CN106757101A - A kind of soda acid cleaning, drying equipment of aluminium alloy parcel - Google Patents
A kind of soda acid cleaning, drying equipment of aluminium alloy parcel Download PDFInfo
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- CN106757101A CN106757101A CN201611243696.6A CN201611243696A CN106757101A CN 106757101 A CN106757101 A CN 106757101A CN 201611243696 A CN201611243696 A CN 201611243696A CN 106757101 A CN106757101 A CN 106757101A
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- hot water
- bath
- cleaning
- rinse bath
- water rinse
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
Abstract
The invention belongs to aluminium alloy cleaning technique field, it is related to a kind of soda acid cleaning, drying equipment of aluminium alloy parcel.Including alkali cleaning hot washing device 100, pickling hot washing device 200 and drying unit 300, the alkaline bath of the alkali cleaning hot washing device 100 includes two wire-crossing wheels 103 and two ultrasonic wave vibration plate boxes 109, the descaling bath 201 of the pickling hot washing device 200 includes acid pickling tube 203, the drying unit 300 includes air compressor bracket 307, air pump 306, air pump pipeline 305, heat gun 304 and drying pipeline 301.Beneficial effects of the present invention are：Ensure that aluminium alloy welding wire has cleaning quality and production efficiency very high very high；The service life of circulating pump is improve, cost is substantially reduced；Ensure the cleaning of cleaning fluid, can prevent from damaging circulating pump；Global design is elegant in appearance rational in infrastructure, easy to operate, safe and reliable, be easy to maintenance maintenance；Acid-alkali-corrosive-resisting, increases the service life.
Description
Technical field
The invention belongs to aluminium alloy cleaning technique field, it is related to a kind of soda acid cleaning, drying equipment of aluminium alloy parcel.
Background technology
, it is necessary to keep wire rod to keep high-speed cruising, it is necessary to be cleaned up in very short time in the cleaning production of wire rod,
Common cleaning fluid infusion method cannot realize that the cleaning of operation wire and rod, water under high pressure shower method cannot thoroughly remove clean wire and rod
Surface, it is impossible to reach production requirement, even steam clean cannot also meet the demand higher to cleannes.
In current all of cleaning way, ultrasonic wave cleaning is efficiency highest, one of best mode of effect why
Ultrasonic wave cleaning can reach effect so, be closely related with the operation principle and cleaning method of its uniqueness.Therefore, this
Ultrasonic wave cleaning by it is increasingly extensive be applied to online wire and rod and clean the reason for.
Existing China aluminium alloy welding wire cleaning product line major defect：1) ultrasonic power and sound intensity design are unreasonable；
2) wire rod effective scavenging period design in rinse bath is unreasonable, and cleaning efficiency is low, inefficiency of production；3) equipment component in order to
Cleansing power is improved, increases concentration of lotion to improve cleansing power, but existed to welding wire surface excessive corrosion phenomenon, reduced and produce
Product surface quality；4) there is problem in drying pipeline length, air pump power and heat gun power designs, cause wire production speed difficult
With lifting≤4m/s, wire production efficiency is caused to be difficult to be lifted；5) cleaning, drying plant lack protector, part wire-crossing wheel
It is no using nylon protection with importing and exporting, easily hinder silk.
Chinese utility model patent CN201320263788.6 discloses a kind of cleaning device for welding wires of compact conformation, described
Rinse bath is made up of acid storage, acid solution collecting tank, lye tank (vat) and the Rinsing Area being disposed on successively in frame, in the acid solution
The top of groove, acid solution collecting tank, lye tank (vat) and Rinsing Area respectively be horizontally disposed with have lower card be located at groove in pickling silk rolling capstan winch,
In deacidification silk rolling capstan winch, alkali and silk rolling capstan winch and washing silk rolling capstan winch；Being provided with actinobacillus wheel in the frame of acid storage,
The curled hair cylinder driven by motor is provided with the frame of Rinsing Area, hot blast is provided with the anterior frame of curled hair cylinder
Fan；Acid solution removal mould is provided with above the acid solution collecting tank of neighbouring acid storage side.Using the device, by pickling, alkali cleaning, clear
After water cleaning, dried while liquid is blown off by Hot-air fan, effectively welding wire is cleaned.But,
In cleaning process, due to directly carrying out alkali cleaning after overpickling, pickle is brought into alkali wash water so that alkali wash water is by soda acid
With, and alkali cleaning effect is reduced, while reducing the utilization rate and access times of alkali wash water, improve cost.In addition, through peracid
After alkali cleaning, welding wire is dried up using Hot-air fan, drying effect is bad so that welding wire is easy to residual liquid, with air knot
It is oxidized again after conjunction.Therefore effectively welding wire can not be cleaned using the device, while improve cost.
