CN108246717A - A kind of automobile die cleaning equipment - Google Patents
A kind of automobile die cleaning equipment Download PDFInfo
- Publication number
- CN108246717A CN108246717A CN201810245923.1A CN201810245923A CN108246717A CN 108246717 A CN108246717 A CN 108246717A CN 201810245923 A CN201810245923 A CN 201810245923A CN 108246717 A CN108246717 A CN 108246717A
- Authority
- CN
- China
- Prior art keywords
- pond
- ultrasonic
- cleaning
- pool
- rinsing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of automobile die cleaning equipments, including body, thick wash pool, ultrasonic cleaning pond, air-dry machine, transmission system and electric control system, the body is equipped with conveyer belt, feed inlet is set gradually from left to right on conveyer belt, thick wash pool, ultrasonic cleaning pond, rinse a pond, rinse two ponds and drying pool, the thick wash pool is externally provided with high-pressure pump, ultrasonic system and liquid storage tank are equipped in the ultrasonic cleaning pond, one pond of the rinsing is equipped with air-dry machine, the thick wash pool, it rinses in two ponds of a pond and rinsing and is respectively provided with filter, the drying pool exit is equipped with cooling blower.This equipment operation is easy to operate to automatically control, and production cleaning efficiency is high, batch production is adapted to, impurity in cleaning solution can be filtered at any time, extends cleaning solution service life, it is high to clean cleannes, labor intensity can be reduced, can disposably complete to clean to the overall process of drying from product in the production line.
Description
Technical field
The present invention relates to a kind of cleaning equipment, specifically a kind of automobile die cleaning equipment.
Background technology
Ultrasonic cleaning apparatus uses the principle of ultrasonic cleaning, can reach the comprehensive clean cleaning performance of object, special
It is other to deep hole, blind hole, concave-convex pond cleaning is optimal equipment, does not influence the material of any object and the instrument of precision.Ultrasound
The mechanism study and equipment development of cleaning technique are several with being cleaned by ultrasonic technical study and applying the history for having nearly 50 years in China
With external synchronous progress.The eighties, preceding China was cleaned by ultrasonic no matter research institute has certain scale from developing troop and production
Unit it is few in number, after the eighties the special nineties start with reform and opening-up deeply and national economy rapid development with
And science and technology is constantly progressive, the especially demand of advanced manufacturing technology, the research of ultrasonic cleaning technique and grinding for ultrasonic cleaning device
Rapid development has been made, has developed troop and goes from strength to strength, research institute is on the increase.
Ultrasonic cleaning is to belong to physical force cleaning, itself is green cleaning, if adding suitable cleaning in cleaning solution
Agent then belongs to combined type cleaning, more apparent cleaning performance.Ultrasonic cleaning is the one kind being most widely used in power ultrasonic, ultrasound
Cleaning is closely related with modern development in science and technology and Advanced Manufacturing Technology.It is cleaned by ultrasonic in the clear of various chemistry, physics and machinery
It is more effective a kind of in washing, it is widely used in machinery, optics, electronics, light industry, weaving, chemical industry, aerospace, ship
The industrial departments such as oceangoing ship, atomic energy and medical medicine.
Ultrasonic cleaning is few with the rate of cleaning height, residue compared with other cleanings, and scavenging period is short, and cleaning performance is good,
Every cleaned part that can be dipped by liquid, ultrasound have cleaning action to it.It is not placed restrictions on by cleaning parts surface shape, example is deep
Hole, slit, concave pool.It can be cleaned.To amplify since supersonic generator is worked using D classes, the electroacoustic efficiency of energy converter is high,
Therefore it is cleaned by ultrasonic with energy-efficient.It is a kind of real high speed, high quality, the cleaning technique that can easily realize automation.If
Cleaning agent then has environmentally protective cleaning action using non-ODS cleaning agents.It is cleaned by ultrasonic the object strong to reflections such as glass, metals
Its cleaning performance is good, without the strong material of the sound absorptions such as suitable textile product, sponge plastics, rubber.
At present, on the market without a kind of equipment of full automatic ultrasonic cleaning automobile die.
