JPH05222260A - Fluororesin composition and molded article - Google Patents

Fluororesin composition and molded article

Info

Publication number
JPH05222260A
JPH05222260A JP5955792A JP5955792A JPH05222260A JP H05222260 A JPH05222260 A JP H05222260A JP 5955792 A JP5955792 A JP 5955792A JP 5955792 A JP5955792 A JP 5955792A JP H05222260 A JPH05222260 A JP H05222260A
Authority
JP
Japan
Prior art keywords
carbon fiber
solid lubricant
ptfe
molded product
elastic modulus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5955792A
Other languages
Japanese (ja)
Inventor
Keizo Mizobe
敬三 溝部
Noboru Masutani
昇 増谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitto Denko Corp
Original Assignee
Nitto Denko Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitto Denko Corp filed Critical Nitto Denko Corp
Priority to JP5955792A priority Critical patent/JPH05222260A/en
Publication of JPH05222260A publication Critical patent/JPH05222260A/en
Pending legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

PURPOSE:To obtain the subject composition suitable for sliding material, etc., having a low coefficient of friction, comprising polytetrafluoroethylene, carbon fibers and a solid lubricant in a specific ratio. CONSTITUTION:The objective composition comprising (A) 75-98% polytetrafluoroethylene, (B) 1-15% carbon fibers and (C) 1-10% solid lubricant such as boron nitride as essential components wherein the total volumes of the components B and C are <=15% total volumes of the three components. A molded article having >=300% elongation, <=50kg/cm<2> modulus of stretch and <=2.0X10<10>dyne/cm<2> storage modulus.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はポリテトラフルオロエチ
レン(以下、PTFEという)を主成分とする組成物お
よび該組成物から成る成形物に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composition containing polytetrafluoroethylene (hereinafter referred to as "PTFE") as a main component and a molded article formed from the composition.

【0002】[0002]

【従来の技術】PTFE成形物は耐熱性、耐薬品性に優
れているばかりでなく、摩擦係数が小さく、しかも自己
潤滑性を有するのでピストンリング、軸受シールリン
グ、チップシール等の摺動部材として広く使用されてい
る。
2. Description of the Related Art PTFE moldings are not only excellent in heat resistance and chemical resistance, but also have a small coefficient of friction and have self-lubricating properties, so that they are used as sliding members for piston rings, bearing seal rings, chip seals, etc. Widely used.

【0003】ところが、このPTFE成形物は耐摩耗性
が必ずしも充分でないため、大荷重条件下での使用は制
限せざるを得ないものであった。
However, since this PTFE molded article does not always have sufficient abrasion resistance, its use under a heavy load condition must be restricted.

【0004】そこで、PTFEにガラス繊維、炭素繊
維、芳香族ポリエステル、ポリイミド、ポリアミド、ポ
リフェニレンスルフィド、アルミナ、ガラスフレーク、
ガラスビーズ、ブロンズ粉等の充填剤を添加して成形す
ることにより、耐摩耗性を改善する方法が提案されてい
る。
Therefore, PTFE is added to glass fiber, carbon fiber, aromatic polyester, polyimide, polyamide, polyphenylene sulfide, alumina, glass flake,
There has been proposed a method of improving wear resistance by adding a filler such as glass beads or bronze powder and molding.

【0005】[0005]

【発明が解決しようとする課題】これら充填剤の添加に
よりPTFE成形物の耐摩耗性は改善されるが、摩擦係
数が大きくなると共に弾性率も高くなりシール性が悪化
するという新たな問題が生じている。
Although the addition of these fillers improves the wear resistance of the PTFE molded product, it causes a new problem that the friction coefficient becomes large and the elastic modulus becomes high and the sealing property deteriorates. ing.

【0006】このように従来は、耐摩耗性優れ、摩擦係
数が小さく且つ適度な弾性率を有するPTFE成形物は
得られていなかった。
As described above, conventionally, a PTFE molded article having excellent wear resistance, a small friction coefficient and an appropriate elastic modulus has not been obtained.

