CN105436111B - A kind of automobile steering gear rack parts washer - Google Patents
A kind of automobile steering gear rack parts washer Download PDFInfo
- Publication number
- CN105436111B CN105436111B CN201510895741.5A CN201510895741A CN105436111B CN 105436111 B CN105436111 B CN 105436111B CN 201510895741 A CN201510895741 A CN 201510895741A CN 105436111 B CN105436111 B CN 105436111B
- Authority
- CN
- China
- Prior art keywords
- frame
- carrier chain
- high pressure
- cleaning showers
- steering gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 238000005406 washing Methods 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 238000010926 purge Methods 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The present invention relates to a kind of automobile steering gear rack parts washer, category automobile steering gear rack cleaning equipment field.The cleaning machine is made up of frame, carrier chain, spraying brush washing trough, ultrasonic cleaner, high pressure cleaning showers groove, baking room and electric appliance control box, spraying brush washing trough is housed below carrier chain one end in purge chamber, ultrasonic cleaner is housed in the frame of spraying brush washing trough side, carrier chain corresponding with ultrasonic cleaner is equipped with ultrasonic wave vibration plate, and ultrasonic wave vibration plate is connected with supersonic generator.The cleaning machine floor space is small, easy to operate；Improve operating efficiency height, it ensure that the cleannes and cleaning quality of rack workpiece, existing steering gear rack product is avoided by the way of wiping one by one by hand, cause that operating efficiency is low, cleaning quality is difficult to be consistent, and the labor intensity of worker is larger, the problem of industrialization production requirements can not be met.Clean and use especially suitable for steering gear rack product.
Description
Technical field
The present invention relates to a kind of automobile steering gear rack parts washer, category automobile steering gear rack cleaning equipment field.
Background technology
The rack part of automobile steering device, no matter in hydraulic power steering gear, manual steering gear or electronic power assist steering
Device, all it is indispensable, one of vital part.Its major function is that turning moment is converted into the push-and-pull of vertical direction
Torque, its design feature are that slender cylinder surface has tooth form, and inside has more than the elongated hole of overall length half, and surface portion carries
The Quenching Treatment of high rigidity, its material are generally high-carbon steel or steel alloy.Because rack part is in oil in turning machine operating mode
Sealing position within cylinder, equivalent to piston rod, there is high requirement to cleannes.Automobile steering gear rack is in production process
In generally be all attached with the impurity such as certain cleaning iron filings, coolant dirt, greasy dirt, the grains of sand.Therefore, in automobile steering device tooth
It must be cleaned after the completion of bar production；To meet the requirement of rack cleannes.
Most of existing cleaning to rack is cleaned manually to clean one by one, or with rotation liquid bath.The former is present very
More human factors, operating efficiency is low, the labor intensity of worker is larger, and cleaning performance uniformity can not ensure that process capability is poor, nothing
Method meets the requirement of industrialized production.The latter is due to using as same liquid bath, the cleaning model of two level or multistage difficult to realize,
Simultaneously as rack part has elongated deep hole to be interior, the slender rod piece for having irregular tooth form outside, can not be fixed on rotation liquid bath it
In, and the impurity of elongated deep hole can not be cleared effectively.Cleaning performance is caused to hardly result in high-level lifting.Even if adopt simultaneously
Implement to clean with ultrasonic wave vibration plate, can only solve the problems, such as piece surface in a liquid bath, it is difficult to solve impurity in elongated hole
Remove.
The content of the invention
It is an object of the invention to：Offer one kind is simple in construction, operating efficiency is high, can effectively lift cleaning performance, ensure
The automobile steering gear rack parts washer of cleannes requirement.
The technical scheme is that：
A kind of automobile steering gear rack parts washer, it by frame, carrier chain, spraying brush washing trough, ultrasonic cleaner,
High pressure cleaning showers groove, baking room and electric appliance control box are formed, it is characterised in that：Straddle mounting has purge chamber in frame；Frame top
Carrier chain is equipped with by power transmission shaft and motor, frame one end is provided with electric appliance control box；Below carrier chain one end in purge chamber
Spraying brush washing trough is provided with by frame, spraying brush washing trough top is equipped with rolling brush by frame, passes through frame above rolling brush
Equipped with cleaning showers head, rolling brush termination side is provided with high pressure nozzle；Ultrasonic wave is housed in the frame of spraying brush washing trough side
Rinse bath, ultrasonic wave vibration plate, ultrasonic wave vibration plate are equipped with by frame above and below carrier chain corresponding with ultrasonic cleaner
It is connected with supersonic generator；Straddle mounting has baking room, ultrasonic cleaner and baking room in the frame of ultrasonic cleaner side
Between frame on high pressure cleaning showers groove is housed, pass through frame above and below carrier chain corresponding with high pressure cleaning showers groove
Equipped with high pressure cleaning showers head, shower nozzle is cut equipped with wind by frame above and below the carrier chain of side in baking room, wind cuts spray
Shower nozzle is air-dried equipped with high temperature by frame above and below the carrier chain of first side, high temperature air-dries to be equipped with the frame below shower nozzle
Hot air apparatus, hot air apparatus air-dry shower nozzle with high temperature and connected.
