CN201959950U - Ultrasonic cleaning equipment - Google Patents
Ultrasonic cleaning equipment Download PDFInfo
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- CN201959950U CN201959950U CN2011200037737U CN201120003773U CN201959950U CN 201959950 U CN201959950 U CN 201959950U CN 2011200037737 U CN2011200037737 U CN 2011200037737U CN 201120003773 U CN201120003773 U CN 201120003773U CN 201959950 U CN201959950 U CN 201959950U
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- potcher
- ultrasonic
- ultrasonic wave
- ultrasonic cleaning
- filter
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Abstract
The utility model discloses a ultrasonic cleaning equipment, and it mainly is used for the cleaning equipment of precision tube. It includes potcher, inlet tube, outlet pipe, stoving groove, circulation filtering apparatus, pendulous device and heating control device. The inlet tube and outlet pipe are installed respectively on the both sides of potcher, and the potcher includes ultrasonic cleaning groove, normal atmospheric temperature water rinse groove, ultrasonic wave potcher and hot water potcher. The inner container is provided in the potcher; a ultrasonic wave device is provided in the inner container of ultrasonic cleaning groove and ultrasonic wave potcher; The precision tube passes through the washing of ultrasonic cleaning groove, normal atmospheric temperature water rinse groove, ultrasonic wave potcher and hot water potcher in proper order, thus it is stoved and reaches the standard quality. The design is equitable, and the ultrasonic wave technique has been adopted simultaneously in the motion of control hydrologic cycle, which has got rid of the spot of aquatic, and it can reuse water and save cost ,also it rinses more thoroughly.
Description
Technical field
The utility model relates to a kind of ultrasonic cleaning apparatus, and it is mainly used in the cleaning of precision tube.
Background technology
The cleaning of precision tube at present needs artificial the cooperation to clean mostly, has following defective:
1) do not have special cleaning equipment or cleaning equipment not intelligent, change the water inconvenience, labour intensity is big, and efficient is low, and the product cleaning is unclean, of low quality yet, and qualification rate is low.
Need manual monitoring when 2) cleaning, the control water yield if the water level not so in the potcher is low excessively, will cause cleaning not thorough, does not reach desirable effect; If the potcher middle water level is too high, cleaning fluid overflows from potcher again easily, causes waste, and sometimes because the cleaning fluid cleaning is not thorough, the part cleaning fluid can be used as waste water during draining and gets rid of, and has increased cost, has polluted environment again.
3) cleaning equipment of present precision tube, steel pipe just is placed in the potcher during cleaning, can not move, and the bottom of rinse bath all is a level, be unfavorable for when cleaning like this that cleaning fluid flows, cleaning is got up just insufficient, and some position is difficult to clean up, make last cleaned steel pipe still have spot, clean inhomogeneous, not thorough.
4) cleaning equipment of present precision tube, the heater during cleaning is fairly simple, generally just adopts electrical heating, and this method effect is slow, and the cost height, and is impracticable.
The utility model content
Technical problem to be solved in the utility model is to overcome existing above-mentioned deficiency in the prior art, and a kind of reasonable in design is provided, and the ultrasonic cleaning apparatus of intelligent control can carry out wash cycles to precision tube, and cleans evenly, fully.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: a kind of ultrasonic cleaning apparatus, comprise potcher, water inlet pipe and outlet pipe, water inlet pipe and outlet pipe are installed in the both sides of potcher respectively, it is characterized in that: it also comprises oven dry groove, circulation filter, pendulous device and heating control apparatus; Described potcher comprises ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and hot water potcher, is provided with inner bag in the potcher; Be provided with ultrasonic unit in the inner bag of ultrasonic cleaner and ultrasonic wave potcher; Precision tube passes through the cleaning of ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and hot water potcher successively, through the oven dry of oven dry groove, reaches criterion of acceptability at last.
All have overfall on ultrasonic cleaner described in the utility model, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher, overfall is positioned at the side and the close top of potcher; The distance of overfall from the potcher top is 5～10cm.
Ultrasonic cleaner described in the utility model is provided with reservoir, filter and circulating pump; Described filter links to each other with outlet pipe, and an end of circulating pump links to each other with filter, and the other end links to each other with reservoir; Reservoir links to each other with water inlet pipe.
