CN116251714A - Intelligent wire suitable for aluminum alloy wheel pretreatment - Google Patents
Intelligent wire suitable for aluminum alloy wheel pretreatment Download PDFInfo
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- CN116251714A CN116251714A CN202310041220.8A CN202310041220A CN116251714A CN 116251714 A CN116251714 A CN 116251714A CN 202310041220 A CN202310041220 A CN 202310041220A CN 116251714 A CN116251714 A CN 116251714A
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- wheel
- aluminum alloy
- pretreatment
- fixedly connected
- cabin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses an intelligent wire body suitable for aluminum alloy wheel pretreatment, which comprises a wheel conveying system and a wheel pretreatment cabin which is arranged corresponding to the wheel conveying system, wherein a plurality of wheel hoisting assemblies are arranged on the wheel conveying system at equal intervals along the axial direction, aluminum alloy wheels are hung on the wheel hoisting assemblies, a plurality of cleaning systems are arranged in the wheel pretreatment cabin, a degreasing system, a pickling system and a passivation system are sequentially arranged between two adjacent cleaning systems from left to right, a drying system is arranged at the rightmost end in the wheel pretreatment cabin, a monitoring assembly is arranged on the wheel pretreatment cabin, the degreasing system, the pickling system and the passivation system are respectively arranged corresponding to the monitoring assembly, a vibration reduction assembly is arranged on the wheel pretreatment cabin, and the cleaning systems and the vibration reduction assembly are correspondingly arranged. The invention realizes the pretreatment of the aluminum alloy wheel, ensures the pretreatment effect, avoids the surface residue and reduces the resonance influence of the high-power water pump in the wheel pretreatment cabin.
Description
Technical Field
The invention relates to the technical field of aluminum alloy wheel manufacturing, in particular to an intelligent wire suitable for aluminum alloy wheel pretreatment.
Background
Wheel, aliased rim, i.e. a component of the drum-shaped, centre-mounted axle of the tyre whose inner profile is intended to support the tyre. Common automobile wheels are steel wheels and aluminum alloy wheels. The steel wheels have high strength and are commonly used for large trucks, but the steel wheels have heavy quality and single appearance, do not accord with the low-carbon and fashionable concepts nowadays, and are gradually replaced by aluminum alloy wheels.
The coating is an important procedure in the manufacture of the aluminum alloy wheel, and the aluminum alloy wheel needs to be subjected to pretreatment before being coated, including steps of cleaning, degreasing, pickling, passivation and the like, so as to remove substances such as emulsion, residues and the like remained on the surface of the aluminum alloy wheel, and ensure the quality of the later coating.
In the prior art, aluminum alloy wheels are conveyed into a reaction cabin in sequence through lifting tools for a series of treatment, the aluminum alloy wheels are in a rest state after being lifted, and the contact points of the lifting tools and the aluminum alloy wheels cannot be contacted with water, medicaments and the like, so that the treatment of the contact points cannot be realized, and the product quality in the later stage is affected. In addition, in order to achieve the flushing effect on the surface of the aluminum alloy wheel in the prior art, a high-power water pump is generally required to be used for increasing water pressure, but along with the increase of power, the vibration amplitude generated by the installed water pump during operation is increased, and larger resonance is generated between the installed water pump and a treatment cabin, so that the service life of a treatment line is influenced.
Therefore, there is a need for an intelligent wire suitable for aluminum alloy wheel pretreatment to solve the above problems.
Disclosure of Invention
The invention aims to provide an intelligent wire body suitable for aluminum alloy wheel pretreatment, so as to solve the problems in the prior art.
In order to achieve the above object, the present invention provides the following solutions: the invention provides an intelligent wire body suitable for aluminum alloy wheel pretreatment, which comprises a wheel conveying system and a wheel pretreatment cabin which is arranged corresponding to the wheel conveying system, wherein a plurality of wheel hoisting assemblies are arranged on the wheel conveying system at equal intervals along the axial direction, aluminum alloy wheels are hung on the wheel hoisting assemblies, a plurality of cleaning systems are arranged in the wheel pretreatment cabin, a degreasing system, a pickling system and a passivation system are sequentially arranged between two adjacent cleaning systems from left to right, the rightmost end in the wheel pretreatment cabin is provided with a drying system, a monitoring assembly is arranged on the wheel pretreatment cabin, the degreasing system, the pickling system and the passivation system are respectively arranged corresponding to the monitoring assembly, a vibration reduction assembly is arranged on the wheel pretreatment cabin, and the cleaning systems and the vibration reduction assembly are correspondingly arranged.
