JPH05104510A - Applying method for mortar to base substance - Google Patents
Applying method for mortar to base substanceInfo
- Publication number
- JPH05104510A JPH05104510A JP33636591A JP33636591A JPH05104510A JP H05104510 A JPH05104510 A JP H05104510A JP 33636591 A JP33636591 A JP 33636591A JP 33636591 A JP33636591 A JP 33636591A JP H05104510 A JPH05104510 A JP H05104510A
- Authority
- JP
- Japan
- Prior art keywords
- mortar
- frame
- substrate
- doctor
- base substance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、発泡コンクリート板等
からなる基板の表面にモルタルを塗布する方法に関す
る。モルタルは、基板にタイルを貼着するためのもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of applying mortar to the surface of a substrate made of foam concrete plate or the like. Mortar is for attaching tiles to a substrate.
【０００２】[0002]
【従来の技術】建築材には、発泡コンクリート板等から
なる基板の表面に、タイルを貼着したタイルパネルがあ
る。このタイルパネルの製造は、基板の表面にモルタル
を手作業で塗布し、予め整列したタイルの複数枚を吸着
装置で基板上に移載してタイルを貼着し、モルタルを養
生硬化させて行っていた。2. Description of the Related Art As a building material, there is a tile panel in which tiles are attached to the surface of a substrate made of foam concrete plate or the like. This tile panel is manufactured by manually applying mortar to the surface of the substrate, transferring a plurality of pre-aligned tiles onto the substrate with an adsorption device, adhering the tiles, and curing and curing the mortar. Was there.
【０００３】ところで、基板へタイルを確実に接着する
と共に、タイル表面が凹凸のない均一な面を形成するに
は、モルタルの塗布量を均一にする必要がある。そのた
めに従来は、基板の表面にモルタルを余分に塗布した
後、櫛目のコテでモルタルを掻き取り、更に均しコテで
モルタル表面を均一面としていた。By the way, in order to surely bond the tile to the substrate and form a uniform surface with no unevenness on the tile surface, it is necessary to make the coating amount of the mortar uniform. For this reason, conventionally, after extra coating of mortar on the surface of the substrate, the mortar was scraped off with a comb-shaped trowel, and the mortar surface was made uniform with a leveling trowel.
【０００４】[0004]
【発明が解決しようとする課題】しかし、櫛目のコテ及
び均しコテを用いて行う手作業は、熟練を必要すると共
に、作業能率が非常に悪という問題点があった。特に、
基板が大きい場合には、作業能率の低下は顕著である。However, the manual work performed by using the trowel and the leveling trowel requires skill and there is a problem that the work efficiency is extremely poor. In particular,
When the substrate is large, the work efficiency is significantly reduced.
【０００５】本発明は、上記問題点を解決するために、
熟練を要することなく能率良くモルタルの塗布ができる
基板へのモルタル塗布方法の提供を目的とする。In order to solve the above problems, the present invention provides
An object of the present invention is to provide a method for applying mortar to a substrate, which enables efficient application of mortar without requiring skill.
【０００６】[0006]
【課題を解決するための手段】本発明が採用した手段
は、基板の表面にモルタルを塗布する方法において、基
板の上面側に、所定高さの周壁を有する枠体を配置し、
枠体の内側へモルタルを供給し、枠体の上面に案内させ
てドクターを移動してモルタルの表面を均し、枠体を取
り外すことにより、基板に均一厚みのモルタル層を得る
ことを特徴とする基板へのモルタル塗布方法である。The means adopted by the present invention is a method of applying mortar to the surface of a substrate, in which a frame having a peripheral wall of a predetermined height is arranged on the upper surface side of the substrate,
It is characterized by supplying mortar to the inside of the frame, guiding the upper surface of the frame to move the doctor to even the surface of the mortar, and removing the frame to obtain a mortar layer of uniform thickness on the substrate. It is a method of applying mortar to a substrate.
【０００７】[0007]
【作用】ドクターは、所定高さ枠体の上面に案内されて
移動するため、基板の上面との間が所定間隔となり、モ
ルタルを均一厚みに均すことになる。ドクターでモルタ
ルを均した後に、枠体を取り外すと、基板の表面には均
一塗布厚みのモルタル層が形成されている。Since the doctor moves while being guided by the upper surface of the frame body having the predetermined height, the doctor and the upper surface of the substrate have a predetermined distance, and the mortar is made uniform in thickness. When the mortar is leveled with a doctor and then the frame is removed, a mortar layer having a uniform coating thickness is formed on the surface of the substrate.
【０００８】[0008]
【実施例】以下、本発明に係る基板へのモルタル塗布方
法（以下「本発明方法］という）を図面に示す実施例に
基づいて説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for applying mortar to a substrate according to the present invention (hereinafter referred to as "the present invention method") will be described below with reference to the embodiments shown in the drawings.
【０００９】（第１実施例）図１は、本発明方法の第１
実施例を示すものであり、同図（Ａ）はドクターでモル
タルを均している状態を示す斜視図、同図（Ｂ）は枠体
を取り外した状態を示す斜視図である。(First Embodiment) FIG. 1 shows a first embodiment of the method of the present invention.
