and directly enters next step operation from cleaning equipment, lack in addition cleaning fluid recycling system, cause the waste of cleaning fluid.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Ultrasonic cleaning apparatus on a kind of line is provided, and it comprises:
Be the service sink of long trough, the described service sink two ends that are positioned at long trough have material strip import and material strip outlet, described service sink comprises the ultrasonic cleaning tank, spray groove and the heated-air drying groove that set gradually, between the corresponding described material strip import in two ends of described ultrasonic cleaning tank and described spray groove, be respectively arranged with First Transition groove, the second lead-over groove for isolating, between the two ends of described heated-air drying groove and described spray groove and the outlet of described material strip, be respectively equipped with the 3rd lead-over groove and cooled transition groove; And
Being provided with of being arranged in order between outlet from described material strip import to described material strip in described service sink is some for transmitting the guide reel group of material strip, wherein described at least two groups, guide reel group is arranged in described ultrasonic cleaning tank, two groups of guide reel group guiding material strips that are arranged in described ultrasonic cleaning tank pass from described ultrasonic cleaning tank, in described ultrasonic cleaning tank, be provided with ultrasonic transducer, in described spray groove, the transfer path of corresponding material strip is provided with the spray head of some groups, described First Transition groove, the second lead-over groove, the 3rd lead-over groove, in heated-air drying groove and cooled transition groove, be provided with the air knife of corresponding material strip transfer path,
Reservoir, in described reservoir, contain and contain cleaning fluid, between described reservoir and described ultrasonic cleaning tank, be connected with the first woven hose, in described the first woven hose, be provided with one for the cleaning fluid of described reservoir is pumped into the circulating pump in described ultrasonic cleaning tank, between described reservoir and the described spray head of some groups, be connected with the second woven hose, in described the second woven hose, be provided with one for the spray pump to described spray head by the cleaning liquid pump of described reservoir, described First Transition groove, ultrasonic cleaning tank, the second lead-over groove, spray groove, the bottom of the 3rd lead-over groove and cooled transition groove is provided with the discharging tube that is connected to described reservoir,
Air compressor, the pressure-air output of described air compressor is connected to respectively the air knife in described First Transition groove, the second lead-over groove, the 3rd lead-over groove, heated-air drying groove and cooled transition groove by high-pressure air pipe, on the high-pressure air pipe between air knife and described air compressor in wherein said heated-air drying groove, is provided with air heater;
In described First Transition groove, the second lead-over groove, the 3rd lead-over groove, heated-air drying groove and cooled transition groove, be provided with suction opeing, described suction opeing is connected with air exhauster by blast pipe.
Optimal way: the described First Transition groove setting gradually, ultrasonic cleaning tank, the second lead-over groove, spray groove, the 3rd lead-over groove, between heated-air drying groove and cooled transition groove, be provided with dividing plate, and the position that is positioned at sustained height on each described dividing plate all offers material strip and crosses mouth, mouth is crossed in the binder gap of some described guide reel groups all corresponding described material strip, wherein, described First Transition groove, dividing plate upper end between the second lead-over groove and described ultrasonic cleaning tank is reserved with discharge gap, dividing plate bottom between described heated-air drying groove and described cooled transition groove is reserved with communication gap, every two described spray heads in described spray groove form one group, two described spray heads both sides up and down of corresponding described material strip transfer path respectively in each group, described the second lead-over groove, in the 3rd lead-over groove and heated-air drying groove, be at least respectively arranged with two described air knives, two described air knife both sides up and down of corresponding described material strip transfer path respectively, the high pressure air curtain that the described air knife of both sides produces washes away by the material strip of described material strip transfer path.