The content of the invention
The purpose of the present invention is directed to the deficiencies in the prior art, there is provided a kind of soda acid cleaning, drying of aluminium alloy parcel sets
Standby, the soda acid cleaning, drying equipment includes alkali cleaning hot washing device, pickling hot washing device and drying unit；The alkali cleaning hot wash dress
Rectangular structure is set to, including by the first vertical clapboard, the alkali cleaning hot washing device is divided into alkali cleaning in the longitudinal direction
Groove and the first hot water rinse bath, and upper and lower two parts are divided into by the first diaphragm plate, the upper part is stood by first
Dividing plate is divided into first chamber and second chamber in the direction of the width, described the first of the second chamber of the alkaline bath
Alkaline bath circulating pump and alkaline bath titanium heating tube are installed, near the two ends of the alkaline bath, described first on diaphragm plate
That founds dividing plate is provided with two supports to the second chamber direction, and two wire-crossing wheel branch are provided with two supports
Frame, two wire-crossing wheel axles are rotatably installed on two wire-crossing wheel supports, and through the described first vertical dividing plate to described the
One chamber extends, and the extension of the wire-crossing wheel axle in the first chamber is provided with wire-crossing wheel, in two mistakes
Between line wheel, on the described first vertical dividing plate, at two with the top edge and lower edge identical of the wire-crossing wheel circumference highly
Each to install a two ends foraminate ultrasonic wave vibration plate box of tool between the wire-crossing wheel, the alkaline bath circulating pump passes through pipeline
Through first diaphragm plate, the position close to bottom of the alkaline bath equipped with akaline liquid is extended to, while by wearing
The pipeline for crossing the described first vertical dividing plate is connected with two vibration plate boxes, and described first in the ultrasonic wave vibration plate box bottom is horizontal
Dividing plate is provided with overfall, and alkaline bath is provided with first vertical clapboard of the first chamber in the alkaline bath
Annular air-blowing component, the alkaline bath drainpipe for being provided with draining valve for extending to outside is provided with the alkaline bath bottom half
Road, in the second chamber of the first hot water rinse bath, is provided with the cleaning of the first hot water on first diaphragm plate
Groove circulating pump and the first hot water rinse bath titanium heating tube, in the first chamber described first stands between dividing plate and cabinet wall
First bracket is installed, two ends is installed on first bracket and is had foraminate first hot water cleaning pipe, first heat
Water rinse bath circulating pump is respectively communicated with the position close to bottom of the first hot water rinse bath equipped with clear water by pipeline,
Connected with first hot water cleaning pipe simultaneously, be provided with first diaphragm plate of the bottom of first hot water cleaning pipe
Overfall, the first chamber in the first hot water rinse bath, in the institute near the side of the pickling hot washing device
State and the first hot water rinse bath annular air-blowing component is installed on the first hot water rinse bath inwall, tank is cleaned in first hot water
Body bottom is provided with the first hot water rinse bath drainage pipeline for being provided with draining valve for extending to outside：
The pickling hot washing device is rectangular structure, including by the second vertical clapboard, in the longitudinal direction will be described
Pickling hot washing device is divided into descaling bath and the second hot water rinse bath, and is divided into upper and lower two portions by the second diaphragm plate
Point, the upper part is divided into the 3rd chamber and the 4th chamber in the direction of the width by the second vertical dividing plate, in the descaling bath
The 4th chamber second diaphragm plate on descaling bath circulating pump and descaling bath titanium heating tube are installed, in the pickling
In 3rd chamber of groove described second it is vertical second bracket is installed between dividing plate and cabinet wall, pacify on second bracket
Has foraminate acid pickling tube equipped with two ends, the descaling bath circulating pump passes through second diaphragm plate, extends to dress by pipeline
Have the position close to bottom of the descaling bath of acidic liquid, at the same by the pipeline through the described second vertical dividing plate with it is described
Acid pickling tube is connected, and is provided with overfall on second diaphragm plate of the bottom of the acid pickling tube, the institute in the descaling bath
State and descaling bath annular air-blowing component is installed on second vertical clapboard of the 3rd chamber, in descaling bath bottom half peace
Equipped with the descaling bath drainage pipeline for being provided with draining valve for extending to outside, in the 4th chamber of the second hot water rinse bath
Interior, is provided with the second hot water rinse bath circulating pump and the second hot water rinse bath titanium heating tube, institute on second diaphragm plate
State in the 3rd chamber and the 3rd bracket is installed, two ends are installed on the 3rd bracket and have foraminate second hot water cleaning
Pipe, the second hot water rinse bath circulating pump is respectively communicated with connecing for the second hot water rinse bath equipped with clear water by pipeline
The position of nearly bottom, while connect with second hot water cleaning pipe, described the of the bottom of pipe is cleaned in second hot water
Two diaphragm plates are provided with overfall, and the is provided with the inwall of the drying unit side in the second hot water rinse bath
Two hot water rinse baths annular air-blowing component, in the second hot water rinse bath casing close on the outer wall of the drying unit side
Outside gas blowing box is installed, at least two annular air-blowing components are installed side by side in the gas blowing box, it is clear in second hot water
Washing trough bottom half is provided with the second hot water rinse bath drainage pipeline for being provided with draining valve for extending to outside；
The drying unit includes that air compressor bracket is provided with air pump on the air compressor bracket, and the air pump passes through air pump
Pipeline is connected with heat gun, and the heat gun is connected with the drying pipeline being arranged on drying support.