Preferably, the hoisting assembly comprises a first driving box fixedly connected to the wheel conveying system, a through hole is formed in the bottom end of the first driving box, a connecting plate is connected to the first driving box in a sliding mode in the through hole, a second driving box is fixedly connected to the bottom end of the connecting plate, a transverse long hole is formed in the bottom end of the second driving box, one ends of connecting rods are connected to the two ends of the inner portion of the transverse long hole in a sliding mode, rubber rollers are connected to the other ends of the connecting rods in a rotating mode and located on the same axis, the rubber rollers are respectively in contact with the middle portion of an aluminum alloy wheel and the top portion of the inner ring, first electric telescopic rods are respectively arranged on two opposite side walls of the second driving box, and telescopic ends of the first electric telescopic rods are respectively fixedly connected with the two connecting rods, lifting pieces are arranged in the first driving box and are in transmission connection with the lifting pieces.
Preferably, the lifting piece comprises two first gears which are rotationally connected to the inner wall of the first driving box, the first gears are coaxially and fixedly connected with half gears, the top ends of the connecting plates extend into the first driving box and are fixedly connected with toothed plates, the toothed plates are located between the two half gears, the two sides of the toothed plates are respectively meshed with the two half gears, a first motor is fixedly connected to the inner wall of the first driving box, a second gear is coaxially and fixedly connected to the output shaft of the first motor, and the second gear is located between the two first gears and is respectively meshed with the two first gears.
Preferably, the cleaning system comprises a rectangular water delivery frame fixedly connected to the inner wall of the pre-treatment cabin of the wheel, a plurality of spray heads are fixedly communicated with the inner wall of the rectangular water delivery frame at equal intervals along the circumferential direction, the aluminum alloy wheel is positioned in the rectangular water delivery frame, the spray heads are all correspondingly arranged with the aluminum alloy wheel, an adjusting part is arranged on the rectangular water delivery frame, the spray heads on two short edges of the rectangular water delivery frame are correspondingly arranged with the adjusting part, one end of a pipeline is fixedly communicated with the outer side wall of the rectangular water delivery frame, the other end of the pipeline extends out of the pre-treatment cabin of the wheel and is fixedly communicated with the output end of a water pump, and the water pump is correspondingly arranged with the vibration reduction assembly.
Preferably, the regulating part comprises two sealing boxes fixedly connected with two sides of the top end of the rectangular water delivery frame, a second electric telescopic rod is fixedly connected in each sealing box, the telescopic end of each second electric telescopic rod extends out of each sealing box and is fixedly connected with a supporting plate, a plurality of connecting holes are formed in each supporting plate at equal intervals along the axial direction, the spray heads on the short sides of the rectangular water delivery frame are fixedly communicated with the rectangular water delivery frame through telescopic hoses, and the spray heads are fixedly connected in the connecting holes.
Preferably, fixedly connected with support housing on the water pump, damping subassembly includes fixed connection be in the carriage on the wheel pretreatment cabin, support housing is located in the carriage, the equal fixedly connected with first supporting shoe in support housing bottom both sides, the one end that first supporting shoe bottom articulated has two head rods, the head rod other end articulates there is the second supporting shoe, the inside bottom fixedly connected with horizontal pole of carriage, four equal sliding connection of second supporting shoe is in on the horizontal pole, be located two in the middle part between the second supporting shoe to and be located two at left and right sides the second supporting shoe with equal fixedly connected with first spring between the carriage inside wall, first spring housing is established on the horizontal pole, support housing top both sides with fixedly connected with second spring between the inside top of carriage, be provided with auxiliary damping spare on the carriage, auxiliary damping spare with support housing corresponds the setting.
Preferably, the auxiliary vibration reduction piece comprises a vertical chute arranged on two opposite side walls of the supporting frame, a sliding block is connected in the vertical chute in a sliding mode, one side, close to the supporting frame, of the sliding block is hinged with one end of a second connecting rod, the other end of the second connecting rod is hinged with the side wall of the supporting frame, one ends of a third spring are fixedly connected to the top end and the bottom end of the sliding block respectively, and the other end of the third spring is fixedly connected with the inner wall of the vertical chute.
Preferably, the degreasing system, the pickling system and the passivation system comprise a functional groove fixedly connected with the bottom end of the inner part of the wheel pretreatment cabin, medicaments are contained in the functional groove, the drying system comprises an air outlet fixedly connected with the inner side wall of the wheel pretreatment cabin, an air blower is fixedly connected with the outer side wall of the wheel pretreatment cabin, the air outlet is fixedly communicated with the output end of the air blower through a pipeline, an electric heating wire is fixedly connected in the pipeline, and the functional groove and the air outlet are respectively and correspondingly arranged with the aluminum alloy wheel.
Preferably, the monitoring assembly comprises a detection device and an automatic dosing device which are fixedly connected to the pre-treatment cabin of the wheel, and the detection end of the detection device and the output end of the automatic dosing device respectively extend into the functional groove.