Optimal way: described reservoir comprises major trough, secondary groove and sump pit, between described secondary groove and major trough and sump pit, be provided with baffle plate, baffle plate between described major trough and secondary groove is higher than the baffle plate between described secondary groove and described sump pit, the highest liquid level in described major trough is higher than the highest liquid level in described secondary groove, the highest liquid level in described secondary groove is higher than the highest liquid level in described sump pit, wherein, described reservoir is connected with a distillation recovery device, described sump pit is connected to the input of described distillation recovery device by discharging tube, the output of described distillation recovery device connects described major trough by woven hose, described secondary groove is communicated with described ultrasonic cleaning tank by described the first woven hose, and in described the first woven hose, be provided with described in unilaterally connected secondary groove to the check valve of described ultrasonic cleaning tank, described First Transition groove, ultrasonic cleaning tank and the second lead-over groove are connected to described secondary groove by described discharging tube, and corresponding described First Transition groove in described secondary groove, the discharging tube of ultrasonic cleaning tank and the second lead-over groove is provided with screen pack, described spray groove, the 3rd lead-over groove and cooled transition groove are connected to described major trough by described discharging tube, on described discharging tube between described ultrasonic cleaning tank and described secondary groove, be provided with the clear liquid valve for this discharging tube of On/Off.
Optimal way: be provided with drainer between described suction opeing and described air exhauster, the described blast pipe correspondence that is connected to described suction opeing one end is connected to the access port of described drainer, and the described blast pipe correspondence that is connected to described air exhauster one end is connected to the exit of described drainer.
Optimal way: described drainer is connected with a cooling-water machine, cooling fluid in described cooling-water machine is delivered to described drainer by circulation pipe, and the output of described cooling-water machine and input are connected to respectively input and the output of described drainer by described circulation pipe.
Optimal way: be provided with cooling coil in the described major trough of described reservoir and secondary groove, the water inlet pipe of described cooling coil and outlet pipe connect respectively output and the input of described cooling-water machine by described circulation pipe.
Optimal way: described cooling-water machine is also connected with described distillation recovery device by described circulation pipe.
Optimal way: on described reservoir, corresponding described major trough, secondary groove and sump pit all offer tapping valve, in described sump pit, corresponding described tapping valve and the described discharging tube that connects described distillation recovery device are provided with filter screen.
Optimal way: described service sink, reservoir, air compressor and air exhauster are all arranged in a frame, described reservoir is positioned at the below of described service sink, the bottom of described frame is provided with adjustable cup pin and universal caster wheel, and described adjustable cup pin is bolted the bottom in described frame.
Compared with prior art, the beneficial effects of the utility model are:
One, can system material strip is carried out to the cleaning in multiple stages, increase the cleaning degree to material strip, and each wash phase moves automatically, also can require difference to recycle to the clean level of cleaning fluid according to each rinse bath section, and possess recycling cleaning fluid in the structure of utilizing, under prerequisite free from environmental pollution, saved resource;
Two, can guarantee that each wash phase can not go here and there mutually liquid, the cleaning fluid of different clean level in each wash phase is played one's part to the full;
Three, there is dry slot section, can wash away fully the cleaning fluid on clean material strip, prevent that it from attaching cleaning fluid and entering subsequent processing, also guaranteed that material strip can come into operation immediately after having cleaned;
Four, cleaning equipment of the present utility model has the perfect circulatory system and drainage structure, facilitate regular cleaning, only need be by cleaning solution, as water or other liquid pour into reservoir, the wash liquid stream that makes cleaning solution enter whole equipment is threaded a pipe, and after having cleaned, cleaning solution is discharged;
Five, in frame, be provided with adjustable cup pin and universal caster wheel, therefore can fixedly set up and convenient mobile transportation.
Accompanying drawing explanation
Fig. 1 is overall formation schematic diagram of the present utility model.
Fig. 2 is the local enlarged diagram of A in Fig. 1.
Fig. 3 is the local enlarged diagram of B in Fig. 2.
Fig. 4 is service sink schematic diagram of the present utility model.
Fig. 5 is frame schematic diagram of the present utility model.
The specific embodiment
Below with reference to accompanying drawing 1 to 4 and preferred embodiment, ultrasonic cleaning apparatus on a kind of line the utility model proposes is done more to describe in detail.