Invention content
The purpose of the present invention is to provide a kind of automobile die cleaning equipment, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the present invention provides following technical solution：
A kind of automobile die cleaning equipment, including body, thick wash pool, ultrasonic cleaning pond, air-dry machine, transmission system and electric-controlled
System processed, the body are equipped with conveyer belt, feed inlet, thick wash pool, ultrasonic cleaning are set gradually from left to right on conveyer belt
Pond, one pond of rinsing rinse two ponds and drying pool, and ultrasonic system and liquid storage tank, the liquid storage are equipped in the ultrasonic cleaning pond
The pool bottom installation electric heating tube in pond；Overflow port, inlet are equipped in liquid storage tank, liquid storage tank bottom is equipped with tapping valve, sets simultaneously
There is low liquid level protective device, the ultrasonic cleaning pond, which is equipped with, blows nebelwind machine, on the pond body guipure in the ultrasonic cleaning pond
Eight pieces of ultrasonic vibrating plates are installed in portion, and lower part installs seven pieces of ultrasonic vibrating plates, overflow port, the ultrasound are equipped in the ultrasonic cleaning pond
Wave service sink is equipped with tank level control system, and ultrasonic cleaning pond bottom of pond makes ship shape structure, and there is backwash tube at both ends, minimum
Place is equipped with blowdown clean-up port and drain valve, and one pond of the rinsing is equipped with air-dry machine, and the thick wash pool and rinsing are all provided with outside one pond
Circulating pump is put, the drying pool exit is equipped with cooling blower.
As further embodiment of the present invention：The thick wash pool, one pond of rinsing and rinsing are respectively provided with filter in two ponds.
As further scheme of the invention：Mobile air knife is equipped between two ponds of the rinsing and drying pool.
As further scheme of the invention：The body divides three layers of chassis, cleaning and electrical control.
As further scheme of the invention：The door-plate of the body uses stainless steel, and organism bottom is equipped with lower margin.
As further scheme of the invention：The transmission system includes axis, sprocket wheel, conveyer belt, bearing and speed reducer.
As further scheme of the invention：The axis, sprocket wheel are made of high-quality stainless steel, and the conveyer belt uses
Special material makes.
Compared with prior art, the beneficial effects of the invention are as follows：This equipment operation is easy to operate to automatically control.Production
Cleaning efficiency is high, and cleaning quality is consistent, adapts to batch production.It is high to clean cleannes, labor intensity can be reduced, reduces intermediate ring
Section, and can disposably complete to clean to the overall process of drying in the production line from product.
Description of the drawings
Fig. 1 is the front view of automobile die cleaning equipment.
Fig. 2 is the left view of automobile die cleaning equipment.
Fig. 3 is the vertical view of automobile die cleaning equipment.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig.1~3, in the embodiment of the present invention, a kind of automobile die cleaning equipment, including body 1, thick wash pool 2, super
Sound wave service sink 3, air-dry machine 4, transmission system and electric control system, the body 1 are equipped with conveyer belt, from a left side on conveyer belt
Feed inlet 6, thick wash pool 2, ultrasonic cleaning pond 3, one pond 7 of rinsing, two ponds 8 of rinsing and drying pool 9 are set gradually to the right side, it is described super
Ultrasonic system and liquid storage tank are equipped in sound wave service sink 3, ultrasonic cleaning pond 3, which is equipped with, blows nebelwind machine 11, one pond 7 of the rinsing
Air-dry machine 4 is equipped with, mobile air knife 12, one pond 7 of the thick wash pool 2 and rinsing are equipped between two ponds 8 of the rinsing and drying pool 9
Outer to be respectively provided with circulating pump 13, the thick wash pool 2, one pond 7 of rinsing and rinsing are respectively provided with filter 10, the drying pool 9 in two ponds 8
Exit is equipped with cooling blower 5.