Exhaust column is equipped with by negative-pressure air fan at the top of described purge chamber, exhaust column connects with baking room.
The bottom of described spraying brush washing trough, ultrasonic cleaner and high pressure cleaning showers groove is separately installed with draining valve.
Described electric appliance control box is clear with motor, rolling brush, cleaning showers head, supersonic generator, high-pressure spraying respectively
Hair washing, wind cuts shower nozzle, hot air apparatus connects with negative-pressure air fan.
The advantages of present invention design, is：
(1), using the multistage cleaning of pipeline system, processing beat is improved, increases efficiency；
(2), to not tractable deep hole inner surface, bubbling is added using targetedly small-scale ultrasonic oscillator, can effectively be located
Manage impurity；
(3) multistage cleaning performance is more preferable, can ensure that the part after cleaning is directly entered assembly process.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure：1st, frame, 2, carrier chain, 3, spraying brush washing trough, 4, ultrasonic cleaner, 5, high pressure cleaning showers groove, 6,
Baking room, 7, purge chamber, 8, motor, 9, rolling brush, 10, cleaning showers head, 11, high pressure nozzle, 12, ultrasonic wave vibration plate, 13, high
Press cleaning showers head, 14, wind cut shower nozzle, 15, high temperature air-dry shower nozzle, 16, hot air apparatus, 17, negative-pressure air fan, 18, exhaust column,
19th, draining valve.
Embodiment
The automobile steering gear rack parts washer by frame 1, carrier chain 2, spraying brush washing trough 3, ultrasonic cleaner 4,
High pressure cleaning showers groove 5, baking room 6 and electric appliance control box are formed.Straddle mounting has purge chamber 7 in frame 1；The top of frame 1 passes through biography
Moving axis and motor 8 are equipped with carrier chain 2.The one end of frame 1 is provided with electric appliance control box（Do not show in figure）.Carrier chain 2 in purge chamber 7
Spraying brush washing trough 3 is provided with by frame 1 below one end, the top of spraying brush washing trough 3 is equipped with rolling brush 9 by frame 1.Rolling brush
9 tops are equipped with cleaning showers first 10 by frame 1.The termination side of rolling brush 9 is provided with high pressure nozzle 11 by frame 1.High pressure
Nozzle 11 is used for the cleaning to the elongated deep hole of rack part.
Ultrasonic cleaner 4 is housed, with 4 corresponding carrier chain of ultrasonic cleaner in the frame 1 of the side of spraying brush washing trough 3
Ultrasonic wave vibration plate 12 is equipped with by frame 1 above and below in the of 2, ultrasonic wave vibration plate 12 is connected with supersonic generator（In figure not
Show）.
Straddle mounting has baking room 6 in the frame 1 of the side of ultrasonic cleaner 4, between ultrasonic cleaner 4 and baking room 6
High pressure cleaning showers groove 5 is housed in frame 1, passes through frame 1 above and below carrier chain 2 corresponding with high pressure cleaning showers groove 5
Equipped with high pressure cleaning showers first 13.
Shower nozzle 14 is cut equipped with wind by frame 1 above and below the carrier chain 2 of side in baking room 6, wind cuts shower nozzle 14 1
Shower nozzle 15 is air-dried equipped with high temperature by frame 1 above and below the carrier chain 2 of side, high temperature is air-dried in the frame 1 of the lower section of shower nozzle 15
Equipped with hot air apparatus 16, hot air apparatus 16 air-dries shower nozzle 15 with high temperature and connected.
The top of purge chamber 7 of the automobile steering gear rack parts washer is equipped with exhaust column 18 by negative-pressure air fan 17, takes out
Airduct 18 connects with baking room 6.Electric appliance control box respectively first with motor 8, rolling brush 9, cleaning showers 10, supersonic generator,
High pressure cleaning showers are first 13, wind is cut shower nozzle 14, hot air apparatus 16 and negative-pressure air fan 17 and connected.
The bottom of spraying brush washing trough 3, ultrasonic cleaner 4 and high pressure cleaning showers groove 5 is separately installed with draining valve 19.
When the automobile steering gear rack parts washer works, rack workpiece to be cleaned is placed on carrier chain 2 first
On fixture on, carrier chain 2 take rack workpiece first at the uniform velocity enter the flank of tooth scrub station, i.e. spraying brush washing trough 3, spray scrub
In groove 3, rack workpiece to be cleaned cleans surface through rolling brush 9, cleaning showers first 10, and through high pressure nozzle 11 to its elongated depth
Hole is cleaned, and then sinks to entering ultrasonic cleaner 4 with carrier chain 2, and outer surface of workpiece is surpassed by ultrasound shake plate 12
Sound cleans；It is cleaned by ultrasonic and deep hole is entered using " small-scale ultrasonic oscillator ", implements directional ultrasound and involve bubbling, completed in traveling
Ultrasonic wave cleans.