As Fig. 1, shown in 4, the utility model provides ultrasonic cleaning apparatus on a kind of line, it comprises the service sink 10 that is long trough, reservoir 20 and air compressor 30, wherein, described service sink 10 two ends that are positioned at long trough have material strip import 11 and material strip outlet 12, described service sink 10 comprises the ultrasonic cleaning tank 13 setting gradually, spray groove 14 and heated-air drying groove 15, between the corresponding described material strip import 11 in two ends of described ultrasonic cleaning tank 13 and described spray groove 14, be respectively arranged with the First Transition groove 16 for isolating, the second lead-over groove 17, between the two ends of described heated-air drying groove 15 and described spray groove 14 and described material strip outlet 12, be respectively equipped with the 3rd lead-over groove 18 and cooled transition groove 19, and being provided with of being arranged in order between outlet 12 from described material strip import 11 to described material strip in described service sink 10 is some for transmitting the guide reel group 1 of material strip, wherein described at least two groups, guide reel group 1 is arranged in described ultrasonic cleaning tank 13, two groups of guide reel groups 1 that are arranged in described ultrasonic cleaning tank 13 guide material strip to pass from described ultrasonic cleaning tank 13, in described ultrasonic cleaning tank 13, be provided with ultrasonic transducer 2, in described spray groove 14, the transfer path of corresponding material strip is provided with the spray head 3 of some groups, described First Transition groove 16, the second lead-over groove 17, the 3rd lead-over groove 18, in heated-air drying groove 15 and cooled transition groove 19, be provided with the air knife 4 of corresponding material strip transfer path, in described reservoir 20, contain and contain cleaning fluid, between described reservoir 20 and described ultrasonic cleaning tank 13, be connected with the first woven hose 131, in described the first woven hose 131, be provided with one for the cleaning fluid of described reservoir 20 being pumped into the circulating pump 132 in described ultrasonic cleaning tank 13, between described reservoir 20 and the described spray head 3 of some groups, be connected with the second woven hose 141, in described the second woven hose 141, be provided with one for the spray pump 142 to described spray head 3 by the cleaning liquid pump of described reservoir 20, described First Transition groove 16, ultrasonic cleaning tank 13, the second lead-over groove 17, spray groove 14, the bottom of the 3rd lead-over groove 18 and cooled transition groove 19 is provided with the discharging tube that is connected to described reservoir 20, the pressure-air output of described air compressor 30 is connected to respectively the air knife 4 in described First Transition groove 16, the second lead-over groove 17, the 3rd lead-over groove 18, heated-air drying groove 15 and cooled transition groove 19 by high-pressure air pipe 31, on the high-pressure air pipe 31 between air knife 4 and described air compressor 30 in wherein said heated-air drying groove 15, is provided with air heater 32, in described First Transition groove 16, the second lead-over groove 17, the 3rd lead-over groove 18, heated-air drying groove 15 and cooled transition groove 19, be provided with suction opeing 33, described suction opeing 33 is connected with air exhauster 35 by blast pipe 34.