【0007】[0007]

【課題を解決するための手段】本発明者は従来技術の有
する上記問題を解決するため鋭意研究の結果、PTFE
に充填剤として炭素繊維を添加した系に更に特定の第三
成分を加え、これらを特定の割合とした組成物により、
耐摩耗性に優れると共に摩擦係数が小さく、しかも適度
な弾性率を有する成形物が得られることを見い出し、本
発明を完成するに至った。
As a result of earnest research for solving the above problems of the prior art, the present inventor has found that PTFE
A specific third component is further added to the system in which carbon fiber is added as a filler to the composition having these specific ratios,
It was found that a molded product having excellent wear resistance, a small friction coefficient and an appropriate elastic modulus can be obtained, and the present invention has been completed.

【0008】即ち、本発明はPTFE、炭素繊維および
固体潤滑剤を必須成分として含む組成物であり、これら
三者の合計重量中に占めるPTFE、炭素繊維および固
体潤滑剤の割合が75〜98%、1〜15%および1〜
10%であり、そして炭素繊維と固体潤滑剤の体積和が
成形物の体積の15%以下であることを特徴とするフッ
素樹脂組成物に関する。
That is, the present invention is a composition containing PTFE, carbon fiber and a solid lubricant as essential components, and the proportion of PTFE, carbon fiber and solid lubricant in the total weight of the three is 75 to 98%. , 1-15% and 1-
The present invention relates to a fluororesin composition characterized in that it is 10% and the volume sum of carbon fiber and solid lubricant is 15% or less of the volume of the molded product.

【0009】本発明に係る組成物はPTFE、炭素繊維
および固体潤滑剤を必須成分として含むものである。そ
して、これら三者の合計重量中における各成分の重量割
合はPTFEが75〜98%、炭素繊維が1〜15%、
固体潤滑剤が1〜10%である。
The composition according to the present invention contains PTFE, carbon fiber and a solid lubricant as essential components. And, the weight ratio of each component in the total weight of these three is 75 to 98% for PTFE, 1 to 15% for carbon fiber,
Solid lubricant is 1 to 10%.

【0010】炭素繊維は主として成形物の耐摩耗性に寄
与し、この配合量が少な過ぎると耐摩耗性の向上効果が
得られず、多過ぎると成形物中におけるPTFE相互の
結着を阻害するようになり、成形物の強度や伸びの低下
を招き、また弾性率が大きくなりシール性が悪化する。
この炭素繊維としては直径約5〜20μm、長さ約5〜
300μmの一般に「ミルドファイバー」と呼ばれてい
るものを用いるのが好適であるが、ミルドファィバー以
外のものを使用することもできる。
The carbon fiber mainly contributes to the wear resistance of the molded product, and if the content is too small, the effect of improving the wear resistance cannot be obtained, and if it is too large, the mutual binding of PTFE in the molded product is hindered. As a result, the strength and elongation of the molded product decrease, and the elastic modulus increases and the sealing property deteriorates.
This carbon fiber has a diameter of about 5 to 20 μm and a length of about 5 to
It is preferable to use what is generally called "milled fiber" having a thickness of 300 µm, but it is also possible to use materials other than milled fiber.

【0011】また、固体潤滑剤は炭素繊維の配合による
摩擦係数の増加傾向を抑制するために配合するものであ
る。従って、この配合量が少な過ぎるときは摩擦係数増
加に対する抑制作用が充分でなくなる。一方、固体潤滑
剤を上記所定量を超えて多量に配合しても、それ以上の
摩擦係数抑制作用が発揮されるわけではない。この固体
潤滑剤としは窒化ホウ素と二硫化モリブデンの混合物を
使用する。そして、これら二者の混合割合は特に限定さ
れるものではないが、二者の合計重量中に占める窒化ホ
ウ素の割合が30〜95%になるようにするのが好適で
ある。
The solid lubricant is added in order to suppress the tendency of the friction coefficient to increase due to the addition of carbon fiber. Therefore, if this blending amount is too small, the effect of suppressing the increase in the friction coefficient becomes insufficient. On the other hand, even if the solid lubricant is blended in a large amount in excess of the above-mentioned predetermined amount, the effect of suppressing the friction coefficient will not be further exerted. A mixture of boron nitride and molybdenum disulfide is used as the solid lubricant. The mixing ratio of these two is not particularly limited, but it is preferable that the ratio of boron nitride in the total weight of the two is 30 to 95%.

