JPH0480318A - Heat treatment of material - Google Patents
Heat treatment of materialInfo
- Publication number
- JPH0480318A JPH0480318A JP19396590A JP19396590A JPH0480318A JP H0480318 A JPH0480318 A JP H0480318A JP 19396590 A JP19396590 A JP 19396590A JP 19396590 A JP19396590 A JP 19396590A JP H0480318 A JPH0480318 A JP H0480318A
- Authority
- JP
- Japan
- Prior art keywords
- heat treatment
- heat
- furnace
- pallet
- lid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 79
- 239000000463 material Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は被処理材の熱処理方法に関するもので、更に
詳細には、処理条件に応じて複数の被処理材を効率良く
熱処理する被処理材の熱処理方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for heat treating a material to be treated, and more specifically, to a method for heat treating a material to be treated, and more specifically to a method for heat treating a plurality of materials to be treated efficiently according to processing conditions. The present invention relates to a heat treatment method.
[従来の技術]
一般に、押出し成形された押出形材(被処理材)は、強
度及び硬度の強化を図る目的て熱処理される。例えば、
押出し成形機により押出し成形された形材はパレットに
積載されて焼鈍炉内に搬入され、そして、所定条件下で
熱処理された後、焼鈍炉から取出されて、表面処理工程
へ搬出される。[Prior Art] Generally, an extruded section (material to be treated) that has been extruded is heat treated to increase its strength and hardness. for example,
The shapes extruded by the extrusion molding machine are loaded onto pallets and carried into an annealing furnace, and after being heat treated under predetermined conditions, are taken out from the annealing furnace and carried out to a surface treatment process.
この場合、被処理材の形状や使用目的によって熱処理条
件すなわち処理温度と処理時間が異なり、例えば■処理
温度、210℃、処理時間71時間、■処理温度=18
0℃、処理時間・4時間、■処理温度・170℃、処理
時間:4時間等のように種々の処理条件下で熱処理が行
われる。In this case, the heat treatment conditions, that is, the treatment temperature and treatment time vary depending on the shape of the material to be treated and the purpose of use.
Heat treatment is carried out under various processing conditions such as 0° C., processing time: 4 hours, (2) processing temperature: 170° C., processing time: 4 hours.
[発明が解決しようとする課題]
上記のように、被処理材の形状や使用目的の相違によっ
て熱処理条件が異なり、小ロフト処理が必要であるが、
1基の大型の熱処理炉においては、設備能力と必要処理
能力に差が生じてしまい、過剰設備となり易い。この問
題を解決するために、複数の熱処理炉を並設して小ロツ
ト毎に熱処理する方法も考えられるが、この方法におい
ては、熱処理炉の設置面積が大きくなるという問題があ
る。[Problems to be Solved by the Invention] As mentioned above, heat treatment conditions vary depending on the shape of the material to be treated and the purpose of use, and small loft treatment is necessary.
In one large-sized heat treatment furnace, there is a difference between the equipment capacity and the required processing capacity, which tends to result in over-equipment. In order to solve this problem, a method may be considered in which a plurality of heat treatment furnaces are installed in parallel and heat treatment is performed for each small lot, but this method has the problem that the installation area of the heat treatment furnaces becomes large.
そのため、熱処理炉の数が制限され、熱処理条件が多種
に渡る場合には処理待ちが発生し、処理能力が低下する
という問題がある。Therefore, when the number of heat treatment furnaces is limited and there are many different heat treatment conditions, there is a problem that processing waits occur and processing capacity decreases.
この発明は上記事情に鑑みなされたもので、少ない設置
スペースにより高能率の熱処理を行えるようにしたこと
を特徴とする被処理材の熱処理方法を提供しようとする
ものである。The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a method for heat treating a material to be treated, which is characterized by being able to perform heat treatment with high efficiency with a small installation space.
