CN106757101B - A kind of soda acid cleaning, drying equipment of aluminium alloy parcel - Google Patents
A kind of soda acid cleaning, drying equipment of aluminium alloy parcel Download PDFInfo
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- CN106757101B CN106757101B CN201611243696.6A CN201611243696A CN106757101B CN 106757101 B CN106757101 B CN 106757101B CN 201611243696 A CN201611243696 A CN 201611243696A CN 106757101 B CN106757101 B CN 106757101B
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- hot water
- bath
- rinse bath
- water rinse
- cleaning
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
Abstract
The invention belongs to aluminium alloy cleaning technique fields, are related to a kind of soda acid cleaning, drying equipment of aluminium alloy parcel.Including alkali cleaning hot washing device 100, pickling hot washing device 200 and drying unit 300, the alkaline bath of the alkali cleaning hot washing device 100 includes two wire-crossing wheels 103 and two ultrasonic wave vibration plate boxes 109, the descaling bath 201 of the pickling hot washing device 200 includes acid pickling tube 203, the drying unit 300 includes air compressor bracket 307, air pump 306, air pump pipeline 305, heat gun 304 and drying pipeline 301.The invention has the benefit that ensure that aluminium alloy welding wire has very high cleaning quality and very high production efficiency；The service life for improving circulating pump, substantially reduces cost；The cleaning for guaranteeing cleaning solution can prevent damage circulating pump；Whole design is beautiful and generous structurally reasonable, maintenance easy to operate, safe and reliable, easy to repair；Acid-alkali-corrosive-resisting prolongs the service life.
Description
Technical field
The invention belongs to aluminium alloy cleaning technique fields, are related to a kind of soda acid cleaning, drying equipment of aluminium alloy parcel.
Background technique
In the cleaning production of wire rod, needs that wire rod is kept to keep high-speed cruising, needs to clean up in a very short period of time,
Common cleaning solution infusion method cannot achieve the cleaning of operation wire and rod, high pressure water shower method can not thoroughly remove clean wire and rod
Surface is unable to reach production requirement, even steam clean is also unable to satisfy to the higher demand of cleannes.
In all cleaning way at present, ultrasonic cleaning is efficiency highest, best one of the mode of effect why
Ultrasonic cleaning can reach effect so, be closely related with its unique working principle and cleaning method.Therefore, this
It is ultrasonic cleaning by increasingly extensive the reason of being applied to the cleaning of online wire and rod.
Existing China aluminium alloy welding wire cleaning product line major defect: 1) ultrasonic power and sound intensity design are unreasonable；
2) wire rod effective scavenging period design in rinse bath is unreasonable, and cleaning efficiency is low, inefficiency of production；3) equipment component in order to
Cleaning ability is improved, concentration of lotion is increased to improve cleaning ability, but exist to welding wire surface excessive corrosion phenomenon, reduces and produce
Product surface quality；4) there are problems for drying pipeline length, air pump power and heat gun power designs, cause wire production speed difficult
With promotion≤4m/s, wire production efficiency is caused to be difficult to be promoted；5) cleaning, drying equipment lack protective device, part wire-crossing wheel
With inlet and outlet without protecting using nylon, easily hurt silk.
Chinese utility model patent CN201320263788.6 discloses a kind of compact-sized cleaning device for welding wires, described
Rinse bath is made of acid storage, acid solution collecting tank, lye tank (vat) and the Rinsing Area being successively arranged at intervals in rack, in the acid solution
Slot, acid solution collecting tank, lye tank (vat) and Rinsing Area top be horizontally disposed with respectively the pickling silk rolling capstan winch for thering is lower disk to be located in slot,
Deacidify silk rolling capstan winch, alkali neutralization silk rolling capstan winch and washing silk rolling capstan winch；It is provided with actinobacillus wheel in the rack close to acid storage,
It is provided with curled hair cylinder motor-driven in the rack of Rinsing Area, is provided with hot wind in the rack of curled hair cylinder front
Fan；Acid solution removal mould is provided with above the acid solution collecting tank of neighbouring acid storage side.Using the device, by pickling, alkali cleaning, clear
After water cleaning, is dried while being blown off liquid by Hot-air fan, effectively welding wire is cleaned.But
In cleaning process, due to directly carrying out alkali cleaning after overpickling, pickling solution is brought into alkali wash water, so that alkali wash water is by soda acid
With, and alkali cleaning effect is reduced, while reducing the utilization rate and access times of alkali wash water, improve cost.In addition, through peracid
After alkali cleaning, welding wire is dried up using Hot-air fan, drying effect is bad, so that welding wire is easy to residual liquid, with air knot
It is oxidized again after conjunction.Therefore effectively welding wire cannot be cleaned using the device, while improves cost.