【0012】また、本発明においては炭素繊維と固体潤
滑剤の体積和がPTFE、炭素繊維および固体潤滑剤三
者の体積和の15%以下になるようにする必要がある。
炭素繊維と固体潤滑剤の体積和がこれよりも大きいとこ
の組成物から得られる成形物の強度や伸びが低下し、ま
た耐摩耗性も低下する。三者の体積中に占める炭素繊維
と固体潤滑剤の体積和の割合は、主としてこれらの粒子
径により変動し得る。即ち、PTFE、炭素繊維および
固体潤滑剤を同重量割合で配合しても、これらの粒子径
が変われば、三者の体積に占める炭素繊維と固体潤滑剤
の体積和は変わる。従って、これら三者を同重量割合で
混合した場合でも、それらの粒子径を適宜変えることに
より体積和の異なる組成物を得ることができる。
Further, in the present invention, the volume sum of the carbon fiber and the solid lubricant must be 15% or less of the volume sum of PTFE, the carbon fiber and the solid lubricant.
If the total volume of the carbon fiber and the solid lubricant is larger than this, the strength and elongation of the molded product obtained from this composition will decrease, and the abrasion resistance will also decrease. The ratio of the volume sum of the carbon fiber and the solid lubricant in the volume of the three can vary mainly depending on the particle diameter of these particles. That is, even if PTFE, carbon fiber and the solid lubricant are mixed in the same weight ratio, if the particle diameters of these are changed, the volume sum of the carbon fiber and the solid lubricant in the volume of the three changes. Therefore, even when these three components are mixed in the same weight ratio, it is possible to obtain compositions having different volume sums by appropriately changing the particle diameters thereof.

【0013】なお、本発明においては上記三成分に加
え、他の充填剤、着色剤等所望の添加剤を適量配合する
こともできる。
In the present invention, in addition to the above-mentioned three components, other fillers, colorants, and other desired additives may be added in appropriate amounts.

【0014】本発明に係る成形物は従来から知られてい
るPTFEの成形法と同じ方法により得ることができ
る。例えば、PTFE、炭素繊維および固体潤滑剤を均
一に混合し、この混合物を金型に充填し約200〜10
00kg/cm2 の条件で加圧して予備成形した後金型
から取り出し、予備成形物をPTFEの融点以上の温度
で加熱して焼成する方法で製造することができる。勿
論、この方法により得られた成形物を更に加工して所望
の形状とすることもできる。例えば、上記方法により棒
状あるいは円筒状の成形物を得、次いでこれを切削加工
して平板状、リング状、ラセン状等とすることができ
る。
The molded article according to the present invention can be obtained by the same method as the conventionally known PTFE molding method. For example, PTFE, carbon fiber and solid lubricant are uniformly mixed, and this mixture is filled in a mold to about 200-10.
It can be manufactured by a method of press-molding under a condition of 00 kg / cm 2 , taking out from the mold, heating the pre-molded product at a temperature of the melting point of PTFE or higher and firing it. Of course, the molded product obtained by this method can be further processed into a desired shape. For example, a rod-shaped or cylindrical molded product can be obtained by the above method, and then this can be cut into a flat plate, a ring, a spiral, or the like.

【0015】かようにして得られる本発明の成形物はそ
の配合等により多少変わり得るが、伸びが300%以
上、引張弾性率が50kg/cm2 以下、貯蔵弾性率が
2.0×1010dyn/cm2 以下の特性値を示すもの
となる。
The molded article of the present invention thus obtained may vary somewhat depending on its composition, etc., but has an elongation of 300% or more, a tensile elastic modulus of 50 kg / cm 2 or less, and a storage elastic modulus of 2.0 × 10 10. The characteristic value is not more than dyn / cm 2 .

【0016】この成形物を摺動材として使用する場合、
相手材がアルミニウム、しんちゅう、銅等の軟質金属製
であると、該摺動材の弾性率が小さい方が相手材との密
着性、シール性が優れていることが判明した。そして、
上記程度の弾性率を有する成形物は充分な実用性を有す
ることが確認された。
When this molded product is used as a sliding material,
It has been found that when the mating material is made of a soft metal such as aluminum, brass or copper, the smaller the elastic modulus of the sliding material is, the more excellent the adhesion and the sealing property with the mating material. And
It was confirmed that the molded product having the above elastic modulus has sufficient practicality.