Preferably, the functional groove is of a double-layer structure, and heat preservation cotton is filled between the double-layer structure.
The invention discloses the following technical effects:
1. the intelligent wire body for the pretreatment of the aluminum alloy wheel provided by the invention is suitable for realizing the lifting treatment of the aluminum alloy wheel by arranging the lifting assembly, and can drive the aluminum alloy wheel to rotate in the steps of cleaning, degreasing, pickling, passivating, drying and the like, so that the sealing of the contact surface of the aluminum alloy wheel and a lifting tool after lifting is avoided, the thorough treatment of the surface of the aluminum alloy wheel in the steps of cleaning, degreasing, pickling, passivating, drying and the like is ensured, and the pretreatment effect of the aluminum alloy wheel is ensured.
2. The intelligent wire body suitable for the aluminum alloy wheel pretreatment provided by the invention realizes the comprehensive cleaning of the aluminum alloy wheel by arranging the cleaning system, ensures the water pressure consistency of all parts, ensures the spray flushing effect, avoids the residual substances on the surface of the aluminum alloy wheel, and improves the pretreatment effect.
3. The intelligent wire body suitable for the aluminum alloy wheel pretreatment provided by the invention has the advantages that the vibration reduction assembly is arranged, the high-power water pump is selected on the premise of ensuring the water pressure flushing effect, the vibration of the water pump during operation is reduced when the flushing effect is met, and the resonance influence caused by the water pump and the wheel pretreatment cabin during use is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 3 is a schematic view of the top surface of a rectangular water delivery frame according to the present invention;
FIG. 4 is a schematic view of the front structure of the wheel well of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at B in FIG. 4;
FIG. 6 is a schematic diagram of a second embodiment of the present invention;
the vehicle comprises a vehicle wheel conveying system, a vehicle wheel conveying system and a vehicle wheel conveying system, wherein 1 is a vehicle wheel conveying system; 2. a pre-wheel treatment chamber; 3. an aluminum alloy wheel; 4. a first drive box; 5. a connecting plate; 6. a second drive box; 7. a transverse slot; 8. a connecting rod; 9. a rubber roller; 10. a first gear; 11. a half gear; 12. a toothed plate; 13. a first motor; 14. a second gear; 15. rectangular water delivery frame; 16. a spray header; 17. a pipe; 18. a water pump; 19. a seal box; 20. a second electric telescopic rod; 21. a support plate; 22. a flexible hose; 23. a support housing; 24. a support frame; 25. a first support block; 26. a first connecting rod; 27. a second support block; 28. a cross bar; 29. a first spring; 30. a second spring; 31. a vertical chute; 32. a slide block; 33. a second connecting rod; 34. a third spring; 35. a functional groove; 36. an air outlet; 37. a blower; 38. an electric heating wire; 39. a detection device; 40. an automatic dosing device; 41. a first electric telescopic rod; 42. a second slider; 43. a third support block; 44. a limiting block; 45. a fourth spring; 46. and a second motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Embodiment one:
referring to fig. 1-5, the invention provides an intelligent wire body suitable for aluminum alloy wheel pretreatment, which comprises a wheel conveying system 1 and a wheel pretreatment cabin 2 which is arranged corresponding to the wheel conveying system 1, wherein a plurality of wheel hoisting assemblies are arranged on the wheel conveying system 1 at equal intervals along the axial direction, aluminum alloy wheels 3 are hung on the wheel hoisting assemblies, a plurality of cleaning systems are arranged in the wheel pretreatment cabin 2, a degreasing system, a pickling system and a passivation system are sequentially arranged between two adjacent cleaning systems from left to right, a drying system is arranged at the rightmost end in the wheel pretreatment cabin 2, a monitoring assembly is arranged on the wheel pretreatment cabin 2, the degreasing system, the pickling system and the passivation system are respectively arranged corresponding to the monitoring assembly, a vibration reduction assembly is arranged on the wheel pretreatment cabin 2, and the cleaning systems are arranged corresponding to the vibration reduction assembly.
Further optimizing scheme, hoist and mount subassembly includes fixed connection first driving box 4 on wheel conveying system 1, the through-hole has been seted up to first driving box 4 bottom, sliding connection has connecting plate 5 in the through-hole, connecting plate 5 bottom fixedly connected with second driving box 6, horizontal slot hole 7 has been seted up to second driving box 6 bottom, the one end of connecting rod 8 is all slidingly connected with at the inside both ends of horizontal slot hole 7, the other end rotation of connecting rod 8 is connected with rubber roll 9, two rubber rolls 9 are located same axis, and contact with aluminum alloy wheel 3 middle part and inner circle top respectively, all be provided with first electric telescopic handle 41 on the relative both sides wall of second driving box 6, the flexible end of two first electric telescopic handle 41 is provided with the lifter in the first driving box 4 respectively with two connecting rods 8 fixed connection, connecting plate 5 is connected with the lifter transmission.