The utility model in the specific implementation, material strip enters described service sink 10 from described material strip import 11 under the guiding of described guide reel group 1, described material strip is entering described ultrasonic cleaning tank 13 through after described First Transition groove 16, cleaning fluid in described reservoir 20 ceaselessly enters described ultrasonic cleaning tank 13 from described the first woven hose 131 under the pump of described circulating pump 132 moves simultaneously, described material strip immerses in described cleaning fluid while passing described ultrasonic cleaning tank 13, ultrasonic transducer 2 in described ultrasonic cleaning tank 13 converts the acoustic energy in power ultrasonic frequency source to mechanical oscillation and realizes ultrasonic cleaning, and cleaning fluid in described reservoir 20 is ceaselessly delivered to described ultrasonic cleaning tank 13, cleaning fluid in ultrasonic cleaning tank 13 can be spilled over to along described material strip to two ends in described First Transition groove 16 and the second lead-over groove 17 after filling, discharging tube dispatch by described First Transition groove 16 and the second lead-over groove 17 bottoms is to described reservoir 20, air knife 4 in described First Transition groove 16 and the second lead-over groove 17 can produce air curtain wall described material strip is washed away, prevent that on described material strip, subsidiary cleaning fluid enters next rinse bath section generation string liquid, described material strip enters described spray groove 14 after by described the second lead-over groove 17, cleaning fluid in described reservoir 20 flows to described spray head 3 by described the second woven hose 141 under the pump of described spray pump 142 moves, described spray head 3 sprays cleaning fluid the described material strip of process is cleaned, cleaning fluid in described spray groove 14 is by the extremely described reservoir of described discharging tube dispatch of bottom, be arranged in described second lead-over groove 17 at described spray groove 14 two ends and the air knife 4 of the 3rd lead-over groove 18 washes away the described material strip of process simultaneously, when entering described spray groove 14, the cleaning fluid that prevents other groove section also prevents that the cleaning fluid in described spray groove 14 from entering other groove section, described material strip enters described heated-air drying groove 15 after by described the 3rd lead-over groove 18, owing to being provided with air heater 32 on the high-pressure air pipe 31 between air knife 4 and described air compressor 30 in described heated-air drying groove 15, what therefore the air knife 4 in described heated-air drying groove 15 produced is High Temperature Gas curtain wall, High Temperature Gas curtain wall heats and washes away described material strip, the cleaning fluid being soaked on described material strip can be carried out to evaporation drying, described material strip after evaporation drying enters described cooled transition groove 19, utilizing air knife 4 in described cooled transition groove 19 to carry out cold wind to described material strip washes away, residual cleaning fluid in described cooled transition groove 19 passes through the discharging tube dispatch of bottom to described reservoir 20, the cleaning fluid gas that washes away due to high pressure gas curtain wall the gasification that material strip and high temperature evaporation form in described First Transition groove 16, the second lead-over groove 17, the 3rd lead-over groove 18, heated-air drying groove 15 and cooled transition groove 19 is in addition discharged from described blast pipe 34 by described suction opeing 33 under the effect of described air exhauster 35.
Preferred embodiment: as Fig. 1, 2, 3, shown in 4, the described First Transition groove 16 setting gradually, ultrasonic cleaning tank 13, the second lead-over groove 17, spray groove 14, the 3rd lead-over groove 18, between heated-air drying groove 15 and cooled transition groove 19, be provided with dividing plate 5, and the position that is positioned at sustained height on each described dividing plate 5 all offers material strip and crosses mouth 501, mouth 501 is crossed in the binder gap of some described guide reel groups 1 all corresponding described material strip, wherein, described First Transition groove 16, dividing plate 5 upper ends between the second lead-over groove 17 and described ultrasonic cleaning tank 13 are reserved with discharge gap 502, dividing plate 5 bottoms between described heated-air drying groove 15 and described cooled transition groove 19 are reserved with communication gap 503, every two described spray heads 3 in described spray groove 14 form one group, two described spray head 3 both sides up and down of corresponding described material strip transfer path respectively in each group, described the second lead-over groove 17, in the 3rd lead-over groove 18 and heated-air drying groove 15, be at least respectively arranged with two described air knives 4, two described air knife 4 both sides up and down of corresponding described material strip transfer path respectively, the high pressure air curtain that the described air knife 4 of both sides produces washes away by the material strip of described material strip transfer path.The present embodiment in the specific implementation, utilize described dividing plate 5 by described First Transition groove 16, ultrasonic cleaning tank 13, the second lead-over groove 17, spray groove 14, the 3rd lead-over groove 18, heated-air drying groove 15 and cooled transition groove 19 are divided into relatively independent groove section, wherein, on the dividing plate 5 of described ultrasonic cleaning tank 13 both sides, be reserved with discharge gap 502, in can the cleaning fluid in described reservoir 20 being ceaselessly delivered in described ultrasonic cleaning tank 13, the cleaning fluid in described ultrasonic cleaning tank 13 be spilled in described First Transition groove 16 and the second lead-over groove 17, realize the renewal of cleaning fluid, being unlikely to spill and leakage goes out outside described service sink 10, and the bottom of dividing plate 5 between described heated-air drying groove 15 and cooled transition groove 19 is reserved with communication gap 503, because the cleaning liquid measure in described heated-air drying groove 15 and cooled transition groove 19 is few, therefore can share a discharging tube that is positioned at described cooled transition groove 19 bottoms, and the temperature of two groove sections is inconsistent, and then two groove section upper end closeds can prevent that the high temperature cleaning fluid gas in described heated-air drying groove 15 from sealing in described cooled transition groove 19, two other group respectively corresponding described material strip tell from mouth to mouth with approbation the spray head 3 of upper and lower both sides, path and air knife 4 and can accomplish to carry out hydrojet flushing and air curtain washes away for material strip both sides, make material strip cleaning more thorough.