Summary of the invention
In view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of soda acid cleaning, dryings of aluminium alloy parcel to set
Standby, the soda acid cleaning, drying equipment includes alkali cleaning hot washing device, pickling hot washing device and drying unit；The alkali cleaning hot wash dress
It is set to rectangular parallelepiped structure, including by the first vertical clapboard, the alkali cleaning hot washing device is divided into alkali cleaning in the longitudinal direction
Slot and the first hot water rinse bath, and two parts up and down are divided by the first diaphragm plate, the upper part is vertical by first
Partition is divided into first chamber and second chamber in the direction of the width, described the first of the second chamber of the alkaline bath
Alkaline bath circulating pump and alkaline bath titanium heating tube are installed, near the both ends of the alkaline bath, described first on diaphragm plate
Vertical partition to second chamber direction installation, there are two brackets, there are two wire-crossing wheel branch for installation on two brackets
Frame, two wire-crossing wheel axis are rotatably installed on two wire-crossing wheel brackets, and pass through the described first vertical partition to described the
One chamber extends, and the extension of the wire-crossing wheel axis in the first chamber is equipped with wire-crossing wheel, in two mistakes
Between line wheel, on the described first vertical partition, height identical with the top edge of the wire-crossing wheel circumference and lower edge, at two
Each to install both ends ultrasonic wave vibration plate box with small holes between the wire-crossing wheel, the alkaline bath circulating pump passes through pipeline
Across first diaphragm plate, the position close to bottom of the alkaline bath equipped with akaline liquid is extended to, while by wearing
The pipeline for crossing the described first vertical partition is connected to two vibration plate boxes, and described first in the ultrasonic wave vibration plate box lower part is horizontal
Partition is equipped with overflow port, is equipped with alkaline bath on first vertical clapboard of the first chamber in the alkaline bath
Annular air-blowing component is equipped in the alkaline bath bottom of box and extends to the external alkaline bath drainpipe for being equipped with drain valve
Road is equipped with the cleaning of the first hot water in the second chamber of the first hot water rinse bath on first diaphragm plate
Slot circulating pump and the first hot water rinse bath titanium heating tube, between the described first vertical partition and cabinet wall in the first chamber
First bracket is installed, both ends the first hot water cleaning pipe with small holes, first heat are installed on first bracket
Water rinse bath circulating pump is respectively communicated with the position close to bottom of the first hot water rinse bath equipped with clear water by pipeline,
It is connected to the first hot water cleaning pipe, is equipped on first diaphragm plate of the lower part of the first hot water cleaning pipe simultaneously
Overflow port, the first chamber in the first hot water rinse bath, the institute in the side close to the pickling hot washing device
It states and the first hot water rinse bath annular air-blowing component is installed on the first hot water rinse bath inner wall, clean tank in first hot water
Body bottom, which is equipped with, extends to external the first hot water rinse bath drainage pipeline for being equipped with drain valve:
The pickling hot washing device is rectangular parallelepiped structure, including by the second vertical clapboard, in the longitudinal direction will be described
Pickling hot washing device is divided into descaling bath and the second hot water rinse bath, and is divided into two portions up and down by the second diaphragm plate
Point, the upper part is divided into third chamber and the 4th chamber by the second vertical partition in the direction of the width, in the descaling bath
The 4th chamber second diaphragm plate on descaling bath circulating pump and descaling bath titanium heating tube are installed, in the pickling
The second bracket is installed between the indoor second vertical partition of the third chamber of slot and cabinet wall, is pacified on second bracket
Equipped with both ends acid pickling tube with small holes, the descaling bath circulating pump passes through second diaphragm plate by pipeline, extends to dress
Have a position close to bottom of the descaling bath of acidic liquid, at the same the pipeline by passing through the described second vertical partition with it is described
Acid pickling tube connection, is equipped with overflow port, the institute in the descaling bath on second diaphragm plate of the lower part of the acid pickling tube
It states and descaling bath annular air-blowing component is installed on second vertical clapboard of third chamber, pacify in the descaling bath bottom of box
Equipped with the external descaling bath drainage pipeline for being equipped with drain valve is extended to, in the 4th chamber of the second hot water rinse bath
Interior is equipped with the second hot water rinse bath circulating pump and the second hot water rinse bath titanium heating tube, institute on second diaphragm plate
It states and third bracket is installed in third chamber, both ends the second hot water cleaning with small holes is installed on the third bracket
Pipe, the second hot water rinse bath circulating pump are respectively communicated with connecing for the second hot water rinse bath equipped with clear water by pipeline
The position of nearly bottom, while being connected to the second hot water cleaning pipe, described the of the lower part of the second hot water cleaning pipe
Two diaphragm plates are equipped with overflow port, and the is equipped on the inner wall of the drying unit side in the second hot water rinse bath
Two hot water rinse bath annular air-blowing components, on outer wall of the second hot water rinse bath cabinet close to the drying unit side
External gas blowing box is installed, at least two annular air-blowing components are installed side by side in the gas blowing box, it is clear in second hot water
The washing trough bottom of box, which is equipped with, extends to external the second hot water rinse bath drainage pipeline for being equipped with drain valve；
The drying unit includes air compressor bracket, and air pump is provided on the air compressor bracket, and the air pump passes through air pump
Pipeline is connect with heat gun, and the heat gun is connect with the drying pipeline being set on drying support.