Circulation filter described in the utility model comprises filter and circulating pump; Described filter links to each other with outlet pipe, and circulating pump links to each other with water inlet pipe, is communicated with between filter and the circulating pump; On normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher circulation filter is installed all.
Also be provided with low level sensor on the potcher described in the utility model; Described low level sensor is installed in the inwall of potcher, and the distance from the potcher top is 10～50cm; Be provided with low level sensor on ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher.
Pendulous device described in the utility model comprises support, sprocket wheel, chain, gravity drop hammer and synchronous motor, and support is positioned at the side of potcher, and fixes on the ground; Sprocket wheel is fixed on the support, and gravity drop hammer is connected with sprocket wheel by chain, and an end of inner bag is connected with sprocket wheel by chain, and synchronous motor is connected with sprocket wheel.
Sprocket wheel described in the utility model comprises a drive sprocket and two driven sprockets, and drive sprocket and driven sprocket are fixed on the support; Drive sprocket is connected with synchronous motor, connects by chain between two driven sprockets; Drive sprocket is connected by chain with a driven sprocket, and this driven sprocket is connected by chain with gravity drop hammer; Another driven sprocket is connected by chain with an end of inner bag.
Heating control apparatus described in the utility model comprises steam-heating pipe, and described steam-heating pipe is installed in the below of potcher, and steam-heating pipe is provided with magnetic valve; Be provided with heating control apparatus on ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher.
The bottom angled of inner bag described in the utility model, angle of inclination are α; Described tilt angle alpha is meant the angle of inner bag bottom surface and horizontal plane, and the scope of α is 3 °～15 °.
The utility model compared with prior art has following positive effect: reasonable in design, control water shuttling movement has adopted ultrasonic technology simultaneously, has removed the spot in the water, water can be reused again, has saved resource and cost, cleans more thorough.
Description of drawings
Fig. 1 is a plan structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of the utility model ultrasonic cleaner and pendulous device.
Fig. 3 is the plan structure schematic diagram of the utility model ultrasonic cleaner.
Fig. 4 is the plan structure schematic diagram of the utility model normal-temperature water potcher.
Fig. 5 is the plan structure schematic diagram of the utility model ultrasonic wave potcher.
Fig. 6 is the plan structure schematic diagram of the utility model hot water potcher.
Among the figure: I potcher, II circulation filter, III pendulous device, IV heating control apparatus, 1 water inlet pipe, 2 outlet pipes, 3 oven dry grooves, 4 ultrasonic cleaners, 5 normal-temperature water potchers, 6 ultrasonic wave potchers, 7 hot water potchers, 8 inner bags, 9 ultrasonic units, 10 overfalls, 11 reservoirs, 12 filters, 13 circulating pumps, 14 low level sensors, 15 supports, 16 drive sprockets, 17 driven sprockets, 18 chains, 19 gravity drop hammers, 20 synchronous motors, 21 steam-heating pipes, 22 magnetic valves.
The specific embodiment
Below in conjunction with embodiment the utility model is described in further detail, following examples are to explanation of the present utility model and the utility model is not limited to following examples.
Embodiment:
Referring to Fig. 1～Fig. 6, present embodiment mainly is made up of potcher I, water inlet pipe 1, outlet pipe 2, oven dry groove 3, circulation filter II, pendulous device III and heating control apparatus IV, wherein water inlet pipe 1 and outlet pipe 2 are installed in the both sides of potcher I respectively, the potcher I comprises ultrasonic cleaner 4, normal-temperature water potcher 5, ultrasonic wave potcher 6 and hot water potcher 7, is provided with inner bag 8 in the potcher I; Be provided with ultrasonic unit 9 in the inner bag 8 of ultrasonic cleaner 4 and ultrasonic wave potcher 6; Precision tube passes through the cleaning of ultrasonic cleaner 4, normal-temperature water potcher 5, ultrasonic wave potcher 6 and hot water potcher 7 successively, through 3 oven dry of oven dry groove, reaches criterion of acceptability at last.