The lengths of the two connecting rods 8 are inconsistent, one rubber roller 9 is located below and corresponds to the middle hole of the aluminum alloy wheel 3, the other rubber roller 9 is located above and corresponds to the inner wheel wall of the aluminum alloy wheel 3, the connecting rods 8 are driven to move through the two first electric telescopic rods 41, the two rubber rollers 9 are respectively contacted with the inner wheel wall and the middle hole of the aluminum alloy wheel 3, a second motor 46 is fixedly connected in the specific connecting rod 8, the central shaft of the rubber roller 9 stretches into the connecting rod 8 and is fixedly connected with the output shaft of the second motor 46, the rubber roller 9 is driven to rotate through the second motor 46, the rubber roller 9 drives the aluminum alloy wheel 3 to rotate, and in the processing processes of cleaning, degreasing, pickling, passivation, drying and the like, the initial positions of the aluminum alloy wheel 3 and the rubber roller 9 are exposed when the rubber roller 9 rotates, so that the surface of the aluminum alloy wheel 3 is comprehensively processed, and the processing effect of each step is ensured.
Further optimizing scheme, the lifting piece is including rotating two first gears 10 of connection on the inner wall of first driving case 4, all coaxial fixedly connected with half gear 11 on the first gear 10, connecting plate 5 top stretches into first driving case 4 internal fixedly connected with pinion rack 12, pinion rack 12 is located between two half gears 11, and both sides respectively with two half gear 11 meshing, fixedly connected with first motor 13 on the inner wall of first driving case 4, coaxial fixedly connected with second gear 14 on the output shaft of first motor 13, second gear 14 is located between two first gears 10, and mesh with two first gears 10 respectively.
Tooth grooves are formed in two sides of the toothed plate 12, the two half gears 11 are meshed with the toothed plate 12 in a staggered mode, namely, when one half gear 11 rotates to be meshed with the toothed plate 12, the other half gear 11 is separated from the tooth grooves on the toothed plate 12, the first motor 13 drives the second gear 14 to rotate, the second gear 14 drives the two meshed first gears 10 to rotate, the first gears 10 drive the half gears 11 to rotate, the toothed plate 12 is driven to vertically reciprocate when the two half gears 11 rotate, the toothed plate 12 vertically reciprocates to drive the aluminum alloy wheel 3 below to vertically reciprocate, and when the aluminum alloy wheel 3 moves, the surface of the aluminum alloy wheel 3 is cleaned through a cleaning system, and the aluminum alloy wheel is moved to the cleaning system, a degreasing system, a pickling system and a passivation system to be correspondingly processed.
Further optimizing scheme, cleaning system includes rectangle water delivery frame 15 on the processing cabin 2 inner wall before the wheel, equidistant fixed intercommunication has a plurality of shower heads 16 along circumference on the rectangle water delivery frame 15 inner wall, aluminum alloy wheel 3 is located rectangle water delivery frame 15, a plurality of shower heads 16 all correspond the setting with aluminum alloy wheel 3, be provided with the regulating part on the rectangle water delivery frame 15, shower heads 16 and regulating part that are located two short edges of rectangle water delivery frame 15 correspond the setting, fixed intercommunication has the one end of pipeline 17 on the rectangle water delivery frame 15 lateral wall, the other end of pipeline 17 stretches out the processing cabin 2 outside with the output fixed intercommunication of water pump 18 before the wheel, water pump 18 corresponds the setting with the damping subassembly.
The rectangular water delivery frame 15 is internally provided with a water delivery cavity, the spray header 16 and the pipeline 17 are respectively communicated with the water delivery cavity, water is delivered to the water delivery cavity through the water pump 18 and sprayed out from the spray header 16, the aluminum alloy wheels 3 vertically and repeatedly move in the rectangular water delivery frame 15, and the spray header 16 is used for cleaning the aluminum alloy wheels 3.
Further optimizing scheme, adjusting part includes two seal boxes 19 of fixed connection in rectangle water delivery frame 15 top both sides, and seal box 19 internal fixation has second electric telescopic handle 20, and seal box 19 fixedly connected with backup pad 21 is stretched out to the flexible end of second electric telescopic handle 20, has offered a plurality of connecting holes along axial equidistant on the backup pad 21, and shower head 16 on the short side of rectangle water delivery frame 15 passes through flexible hose 22 and rectangle water delivery frame 15 fixed communication, and shower head 16 fixed connection is in the connecting hole.