Preferred embodiment: as shown in Figure 1, described reservoir 20 comprises major trough 21, secondary groove 22 and sump pit 23, between described secondary groove 22 and major trough 21 and sump pit 23, be provided with baffle plate 24, baffle plate 24 between described major trough 21 and secondary groove 22 is higher than the baffle plate 24 between described secondary groove 22 and described sump pit 23, the highest liquid level in described major trough 21 is higher than the highest liquid level in described secondary groove 22, the highest liquid level in described secondary groove 22 is higher than the highest liquid level in described sump pit 23, wherein, described reservoir 20 is connected with a distillation recovery device 40, described sump pit 23 is connected to the input of described distillation recovery device 40 by discharging tube, the output of described distillation recovery device 40 connects described major trough 21 by woven hose, described secondary groove 22 is communicated with described ultrasonic cleaning tank 13 by described the first woven hose 131, and in described the first woven hose 131, be provided with described in unilaterally connected secondary groove 22 to the check valve 133 of described ultrasonic cleaning tank 13, described First Transition groove 16, ultrasonic cleaning tank 13 and the second lead-over groove 17 are connected to described secondary groove 22 by described discharging tube, and corresponding described First Transition groove 16 in described secondary groove 22, the discharging tube of ultrasonic cleaning tank 13 and the second lead-over groove 17 is provided with screen pack 221, described spray groove 14, the 3rd lead-over groove 18 and cooled transition groove 19 are connected to described major trough 21 by described discharging tube, on described discharging tube between described ultrasonic cleaning tank 13 and described secondary groove 22, be provided with the clear liquid valve 134 for this discharging tube of On/Off.The present embodiment in the specific implementation, can described reservoir 20 be divided into the described major trough 21 that liquid storage height reduces successively by two highly different described baffle plates 24, secondary groove 22 and sump pit 23, after the cleaning fluid in described major trough 21 is filled, overflow is to described secondary groove 22, cleaning fluid in described secondary groove 22 is filled rear overflow to described sump pit 23, because the cleaning fluid in described major trough 21 mainly comes from described distillation recovery device 40, therefore cleanliness factor is higher than described secondary groove 22, cleaning fluid in this way can three groove sections of replacing of implementation phase, and then can be for above-mentioned different rinse bath sections the different demands of the clean level to cleaning fluid, finally just enter in described distillation recovery device 40 and recycle, cleaning fluid in another described ultrasonic cleaning tank 13 can enter in described secondary groove 22 by described clear liquid valve 134, and then the cleaning fluid in whole described ultrasonic cleaning tank 13 is changed.
Preferred embodiment: as shown in Figure 1, between described suction opeing 33 and described air exhauster 35, be provided with drainer 50, described blast pipe 34 correspondences that are connected to described suction opeing 33 one end are connected to the access port of described drainer 50, and described blast pipe 34 correspondences that are connected to described air exhauster 35 one end are connected to the exit of described drainer 50.The present embodiment can carry out condensation process by the air that is mixed with cleaning fluid gas of being extracted out by described suction opeing 33 in the specific implementation, and then the cleaning fluid gas cooled in gaseous mixture is become to liquids recovery, and pass through described air exhauster 35 by Bas Discharged after treatment, in having reclaimed cleaning fluid, prevent air pollution.