Further, the tank material of the alkali cleaning hot cleaner and the pickling hot cleaner is PP plate,
Each siding is the double-deck wall panel structure, and the bilayer siding central filler has thermal insulation material.
Further, the thermal insulation material is heat-preservation cotton.
Further, the supersonic frequency of the vibration plate in the ultrasonic wave vibration plate box is 40KHz, and ultrasonic power is
3Kw。
Further, the wire-crossing wheel is six slot wire-crossing wheels, and material is using enhancing nylon.
Further, the wire-crossing wheel shaft material uses stainless steel.
Further, the diameter of the first hot water cleaning pipe, the acid pickling tube and the second hot water cleaning pipe is φ
50mm。
Further, the alkaline bath titanium heating tube, the first hot water rinse bath titanium heating tube, the descaling bath titanium add
Heat pipe and the power of the second hot water rinse bath titanium heating tube are 3kw.
Further, the end of the drying pipeline connecting with the heat gun is provided with protective net.
Further, the air pump uses maximum stream flow 480m3The vortex air pump of/h, maximum working pressure (MWP) 42KPa.
Soda acid cleaning, drying equipment of the present invention has the beneficial effect that
1. the soda acid cleaning, drying equipment using preferred cleaning speed Vmax=8m/s, ultrasonic frequency 28KHz and
Sound intensity 0.8W/cm2, significantly improve the cleaning quality and production efficiency of aluminium alloy welding wire；
2. the acid and alkali-resistance circulating pump that the soda acid cleaning, drying equipment uses replace traditional magnetic force driving pump, chemical pump into
One step improves the service life of circulating pump, reduces production cost；
3. the filter device of the soda acid cleaning, drying equipment is installed on circulating pump liquid inlet, guarantee the cleaning of cleaning solution,
It can prevent the sundries fallen into cleaning solution from entering circulating pump simultaneously, damage circulating pump；
4. each structural member of soda acid cleaning, drying equipment uses ergonomic design method, equipment whole design beauty
See generous structurally reasonable, maintenance easy to operate, safe and reliable, easy to repair；
5. the soda acid cleaning, drying equipment using high-quality PP plate make, acid-alkali-corrosive-resisting, more traditional stainless steel trough body at
Originally it substantially reduces and safe and reliable to operation, service life greatly prolongs.
Detailed description of the invention
Fig. 1 is the schematic diagram of soda acid cleaning, drying equipment of the invention.
Fig. 2 is the main view of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 3 is the A-A sectional view of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 4 is the B-B sectional view of the alkali cleaning hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 5 is the main view of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 6 is the C-C sectional view of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 7 is the D-D sectional view of the pickling hot washing device of soda acid cleaning, drying equipment of the invention.
Fig. 8 is the main view of the drying unit of soda acid cleaning, drying equipment of the invention.
Fig. 9 is the left view of the drying unit of soda acid cleaning, drying equipment of the invention.
In figure: 100- alkali cleaning hot washing device, 101- alkaline bath, 102- the first hot water rinse bath, 103- wire-crossing wheel, 104-
One diaphragm plate, 105- alkaline bath annular air-blowing component, 106- the first hot water cleaning pipe, 107- alkaline bath circulating pump, 108- cross line
Wheel support, 109- ultrasonic wave vibration plate box, 110- wire-crossing wheel axis, 111- alkaline bath titanium heating tube, the first bracket of 112-, 113- first
Vertical partition, 114- alkaline bath drainage pipeline, 115- first chamber, 116- second chamber, 117- the first hot water rinse bath circulating pump,
118- the first hot water rinse bath annular air-blowing component, 119- the first hot water rinse bath drainage pipeline, the first vertical clapboard of 120-,
121- bracket, 122- the first hot water rinse bath titanium heating tube, 200- pickling hot washing device, 201- descaling bath, the second hot water of 202-
Rinse bath, 203- acid pickling tube, the second diaphragm plate of 204-, 205- descaling bath annular air-blowing component, 206- the second hot water cleaning pipe,
207- descaling bath circulating pump, 208- outer annular gas blowing box, the second bracket of 209-, 211- descaling bath titanium heating tube, 212- third
Bracket, 213- second found partition, 214- descaling bath drainage pipeline, 215- third chamber, the 4th chamber of 216-, the second hot water of 217-
Rinse bath circulating pump, 218- the second hot water rinse bath annular air-blowing component, 219- the second hot water rinse bath drainage pipeline, 220-
Two vertical clapboards, 222- the second hot water rinse bath titanium heating tube, 300- drying unit, 301- drying pipeline, 302- drying support,
303- protective net, 304- drying gun, 305- air pump pipeline, 306- air pump, 307- air compressor bracket.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is further illustrated.