The rack workpiece for completing ultrasonic wave cleaning continues to move along with carrier chain 2, into high pressure cleaning showers groove 5, leads to
Cross high pressure cleaning showers first 13 and spray rinsing is carried out to rack workpiece.After rinsing terminates, continue to move along and enter baking room 6
Interior wind cuts the region of shower nozzle 14, and cut shower nozzle 14 by wind carries out blowing water to the appearance on rack workpiece.Blow after water terminates, be moved to
The drying area of baking room 6, the circulating air that shower nozzle 15 sprays is air-dried by high temperature by hot air apparatus 16 workpiece is dried,
After the drying of rack workpiece, carrier chain 2 continues to move along, then the tip tilt of carrier chain 2, and rack workpiece falls into blanking and put down
Platform.Whole washing flow line end-of-job.
Automobile steering gear rack parts washer floor space is small, easy to operate.Operating efficiency height is improved, ensure that tooth
The cleannes and cleaning quality of bar workpiece, existing steering gear rack product is avoided by the way of wiping one by one by hand, is caused
Operating efficiency is low, cleaning quality is difficult to be consistent, and the labor intensity of worker is larger, can not meet industrialization production requirements
The problem of.Clean and use especially suitable for steering gear rack product.
Claims (1)
1. a kind of automobile steering gear rack parts washer, it is by frame（1）, carrier chain（2）, spraying brush washing trough（3）, ultrasonic wave
Rinse bath（4）, high pressure cleaning showers groove（5）, baking room（6）Formed with electric appliance control box, it is characterised in that：Frame（1）On across
Equipped with purge chamber（7）；Frame（1）Top passes through power transmission shaft and motor（8）Equipped with carrier chain（2）, frame（1）One end is provided with electricity
Device control cabinet；Purge chamber（7）Interior carrier chain（2）Pass through frame below one end（1）Spraying brush washing trough is installed（3）, spraying brush
Washing trough（3）Top passes through frame（1）Equipped with rolling brush（9）, rolling brush（9）Top passes through frame（1）Equipped with cleaning showers head
（10）, rolling brush（9）Termination side is provided with high pressure nozzle（11）；Cleaning for the elongated deep hole to rack part；Spray
Scrub groove（3）The frame of side（1）It is upper that ultrasonic cleaner is housed（4）, with ultrasonic cleaner（4）Corresponding carrier chain（2）
Above and below pass through frame（1）Equipped with ultrasonic wave vibration plate（12）, to be cleaned by ultrasonic at work to outer surface of workpiece；It is super
Sound wave vibration plate（12）It is connected with supersonic generator；Ultrasonic cleaner（4）The frame of side（1）Upper straddle mounting has baking room（6）,
Ultrasonic cleaner（4）With baking room（6）Between frame（1）It is upper that high pressure cleaning showers groove is housed（5）, with high pressure cleaning showers
Groove（5）Corresponding carrier chain（2）Above and below pass through frame（1）Equipped with high pressure cleaning showers head（13）, baking room（6）Interior one
The carrier chain of side（2）Above and below pass through frame（1）Shower nozzle is cut equipped with wind（14）, wind cuts shower nozzle（14）The carrier chain of side
（2）Above and below pass through frame（1）Shower nozzle is air-dried equipped with high temperature（15）, high temperature air-dries shower nozzle（15）The frame of lower section（1）On
Equipped with hot air apparatus（16）, hot air apparatus（16）Shower nozzle is air-dried with high temperature（15）Connection；Described purge chamber（7）Top passes through negative
Pressure fan（17）Equipped with exhaust column（18）, exhaust column（18）With baking room（6）Connection；Described spraying brush washing trough（3）, ultrasonic wave
Rinse bath（4）With high pressure cleaning showers groove（5）Bottom be separately installed with draining valve（19）；Described electric appliance control box respectively with
Motor（8）, rolling brush（9）, cleaning showers head（10）, supersonic generator, high pressure cleaning showers head（13）, wind cut shower nozzle
（14）, hot air apparatus（16）And negative-pressure air fan（17）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895741.5A CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895741.5A CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436111A CN105436111A (en) | 2016-03-30 |
| CN105436111B true CN105436111B (en) | 2018-01-26 |
Family
ID=55546998
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510895741.5A Active CN105436111B (en) | 2015-12-08 | 2015-12-08 | A kind of automobile steering gear rack parts washer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105436111B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105436111A (en) | 2016-03-30 |
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