The shower heads 16 on the two short sides of the rectangular water delivery frame 15 are fixedly communicated with the rectangular water delivery frame 15 through the telescopic hoses 22, the shower heads 16 are driven to move through the second electric telescopic rods 20, when the aluminum alloy wheels 3 are sprayed from bottom to top or from top to bottom, the aluminum alloy wheels 3 are located in the rectangular water delivery frame 15, the sections of the aluminum alloy wheels 3 are of circular structures, the distance between the shower heads 16 on the long sides and the two sides of the aluminum alloy wheels 3 is unchanged, the water pressure of the shower heads 16 is guaranteed, the shower heads 16 on the short sides drive the distance between the shower heads 16 on the outer ring walls of the aluminum alloy wheels 3 in real time through the second electric telescopic rods 20, the water pressure of the shower heads 16 on the short sides is guaranteed, the cleaning effect of the aluminum alloy wheels 3 is further guaranteed, the specific second electric telescopic rods 20 are of the prior art, and specific specification types are selected by technicians according to actual requirements, and are not limited.
Further optimizing scheme, fixedly connected with support casing 23 on the water pump 18, damping subassembly includes the carriage 24 of fixed connection on the processing cabin 2 before the wheel, support casing 23 is located carriage 24, support casing 23 bottom both sides all fixedly connected with first supporting shoe 25, the one end of two head rods 26 is articulated to first supporting shoe 25 bottom, the other end of head rod 26 articulates there is second supporting shoe 27, the inside bottom fixedly connected with horizontal pole 28 of carriage 24, four second supporting shoes 27 all sliding connection are on horizontal pole 28, be located between two second supporting shoes 27 in the middle part, and be located two second supporting shoes 27 of controlling both ends and the inside wall of carriage 24 between all fixedly connected with first spring 29, first spring 29 cover is established on horizontal pole 28, fixedly connected with second spring 30 between support casing 23 top both sides and the inside top of carriage 24, be provided with auxiliary damping piece on the carriage 24, auxiliary damping piece corresponds the setting with support casing 23.
The two specific second springs 30 are located at two sides of the top end of the supporting shell 23, the top end of the supporting shell 23 is fixedly connected with a buffer, the buffer is in the prior art, a specific specification model is selected by a technician according to actual demands, specific limitation is not made here, in order to ensure the flushing effect of the aluminum alloy wheel 3, the high-power water pump 18 is used for increasing water pressure, the supporting shell 23 is additionally arranged on the high-power water pump 18 and suspended in the supporting frame 24, the supporting shell 23 is driven to vibrate in the supporting frame 24 during operation of the water pump 18, the second supporting blocks 27 are driven to slide on the cross bars 28 through the hinged four first connecting rods 26 during vibration, the acting force is exerted by the three first springs 29 during sliding, and meanwhile, the acting force exerted by the second springs 30 above the buffer is matched with the acting force of the high-power water pump 18, so that the vibration reduction treatment of the high-power water pump 18 is realized, the influence caused by resonance generated when the water pump 18 is directly installed on the pre-wheel treatment cabin 2 during operation of the pre-treatment cabin 2 is avoided, the water pump 18 is ensured to increase the water pressure effect, and the vibration treatment of the high-power water pump 18 during operation is realized.
Further optimizing scheme, supplementary damping piece is including seting up the vertical spout 31 on the relative both sides wall of carriage 24, and sliding connection has slider 32 in vertical spout 31, and one side that slider 32 is close to carriage 24 articulates there is the one end of second connecting rod 33, and the second connecting rod 33 other end is articulated with carriage 24 lateral wall, and slider 32 top and bottom are last one end that all fixedly connected with third spring 34, and the third spring 34 other end and vertical spout 31 inner wall fixed connection.
When the support shell 23 vibrates vertically, the second connecting rod 33 drives the sliding block 32 to move vertically and repeatedly in the vertical sliding groove 31, and the sliding block 32 further realizes auxiliary buffering vibration reduction of the support shell 23 under the action of the upper third spring 34 and the lower third spring 34, so that the vibration reduction effect is improved.
Further optimizing scheme, degreasing system, pickling system, passivation system include that fixed connection is at the inside bottom of processing cabin 2 function groove 35 before the wheel, hold the medicament in the function groove 35, drying system includes air outlet 36 on the processing cabin 2 inside wall before the wheel, fixed connection has air-blower 37 on the processing cabin 2 lateral wall before the wheel, air outlet 36 passes through the pipeline and the output fixed communication of air-blower 37, the pipeline internal fixation has electric heater strip 38, function groove 35 and air outlet 36 correspond the setting with aluminum alloy wheel 3 respectively.