Further, the tank material of the alkali cleaning hot cleaner and the pickling hot cleaner is PP plates,
Each wallboard is double-deck wall panel structure, and the double-deck wallboard central filler has insulation material.
Further, the insulation material is heat-preservation cotton.
Further, the supersonic frequency of the vibration plate in the ultrasonic wave vibration plate box is 40KHz, and ultrasonic power is
3Kw。
Further, the wire-crossing wheel is six groove wire-crossing wheels, and material is using enhancing nylon.
Further, the wire-crossing wheel shaft material uses stainless steel.
Further, the first hot water cleaning pipe, the acid pickling tube and second hot water clean a diameter of φ of pipe
50mm。
Further, the alkaline bath titanium heating tube, the first hot water rinse bath titanium heating tube, the descaling bath titanium add
The power of heat pipe and the second hot water rinse bath titanium heating tube is 3kw.
Further, the end being connected with the heat gun of the drying pipeline is provided with protection network.
Further, the air pump uses maximum stream flow 480m3The vortex air pump of/h, maximum working pressure (MWP) 42KPa.
Soda acid cleaning, drying equipment of the present invention has the beneficial effect that：
1. soda acid cleaning, drying equipment described in using preferred cleaning speed Vmax=8m/s, ultrasonic frequency 28KHz and
Sound intensity 0.8W/cm2, significantly improve the cleaning quality and production efficiency of aluminium alloy welding wire；
2. the acid and alkali-resistance circulating pump that soda acid cleaning, drying equipment described in is used replaces traditional magnetic force driving pump, chemical pump to enter
One step improves the service life of circulating pump, reduces production cost；
3. the filter of soda acid cleaning, drying equipment is installed on circulating pump liquid inlet described in, it is ensured that the cleaning of cleaning fluid,
Can prevent the debris fallen into cleaning fluid from entering circulating pump simultaneously, damage circulating pump；
4. each structural member of soda acid cleaning, drying equipment described in uses ergonomic design method, and equipment global design is beautiful
See it is generous rational in infrastructure, it is easy to operate, safe and reliable, be easy to maintenance maintenance；
5. soda acid cleaning, drying equipment described in using high-quality PP plates make, acid-alkali-corrosive-resisting, more traditional stainless steel trough body into
Originally substantially reduce and safe and reliable to operation, service life is greatly prolonged.
Brief description of the drawings
Fig. 1 is the schematic diagram of soda acid cleaning, drying equipment of the invention.
Fig. 2 is the front view of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 3 is the A-A profiles of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 4 is the B-B profiles of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 5 is the front view of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 6 is the C-C profiles of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 7 is the D-D profiles of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 8 is the front view of the drying unit of soda acid cleaning, drying equipment of the invention.
Fig. 9 is the left view of the drying unit of soda acid cleaning, drying equipment of the invention.
In figure：100- alkali cleaning hot washing devices, 101- alkaline baths, 102- the first hot water rinse baths, 103- wire-crossing wheels, 104-
One diaphragm plate, 105- alkaline baths annular air-blowing component, the hot water of 106- first cleaning pipe, 107- alkaline bath circulating pumps, 108- crosses line
Wheel support, 109- ultrasonic wave vibration plate boxes, 110- wire-crossing wheel axles, 111- alkaline bath titanium heating tubes, the brackets of 112- first, 113- first
Vertical dividing plate, 114- alkaline bath drainage pipelines, 115- first chambers, 116- second chambers, 117- the first hot water rinse bath circulating pumps,
The first hot water of 118- rinse bath annular air-blowing component, 119- the first hot water rinse bath drainage pipelines, the vertical clapboards of 120- first,
121- supports, 122- the first hot water rinse bath titanium heating tubes, 200- pickling hot washing devices, 201- descaling baths, the hot water of 202- second
Rinse bath, 203- acid pickling tubes, the diaphragm plates of 204- second, 205- descaling baths annular air-blowing component, the hot water of 206- second cleaning pipe,
207- descaling bath circulating pumps, 208- outer annular gas blowing boxes, the brackets of 209- second, 211- descaling bath titanium heating tubes, 212- the 3rd
Bracket, 213- second founds dividing plate, 214- descaling bath drainage pipelines, the chambers of 215- the 3rd, the chambers of 216- the 4th, the hot water of 217- second
Rinse bath circulating pump, the second hot water of 218- rinse bath annular air-blowing component, 219- the second hot water rinse bath drainage pipelines, 220- the
Two vertical clapboards, 222- the second hot water rinse bath titanium heating tubes, 300- drying units, 301- drying pipelines, 302- drying supports,
303- protection networks, 304- drying guns, 305- air pump pipelines, 306- air pumps, 307- air compressor brackets.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is further illustrated.