FIG. 3 shows an embodiment, and FIG. 3A is a perspective view showing a state in which mortar is leveled by a doctor, and FIG. 3B is a perspective view showing a state in which a frame is removed.
【００１０】第１工程は、基板Ｂの表面側周縁部Ｂａに
枠体１を載置することである。この枠体１は、本工程の
前に予め準備される。枠体１は、木材又は合成樹脂等か
らなる素材で周壁２，２…が枠組みされ、基板Ｂの表面
側周縁部Ｂａに載置できる大きさになっている。周壁２
は、その高さＨがモルタル塗布厚みと一致する所定高さ
寸法となっている。周壁２は、その内側面２ａにフッ素
樹脂等を塗布する等して剥離処理することが好ましい。The first step is to mount the frame 1 on the front surface side peripheral edge portion Ba of the substrate B. The frame 1 is prepared in advance before this step. The frame 1 has a structure in which the peripheral walls 2, 2 ... Are made of a material such as wood or synthetic resin, and is of a size that can be placed on the front surface side peripheral edge portion Ba of the substrate B. Perimeter wall 2
Has a predetermined height dimension such that its height H matches the mortar coating thickness. The peripheral wall 2 is preferably peeled off by applying fluororesin or the like to the inner surface 2a thereof.
【００１１】第２工程は、枠体１の内側へモルタルＭを
所定量だけ供給することである。所定量とは、枠体１の
内側の体積と同等量ということである。なお、基板Ｂが
吸水性が有るときには、枠体１の内側の体積より若干多
い量とする。モルタルＭの供給は、枠体１の内側の全域
に分散されるように供給することが好ましい。The second step is to supply a predetermined amount of mortar M to the inside of the frame 1. The predetermined amount is the same amount as the volume inside the frame 1. When the substrate B has water absorbency, the amount is slightly larger than the inner volume of the frame 1. It is preferable that the mortar M is supplied so as to be dispersed in the entire area inside the frame 1.
【００１２】第３工程は、枠体１の上面２ｂ，２ｂに当
てたドクター３を矢符Ａ方向へ移動させ、モルタルＭの
表面Ｍａをドクター３の先端３ａで平坦に均すことであ
る。モルタルＭに余分がでた場合には、ドクター３で枠
体１の外に除去する。逆に、モルタルＭに不足がでた場
合には、モルタルＭを補充する。The third step is to move the doctor 3 applied to the upper surfaces 2b, 2b of the frame 1 in the direction of arrow A so that the front surface Ma of the mortar M is evenly leveled with the tip 3a of the doctor 3. When the mortar M has an excess, it is removed to the outside of the frame 1 by the doctor 3. On the contrary, when the mortar M is insufficient, the mortar M is replenished.
【００１３】上記ドクター３は、木材又は合成樹脂等か
らなる素材で形成され、先端３ａが直線状となってい
る。ドクター３は、作業者の手作業で移動させること
も、摺動操作装置（図示は省略）で機械的に移動させる
ことも可能である。The doctor 3 is made of a material such as wood or synthetic resin and has a linear tip 3a. The doctor 3 can be manually moved by an operator or mechanically moved by a sliding operation device (not shown).
【００１４】第４工程は、同図（Ｂ）に示す如く、基板
Ｂに載置されている枠体１を取り外すことである。枠体
１を若干振動させると、容易に取り外すことができる。
枠体１が除去された基板Ｂの表面には、均一塗布厚みＨ
のモルタル層４が形成されている。The fourth step is to remove the frame body 1 placed on the substrate B, as shown in FIG. If the frame 1 is slightly vibrated, it can be easily removed.
On the surface of the substrate B from which the frame 1 has been removed, a uniform coating thickness H
Mortar layer 4 is formed.
【００１５】（第２実施例）図２は、本発明方法の第２
実施例を示すものであり、同図（Ａ）はドクターでモル
タルを均している状態を示す斜視図、同図（Ｂ）は枠体
を取り外した状態を示す斜視図である。(Second Embodiment) FIG. 2 shows a second embodiment of the method of the present invention.
FIG. 3 shows an embodiment, and FIG. 3A is a perspective view showing a state in which mortar is leveled by a doctor, and FIG. 3B is a perspective view showing a state in which a frame is removed.
【００１６】本実施例が前期第１実施例と異なる点は、
基板Ｂの形状と枠体１１の形状である。基板Ｂは、窓枠
等の取り合い関係から切欠き部Ｂｂが形成されている。
枠体１１は、基板Ｂの表面におけるモルタル塗布の無い
箇所Ｂｃを囲繞しないように、入り込み部１１ｃを形成
してある。枠体１１は、当て片１５，１５が取り付けら
れ、基板Ｂの上の所定位置に載置できるようにしてあ
る。This embodiment is different from the first embodiment in the first half in that
The shape of the substrate B and the shape of the frame 11. The board B is formed with a notch Bb due to a fitting relationship such as a window frame.
