JPH0433805A - Manufacture of united projected tile - Google Patents

Abstract

PURPOSE:To make it possible to easily form projected tile laid together and prevent the surface of the tile from being marred by a method wherein concrete is placed on the rear side face of united projected tile material, which is produced, so as to form united projected tile through the solidification of the concrete. CONSTITUTION:The layout work of tile is performed by laying projected tile 1 in respective sections, which are produced by being divided with wooden joint layout material 3 in squares. Next, foaming urethane joint filling material 4 is laid from the surface side of the projected tile 1 in joint, onto the bottom of which the joint layout material 3 is tightly laid, in order to make joint in the gap between the projected tile 1. Next, block cardboard 5 is pasted with glue under close contact state to the surface of the projected tile 1 under the condition that the holes, which are punched so as to conform to the projections of the projected tile 1 on the block cardboard 5, of the block cardboard 5 are fitted to the projections of the projected tile 1. By further pasting self-adhesive vinyl film 6 to the surface of the projected tile 1, united projected tile material 7 is formed. In succession, after removing the joint layout material 3 from the united projected tile material 7, the material 7, the surface of which is faced downwards, is fixed onto a surface plate 8 with double-coated tape or the like. On the other hand, by placing concrete 2 on the rear side face of the material 7 for fixing the tile, united projected tile can be produced.

Description

[Detailed Description of the Invention] [Industrial Application Field] This invention is applicable to P, C curtain walls, P, C floors.
This invention relates to a method for manufacturing a tile unit with a convex surface for use in, etc.

[Prior Art] Conventionally, in order to manufacture tile units with convex surfaces used for P, C curtain walls, P, C floors, etc.
As shown in FIG.
A joint material 13 is spread on the surface of the convex tile 11 with the tile as the bottom, and then a vinyl sheet 14 or the like is pasted on the tile surface for curing. Next, the plate 15 created by punching holes is fixed to the base plate 16 or the surface of the formwork by welding, etc. For joint assignment, the material 12 is removed, and the convex tiles 11 are placed in the holes of the plate 15 with the tile surface facing down. The convex portions of the tiles are laid down and laid out, and concrete is poured into the back side of the convex tiles 11 and solidified. In this case, to adjust the height of the convex part of the convex tile, cut the joint material into thin pieces that match the tile shape, and then use the plate 1.
It is pasted on the surface of 5.

[Problems to be Solved by the Invention] However, in the conventional manufacturing method of a convex tile unit, a plate with a hole in the shape of a convex part is welded to the base plate or formwork, and the height of the convex part of the convex tile is In order to adjust the thickness of tiles, it is necessary to create joint material to match the shape of the tiles, cut and join the plates, etc., which is a time-consuming problem. Also, when pouring concrete,
Since the glue gets into the tile surface and joints, there are problems such as it takes time to clean the tile when finishing it, and the tile surface is damaged when the tile unit is manufactured.

This invention was made in order to solve these problems.It is possible to easily lay convex tiles on a formwork, etc., and to clean the tiles when finishing is easy, and there is no need to damage the surface of the tiles. The purpose of the present invention is to provide a method for manufacturing a convex tile unit without any problems.

[Means for Solving the Problems] In the method for manufacturing a convex tile unit of the present invention, a plurality of convex tiles are divided by a joint material, and the joint material is placed in the joint portion with the material as the bottom. A hole that communicates with the convex shape of the convex tile is made in the cardboard mount, and the hole of the cardboard mount is fitted into the convex part of the convex tile and pasted, and a vinyl film, etc. is placed on the surface of the convex tile. After creating the convex tile unit material by pasting it, remove the material for joint assignment, fix the convex tile unit material to a surface plate or formwork with the surface of the convex tile unit material facing down, and then It is characterized by pouring concrete into the back side of the tile unit material and solidifying it.