【0017】[0017]

【実施例】以下、実施例により本発明を更に詳細に説明
する。
The present invention will be described in more detail with reference to the following examples.

【0018】実施例 PTFE粉末(ダイキン工業社製、商品名M−12)9
7重量部、平均直径7μm、平均長さ30μmの炭素繊
維1重量部、平均粒子径3μmの窒化ホウ素粉末1重量
部および平均粒径5μmの二硫化モリブデン1重量部を
均一に混合し、この組成物を金型内に充填し室温におい
て圧力400kg/cm2 で5分間加圧した後金型から
取り出し、丸棒状の予備成形物を得る。なお、組成物体
積に占める炭素繊維、窒化ホウ素および二硫化モリブデ
ンの体積和は1.2%であった。
Example PTFE powder (manufactured by Daikin Industries, Ltd., trade name M-12) 9
7 parts by weight, 1 part by weight of carbon fiber having an average diameter of 7 μm and average length of 30 μm, 1 part by weight of boron nitride powder having an average particle size of 3 μm, and 1 part by weight of molybdenum disulfide having an average particle size of 5 μm were uniformly mixed to obtain this composition. The product is filled in a mold, pressurized at a pressure of 400 kg / cm 2 at room temperature for 5 minutes, and then taken out from the mold to obtain a round bar-shaped preform. The total volume of carbon fiber, boron nitride and molybdenum disulfide in the composition volume was 1.2%.

【0019】次に、この予備成形物を加熱炉に入れ温度
370℃で24時間加熱して焼成し、これを加熱炉から
取り出し、室温に放置して冷却することにより、丸棒状
成形物(試料1)を得た。この成形物に含まれる炭素繊
維、窒化ホウ素および二硫化モリブデンの体積和は該成
形物の体積の12.3%であった。
Next, the preform is placed in a heating furnace and heated at a temperature of 370 ° C. for 24 hours for firing. The preform is taken out of the heating furnace, left at room temperature and cooled to give a round bar-shaped product (sample). 1) was obtained. The total volume of carbon fiber, boron nitride and molybdenum disulfide contained in this molded product was 12.3% of the volume of the molded product.

【0020】更に、PTFE粉末、炭素繊維、窒化ホウ
素および二硫化モリブデンの配合部数を下記の表1に示
すように設定すること以外は試料1と同様に作業して5
種類の組成物および成形物(試料2〜6)を得た。
Further, the same operation as in Sample 1 was carried out except that the compounding parts of PTFE powder, carbon fiber, boron nitride and molybdenum disulfide were set as shown in Table 1 below.
A variety of compositions and moldings (Samples 2-6) were obtained.

【0021】これら成形物について、次の要領により性
能試験を行ない得られた結果を表1に併記する。
Table 1 also shows the results obtained by performing a performance test on these molded products according to the following procedure.

【0022】A.摩擦摩耗試験 松原式摩擦摩耗試験機(オリエンティック社製)を用
い、速度0.5m/sec、荷重15kg/cm2 、相
手材としてアルミニウム板、潤滑油としてスニソ(日本
サン石油社製)4GSを使用し、摩擦係数および摩耗量
を測定する。摩耗量の単位は「μm」である。
A. Friction and wear test Using a Matsubara type friction and wear tester (manufactured by Oriental Co., Ltd.), a speed of 0.5 m / sec, a load of 15 kg / cm 2 , an aluminum plate as a mating material, and a Sniso (manufactured by Nippon San Oil Co., Ltd.) 4GS as a lubricating oil. Used to measure coefficient of friction and amount of wear. The unit of the amount of wear is “μm”.

【0023】B.伸びおよび引張弾性率 JIS K 7113 K規定される方法に準じて測定
する。伸びおよび引張弾性率の単位は「%」および「k
g/cm2 」である。
B. Elongation and Tensile Elastic Modulus Measured according to the method specified in JIS K 7113 K. The units for elongation and tensile modulus are "%" and "k".
g / cm 2 ”.