Embodiment one
As shown in Figure 1, the soda acid cleaning, drying equipment of aluminium alloy parcel of the invention includes alkali cleaning hot washing device 100, acid
Hot washing device 200 and drying unit 300 are washed,
As shown in Fig. 2, the alkali cleaning hot washing device 100 is rectangular parallelepiped structure, including pass through the first vertical clapboard 120,
The alkali cleaning hot washing device 100 is divided into alkaline bath 101 and the first hot water rinse bath 102 on length direction, and passes through the
One diaphragm plate 104 is divided into two parts up and down, and the upper part is divided into the by the first vertical partition 113 in the direction of the width
One chamber 115 and second chamber 116, as shown in figure 3, described first in the second chamber 116 of the alkaline bath 101 is horizontal
Alkaline bath circulating pump 107 and alkaline bath titanium heating tube 111 are installed on partition 104, near the both ends of the alkaline bath 101,
In the described first vertical partition 113, to 116 direction of second chamber installation, there are two brackets 121, in two brackets 121
There are two wire-crossing wheel bracket 108, two wire-crossing wheel axis 110 to be rotatably installed on two wire-crossing wheel brackets 108 for upper installation,
And pass through the described first vertical partition 113 and extend to the first chamber 115, the wire-crossing wheel in the first chamber 115
The extension of axis 110 is equipped with wire-crossing wheel 103, between two wire-crossing wheels 103, on the described first vertical partition 113,
Height identical with the top edge of 103 circumference of wire-crossing wheel and lower edge, it is each to install between two wire-crossing wheels 103
One both ends ultrasonic wave vibration plate box 109 with small holes, the alkaline bath circulating pump 107 pass through first tabula by pipeline
Plate 104 extends to the position close to bottom of the alkaline bath 101 equipped with akaline liquid, while by passing through described first
The pipeline of vertical partition 113 is connected to two ultrasonic wave vibration plate boxes 109.
Al alloy disk filament winding passes through the ultrasound on the wire-crossing wheel 103 far from the first hot water rinse bath 102
The aperture at 109 both ends of wave vibration plate box passes through the top ultrasonic wave vibration plate box 109, is wound on close to the first hot water rinse bath
102 wire-crossing wheel 103 is then passed through the ultrasonic wave vibration plate box 109 of lower section, is wound on again clear far from first hot water
On the wire-crossing wheel 103 of washing trough 102.
The akaline liquid of 101 lower part of alkaline bath is constantly pumped into input by the alkaline bath circulating pump 107
In the ultrasonic wave vibration plate box 109.By the way that by the above process several times, aluminium alloy parcel passes through the ultrasonic wave vibration plate box 109
Ultrasonic activation complete alkalinity cleaning.
Overflow port, the ultrasonic wave vibration are equipped on first diaphragm plate 104 of 109 lower part of ultrasonic wave vibration plate box
Akaline liquid in plate box 109 is flowed out from the aperture at both ends, flows into the alkali cleaning by the overflow port of first diaphragm plate 104
101 lower part of slot.Alkali cleaning is installed on first vertical clapboard 120 of the first chamber 115 in the alkaline bath 101
Grooved ring shape air-blowing component 105, aluminium alloy parcel from close to the first hot water rinse bath 102 the wire-crossing wheel 103 top
By the alkaline bath annular air-blowing component 105, the alkali wash water on aluminium alloy parcel is blown off, pass through first vertical clapboard
120 enter the first hot water rinse bath 102.
It is equipped in 101 bottom of box of alkaline bath and extends to the external alkaline bath drainage pipeline for being equipped with drain valve
114, the used akaline liquid for being discharged in the alkaline bath 101.