Preferred embodiment: described drainer 50 is connected with a cooling-water machine 60, cooling fluid in described cooling-water machine 60 is delivered to described drainer 50 by circulation pipe 61, and the output of described cooling-water machine 60 and input are connected to respectively input and the output of described drainer 50 by described circulation pipe 61.And then utilize described cooling-water machine 60 to provide cooling medium for described drainer 50.
Preferred embodiment: as shown in Figure 1, be provided with cooling coil 25 in the described major trough 21 of described reservoir 20 and secondary groove 22, the water inlet pipe of described cooling coil 25 and outlet pipe connect respectively output and the input of described cooling-water machine 60 by described circulation pipe 61.Carry out cooling for described cooling coil 25 provides cooling fluid to the cleaning fluid in described reservoir 20 by described cooling-water machine 60.
Preferred embodiment: as shown in Figure 1, described cooling-water machine 60 is also connected with described distillation recovery device 40 by described circulation pipe 61, and then carries out cooling to the cleaning fluid after Distillation recovery.
Preferred embodiment: as shown in Figure 1, on described reservoir 20, corresponding described major trough 21, secondary groove 22 and sump pit 23 all offer tapping valve 26, and in described sump pit 23, corresponding described tapping valve 26 and the described discharging tube that connects described distillation recovery device 40 are provided with filter screen.
Preferred embodiment: as shown in Figure 4, described service sink 10, reservoir 20, air compressor 30 and air exhauster 35 are all arranged in a frame 100, described reservoir 20 is positioned at the below of described service sink 10, the bottom of described frame 100 is provided with adjustable cup pin 101 and universal caster wheel 102, and described adjustable cup pin 101 is bolted the bottom in described frame 100.In the specific implementation, needing to fix can be by the bolt between described adjustable cup pin 101 and described frame 100 for the present embodiment, and the described frame 100 that raises makes described universal caster wheel 102 built on stilts; Need to move described frame 100 time, only need to adjust described adjustable cup pin 101, make it liftoff, support described frame 100 by described universal caster wheel 102, can realize and make described frame 100 at ground moving.
Comprehensive the above, the technical solution of the utility model can fully effectively complete above-mentioned utility model object, and structural principle of the present utility model and the principle of work and power are all verified in an embodiment fully, and can reach effect and the object of expection, and embodiment of the present utility model also can convert according to these principles, therefore, the utility model comprises that all mention all replacement contents in scope in claim.Any equivalence of doing in the utility model claim changes, within all belonging to the scope of the claims of this case application.
Claims (9)
1. ultrasonic cleaning apparatus on a line, it is characterized in that comprising: the service sink that is long trough, the described service sink two ends that are positioned at long trough have material strip import and material strip outlet, described service sink comprises the ultrasonic cleaning tank setting gradually, spray groove and heated-air drying groove, between the corresponding described material strip import in two ends of described ultrasonic cleaning tank and described spray groove, be respectively arranged with the First Transition groove for isolating, the second lead-over groove, between the two ends of described heated-air drying groove and described spray groove and the outlet of described material strip, be respectively equipped with the 3rd lead-over groove and cooled transition groove, and
Being provided with of being arranged in order between outlet from described material strip import to described material strip in described service sink is some for transmitting the guide reel group of material strip, wherein described at least two groups, guide reel group is arranged in described ultrasonic cleaning tank, two groups of guide reel group guiding material strips that are arranged in described ultrasonic cleaning tank pass from described ultrasonic cleaning tank, in described ultrasonic cleaning tank, be provided with ultrasonic transducer, in described spray groove, the transfer path of corresponding material strip is provided with the spray head of some groups, described First Transition groove, the second lead-over groove, the 3rd lead-over groove, in heated-air drying groove and cooled transition groove, be provided with the air knife of corresponding material strip transfer path,
Reservoir, in described reservoir, contain and contain cleaning fluid, between described reservoir and described ultrasonic cleaning tank, be connected with the first woven hose, in described the first woven hose, be provided with one for the cleaning fluid of described reservoir is pumped into the circulating pump in described ultrasonic cleaning tank, between described reservoir and the described spray head of some groups, be connected with the second woven hose, in described the second woven hose, be provided with one for the spray pump to described spray head by the cleaning liquid pump of described reservoir, described First Transition groove, ultrasonic cleaning tank, the second lead-over groove, spray groove, the bottom of the 3rd lead-over groove and cooled transition groove is provided with the discharging tube that is connected to described reservoir,
Air compressor, the pressure-air output of described air compressor is connected to respectively the air knife in described First Transition groove, the second lead-over groove, the 3rd lead-over groove, heated-air drying groove and cooled transition groove by high-pressure air pipe, on the high-pressure air pipe between air knife and described air compressor in wherein said heated-air drying groove, is provided with air heater;
In described First Transition groove, the second lead-over groove, the 3rd lead-over groove, heated-air drying groove and cooled transition groove, be provided with suction opeing, described suction opeing is connected with air exhauster by blast pipe.