Embodiment one
As shown in figure 1, the soda acid cleaning, drying equipment of aluminium alloy parcel of the invention includes alkali cleaning hot washing device 100, acid
Hot washing device 200 and drying unit 300 are washed,
As shown in Fig. 2 the alkali cleaning hot washing device 100 is rectangular structure, including by the first vertical clapboard 120,
The alkali cleaning hot washing device 100 is divided into the hot water rinse bath 102 of alkaline bath 101 and first on length direction, and by
One diaphragm plate 104 is divided into upper and lower two parts, and the upper part is divided into the in the direction of the width by the first vertical dividing plate 113
One chamber 115 and second chamber 116, as shown in figure 3, in the second chamber 116 of the alkaline bath 101 described first is horizontal
Alkaline bath circulating pump 107 and alkaline bath titanium heating tube 111 are installed on dividing plate 104, near the two ends of the alkaline bath 101,
Two supports 121 are installed to the direction of the second chamber 116 in the described first vertical dividing plate 113, in two supports 121
On two wire-crossing wheel supports 108 are installed, two wire-crossing wheel axles 110 are rotatably installed on two wire-crossing wheel supports 108,
And extend to the first chamber 115 through the described first vertical dividing plate 113, the wire-crossing wheel in the first chamber 115
The extension of axle 110 is provided with wire-crossing wheel 103, between two wire-crossing wheels 103, on the described first vertical dividing plate 113,
With the top edge and lower edge identical of the circumference of the wire-crossing wheel 103 highly, it is each to install between two wire-crossing wheels 103
One two ends has foraminate ultrasonic wave vibration plate box 109, and the alkaline bath circulating pump 107 passes through first tabula by pipeline
Plate 104, extends to the position close to bottom of the alkaline bath 101 equipped with akaline liquid, while by through described first
The pipeline of vertical dividing plate 113 is connected with two ultrasonic wave vibration plate boxes 109.
Al alloy disk filament winding on away from the wire-crossing wheel 103 of the first hot water rinse bath 102, by the ultrasound
The aperture at the two ends of ripple vibration plate box 109 passes through the top ultrasonic wave vibration plate box 109, is wound near the first hot water rinse bath
102 wire-crossing wheel 103, is then passed through the ultrasonic wave vibration plate box 109 of lower section, is wound on again clear away from first hot water
On the wire-crossing wheel 103 of washing trough 102.
The akaline liquid of the bottom of the alkaline bath 101 is constantly pumped by input by the alkaline bath circulating pump 107
In the ultrasonic wave vibration plate box 109.By the way that by said process several times, aluminium alloy parcel passes through the ultrasonic wave vibration plate box 109
Ultrasonic activation complete alkalescence cleaning.
Overfall is provided with first diaphragm plate 104 of the bottom of ultrasonic wave vibration plate box 109, the ultrasonic wave shakes
Akaline liquid in plate box 109 is flowed out from the aperture at two ends, and the alkali cleaning is flowed into by the overfall of first diaphragm plate 104
The bottom of groove 101.Alkali cleaning is installed on first vertical clapboard 120 of the first chamber 115 in the alkaline bath 101
Grooved ring shape air-blowing component 105, aluminium alloy parcel near the first hot water rinse bath 102 the wire-crossing wheel 103 top
By alkaline bath annular air-blowing component 105, the alkali wash water on aluminium alloy parcel is blown off, through first vertical clapboard
120 enter the first hot water rinse bath 102.
The alkaline bath drainage pipeline for being provided with draining valve for extending to outside is installed in the bottom half of the alkaline bath 101
114, for discharging the used akaline liquid in the alkaline bath 101.
As shown in figure 4, in the second chamber 116 of the first hot water rinse bath 102, in first diaphragm plate
First hot water rinse bath circulating pump 117 and the first hot water rinse bath titanium heating tube 122, the first chamber 115 are installed on 104
Interior described first is vertical to be provided with the first bracket 112 between dividing plate 113 and cell body inwall, installed on first bracket 112
There are two ends to have foraminate first hot water cleaning pipe 106, the first hot water rinse bath circulating pump 117 is by pipeline communication to dress
There is the position close to bottom of the first hot water rinse bath 102 of clear water, while connecting with first hot water cleaning pipe 106
It is logical.
By the first hot water rinse bath circulating pump 117 by the water of the bottom of the first hot water rinse bath 102 constantly
Pump by being input to after the first hot water rinse bath titanium heating tube 122 heating in the first hot water cleaning pipe 106.Aluminium
Alloy plate wire enters in the first hot water rinse bath 102 after passing through first vertical clapboard 120 from the alkaline bath 101,
The aperture for cleaning pipe 106 by first hot water cleans pipe 106 through first hot water carries out hot water cleaning.