As shown in figure 4, in the second chamber 116 of the first hot water rinse bath 102, in first diaphragm plate
First hot water rinse bath circulating pump 117 and the first hot water rinse bath titanium heating tube 122, the first chamber 115 are installed on 104
The first bracket 112 is installed between the vertical partition 113 of interior described first and groove body inner wall, is installed on first bracket 112
There is both ends the first hot water cleaning pipe 106 with small holes, the first hot water rinse bath circulating pump 117 is communicated to dress by pipeline
There is the position close to bottom of the first hot water rinse bath 102 of clear water, while connecting with the first hot water cleaning pipe 106
It is logical.
By the first hot water rinse bath circulating pump 117 by the water of 102 lower part of the first hot water rinse bath constantly
It pumps and is input in the first hot water cleaning pipe 106 after the first hot water rinse bath titanium heating tube 122 heating.Aluminium
Alloy plate wire enters in the first hot water rinse bath 102 after passing through first vertical clapboard 120 from the alkaline bath 101,
The first hot water cleaning pipe 106, which is passed through, by the aperture of the first hot water cleaning pipe 106 carries out hot water cleaning.
Overflow port is equipped on first diaphragm plate 104 of the lower part of the first hot water cleaning pipe 106, hot water is from institute
The aperture outflow for stating the first hot water cleaning pipe 106, the lower part of the first hot water rinse bath 102 is flowed by overflow port.Institute
The first chamber 115 in the first hot water rinse bath 102 is stated, described in the side close to the pickling hot washing device 200
First hot water rinse bath annular air-blowing component 118 is installed, aluminium alloy parcel passes through described on first hot water rinse bath, 102 inner wall
After the aperture of first hot water cleaning pipe is pierced by, al alloy disk is blown off by the first hot water rinse bath annular air-blowing component 118
Moisture on silk is pierced by from the first hot water cleaning pipe 106 into the pickling hot washing device 200.
It is equipped in 102 bottom of box of the first hot water rinse bath and extends to external the first heat for being equipped with drain valve
Water rinse bath drainage pipeline 114, for the dirty water being discharged in the first hot water rinse bath 102.
As shown in figure 5, the pickling hot washing device 200 is rectangular parallelepiped structure, including pass through the second vertical clapboard 220,
The pickling hot washing device 200 is divided into descaling bath 201 and the second hot water rinse bath 202 on length direction, and passes through the
Two diaphragm plates 204 are divided into two parts up and down, and the upper part is divided into the by the second vertical partition 213 in the direction of the width
Three chambers 215 and the 4th chamber 216, as shown in fig. 6, described second in the 4th chamber 216 of the descaling bath 201 is horizontal
Descaling bath circulating pump 207 and descaling bath titanium heating tube 211 are installed, in the third chamber of the descaling bath 201 on partition 204
The described second vertical partition 213 in 215 and the second bracket 209 is installed between cabinet wall, pacifies on second bracket 209
Equipped with both ends acid pickling tube 203 with small holes, the descaling bath circulating pump 207 passes through second diaphragm plate 204 by pipeline,
The position close to bottom of the descaling bath 201 equipped with acidic liquid is extended to, while by passing through the described second vertical partition
213 pipeline is connected to the acid pickling tube 203.
The acidic liquid of 201 lower part of descaling bath is constantly pumped by the descaling bath circulating pump 207, is passed through
It is input in the acid pickling tube 203 after the heating of the descaling bath titanium heating tube, aluminium alloy parcel enters the descaling bath
After 201, the acid pickling tube 203 is passed through from the aperture at 203 both ends of acid pickling tube and carries out pickling.
Overflow port is equipped on second diaphragm plate 204 of the lower part of the acid pickling tube 203, in the acid pickling tube 203
Pickling solution the lower part of the descaling bath 201 is flowed by overflow port after aperture outflow.
Descaling bath is installed on second vertical clapboard 220 of the third chamber 215 in the descaling bath 201
Annular air-blowing component 205, by the descaling bath annular gas after the aluminium alloy parcel of overpickling is pierced by from the acid pickling tube 203
It blows component 205 and blows acidic liquid on aluminium alloy parcel off, second vertical clapboard 220 is passed through, into second hot water
In rinse bath 202.
It is equipped in 201 bottom of box of descaling bath and extends to the external descaling bath drainage pipeline for being equipped with drain valve
214, for the used acidic liquid of 201 lower part of descaling bath is discharged.
As shown in fig. 7, in the 4th chamber 216 of the second hot water rinse bath 202, in second diaphragm plate
Second hot water rinse bath circulating pump 217 and the second hot water rinse bath titanium heating tube 222, the third chamber 215 are installed on 204
Third bracket 212 is inside installed, both ends the second hot water cleaning pipe 206 with small holes is installed on the third bracket 212,
The second hot water rinse bath circulating pump 217 is respectively communicated with the second hot water rinse bath 202 equipped with clear water by pipeline
The position close to bottom, while being connected to the second hot water cleaning pipe 206.