2. ultrasonic cleaning apparatus on a kind of line as claimed in claim 1, it is characterized in that: the described First Transition groove setting gradually, ultrasonic cleaning tank, the second lead-over groove, spray groove, the 3rd lead-over groove, between heated-air drying groove and cooled transition groove, be provided with dividing plate, and the position that is positioned at sustained height on each described dividing plate all offers material strip and crosses mouth, mouth is crossed in the binder gap of some described guide reel groups all corresponding described material strip, wherein, described First Transition groove, dividing plate upper end between the second lead-over groove and described ultrasonic cleaning tank is reserved with discharge gap, dividing plate bottom between described heated-air drying groove and described cooled transition groove is reserved with communication gap, every two described spray heads in described spray groove form one group, two described spray heads both sides up and down of corresponding described material strip transfer path respectively in each group, described the second lead-over groove, in the 3rd lead-over groove and heated-air drying groove, be at least respectively arranged with two described air knives, two described air knife both sides up and down of corresponding described material strip transfer path respectively, the high pressure air curtain that the described air knife of both sides produces washes away by the material strip of described material strip transfer path.
3. ultrasonic cleaning apparatus on a kind of line as claimed in claim 2, it is characterized in that: described reservoir comprises major trough, secondary groove and sump pit, between described secondary groove and major trough and sump pit, be provided with baffle plate, baffle plate between described major trough and secondary groove is higher than the baffle plate between described secondary groove and described sump pit, the highest liquid level in described major trough is higher than the highest liquid level in described secondary groove, the highest liquid level in described secondary groove is higher than the highest liquid level in described sump pit, wherein, described reservoir is connected with a distillation recovery device, described sump pit is connected to the input of described distillation recovery device by discharging tube, the output of described distillation recovery device connects described major trough by woven hose, described secondary groove is communicated with described ultrasonic cleaning tank by described the first woven hose, and in described the first woven hose, be provided with described in unilaterally connected secondary groove to the check valve of described ultrasonic cleaning tank, described First Transition groove, ultrasonic cleaning tank and the second lead-over groove are connected to described secondary groove by described discharging tube, and corresponding described First Transition groove in described secondary groove, the discharging tube of ultrasonic cleaning tank and the second lead-over groove is provided with screen pack, described spray groove, the 3rd lead-over groove and cooled transition groove are connected to described major trough by described discharging tube, on described discharging tube between described ultrasonic cleaning tank and described secondary groove, be provided with the clear liquid valve for this discharging tube of On/Off.
4. ultrasonic cleaning apparatus on a kind of line as claimed in claim 3, it is characterized in that: between described suction opeing and described air exhauster, be provided with drainer, the described blast pipe correspondence that is connected to described suction opeing one end is connected to the access port of described drainer, and the described blast pipe correspondence that is connected to described air exhauster one end is connected to the exit of described drainer.
5. ultrasonic cleaning apparatus on a kind of line as claimed in claim 4, it is characterized in that: described drainer is connected with a cooling-water machine, cooling fluid in described cooling-water machine is delivered to described drainer by circulation pipe, and the output of described cooling-water machine and input are connected to respectively input and the output of described drainer by described circulation pipe.