Different liquid medicines are placed in the functional groove 35 according to each treatment system, are inserted between two adjacent rectangular water delivery frames 15, so that the aluminum alloy wheel 3 is cleaned, degreased, cleaned, pickled, cleaned, passivated and cleaned, then a blower 37 is operated, an external power supply is connected with an electric heating wire 38 to heat air in a pipeline, and the heated air is blown out through an air outlet 36 to realize the drying treatment of the aluminum alloy wheel 3.
Further optimizing scheme, the monitoring component comprises a detection device 39 and an automatic dosing device 40 which are fixedly connected to the pre-treatment cabin 2 of the vehicle wheel, and the detection end of the detection device 39 and the output end of the automatic dosing device 40 respectively extend into the functional groove 35.
The detection device 39 is electrically connected with the automatic chemical adding device 40 through a wire, the detection device 39 is used for monitoring the chemical liquid in the functional groove 35 in real time, wherein the monitoring index of the degreasing system is free alkali building, the monitoring index of the pickling system is acid point and PH value, the monitoring point of the passivation system is zirconium point, conductivity and PH value, the chemical liquid is added through the automatic chemical adding device 40 when the detection does not reach the standard through real-time monitoring, thereby controlling the content of the chemical liquid in the functional groove 35, the specific monitoring assembly further comprises a liquid level alarm (not shown in the figure) fixedly connected on the pre-wheel treatment cabin 2, the liquid level alarm carries out liquid level warning, the chemical adding amount is controlled through the free acid, the free alkali, the conductivity and the like which are tested, the detection device 39, the automatic chemical adding device 40 and the liquid level alarm are all in the prior art, and specific product types and specifications are selected by technicians according to actual requirements, and the specific requirements are not limited.
Further optimizing scheme, the functional groove 35 is bilayer structure, and is filled with heat preservation cotton between bilayer structure.
Aiming at the liquid medicine in the functional groove 35, the functional groove 35 with a double-layer structure and the heat preservation cotton are arranged to avoid the loss of the heat of the liquid medicine in the functional groove 35, the purposes of saving energy and reducing consumption are further realized, and the air compressor and the residual heat of the curing furnace are adopted to circularly heat tap water which is mainly used for heating the groove liquid in hot water washing and degreasing treatment, so that the energy consumption is further reduced, and the purposes of saving energy and reducing consumption are achieved.
The invention provides an intelligent wire body suitable for aluminum alloy wheel pretreatment, which is characterized in that an aluminum alloy wheel 3 is placed between two connecting rods 8 when in use, the connecting rods 8 are driven to move through a first electric telescopic rod 41 to clamp the aluminum alloy wheel 3, the aluminum alloy wheel 3 is driven by a wheel conveying system 1 to move into a wheel pretreatment cabin 2, primary cleaning is firstly carried out, the aluminum alloy wheel 3 is positioned right above a rectangular water delivery frame 15 during cleaning, a second gear 14 is driven by a first motor 13 to rotate, two meshed first gears 10 are driven by the second gear 14 to rotate, a half gear 11 on the first gear 10 drives a meshed toothed plate 12 to do vertical repeated motion, a second driving box 6 is driven to move when the toothed plate 12 moves, the aluminum alloy wheel 3 on the second driving box 6 is driven to do vertical repeated motion, a spray head 16 on the rectangular water delivery frame 15 is used for cleaning the aluminum alloy wheel 3, a rubber roller 9 on the connecting rod 8 is driven to rotate during cleaning to drive the aluminum alloy wheel 3 to rotate during primary cleaning, and the contact point between the rubber roller 9 and the aluminum alloy 3 is cleaned, the primary cleaning, the water-washing and the aluminum alloy 3 is cleaned after the primary cleaning, the water-washing and the cleaning of the aluminum alloy wheel is finished.
The second supporting block 27 is driven to transversely move on the cross rod 28 by the first connecting rod 26 in the running process of the water pump 18, vibration is damped under the elastic action of the first spring 29 and the second spring 30, meanwhile, the sliding block 32 is driven to vertically slide in the vertical sliding groove 31 in the vertical vibration process, vibration is further damped under the action of the third spring 34, high-power running of the water pump 18 is guaranteed, the water pressure is enhanced, and meanwhile, independent vibration and resonance of the water pump 18 generated in the wheel pretreatment cabin 2 are avoided.
Embodiment two:
referring to fig. 6, the difference between the present embodiment and the first embodiment is that two parallel second sliders 42 are slidably connected in the vertical chute 31, a third spring 34 is fixedly connected with the second sliders 42, a third supporting block 43 is rotatably connected between the two second sliders 42, a circular hole is formed in the third supporting block 43, the second connecting rod 33 is slidably connected in the circular hole, a limiting block 44 is fixedly connected to one end of the second connecting rod 33 away from the supporting housing 23, a fourth spring 45 is sleeved on the second connecting rod 33, one end of the fourth spring 45 is fixedly connected with the limiting block 44, and the other end of the fourth spring 45 is abutted to one side of the second slider 42 away from the supporting housing 23.