【0024】C.貯蔵弾性率 粘弾性スペクトロメーターを用い、波数35Hz、昇温
速度3℃/minの条件で、40℃での貯蔵弾性率を測
定する。なお、貯蔵弾性率の単位は「×1010dyn/
cm2 」である。
C. Storage elastic modulus A storage elastic modulus at 40 ° C. is measured using a viscoelasticity spectrometer under the conditions of a wave number of 35 Hz and a heating rate of 3 ° C./min. The unit of storage elastic modulus is “× 10 10 dyn /
cm 2 ”.

【0025】[0025]

【表1】 [Table 1]

【0026】比較例 PTFE粉末、炭素繊維、窒化ホウ素および二硫化モリ
ブデンの配合部数を下記の表2に示すように設定するこ
と以外は試料1の場合と同様に作業して5種類の組成物
および成形物(試料7〜11)を得た。これら成形物の
性能を実施例と同様に試験して得た結果を表2に併記す
る。
Comparative Example Working in the same manner as in Sample 1 except that the compounding parts of PTFE powder, carbon fiber, boron nitride and molybdenum disulfide were set as shown in Table 2 below, 5 kinds of compositions and Molded products (Samples 7 to 11) were obtained. Table 2 also shows the results obtained by testing the performance of these molded products in the same manner as in the examples.

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【発明の効果】本発明は上記のように構成され、PTF
E、炭素繊維および固体潤滑剤の三者を所定の割合で配
合した組成物および該組成物から成る成形物であるの
で、実施例にも示されているように耐摩耗性が優れると
共に摩擦係数も小さく、摺動材等としての実用性に富む
ものである。
The present invention is constituted as described above, and the PTF
E, carbon fiber and a solid lubricant are mixed in a predetermined ratio, and a molded product made of the composition has excellent wear resistance and friction coefficient as shown in Examples. It is also small and highly practical as a sliding material.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B29K 105:04 C08L 27:18 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical display location B29K 105: 04 C08L 27:18

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 ポリテトラフルオロエチレン、炭素繊維
および固体潤滑剤を必須成分として含む組成物であり、
これら三者の合計重量中に占めるポリテトラフルオロエ
チレン、炭素繊維および固体潤滑剤の割合が75〜98
%、1〜15%および1〜10%であり、そして炭素繊
維と固体潤滑剤の体積和が三者の体積の15%以下であ
ることを特徴とするフッ素樹脂組成物。
1. A composition containing polytetrafluoroethylene, carbon fiber and a solid lubricant as essential components,
The proportion of polytetrafluoroethylene, carbon fiber and solid lubricant in the total weight of these three is 75 to 98.
%, 1 to 15% and 1 to 10%, and the sum of the volume of the carbon fiber and the solid lubricant is 15% or less of the volume of the three, a fluororesin composition.
【請求項2】 請求項1記載の組成物から成る成形物。2. A molded product comprising the composition according to claim 1. 【請求項3】 伸びが300%以上、引張弾性率が50
kg/cm2 以下、貯蔵弾性率が2.0×1010dyn
/cm2 以下である請求項2記載の成形物。
3. An elongation of 300% or more and a tensile elastic modulus of 50.
kg / cm 2 or less, storage elastic modulus of 2.0 × 10 10 dyn
The molded product according to claim 2, having a density of not more than / cm 2 .
JP5955792A 1992-02-13 1992-02-13 Fluororesin composition and molded article Pending JPH05222260A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5955792A JPH05222260A (en) 1992-02-13 1992-02-13 Fluororesin composition and molded article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5955792A JPH05222260A (en) 1992-02-13 1992-02-13 Fluororesin composition and molded article

Publications (1)

Publication Number Publication Date
JPH05222260A true JPH05222260A (en) 1993-08-31

Family

ID=13116678

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5955792A Pending JPH05222260A (en) 1992-02-13 1992-02-13 Fluororesin composition and molded article

Country Status (1)

Country Link
JP (1) JPH05222260A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001094101A1 (en) * 2000-06-06 2001-12-13 Daikin Industries, Ltd. Polytetrafluoroethylene molded article and method for its production
CN113881172A (en) * 2021-10-25 2022-01-04 西北橡胶塑料研究设计院有限公司 Boron nitride modified polytetrafluoroethylene material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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