6. ultrasonic cleaning apparatus on a kind of line as claimed in claim 5, it is characterized in that: in the described major trough of described reservoir and secondary groove, be provided with cooling coil, the water inlet pipe of described cooling coil and outlet pipe connect respectively output and the input of described cooling-water machine by described circulation pipe.
7. ultrasonic cleaning apparatus on a kind of line as claimed in claim 6, is characterized in that: described cooling-water machine is also connected with described distillation recovery device by described circulation pipe.
8. ultrasonic cleaning apparatus on a kind of line as claimed in claim 7, it is characterized in that: on described reservoir, corresponding described major trough, secondary groove and sump pit all offer tapping valve, in described sump pit, corresponding described tapping valve and the described discharging tube that connects described distillation recovery device are provided with filter screen.
9. ultrasonic cleaning apparatus on a kind of line as claimed in claim 8, it is characterized in that: described service sink, reservoir, air compressor and air exhauster are all arranged in a frame, described reservoir is positioned at the below of described service sink, the bottom of described frame is provided with adjustable cup pin and universal caster wheel, and described adjustable cup pin is bolted the bottom in described frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320810693.1U CN203599146U (en) | 2013-12-11 | 2013-12-11 | Online ultrasonic cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320810693.1U CN203599146U (en) | 2013-12-11 | 2013-12-11 | Online ultrasonic cleaning device |
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| CN203599146U true CN203599146U (en) | 2014-05-21 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190659A (en) * | 2014-09-13 | 2014-12-10 | 浙江博凡动力装备股份有限公司 | Main-screw-hole ultrasonic cleaner for reactor pressure vessel |
| CN104307791A (en) * | 2014-10-30 | 2015-01-28 | 江苏帝达贝轴承有限公司 | Special washing machine for low-noise and high-strength roller bearings |
| CN105436111A (en) * | 2015-12-08 | 2016-03-30 | 荆州恒隆汽车零部件制造有限公司 | Cleaning machine for rack parts of automobile steering devices |
| CN105499245A (en) * | 2015-12-04 | 2016-04-20 | 臧汝涛 | Gas generator of water-free cleaning machine |
-
2013
- 2013-12-11 CN CN201320810693.1U patent/CN203599146U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190659A (en) * | 2014-09-13 | 2014-12-10 | 浙江博凡动力装备股份有限公司 | Main-screw-hole ultrasonic cleaner for reactor pressure vessel |
| CN104190659B (en) * | 2014-09-13 | 2015-12-16 | 浙江博凡动力装备股份有限公司 | The main screw supersonic wave cleaning machine of a kind of reactor pressure vessel |
| CN104307791A (en) * | 2014-10-30 | 2015-01-28 | 江苏帝达贝轴承有限公司 | Special washing machine for low-noise and high-strength roller bearings |
| CN105499245A (en) * | 2015-12-04 | 2016-04-20 | 臧汝涛 | Gas generator of water-free cleaning machine |
| CN105499245B (en) * | 2015-12-04 | 2017-03-22 | 臧汝涛 | Gas generator of water-free cleaning machine |
| CN105436111A (en) * | 2015-12-08 | 2016-03-30 | 荆州恒隆汽车零部件制造有限公司 | Cleaning machine for rack parts of automobile steering devices |
| CN105436111B (en) * | 2015-12-08 | 2018-01-26 | 荆州恒隆汽车零部件制造有限公司 | A kind of automobile steering gear rack parts washer |
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Address after: 518000 B7 building, A-5 block, Tong Sheng Industrial Park, Baoan District, Shenzhen, Guangdong, China Patentee after: SHENZHEN GCL TECH CO.,LTD. Address before: 518000 B7 building, A-5 block, Tong Sheng Industrial Park, Baoan District, Shenzhen, Guangdong, China Patentee before: SHENZHEN GCL TECHNOLOGY Co.,Ltd. |
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