In the present embodiment, all have overfall 10 on ultrasonic cleaner 4, normal-temperature water potcher 5, ultrasonic wave potcher 6 and the hot water potcher 7, overfall 10 is positioned at the side and the close top of potcher I; The distance of overfall 10 from potcher I top is 5cm.The effect of overfall 10 is outside making that the greasy dirt that floats over the cleaning fluid surface overflows to, to avoid contaminated cleaning solution.
In the present embodiment, ultrasonic cleaner 4 is provided with reservoir 11, filter 12 and circulating pump 13; Described filter 12 links to each other with outlet pipe 2, and an end of circulating pump 13 links to each other with filter 12, and the other end links to each other with reservoir 11; Reservoir 11 links to each other with water inlet pipe 1.During use,, from the sewage that delivery port is discharged, contain a large amount of cleaning fluids, directly be used as the words of sewage disposal and waste very much because the concentration of lotion in the ultrasonic cleaner 4 is bigger, therefore in addition recycling.Sewage filters out the spot in the water through filter 12, and remaining cleaning fluid enters circulating pump 13 again, enters reservoir 11 through circulation and reclaims, and enters 4 pairs of steel pipes of ultrasonic cleaner from water inlet pipe 1 at last and carries out wash cycles.
In the present embodiment, the circulation filter II comprises filter 12 and circulating pump 13; Described filter 12 links to each other with outlet pipe 2, and circulating pump 13 links to each other with water inlet pipe 1, is communicated with between filter 12 and the circulating pump 13; On normal-temperature water potcher 5, ultrasonic wave potcher 6 and the hot water potcher 7 the circulation filter II is installed all.During use, the water in the potcher I can be muddy after cleaning precision tube, and have spot; Muddy water flows out from outlet pipe 2, through filter 12, filter out the spot in the water, clean water enters circulating pump 13 again, enters water inlet pipe 1 through circulation, from flow into the potcher I again, precision tube is carried out wash cycles, saved water resource so greatly, and can clean repeatedly, more abundant.
In the present embodiment, also be provided with low level sensor 14 on the potcher I; Described low level sensor 14 is installed in the inwall of potcher I, and the distance from potcher I top is 20cm; Be provided with low level sensor 14 on ultrasonic cleaner 4, normal-temperature water potcher 5, ultrasonic wave potcher 6 and the hot water potcher 7.During use, cleaning fluid cleans the steel pipe in the potcher I, sewage can be discharged from outlet pipe 2, when the cleaning fluid in the potcher I is lower than the position of level sensor 14, low level sensor 14 can in time be reported to the police, open water inlet pipe 1 this moment, and water is put into the potcher I, and the assurance cleaning is carried out smoothly.
In the present embodiment, the pendulous device III comprises support 15, drive sprocket 16, two driven sprockets 17, chain 18, gravity drop hammer 19 and synchronous motors 20, and support 15 is positioned at the side of potcher I, and fixes on the ground; Drive sprocket 16 and driven sprocket 17 are fixed on the support 15, and drive sprocket 16 is connected with synchronous motor 20, connect by chain 18 between two driven sprockets 17; Drive sprocket 16 is connected by chain 18 with a driven sprocket 17, and this driven sprocket 17 is connected by chain 18 with gravity drop hammer 19; Another driven sprocket 17 is connected by chain 18 with an end of inner bag 8.During use, open synchronous motor 20 when cleaning steel pipe, an end of inner bag 8 moves up and down under the drive of pendulous device III, and steel pipe also and then moves up and down, and make that cleaning is more abundant, and spot can not be retained in the steel pipe.In the present embodiment, the height that an end of inner bag 8 moves up and down is 40cm, and mobile frequency is that per minute moves up and down four times.The effect of gravity drop hammer 19 is with chain 18 tensions, prevents to become flexible.
In the present embodiment, the heating control apparatus IV comprises steam-heating pipe 21, and described steam-heating pipe 21 is installed in the below of potcher I, and steam-heating pipe 21 is provided with magnetic valve 22; Be provided with the heating control apparatus IV on ultrasonic cleaner 4, normal-temperature water potcher 5, ultrasonic wave potcher 6 and the hot water potcher 7.During use, open magnetic valve 22, make vapours enter steam-heating pipe 21, to the heating of the liquid in the potcher I, more effective to cleaning.Present embodiment adopts Steam Heating, has efficient height, low power consumption and other advantages; Adopt magnetic valve 22 controls simultaneously, the precision height, fault rate is low.