Overfall is provided with first diaphragm plate 104 of the bottom of first hot water cleaning pipe 106, hot water is from institute
The aperture outflow of the first hot water cleaning pipe 106 is stated, the bottom of the first hot water rinse bath 102 is flowed into by overfall.Institute
The first chamber 115 in the first hot water rinse bath 102 is stated, near described in the side of the pickling hot washing device 200
First hot water rinse bath annular air-blowing component 118 is installed, aluminium alloy parcel is by described on the inwall of first hot water rinse bath 102
After the aperture of the first hot water cleaning pipe is passed, al alloy disk is blown off by the first hot water rinse bath annular air-blowing component 118
Moisture on silk, passes into the pickling hot washing device 200 from first hot water cleaning pipe 106.
The first heat for being provided with draining valve for extending to outside is installed in the bottom half of the first hot water rinse bath 102
Water rinse bath drainage pipeline 114, for discharging the filthy water in the first hot water rinse bath 102.
As shown in figure 5, the pickling hot washing device 200 is rectangular structure, including by the second vertical clapboard 220,
The pickling hot washing device 200 is divided into the hot water rinse bath 202 of descaling bath 201 and second on length direction, and by
Two diaphragm plates 204 are divided into upper and lower two parts, and the upper part is divided into the in the direction of the width by the second vertical dividing plate 213
Three chambers 215 and the 4th chamber 216, as shown in fig. 6, in the 4th chamber 216 of the descaling bath 201 described second is horizontal
Descaling bath circulating pump 207 and descaling bath titanium heating tube 211 are installed, in the 3rd chamber of the descaling bath 201 on dividing plate 204
In 215 described second it is vertical second bracket 209 is installed between dividing plate 213 and cabinet wall, pacify on second bracket 209
Have foraminate acid pickling tube 203 equipped with two ends, the descaling bath circulating pump 207 passes through second diaphragm plate 204 by pipeline,
The position close to bottom of the descaling bath 201 equipped with acidic liquid is extended to, while founding dividing plate by through described second
213 pipeline is connected with the acid pickling tube 203.
The acidic liquid of the bottom of the descaling bath 201 is constantly pumped by the descaling bath circulating pump 207, is passed through
It is input in the acid pickling tube 203 after the heating of the descaling bath titanium heating tube, aluminium alloy parcel enters the descaling bath
After 201, pickling is carried out through the acid pickling tube 203 from the aperture at the two ends of the acid pickling tube 203.
Overfall is provided with second diaphragm plate 204 of the bottom of the acid pickling tube 203, in the acid pickling tube 203
Pickle the bottom of the descaling bath 201 is flowed into by overfall from after aperture outflow.
Descaling bath is installed on second vertical clapboard 220 of the 3rd chamber 215 in the descaling bath 201
Annular air-blowing component 205, through overpickling aluminium alloy parcel from the acid pickling tube 203 pass after by the descaling bath annular gas
The acidic liquid that component 205 is blown off on aluminium alloy parcel is blown, through second vertical clapboard 220, into second hot water
In rinse bath 202.
The descaling bath drainage pipeline for being provided with draining valve for extending to outside is installed in the bottom half of the descaling bath 201
214, for discharging the used acidic liquid of the bottom of the descaling bath 201.
As shown in fig. 7, in the 4th chamber 216 of the second hot water rinse bath 202, in second diaphragm plate
Second hot water rinse bath circulating pump 217 and the second hot water rinse bath titanium heating tube 222, the 3rd chamber 215 are installed on 204
3rd bracket 212 is inside installed, two ends is installed on the 3rd bracket 212 and is had foraminate second hot water cleaning pipe 206,
The second hot water rinse bath circulating pump 217 is respectively communicated with the second hot water rinse bath 202 equipped with clear water by pipeline
The position close to bottom, while with second hot water cleaning pipe 206 connect.
By the second hot water rinse bath circulating pump 217 by the water of the bottom of the first hot water rinse bath 202 constantly
Pump by being input to after the second hot water rinse bath titanium heating tube 222 heating in the second hot water cleaning pipe 206.Aluminium
Alloy plate wire enters in the second hot water rinse bath 202 after passing through second vertical clapboard 220 from the descaling bath 201,
The aperture for cleaning pipe 206 by second hot water cleans pipe 206 through second hot water carries out hot water cleaning.
Overfall is provided with second diaphragm plate 204 of the bottom of second hot water cleaning pipe 206, hot water is from institute
The aperture outflow of the second hot water cleaning pipe 206 is stated, the bottom of the second hot water rinse bath 202 is flowed into by overfall.Institute
State the second hot water rinse bath 202 and second hot water rinse bath annular gas is installed on the inwall of the side of the drying unit 300
Component 218 is blown, is provided with close on the outer wall of the side of the drying unit 300 in the casing of the second hot water rinse bath 202 outer
Portion's gas blowing box 208, is provided with least two annular air-blowing components side by side in the gas blowing box 208.Aluminium alloy parcel is by described
After the aperture of the second hot water cleaning pipe 206 is passed, aluminium alloy is blown off by the second hot water rinse bath annular air-blowing component 218
Moisture on parcel, is passed from second hot water cleaning pipe 206, and aluminium alloy is blown off again by the outside gas blowing box 208
Remaining liquid on parcel.