By the second hot water rinse bath circulating pump 217 by the water of 202 lower part of the first hot water rinse bath constantly
It pumps and is input in the second hot water cleaning pipe 206 after the second hot water rinse bath titanium heating tube 222 heating.Aluminium
Alloy plate wire enters in the second hot water rinse bath 202 after passing through second vertical clapboard 220 from the descaling bath 201,
The second hot water cleaning pipe 206, which is passed through, by the aperture of the second hot water cleaning pipe 206 carries out hot water cleaning.
Overflow port is equipped on second diaphragm plate 204 of the lower part of the second hot water cleaning pipe 206, hot water is from institute
The aperture outflow for stating the second hot water cleaning pipe 206, the lower part of the second hot water rinse bath 202 is flowed by overflow port.Institute
It states the second hot water rinse bath 202 and second hot water rinse bath annular gas is installed on the inner wall of 300 side of drying unit
Component 218 is blown, is equipped on outer wall of 202 cabinet of the second hot water rinse bath close to 300 side of drying unit outer
Portion's gas blowing box 208 is equipped at least two annular air-blowing components in the gas blowing box 208 side by side.Aluminium alloy parcel passes through described
After the aperture of second hot water cleaning pipe 206 is pierced by, aluminium alloy is blown off by the second hot water rinse bath annular air-blowing component 218
Moisture on parcel is pierced by from the second hot water cleaning pipe 206, blows aluminium alloy off again by the external gas blowing box 208
Remaining liquid on parcel.
It is equipped in 202 bottom of box of the second hot water rinse bath and extends to external the second heat for being equipped with drain valve
Water rinse bath drainage pipeline 219, for the dirty water being discharged in the second hot water rinse bath 202.
As shown in Figure 8 and Figure 9, the drying unit 300 includes air compressor bracket 307, is set on the air compressor bracket 307
It is equipped with air pump 306, the air pump 306 is connect by air pump pipeline 305 with heat gun 304, the heat gun 304 and is set to baking
Drying pipeline 301 on Heavenly Stems and Earthly Branches frame 302 connects.The high wind that the air pump 306 generates after starting passes through the air pump pipeline 305,
After being heated by heat gun 304 to high wind, high wind enters in the drying pipeline 301, when aluminium alloy parcel is from described the
Two hot water rinse baths 202 enter in the drying pipeline 301 after being pierced by, and the high wind being heated in pipeline makes aluminium alloy parcel
On remaining liquid be heated evaporation, while high wind dries up liquid.After aluminium alloy parcel is pierced by from the drying pipeline 301
Complete soda acid cleaning, drying process.
Further, the tank material of the alkali cleaning hot cleaner 100 and the pickling hot cleaner 200 is
PP plate enables to cabinet acid and alkali-resistance.Each siding is the double-deck wall panel structure, and the bilayer siding central filler has thermal insulation material,
The liquid being heated is enabled to slow down cooling, to reach good cleaning effect.
Further, the thermal insulation material is preferably heat-preservation cotton.
Further, the supersonic frequency of the vibration plate in the ultrasonic wave vibration plate box 109 is 40KHz, ultrasonic power
For 3Kw.
Further, the wire-crossing wheel 103 is six slot wire-crossing wheels, and material is using enhancing nylon.
Further, 110 material of wire-crossing wheel axis uses stainless steel.
Further, the first hot water cleaning pipe 106, the acid pickling tube 203 and the second hot water cleaning pipe 206
Diameter is φ 50mm.
Further, the alkaline bath titanium heating tube 111, the first hot water rinse bath titanium heating tube 122, the pickling
The power of slot titanium heating tube 211 and the second hot water rinse bath titanium heating tube 222 is 3kw.
Further, the end of the drying pipeline 301 connecting with the heat gun 304 is provided with protective net 303,
It can prevent scald accident.
Further, the air pump 306 uses maximum stream flow 480m3/ h, maximum working pressure (MWP) 42KPa vortex air pump.
Present invention is not limited to the embodiments described above, without departing substantially from substantive content of the present invention, art technology
Any deformation, improvement, the replacement that personnel are contemplated that each fall within protection scope of the present invention.