In the present embodiment, the bottom angled of inner bag 8, the angle of inclination is α; Described tilt angle alpha is meant the angle of inner bag 8 bottom surfaces and horizontal plane, α=5 °.When cleaning steel pipe, because the bottom angled of inner bag 8, flowing of more sharp cleaning fluid makes that cleaning is more abundant, also helps the discharge of spot in the steel pipe.
The operating procedure of present embodiment is:
1) by suspension bracket steel pipe is put into ultrasonic cleaner 4, add cleaning fluid, carry out ultrasonic wave and clean at ultrasonic cleaner 4;
2) by suspension bracket steel pipe is hung out from ultrasonic cleaner 4, put into normal-temperature water potcher 5, carry out rinsing with normal-temperature water;
3) by suspension bracket steel pipe is hung out from normal-temperature water potcher 5, put into ultrasonic wave potcher 6, in ultrasonic wave potcher 6, add clear water, carry out the ultrasonic wave rinsing;
4) by suspension bracket steel pipe is hung out from ultrasonic wave potcher 6, put into hot water potcher 7, carry out rinsing with hot water;
5) by suspension bracket steel pipe is hung out from hot water potcher 7 at last, put into oven dry groove 3, the steel pipe oven dry that rinsing is clean obtains qualified products.
In the utility model, ultrasonic wave cleaning principle is: the high-frequency oscillation signal that is sent by supersonic generator, convert the high frequency mechanical oscillation to by transducer and propagate into medium--in-the cleaning solvent, ultrasonic wave in cleaning fluid density interphase to previous irradiation, make liquid flow and produce the micro-bubble that ten hundreds of diameters is 50～500um, the micro-bubble that is present in the liquid vibrates under the effect of sound field.These bubbles form at the negative pressuren zone of ultrasonic wave longitudinal propagation, growth, and at zone of positive pressure, when acoustic pressure reached certain value, bubble increased rapidly, and are closed suddenly then.And when bubble is closed, produce shock wave, and around it, produce thousands of atmospheric pressure, destroy insoluble dirt and they are scattered in the cleaning fluid, wrapped up in by greasy dirt and be attached on the cleaning part surface when group's particle and be, oil is emulsified, solids and disengaging, thus reach the purpose that cleaning part purifies.In the process of this being referred to as " cavitation " effect, the bubble closure can form the high temperature of several Baidu and surpass the instantaneous pressure of 1000 air pressure, continuously producing instantaneous pressure resembles a succession of little " blast " and constantly impacts object surface, the surface of object and the dirt in the slit are peeled off rapidly, thereby reach the purpose of object surface cleaning.
In the present embodiment, ultrasonic unit 9 is made up of some ultrasonic wave Vibration Boxes, even there is Vibration Box to break like this, also can not influence the operation of whole ultrasonic wave apparatus 9.In the present embodiment, hyperacoustic vibration frequency is 25KHZ, like this to cleaning performance the best of steel pipe.
In addition, need to prove, specific embodiment described in this specification, as long as the undeclared concrete shape and size of its part, then this part can be Any shape and the size that adapts with its structure; Simultaneously, the part title of getting also can be different.Allly conceive equivalence or the simple change that described structure, feature and principle are done, be included in the protection domain of the utility model patent according to the utility model patent.
Claims (9)
1. a ultrasonic cleaning apparatus comprises potcher, water inlet pipe and outlet pipe, and water inlet pipe and outlet pipe are installed in the both sides of potcher respectively, it is characterized in that: it also comprises oven dry groove, circulation filter, pendulous device and heating control apparatus; Described potcher comprises ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and hot water potcher, is provided with inner bag in the potcher; Be provided with ultrasonic unit in the inner bag of ultrasonic cleaner and ultrasonic wave potcher.
2. a kind of ultrasonic cleaning apparatus according to claim 1 is characterized in that: all have overfall on described ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher, overfall is positioned at the side and the close top of potcher; The distance of overfall from the potcher top is 5～10cm.
3. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: described ultrasonic cleaner is provided with reservoir, filter and circulating pump; Described filter links to each other with outlet pipe, and an end of circulating pump links to each other with filter, and the other end links to each other with reservoir; Reservoir links to each other with water inlet pipe.
4. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: described circulation filter comprises filter and circulating pump; Described filter links to each other with outlet pipe, and circulating pump links to each other with water inlet pipe, is communicated with between filter and the circulating pump; On normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher circulation filter is installed all.
5. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: also be provided with low level sensor on the described potcher; Described low level sensor is installed in the inwall of potcher, and the distance from the potcher top is 10～50cm; Be provided with low level sensor on ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher.
6. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: described pendulous device comprises support, sprocket wheel, chain, gravity drop hammer and synchronous motor, and support is positioned at the side of potcher, and fixes on the ground; Sprocket wheel is fixed on the support, and gravity drop hammer is connected with sprocket wheel by chain, and an end of inner bag is connected with sprocket wheel by chain, and synchronous motor is connected with sprocket wheel.
7. a kind of ultrasonic cleaning apparatus according to claim 6 is characterized in that: described sprocket wheel comprises a drive sprocket and two driven sprockets, and drive sprocket and driven sprocket are fixed on the support; Drive sprocket is connected with synchronous motor, connects by chain between two driven sprockets; Drive sprocket is connected by chain with a driven sprocket, and this driven sprocket is connected by chain with gravity drop hammer; Another driven sprocket is connected by chain with an end of inner bag.
8. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: described heating control apparatus comprises steam-heating pipe, and described steam-heating pipe is installed in the below of potcher, and steam-heating pipe is provided with magnetic valve; Be provided with heating control apparatus on ultrasonic cleaner, normal-temperature water potcher, ultrasonic wave potcher and the hot water potcher.
9. a kind of ultrasonic cleaning apparatus according to claim 1 and 2 is characterized in that: the bottom angled of described inner bag, angle of inclination are α; Described tilt angle alpha is meant the angle of inner bag bottom surface and horizontal plane, and the scope of α is 3 °～15 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200037737U CN201959950U (en) | 2011-01-07 | 2011-01-07 | Ultrasonic cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200037737U CN201959950U (en) | 2011-01-07 | 2011-01-07 | Ultrasonic cleaning equipment |
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| Publication Number | Publication Date |
|---|---|
| CN201959950U true CN201959950U (en) | 2011-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200037737U Expired - Fee Related CN201959950U (en) | 2011-01-07 | 2011-01-07 | Ultrasonic cleaning equipment |
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| Country | Link |
|---|---|
| CN (1) | CN201959950U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013082796A1 (en) * | 2011-12-07 | 2013-06-13 | 深圳市华星光电技术有限公司 | Glass substrate washing apparatus and washing method |
| CN106757101A (en) * | 2016-12-29 | 2017-05-31 | 内蒙金属材料研究所 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
-
2011
- 2011-01-07 CN CN2011200037737U patent/CN201959950U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013082796A1 (en) * | 2011-12-07 | 2013-06-13 | 深圳市华星光电技术有限公司 | Glass substrate washing apparatus and washing method |
| CN106757101A (en) * | 2016-12-29 | 2017-05-31 | 内蒙金属材料研究所 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HAIYAN YITENG METAL PRODUCTS CO., LTD. Free format text: FORMER OWNER: ZHEJIANG BAONA STEEL PIPE CO., LTD. Effective date: 20150601 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 314304 JIAXING, ZHEJIANG PROVINCE TO: 314311 JIAXING, ZHEJIANG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150601 Address after: 314311 Zhejiang Haiyan Shendang town Haiwang Road East 2 building Patentee after: Haiyan Teng Yi metal products Co., Ltd. Address before: 314304, Donggang District, Haiyan District, Haiyan County, Zhejiang, Jiaxing Province, Hangzhou Bay Road Patentee before: Zhejiang Baona Steel Pipe Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 314311 Zhejiang Haiyan Shendang town Haiwang Road East 2 building Patentee after: Zhejiang special steel tube Co., Ltd. Address before: 314311 Zhejiang Haiyan Shendang town Haiwang Road East 2 building Patentee before: Haiyan Teng Yi metal products Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110907 Termination date: 20190107 |