The second heat for being provided with draining valve for extending to outside is installed in the bottom half of the second hot water rinse bath 202
Water rinse bath drainage pipeline 219, for discharging the filthy water in the second hot water rinse bath 202.
As shown in Figure 8 and Figure 9, the drying unit 300 includes that air compressor bracket 307 sets on the air compressor bracket 307
Be equipped with air pump 306, the air pump 306 is connected by air pump pipeline 305 with heat gun 304, the heat gun 304 be arranged at baking
Drying pipeline 301 on Heavenly Stems and Earthly Branches frame 302 is connected.The high wind that the air pump 306 is produced after starting passes through the air pump pipeline 305,
After being heated to high wind by heat gun 304, high wind enters in the drying pipeline 301, when aluminium alloy parcel from described the
Two hot water rinse baths 202 enter in the drying pipeline 301 after passing, and the heated high wind in pipeline causes aluminium alloy parcel
On remaining liquid be heated evaporation, while high wind dries up liquid.After aluminium alloy parcel is passed from the drying pipeline 301
Complete soda acid cleaning, drying process.
Further, the tank material of the alkali cleaning hot cleaner 100 and the pickling hot cleaner 200 is
PP plates, enable to casing acid and alkali-resistance.Each wallboard is double-deck wall panel structure, and the double-deck wallboard central filler has insulation material,
Heated liquid is enabled to slow down cooling, to reach good cleaning performance.
Further, the insulation material is preferably heat-preservation cotton.
Further, the supersonic frequency of the vibration plate in the ultrasonic wave vibration plate box 109 is 40KHz, ultrasonic power
It is 3Kw.
Further, the wire-crossing wheel 103 is six groove wire-crossing wheels, and material is using enhancing nylon.
Further, the material of wire-crossing wheel axle 110 uses stainless steel.
Further, the first hot water cleaning pipe 106, the acid pickling tube 203 and second hot water clean pipe 206
A diameter of φ 50mm.
Further, the alkaline bath titanium heating tube 111, the first hot water rinse bath titanium heating tube 122, pickling
The power of groove titanium heating tube 211 and the second hot water rinse bath titanium heating tube 222 is 3kw.
Further, the end being connected with the heat gun 304 of the drying pipeline 301 is provided with protection network 303,
It is prevented from scald accident.
Further, the air pump 306 is using maximum stream flow 480m3/ h, maximum working pressure (MWP) 42KPa vortex air pumps.
The present invention is not limited to above-mentioned implementation method, in the case of without departing substantially from substance of the present invention, art technology
Any deformation that personnel are contemplated that, improvement, replacement each fall within protection scope of the present invention.
Claims (10)
1. the soda acid cleaning, drying equipment of a kind of aluminium alloy parcel, it is characterised in that including alkali cleaning hot washing device (100), pickling
Hot washing device (200) and drying unit (300),
The alkali cleaning hot washing device (100) is rectangular structure, including by the first vertical clapboard (120), in the longitudinal direction
The alkali cleaning hot washing device (100) is divided into alkaline bath (101) and the first hot water rinse bath (102), and it is horizontal by first
Dividing plate (104) is divided into upper and lower two parts, and the upper part is divided into the in the direction of the width by the first vertical dividing plate (113)
One chamber (115) and second chamber (116), in first tabula of the second chamber (116) of the alkaline bath (101)
Alkaline bath circulating pump (107) and alkaline bath titanium heating tube (111) are installed, at the two ends of the alkaline bath (101) on plate (104)
Near, two supports (121) are installed to the second chamber (116) direction in the described first vertical dividing plate (113), at two
Two wire-crossing wheel supports (108) are installed, two wire-crossing wheel axles (110) are rotatably installed on two on the support (121)
The wire-crossing wheel support (108), and extending to the first chamber (115) through the described first vertical dividing plate (113), described the
The extension of the wire-crossing wheel axle (110) in one chamber (115) is provided with wire-crossing wheel (103), in two wire-crossing wheels
(103) between, on the described first vertical dividing plate (113), top edge and lower edge identical with the wire-crossing wheel (103) circumference
Highly, between two wire-crossing wheels (103), each one two ends of installation have foraminate ultrasonic wave vibration plate box (109), described
Alkaline bath circulating pump (107) passes through first diaphragm plate (104) by pipeline, extends to the alkali cleaning equipped with akaline liquid
The position close to bottom of groove (101), while by pipeline and two ultrasonic waves through the described first vertical dividing plate (113)
Vibration plate box (109) is connected, and overfall is provided with first diaphragm plate (014) of ultrasonic wave vibration plate box (109) bottom,
Alkali cleaning grooved ring is installed on first vertical clapboard (120) of the first chamber (115) in the alkaline bath (101)