Claims (6)
1. a kind of soda acid cleaning, drying equipment of aluminium alloy parcel, which is characterized in that including alkali cleaning hot washing device (100), pickling
Hot washing device (200) and drying unit (300),
The alkali cleaning hot washing device (100) is rectangular parallelepiped structure, including by the first vertical clapboard (120), in the longitudinal direction
The alkali cleaning hot washing device (100) is divided into alkaline bath (101) and the first hot water rinse bath (102), and horizontal by first
Partition (104) is divided into two parts up and down, and the upper part is divided into the by the first vertical partition (113) in the direction of the width
One chamber (115) and second chamber (116), in first tabula of the second chamber (116) of the alkaline bath (101)
Alkaline bath circulating pump (107) and alkaline bath titanium heating tube (111) are installed, at the both ends of the alkaline bath (101) on plate (104)
Near, in the described first vertical partition (113), to the installation of the second chamber (116) direction, there are two bracket (121), at two
There are two wire-crossing wheel bracket (108), two wire-crossing wheel axis (110) to be rotatably installed on two for installation on the bracket (121)
The wire-crossing wheel bracket (108), and pass through the described first vertical partition (113) Xiang Suoshu first chamber (115) and extend, described the
The extension of the wire-crossing wheel axis (110) in one chamber (115) is equipped with wire-crossing wheel (103), in two wire-crossing wheels
(103) identical with the top edge of the wire-crossing wheel (103) circumference and lower edge on the described first vertical partition (113) between
Highly, between two wire-crossing wheels (103), each installation one both ends ultrasonic wave vibration plate box (109) with small holes is described
Alkaline bath circulating pump (107) passes through first diaphragm plate (104) by pipeline, extends to the alkali cleaning equipped with akaline liquid
The position close to bottom of slot (101), while pipeline and two ultrasonic waves by passing through the described first vertical partition (113)
Vibration plate box (109) connection, is equipped with overflow port on first diaphragm plate (104) of ultrasonic wave vibration plate box (109) lower part,
Alkali cleaning grooved ring is installed on first vertical clapboard (120) of the first chamber (115) in the alkaline bath (101)
Shape air-blowing component (105) is equipped in the alkaline bath (101) bottom of box and extends to the external alkali cleaning for being equipped with drain valve
Slot drainage pipeline (114),
In the second chamber (116) of the first hot water rinse bath (102), pacify on first diaphragm plate (104)
Equipped with the first hot water rinse bath circulating pump (117) and the first hot water rinse bath titanium heating tube (122), the first chamber (115)
The first bracket (112) are installed between the vertical partition (113) of interior described first and cabinet wall, in first bracket (112)
On both ends the first hot water cleaning pipe (106) with small holes is installed, the first hot water rinse bath circulating pump (117) passes through pipe
Road is respectively communicated with the position close to bottom of the first hot water rinse bath (102) equipped with clear water, while with described first
Hot water cleaning pipe (106) connection, sets on first diaphragm plate (104) of the lower part of the first hot water cleaning pipe (106)
There is overflow port, the first chamber (115) in the first hot water rinse bath (102) is filled close to the pickling hot wash
It sets and the first hot water rinse bath annular air-blowing component is installed on the first hot water rinse bath (102) inner wall of the side of (200)
(118), it is equipped in the first hot water rinse bath (102) bottom of box and extends to external the first heat for being equipped with drain valve
Water rinse bath drainage pipeline (119),
The pickling hot washing device (200) is rectangular parallelepiped structure, including by the second vertical clapboard (220), in the longitudinal direction
The pickling hot washing device (200) is divided into descaling bath (201) and the second hot water rinse bath (202), and horizontal by second
Partition (204) is divided into two parts up and down, and the upper part is divided into the by the second vertical partition (213) in the direction of the width
Three chambers (215) and the 4th chamber (216), in second tabula of the 4th chamber (216) of the descaling bath (201)
Descaling bath circulating pump (207) and descaling bath titanium heating tube (211), the third in the descaling bath (201) are installed on plate (204)
The described second vertical partition (213) in chamber (215) and the second bracket (209) are installed between cabinet wall, described second
Both ends acid pickling tube with small holes (203) is installed, the descaling bath circulating pump (207) is passed through by pipeline on bracket (209)
Second diaphragm plate (204) extends to the position close to bottom of the descaling bath (201) equipped with acidic liquid, simultaneously
Pipeline by passing through the described second vertical partition (213) is connected to the acid pickling tube (203), under the acid pickling tube (203)
Second diaphragm plate (204) in portion is equipped with overflow port, the third chamber (215) in the descaling bath (201)