The ultrasonic system includes ultrasonic vibrating plate and power supply, the pond body guipure top installation eight in the ultrasonic cleaning pond 3
Seven pieces of ultrasonic vibrating plates are installed in block ultrasonic vibrating plate, lower part, and the ultrasonic vibrating plate is using Germany's Sai Langdeke wafer energy transducers, supersonic frequency
Rate is 28KHz, and the power supply uses IGBT power module circuit, has the function of frequency sweep, frequency-tracking, to reach optimal clean effect
Fruit；Be equipped with overflow port in the ultrasonic cleaning pond 3, in liquid storage tank filtered cleaning solution from 3 liquid level of ultrasonic cleaning pond most
Eminence is in horizontal band-like, is flowed to overflow port, reaches blowdown purpose, flow by ball valve come adjusting size, finally with filter 14
Smart filtering is carried out, the cleaning solution in ultrasonic cleaning pond 3 is made often to be maintained in the clean condition.There is liquid level in the ultrasonic cleaning pond 3
Control system, energy effective protection ultrasonic wave play protection operation when liquid level is inadequate, make equipment against damages.The ultrasonic wave is clear
3 bottom of pond of wash pool makes ship shape structure, and there is backwash tube at two ends, and lowest part is equipped with blowdown clean-up port and drain valve.The liquid storage tank
Pool bottom installation electric heating tube 12；Overflow port, inlet are equipped in liquid storage tank, liquid storage tank bottom is equipped with tapping valve, simultaneously
Equipped with low liquid level protective device, effective protection electric heating tube and water pump play protection operation when liquid level is inadequate.
The body 1 divides three layers of chassis, cleaning and electrical control, all with cleaning relevant place（Conveyer belt contact position）
It is made of stainless steel material or extraordinary custom materials, the attachmentes such as liquid storage tank are on 1 side of body；1 door-plate stainless steel of body, machine
1 bottom of body is equipped with lower margin, is moved easily and installs positioning.
The transmission system includes axis, sprocket wheel, conveyer belt, bearing and speed reducer, and the axis, sprocket wheel use high-quality stainless steel
Make, the conveyer belt using special material make, upper and lower guipure be special construction, replacement easy to repair.The electrical control
System is furnished with independent power control cabinet, and power control cabinet is made of stainless steel, built-in frequency converter, ultrasonic power, air switch, relay
The master control electrical apparatus such as device, transformer.Control principle：By controlling ultrasonic system, heating system, circulated filter system, air-drying system
Co-ordination between each device such as system, transmission system.When breaking down or equipment can mutual locking during other abnormal operations
Machine is simultaneously alarmed；The co-ordination of each component such as ultrasonic wave, cleaning, circulating filtration, electrical heating, air-dried, transmission can be achieved；Entirely
Process Automatic Control.
The operation principle of the present invention is to make workpiece using the strong mechanical oscillation impact product surface of ultrasonic cavitation penetration
Clean surface；In combination with techniques such as dryings, making product, drying is primary to be completed from cleaning to.The course of work is that conveyer belt will prepare
The automobile die of cleaning is put into guipure, is conveyed into cleaning machine host by guipure, by product through each washing station, most
Automobile die is taken out of by conveyer afterwards.This equipment operation is easy to operate to automatically control.Enclosed type appearance, modeling structure are beautiful
It sees generous.It is high to produce cleaning efficiency, cleaning quality is consistent, adapts to batch production.This equipment electrical control major part use into
The high-quality part of mouth, dependable performance, service life are long.Respective cycle filtration system is equipped with to cleaning liquid pool simultaneously, filtering can be crossed at any time
Impurity in washing lotion extends cleaning solution service life.Equipment cleaning cleannes are high, can reduce labor intensity, cut down the number of intermediate links,
And it can disposably complete to clean to the overall process of drying in the production line from product.