Shape air-blowing component (105), the alkali cleaning for being provided with draining valve for extending to outside is provided with the alkaline bath (101) bottom half
Groove drainage pipeline (114),
In the second chamber (116) of the first hot water rinse bath (102), pacify on first diaphragm plate (104)
Equipped with the first hot water rinse bath circulating pump (117) and the first hot water rinse bath titanium heating tube (122), the first chamber (115)
The vertical dividing plate (113) of interior described first is provided with the first bracket (112) and cabinet wall between, in first bracket (112)
On two ends be installed have foraminate first hot water cleaning pipe (106), the first hot water rinse bath circulating pump (117) is by pipe
Road is respectively communicated with the position close to bottom of the first hot water rinse bath (102) equipped with clear water, while with described first
Hot water cleaning pipe (106) connection, sets on first diaphragm plate (104) of the bottom of first hot water cleaning pipe (106)
There is overfall, the first chamber (115) in the first hot water rinse bath (102), near pickling hot wash dress
First hot water rinse bath annular air-blowing component is installed on the first hot water rinse bath (102) inwall of the side for putting (200)
(118), the first heat for being provided with draining valve for extending to outside is installed in the first hot water rinse bath (102) bottom half
Water rinse bath drainage pipeline (119),
The pickling hot washing device (200) is rectangular structure, including by the second vertical clapboard (204), in the longitudinal direction
The pickling hot washing device (200) is divided into descaling bath (201) and the second hot water rinse bath (202), and it is horizontal by second
Dividing plate (204) is divided into upper and lower two parts, and the upper part is divided into the in the direction of the width by the second vertical dividing plate (213)
Three chambers (215) and the 4th chamber (216), in second tabula of the 4th chamber (216) of the descaling bath (201)
Descaling bath circulating pump (207) and descaling bath titanium heating tube (211) are installed, the 3rd of the descaling bath (201) the on plate (204)
The described second vertical dividing plate (213) in chamber (215) is provided with the second bracket (209) and cabinet wall between, described second
Two ends are installed on bracket (209) and have foraminate acid pickling tube (203), the descaling bath circulating pump (207) is passed through by pipeline
Second diaphragm plate (204), extends to the position close to bottom of the descaling bath (201) equipped with acidic liquid, while
Connected with the acid pickling tube (203) by through the pipeline of the described second vertical dividing plate (213), under the acid pickling tube (203)
Second diaphragm plate (204) in portion is provided with overfall, the 3rd chamber (215) in the descaling bath (201)
Descaling bath annular air-blowing component (205) is installed, at the descaling bath (201) casing bottom on second vertical clapboard (220)
Portion is provided with the descaling bath drainage pipeline (214) for being provided with draining valve for extending to outside,
In the 4th chamber (216) of the second hot water rinse bath (202), pacify on second diaphragm plate (204)
Equipped with the second hot water rinse bath circulating pump (217) and the second hot water rinse bath titanium heating tube (222), the 3rd chamber (215)
3rd bracket (212) is inside installed, two ends is installed on the 3rd bracket (212) and is had foraminate second hot water cleaning pipe
(206), the second hot water rinse bath circulating pump (217) to be respectively communicated with second hot water equipped with clear water by pipeline clear
The position close to bottom of washing trough (202), while connected with second hot water cleaning pipe (206), it is clear in second hot water
Second diaphragm plate (204) for washing the bottom of pipe (206) is provided with overfall, is leaned in the second hot water rinse bath (202)
Second hot water rinse bath annular air-blowing component (218) is installed, described the on the inwall of nearly drying unit (300) side
Two hot water rinse bath (202) casings are provided with outside gas blowing box (208) close on the outer wall of the drying unit (300) side,
At least two annular air-blowing components are installed side by side, in the second hot water rinse bath (202) bottom half in the gas blowing box
The second hot water rinse bath drainage pipeline (219) for being provided with draining valve for extending to outside is installed,
The drying unit (300) includes that air compressor bracket (307) is provided with air pump (306) on the air compressor bracket (307),
The air pump (306) is connected by air pump pipeline (305) with heat gun (304), and the heat gun (304) is propped up with drying is arranged at
Drying pipeline (301) connection on frame (302).
2. soda acid cleaning, drying equipment according to claim 1, it is characterised in that the alkali cleaning hot cleaner
(100) and the tank material of the pickling hot cleaner (200) is PP plates, each wallboard is double-deck wall panel structure, described double
Layer wallboard central filler has insulation material.
3. soda acid cleaning, drying equipment according to claim 2, it is characterised in that the insulation material is heat-preservation cotton.