The frame body 11 is formed with a recess 11c so as not to surround a portion Bc on the surface of the substrate B where the mortar is not applied. The frame 11 is provided with abutting pieces 15, 15 so that it can be placed at a predetermined position on the substrate B.
【００１７】基板Ｂの表面側周縁部Ｂａに枠体１１を載
置する第１工程、枠体１１の内側へモルタルＭを所定量
だけ供給する第２工程、枠体１１の上面１１ｂ，１１ｂ
に当てたドクター３を矢符Ａ方向へ移動させてモルタル
Ｍの表面Ｍａを平坦に均す第３工程及び基板Ｂに載置さ
れている枠体１１を取り外す第４工程は、前記第１実施
例と実質的に同一であるので説明を省略する。The first step of placing the frame body 11 on the peripheral portion Ba on the front surface side of the substrate B, the second step of supplying a predetermined amount of the mortar M to the inside of the frame body 11, and the upper surfaces 11b and 11b of the frame body 11.
The third step of moving the doctor 3 applied to the arrow in the direction of the arrow A to flatten the surface Ma of the mortar M and the fourth step of removing the frame 11 placed on the substrate B are the same as those in the first embodiment. The description is omitted because it is substantially the same as the example.
【００１８】（その他の実施例）前記実施例では、基板
Ｂの表面側周縁部Ｂａに枠体１を載置して行っている。
しかし、前記実施例に限定するものではなく、図示は省
略したが、枠体の内側寸法が基板Ｂの外形寸法となるよ
うに形成し、基板Ｂを外嵌するように枠体を配置し、基
板Ｂの表面側を枠体で囲繞し、基板Ｂの表面から枠体の
上面までを所定高さ寸法にして行うことも可能である。(Other Embodiments) In the above embodiments, the frame 1 is placed on the peripheral portion Ba of the substrate B on the front surface side.
However, the present invention is not limited to the above-described embodiment, and although not shown, the frame body is formed so that the inner dimension thereof is the outer dimension of the substrate B, and the frame body is arranged so that the substrate B is externally fitted, It is also possible to enclose the front surface side of the substrate B with a frame body and set the height from the surface of the substrate B to the upper surface of the frame body to a predetermined height.
【００１９】[0019]
【発明の効果】以上詳述の如く、本発明方法は、枠体の
上面に案内させてドクターを移動させるだけで均一塗布
厚みのモルタル層を基板の表面に形成することができ
る。従って、本発明方法は、熟練を要することなく能率
良くモルタルの塗布ができる優れた効果を有する。As described in detail above, according to the method of the present invention, a mortar layer having a uniform coating thickness can be formed on the surface of a substrate only by guiding it to the upper surface of a frame and moving a doctor. Therefore, the method of the present invention has an excellent effect that mortar can be applied efficiently without requiring skill.
【図１】本発明方法の第１実施例を示すものであり、
（Ａ）はドクターでモルタルを均している状態を示す斜
視図、（Ｂ）は枠体を取り外した状態を示す斜視図であ
る。1 shows a first embodiment of the method of the present invention,
(A) is a perspective view showing a state in which the mortar is leveled with a doctor, and (B) is a perspective view showing a state in which a frame is removed.
【図２】本発明方法の第２実施例を示すものであり、
（Ａ）はドクターでモルタルを均している状態を示す斜
視図、（Ｂ）は枠体を取り外した状態を示す斜視図であ
る。FIG. 2 shows a second embodiment of the method of the present invention,
(A) is a perspective view showing a state in which the mortar is leveled with a doctor, and (B) is a perspective view showing a state in which a frame is removed.
Claims (1)
いて、基板の上面側に、所定高さの周壁を有する枠体を
配置し、枠体の内側へモルタルを供給し、枠体の上面に
案内させてドクターを移動してモルタルの表面を均し、
枠体を取り外すことにより、基板に均一厚みのモルタル
層を得ることを特徴とする基板へのモルタル塗布方法。1. A method of applying mortar to a surface of a substrate, wherein a frame body having a peripheral wall of a predetermined height is arranged on the upper surface side of the substrate, and the mortar is supplied to the inside of the frame body so that Guide and move the doctor to even out the surface of the mortar,
A method for applying mortar to a substrate, characterized in that a mortar layer having a uniform thickness is obtained on the substrate by removing the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33636591A JPH05104510A (en) | 1991-10-18 | 1991-10-18 | Applying method for mortar to base substance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33636591A JPH05104510A (en) | 1991-10-18 | 1991-10-18 | Applying method for mortar to base substance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05104510A true JPH05104510A (en) | 1993-04-27 |
Family
ID=18298386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33636591A Pending JPH05104510A (en) | 1991-10-18 | 1991-10-18 | Applying method for mortar to base substance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05104510A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6114536A (en) * | 1993-02-17 | 2000-09-05 | Chugai Seiyaku Kabushiki Kaisha | Indolin-2-one derivatives |
-
1991
- 1991-10-18 JP JP33636591A patent/JPH05104510A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6114536A (en) * | 1993-02-17 | 2000-09-05 | Chugai Seiyaku Kabushiki Kaisha | Indolin-2-one derivatives |
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