Descaling bath annular air-blowing component (205) is installed on second vertical clapboard (220), at the descaling bath (201) cabinet bottom
Portion, which is equipped with, extends to the external descaling bath drainage pipeline (214) for being equipped with drain valve,
In the 4th chamber (216) of the second hot water rinse bath (202), pacify on second diaphragm plate (204)
Equipped with the second hot water rinse bath circulating pump (217) and the second hot water rinse bath titanium heating tube (222), the third chamber (215)
Third bracket (212) are inside installed, both ends the second hot water cleaning pipe with small holes is installed on the third bracket (212)
(206), it is clear by pipeline to be respectively communicated with second hot water equipped with clear water for the second hot water rinse bath circulating pump (217)
The position close to bottom of washing trough (202), while being connected to the second hot water cleaning pipe (206), it is clear in second hot water
Second diaphragm plate (204) for washing the lower part of pipe (206) is equipped with overflow port, leans in the second hot water rinse bath (202)
The second hot water rinse bath annular air-blowing component (218) is installed on the inner wall of nearly drying unit (300) side, described the
Two hot water rinse bath (202) cabinets are equipped with external gas blowing box (208) close on the outer wall of the drying unit (300) side,
At least two annular air-blowing components are installed side by side, in the second hot water rinse bath (202) bottom of box in the gas blowing box
It is equipped with and extends to external the second hot water rinse bath drainage pipeline (219) for being equipped with drain valve,
The drying unit (300) includes that air compressor bracket (307) is provided with air pump (306) on the air compressor bracket (307),
The air pump (306) is connect by air pump pipeline (305) with heat gun (304), and the heat gun (304) is propped up with drying is set to
Drying pipeline (301) connection on frame (302), the case of the alkali cleaning hot washing device (100) and the pickling hot washing device (200)
Body material is PP plate, and each siding is the double-deck wall panel structure, and the bilayer siding central filler has thermal insulation material, the thermal insulation material
For heat-preservation cotton, the supersonic frequency of the vibration plate in the ultrasonic wave vibration plate box (109) is 40KHz, ultrasonic power 3Kw,
The wire-crossing wheel (103) is six slot wire-crossing wheels, and material is using enhancing nylon.
2. soda acid cleaning, drying equipment according to claim 1, which is characterized in that wire-crossing wheel axis (110) material is adopted
Use stainless steel.
3. soda acid cleaning, drying equipment according to claim 1, which is characterized in that the first hot water cleaning pipe (106),
The diameter of the acid pickling tube (203) and the second hot water cleaning pipe (206) is
4. soda acid cleaning, drying equipment according to claim 1, which is characterized in that the alkaline bath titanium heating tube (111),
The first hot water rinse bath titanium heating tube (122), the descaling bath titanium heating tube (211) and the second hot water rinse bath titanium
The power of heating tube (222) is 3kw.
5. soda acid cleaning, drying equipment according to claim 1, which is characterized in that the drying pipeline (301) with
The end of heat gun (304) connection is provided with protective net (303).
6. soda acid cleaning, drying equipment according to claim 1, which is characterized in that the air pump (306) uses max-flow
Measure 480m3/ h, maximum working pressure (MWP) 42KPa vortex air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243696.6A CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243696.6A CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106757101A CN106757101A (en) | 2017-05-31 |
| CN106757101B true CN106757101B (en) | 2019-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611243696.6A Expired - Fee Related CN106757101B (en) | 2016-12-29 | 2016-12-29 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108004530A (en) * | 2017-08-03 | 2018-05-08 | 合肥市华林模具有限公司 | A kind of chemical-treating facility of inner flow passage alloy product |
| CN109898067B (en) * | 2019-03-27 | 2021-04-20 | 江门市德康镀膜有限公司 | Automatic production line for double-sided winding coating of flexible base material |
| CN111112373B (en) * | 2020-02-26 | 2022-04-05 | 巨特钢业有限公司 | Production process and processing equipment of high-strength corrosion-resistant stainless steel seamless steel pipe |
| CN116251714B (en) * | 2023-01-12 | 2023-10-20 | 保定立中东安轻合金部件制造有限公司 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3164568B2 (en) * | 1999-07-21 | 2001-05-08 | バンドー化学株式会社 | Automatic cleaning and bonding equipment for resin block reinforcement for dry type continuously variable transmissions |
| CN201959950U (en) * | 2011-01-07 | 2011-09-07 | 浙江宝纳钢管有限公司 | Ultrasonic cleaning equipment |
| CN203855658U (en) * | 2013-08-06 | 2014-10-01 | 中冶南方工程技术有限公司 | Cleaning device |
| CN104941939A (en) * | 2015-05-25 | 2015-09-30 | 浙江明泉工业涂装有限公司 | Water-saving type coating pretreatment cleaning machine |
| CN206359622U (en) * | 2016-12-29 | 2017-07-28 | 内蒙金属材料研究所 | A kind of soda acid cleaning, drying equipment of aluminium alloy parcel |
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