4. soda acid cleaning, drying equipment according to claim 1, it is characterised in that in the ultrasonic wave vibration plate box (109)
The vibration plate supersonic frequency be 40KHz, ultrasonic power is 3Kw.
5. soda acid cleaning, drying equipment according to claim 1, it is characterised in that the wire-crossing wheel (103) is six groove mistakes
Line wheel, material is using enhancing nylon.
6. soda acid cleaning, drying equipment according to claim 1, it is characterised in that wire-crossing wheel axle (110) material is adopted
Use stainless steel.
7. soda acid cleaning, drying equipment according to claim 1, it is characterised in that first hot water cleaning pipe (106),
The acid pickling tube (203) and a diameter of φ 50mm of second hot water cleaning pipe (206).
8. soda acid cleaning, drying equipment according to claim 1, it is characterised in that the alkaline bath titanium heating tube (111),
First hot water rinse bath titanium heating tube (122), the descaling bath titanium heating tube (211) and the second hot water rinse bath titanium
The power of heating tube (222) is 3kw.
9. soda acid cleaning, drying equipment according to claim 1, it is characterised in that the drying pipeline (301) with
The end of heat gun (304) connection is provided with protection network (303).
10. soda acid cleaning, drying equipment according to claim 1, it is characterised in that the air pump (306) uses max-flow
Amount 480m3/ h, maximum working pressure (MWP) 42KPa vortex air pumps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243696.6A CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243696.6A CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106757101A true CN106757101A (en) | 2017-05-31 |
| CN106757101B CN106757101B (en) | 2019-06-25 |
Family
ID=58927468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611243696.6A Expired - Fee Related CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106757101B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108004530A (en) * | 2017-08-03 | 2018-05-08 | 合肥市华林模具有限公司 | A kind of chemical-treating facility of inner flow passage alloy product |
| CN109898067A (en) * | 2019-03-27 | 2019-06-18 | 李苏峰 | A kind of two-sided winding film plating automatic assembly line of flexible parent metal |
| CN111112373A (en) * | 2020-02-26 | 2020-05-08 | 巨特钢业有限公司 | Production process and processing equipment of high-strength corrosion-resistant stainless steel seamless steel pipe |
| CN116251714A (en) * | 2023-01-12 | 2023-06-13 | 保定立中东安轻合金部件制造有限公司 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
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| JP2001032090A (en) * | 1999-07-21 | 2001-02-06 | Bando Chem Ind Ltd | Automatic cleaning and adhering device of resin block reinforcing member for dry type continuously variable transmission |
| CN201959950U (en) * | 2011-01-07 | 2011-09-07 | 浙江宝纳钢管有限公司 | Ultrasonic cleaning equipment |
| CN203855658U (en) * | 2013-08-06 | 2014-10-01 | 中冶南方工程技术有限公司 | Cleaning device |
| CN104941939A (en) * | 2015-05-25 | 2015-09-30 | 浙江明泉工业涂装有限公司 | Water-saving type coating pretreatment cleaning machine |
| CN206359622U (en) * | 2016-12-29 | 2017-07-28 | 内蒙金属材料研究所 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
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2016
- 2016-12-29 CN CN201611243696.6A patent/CN106757101B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001032090A (en) * | 1999-07-21 | 2001-02-06 | Bando Chem Ind Ltd | Automatic cleaning and adhering device of resin block reinforcing member for dry type continuously variable transmission |
| CN201959950U (en) * | 2011-01-07 | 2011-09-07 | 浙江宝纳钢管有限公司 | Ultrasonic cleaning equipment |
| CN203855658U (en) * | 2013-08-06 | 2014-10-01 | 中冶南方工程技术有限公司 | Cleaning device |
| CN104941939A (en) * | 2015-05-25 | 2015-09-30 | 浙江明泉工业涂装有限公司 | Water-saving type coating pretreatment cleaning machine |
| CN206359622U (en) * | 2016-12-29 | 2017-07-28 | 内蒙金属材料研究所 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108004530A (en) * | 2017-08-03 | 2018-05-08 | 合肥市华林模具有限公司 | A kind of chemical-treating facility of inner flow passage alloy product |
| CN109898067A (en) * | 2019-03-27 | 2019-06-18 | 李苏峰 | A kind of two-sided winding film plating automatic assembly line of flexible parent metal |
| CN111112373A (en) * | 2020-02-26 | 2020-05-08 | 巨特钢业有限公司 | Production process and processing equipment of high-strength corrosion-resistant stainless steel seamless steel pipe |
| CN116251714A (en) * | 2023-01-12 | 2023-06-13 | 保定立中东安轻合金部件制造有限公司 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
| CN116251714B (en) * | 2023-01-12 | 2023-10-20 | 保定立中东安轻合金部件制造有限公司 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
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| Publication number | Publication date |
|---|---|
| CN106757101B (en) | 2019-06-25 |
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Granted publication date: 20190625 Termination date: 20201229 |