It is obvious to a person skilled in the art that the present invention is not limited to the details of above-mentioned exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requirement rather than above description limit, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.Any reference numeral in claim should not be considered as to the involved claim of limitation.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in each embodiment can also be properly combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (7)
1. a kind of automobile die cleaning equipment, including body（1）, thick wash pool（2）, ultrasonic cleaning pond（3）, air-dry machine（4）, pass
Dynamic system and electric control system, which is characterized in that the body（1）Conveyer belt is equipped with, on conveyer belt from left to right successively
Feed inlet is set（6）, thick wash pool（2）, ultrasonic cleaning pond（3）, rinsing one pond（7）, rinsing two ponds（8）And drying pool（9）, institute
State ultrasonic cleaning pond（3）It is interior to be equipped with ultrasonic system and liquid storage tank, the pool bottom installation electric heating tube of the liquid storage tank；Liquid storage
Overflow port, inlet are equipped in pond, liquid storage tank bottom is equipped with tapping valve, while is equipped with low liquid level protective device, and the ultrasonic wave is clear
Wash pool（3）It is equipped with and blows nebelwind machine, the ultrasonic cleaning pond（3）Pond body guipure top install eight pieces of ultrasonic vibrating plates, lower part
Seven pieces of ultrasonic vibrating plates, the ultrasonic cleaning pond are installed（3）It is interior to be equipped with overflow port, the ultrasonic cleaning pond（3）Equipped with liquid level
Control system, the ultrasonic cleaning pond（3）Bottom of pond makes ship shape structure, and there is backwash tube at both ends, and it is clear that lowest part is equipped with blowdown
Manage mouth and drain valve, one pond of the rinsing（7）It is equipped with air-dry machine（4）, the thick wash pool（2）With rinse a pond（7）It is all provided with outside
Put circulating pump, the drying pool（9）Exit is equipped with cooling blower（5）.
2. automobile die cleaning equipment according to claim 1, which is characterized in that the thick wash pool（2）, rinsing one pond
（7）With rinse two ponds（8）Inside it is respectively provided with filter.
3. automobile die cleaning equipment according to claim 1, which is characterized in that two ponds of the rinsing（8）And drying pool
（9）Between be equipped with mobile air knife.
4. automobile die cleaning equipment according to claim 1, which is characterized in that the body（1）Point chassis, cleaning and
Three layers of electrical control.
5. automobile die cleaning equipment according to claim 1, which is characterized in that the body（1）Door-plate using not
Become rusty steel, body（1）Bottom is equipped with lower margin.
6. automobile die cleaning equipment according to claim 1, which is characterized in that the transmission system include axis, sprocket wheel,
Conveyer belt, bearing and speed reducer.
7. automobile die cleaning equipment according to claim 6, which is characterized in that the axis, sprocket wheel are using high-quality stainless
Steel makes, and the conveyer belt is made of special material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810245923.1A CN108246717A (en) | 2018-03-23 | 2018-03-23 | A kind of automobile die cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810245923.1A CN108246717A (en) | 2018-03-23 | 2018-03-23 | A kind of automobile die cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108246717A true CN108246717A (en) | 2018-07-06 |
Family
ID=62747421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810245923.1A Pending CN108246717A (en) | 2018-03-23 | 2018-03-23 | A kind of automobile die cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108246717A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817123A (en) * | 2018-08-13 | 2018-11-16 | 佛山市博雅钛金科技有限公司 | A kind of profile automatic production line |
| CN108906757A (en) * | 2018-08-13 | 2018-11-30 | 佛山市博雅钛金科技有限公司 | A kind of cleaning method and cleaning equipment of profile |
| CN112024524A (en) * | 2020-08-21 | 2020-12-04 | 孙牛 | High-efficient belt cleaning device is used in automobile mold processing |
| CN112111747A (en) * | 2020-08-24 | 2020-12-22 | 青岛理工大学 | Hard alloy cutter cleaning and coating production line and method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817123A (en) * | 2018-08-13 | 2018-11-16 | 佛山市博雅钛金科技有限公司 | A kind of profile automatic production line |
| CN108906757A (en) * | 2018-08-13 | 2018-11-30 | 佛山市博雅钛金科技有限公司 | A kind of cleaning method and cleaning equipment of profile |
| CN108817123B (en) * | 2018-08-13 | 2023-08-18 | 佛山博睿荣创智能科技有限公司 | Automatic production line for sectional materials |
| CN108906757B (en) * | 2018-08-13 | 2023-08-22 | 佛山博睿荣创智能科技有限公司 | Section bar cleaning method and cleaning equipment |
| CN112024524A (en) * | 2020-08-21 | 2020-12-04 | 孙牛 | High-efficient belt cleaning device is used in automobile mold processing |
| CN112111747A (en) * | 2020-08-24 | 2020-12-22 | 青岛理工大学 | Hard alloy cutter cleaning and coating production line and method |
| CN112111747B (en) * | 2020-08-24 | 2024-03-01 | 青岛理工大学 | Production line and method for cleaning and coating hard alloy cutter |
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Application publication date: 20180706 |
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| RJ01 | Rejection of invention patent application after publication |