Further preferably, a certain friction exists between the third supporting block 43 and the second sliding block 42.
In this embodiment, when the support housing 23 generates vertical vibration, the support housing 23 drives the third support block 43 to rotate between the second slide blocks 42 when the slide blocks 32 are driven to move in the vertical sliding grooves, so that the friction force further improves the vibration reduction treatment, on the other hand, the second connecting rod 33 slides on the third support block 43 in an inclined direction with the horizontal plane, and meanwhile, receives the elastic force of the fourth spring 45, so as to drive the support housing 23 to generate vibration reduction in the inclined direction, when the second slide block 42 moves, the second connecting rod 33 and the support housing 23 are in a vertical state, the elastic force of the fourth spring 45 generates transverse vibration reduction, so that the vibration reduction effect on the water pump 18 is further improved, and the resonance influence generated when the high-power water pump 18 is installed in the pre-wheel treatment cabin 2 is reduced.
Embodiment III:
the difference between the present embodiment and the second embodiment is that the wheel conveying system 1 in the present embodiment is provided with an automatic identification system (not shown in the figure) for automatically identifying the model of the product to be processed.
Further optimizing scheme, connecting rod 8 is electric telescopic connecting rod, and automatic identification system passes through wire electric connection with electric telescopic connecting rod, through automatic identification system discernment product model of waiting to process, and connecting rod 8 adjusts, makes the position of rubber roll 9 be suitable for the wheel size with corresponding model.
Further optimizing scheme, automatic identification system passes through wire electric connection with second electric telescopic handle 20, through automatic identification system discernment wheel model, adjusts the distance that sprays through controlling second electric telescopic handle 20, and automatic spraying is controlled simultaneously, is applicable to the washing that sprays to the wheel of different model sizes.
The automatic identification system and the electric telescopic connecting rod are all in the prior art, specific specification and model are selected by technicians according to actual requirements, and specific limitation is not made here.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.
Claims (10)
1. The utility model provides a be applicable to intelligent line body of aluminum alloy wheel pretreatment, includes wheel conveying system (1) and with wheel conveying system (1) correspond wheel pretreatment cabin (2) that set up, its characterized in that: the novel wheel cleaning device is characterized in that a plurality of wheel hoisting assemblies are arranged on the wheel conveying system (1) at equal intervals along the axial direction, aluminum alloy wheels (3) are hung on the wheel hoisting assemblies, a plurality of cleaning systems are arranged in the wheel pretreatment cabin (2), a degreasing system, a pickling system and a passivation system are sequentially arranged between every two adjacent cleaning systems from left to right, a drying system is arranged at the rightmost end in the wheel pretreatment cabin (2), a monitoring assembly is arranged on the wheel pretreatment cabin (2), the degreasing system, the pickling system and the passivation system are respectively arranged corresponding to the monitoring assembly, a vibration reduction assembly is arranged on the wheel pretreatment cabin (2), and the cleaning systems and the vibration reduction assembly are correspondingly arranged.
2. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 1, wherein: the hoisting assembly comprises a first driving box (4) fixedly connected to the wheel conveying system (1), a through hole is formed in the bottom end of the first driving box (4), a connecting plate (5) is connected to the bottom end of the first driving box in a sliding mode, a second driving box (6) is fixedly connected to the bottom end of the connecting plate (5), a transverse long hole (7) is formed in the bottom end of the second driving box (6), one ends of connecting rods (8) are connected to the two ends of the inner portion of the transverse long hole (7) in a sliding mode, rubber rollers (9) are connected to the other ends of the connecting rods (8) in a rotating mode, the two rubber rollers (9) are located on the same axis and respectively in contact with the middle portion and the top portion of an inner ring of an aluminum alloy wheel (3), first electric telescopic rods (41) are arranged on the two inner side walls of the second driving box (6), telescopic ends of the first electric telescopic rods (41) are respectively connected with the two connecting rods (8) in a fixed mode, lifting pieces are arranged in the first driving box (4), and the connecting plates (5) are in transmission connection with the lifting pieces.
3. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 2, wherein: the lifting part comprises two first gears (10) which are rotationally connected to the inner wall of the first driving box (4), half gears (11) are coaxially and fixedly connected to the first gears (10), toothed plates (12) are fixedly connected to the top ends of connecting plates (5) and extend into the first driving box (4), the toothed plates (12) are located between the half gears (11), two sides of the toothed plates are meshed with the half gears (11) respectively, first motors (13) are fixedly connected to the inner wall of the first driving box (4), second gears (14) are coaxially and fixedly connected to the output shafts of the first motors (13), and the second gears (14) are located between the two first gears (10) and meshed with the two first gears (10) respectively.
4. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 1, wherein: the cleaning system comprises a rectangular water delivery frame (15) fixedly connected to the inner wall of the wheel pre-treatment cabin (2), a plurality of spray heads (16) are fixedly communicated with the inner wall of the rectangular water delivery frame (15) at equal intervals along the circumferential direction, the aluminum alloy wheels (3) are positioned in the rectangular water delivery frame (15), the spray heads (16) are all correspondingly arranged with the aluminum alloy wheels (3), adjusting parts are arranged on the rectangular water delivery frame (15), the spray heads (16) positioned on two short edges of the rectangular water delivery frame (15) are correspondingly arranged with the adjusting parts, one end of a pipeline (17) is fixedly communicated to the outer side wall of the rectangular water delivery frame (15), the other end of the pipeline (17) extends out of the wheel pre-treatment cabin (2) and is fixedly communicated with the output end of a water pump (18), and the water pump (18) is correspondingly arranged with the vibration reduction assembly.
5. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 4, wherein: the adjusting piece comprises two sealing boxes (19) fixedly connected to two sides of the top end of the rectangular water delivery frame (15), a second electric telescopic rod (20) is fixedly connected to the inside of each sealing box (19), the telescopic end of each second electric telescopic rod (20) extends out of each sealing box (19) and is fixedly connected with a supporting plate (21), a plurality of connecting holes are formed in each supporting plate (21) at equal intervals along the axial direction, the spray heads (16) on the short sides of the rectangular water delivery frame (15) are fixedly communicated with the rectangular water delivery frame (15) through telescopic hoses (22), and the spray heads (16) are fixedly connected to the connecting holes.
6. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 4, wherein: fixedly connected with support casing (23) on water pump (18), vibration damping assembly includes fixed connection be in support frame (24) on processing capsule (2) before the wheel, support casing (23) are located in support frame (24), support casing (23) bottom both sides all fixedly connected with first supporting shoe (25), first supporting shoe (25) bottom articulates the one end that has two head rods (26), the head rod (26) other end articulates there is second supporting shoe (27), support frame (24) inside bottom fixedly connected with horizontal pole (28), four second supporting shoe (27) all sliding connection are in on horizontal pole (28), be located two in the middle part between second supporting shoe (27), and be located two at both ends about second supporting shoe (27) with all fixedly connected with first spring (29) between support frame (24) inside wall, first spring (29) cover is established on horizontal pole (28), support casing (23) top and support frame (24) inside are provided with auxiliary spring (30) and are connected with on auxiliary support frame (24) top.
7. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 6, wherein: the auxiliary vibration reduction piece comprises vertical sliding grooves (31) formed in two opposite side walls of the supporting frame (24), sliding blocks (32) are connected in the vertical sliding grooves (31), one sides of the sliding blocks (32) close to the supporting frame (24) are hinged to one ends of second connecting rods (33), the other ends of the second connecting rods (33) are hinged to the side walls of the supporting frame (24), one ends of third springs (34) are fixedly connected to the top ends and the bottom ends of the sliding blocks (32), and the other ends of the third springs (34) are fixedly connected with the inner walls of the vertical sliding grooves (31).
8. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 1, wherein: degreasing system the pickling system passivation system is in including fixed connection handle functional tank (35) of the inside bottom of cabin (2) before the wheel, hold the medicament in functional tank (35), drying system is including fixed connection be in air outlet (36) on the inside wall of cabin (2) before the wheel, fixedly connected with air-blower (37) on the outside wall of cabin (2) before the wheel, air outlet (36) pass through the pipeline with the output fixed intercommunication of air-blower (37), fixedly connected with electric heater strip (38) in the pipeline, functional tank (35) with air outlet (36) respectively with aluminum alloy wheel (3) correspond the setting.
9. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 8, wherein: the monitoring assembly comprises a detection device (39) and an automatic dosing device (40) which are fixedly connected to the pre-treatment cabin (2) of the vehicle wheel, and the detection end of the detection device (39) and the output end of the automatic dosing device (40) respectively extend into the functional groove (35).
10. The intelligent wire body suitable for pretreatment of aluminum alloy wheels as claimed in claim 8, wherein: the functional groove (35) is of a double-layer structure, and heat preservation cotton is filled between the double-layer structure.
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| CN202310041220.8A CN116251714B (en) | 2023-01-12 | 2023-01-12 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
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| CN202310041220.8A CN116251714B (en) | 2023-01-12 | 2023-01-12 | Intelligent wire suitable for aluminum alloy wheel pretreatment |
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| Publication number | Publication date |
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| CN116251714B (en) | 2023-10-20 |
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