[Function] In the above method for producing a convex tile unit, the height of the convex part on the tile surface is adjusted using a cardboard mount with holes punched out to match the convex shape on the tile surface, so it is possible to adjust the height of the convex part on the tile surface. Even for convex tile units, the holeness can be easily adjusted by drilling holes in the cardboard backing. Furthermore, since a cardboard mount that conforms to the shape of the tile surface is closely attached to the tile surface, it is possible to prevent glue from getting into the joints or the tile surface during concrete pouring.

[Embodiment] An embodiment of the method for manufacturing a convex tile unit according to the present invention will be described below with reference to FIGS. 1 and 2.

The convex tile unit is P, C curtain wall, P,
It is used for C floors, etc., and is made into a plate shape by fixing a large number of convex tiles arranged with concrete 2.

The method for manufacturing this convex tile unit is to first divide the wooden joints into squares using wood 3, and then lay convex tiles 1 in each of the divided sections.

At this time, the convex portion of the convex tile 1 is directed upward. Next, for joint allocation, a joint material 4 made of foamed urethane is spread from the surface side of the convex tiles 1 to the joints with the material 3 at the bottom, and joints are created in the gaps between the convex tiles I.

Then, a cardboard mount 5 is created by punching holes that communicate with the convex shapes of the convex tiles 1, and the holes of the cardboard mount 5 are fitted into the convex portions of the convex tiles 1, and the cardboard mount 5 is attached with adhesive. Paste it in close contact with the surface of the convex tile l.

Furthermore, in order to cure the surfaces of these convex tiles 1, an adhesive vinyl film 6 is pasted on the surface of the convex tiles I to create a convex tile unit material 7. Note that instead of the adhesive vinyl film 6, adhesive paper may be used for curing.

Subsequently, the convex tile unit material 7 and the joint layout material 3 are removed, and the convex tile unit material 7 is fixed to the surface plate 8 with double-sided tape or the like, with the surface of the convex tile unit material 7 facing downward. Then, pour concrete 2 onto the back side of the convex tile unit material 7, fix the convex tile unit material 7 with the concrete 2, and create a convex tile unit...! Manufacture.

[Effect of the invention 1] In the method for manufacturing a convex tile unit of the present invention, the height of the convex tile is adjusted using a cardboard mount, so there is no need for troublesome adjustment when fitting it into a conventional plate etc. In addition, by simply laying convex tile unit materials on the base plate or formwork and pouring concrete, a convex tile unit with high precision can be manufactured by preventing irregularities and irregularities on the tile surface.

In addition, since the cardboard mount is closely attached to the surface of the convex tiles, etc., the adhesive does not go around the tile surface during concrete pouring, making it easier to clean the tiles during finishing.

Furthermore, since curing with a vinyl sheet or the like is effectively performed, the tile surface is sufficiently protected and prevented from being scratched.

[Brief explanation of drawings]

FIGS. 1 and 2 are cross-sectional views showing how a convex tile unit is manufactured according to an embodiment of the present invention, and FIGS. 3 and 4 are cross-sectional views showing how a convex tile unit is manufactured using a conventional method. be. 1: Convex tile 2: Concrete 3: Joint allocation material 4: Joint material 5: Cardboard mount 6: Adhesive vinyl film 7; Convex tile unit material 8: Surface plate

Claims (1)

[Claims] A plurality of convex tiles are divided with a joint allocation material, and the joint material is spread over the joints with this joint allocation material as the bottom. A hole that communicates with the convex shape of the convex tiles is provided in the cardboard mount, and the convex After fitting the holes of the cardboard mount into the convex part of the pattern tile and pasting it, and pasting vinyl film etc. on the surface of the convex tile to create a convex tile unit material, the joint allocation material is removed and the convex A convex tile unit characterized in that the convex tile unit material is fixed to a surface plate or formwork with the surface of the tile unit material facing down, and concrete is poured into the back side of the convex tile unit material and solidified. Production method.