[課題を解決するための手段]
上記目的を達成するために、この発明の被処理材の熱処
理方法は、開閉自在の炉底蓋を有する熱処理炉を複数基
連設すると共に、上記熱処理炉の炉底下部に搬送路を設
け、同一処理条件の被処理材を積載したパレットを上記
熱処理炉の炉底下部の搬送路に移動し、上記被処理材及
びパレットを上記熱処理炉の炉底から熱処理室内に搬入
し、各熱処理炉において所定条件で熱処理した後、上記
熱処理炉の炉底から搬出することを特徴とするものであ
る。[Means for Solving the Problems] In order to achieve the above object, the method for heat treatment of a material to be treated of the present invention includes a plurality of heat treatment furnaces each having a furnace bottom lid that can be opened and closed, and a method for heat treatment of a material to be treated according to the present invention. A conveyance path is provided at the bottom of the furnace bottom, and pallets loaded with materials to be treated under the same treatment conditions are moved to the conveyance path at the bottom of the furnace bottom of the heat treatment furnace, and the materials and pallets are heat treated from the bottom of the heat treatment furnace. It is characterized in that it is carried into a room, subjected to heat treatment under predetermined conditions in each heat treatment furnace, and then taken out from the bottom of the heat treatment furnace.
この発明において、上記熱処理炉の炉底蓋は熱処理炉に
対して開閉自在のものであれば、熱処理炉に対して回転
開閉自在のもの、あるいは、熱処理炉に対して昇降開閉
自在のもののいずれであってもよいが、好ましくは熱処
理炉に対して昇降開閉自在のものにて被処理材の熱処理
炉内への搬入及び熱処理炉内からの搬出を可能にするも
のである方がよい。この場合、炉底蓋の昇降手段は任意
のものでよく、例えば炉底蓋をチェーン等の索条にて吊
持し、索条を巻取・巻戻して炉底蓋の昇降を行うもの、
あるいは、パンタグラフ機構、シリンダ装置等を用いた
昇降手段等を使用することかできる。In this invention, the bottom cover of the heat treatment furnace may be one that can be opened and closed with respect to the heat treatment furnace, one that can be rotated to open and close with respect to the heat treatment furnace, or one that can be opened and closed up and down with respect to the heat treatment furnace. Although it is possible, it is preferable to use a device that can be raised and lowered to open and close the heat treatment furnace, so that the material to be treated can be carried into and taken out from the heat treatment furnace. In this case, the means for raising and lowering the hearth bottom cover may be any arbitrary means, such as one in which the hearth bottom cover is suspended by a rope such as a chain, and the cord is wound and unwound to raise and lower the hearth bottom cover.
Alternatively, elevating means using a pantograph mechanism, cylinder device, etc. can be used.
[作 用コ
上記のように構成することにより、同一処理条件の被処
理材がパレットに積載されて、熱処理炉の下部の搬送路
に移動されると共に、所定の熱処理炉の下部に移動され
、そして、熱処理炉内に搬入されて所定条件て熱処理−
される。したがって、熱処理条件の異なる被処理材を同
時に、あるいは、連続して熱処理することができると共
に、炉底から搬出することができる。[Operation] By configuring as described above, the materials to be treated under the same treatment conditions are loaded on a pallet and moved to the conveyance path at the bottom of the heat treatment furnace, and are also moved to the bottom of a predetermined heat treatment furnace. Then, it is transported into a heat treatment furnace and heat treated under predetermined conditions.
be done. Therefore, materials to be treated under different heat treatment conditions can be heat treated simultaneously or successively, and can be carried out from the bottom of the furnace.
[実施例]
以下にこの発明の実施例を図面に基いて詳細に説明する
。[Examples] Examples of the present invention will be described in detail below with reference to the drawings.
第1図はこの発明の被処理材の熱処理方法の一例を示す
アルミニウム押出し成形における熱処理装置の概略平面
図、第2図はその熱処理部の概略側面図が示されている
。FIG. 1 is a schematic plan view of a heat treatment apparatus for aluminum extrusion illustrating an example of the method of heat treatment of a material to be treated according to the present invention, and FIG. 2 is a schematic side view of a heat treatment section thereof.
この発明に係る熱処理装置は、押出し成形機1により押
出し成形された長尺の形材(図示せず)が走行するラン
ナウトテーブル9と平行する位置にあって、上記長尺の
形材を所定寸法に切断した形材2(被処理材)をパレッ
ト3に積載した状態で搬送する主搬送路4と、この主搬
送路4の側力の上部に配置されると共に複数基(ここで
は5基の場合を示す)連設される熱処理炉5a、 5b
・・・5eと、主搬送路4に接続すると共に、熱処理炉
5a、 5b・・・5eの下部に位置すべく主搬送路4
に対して直交する方向に配設される搬送路6とで主要部
が構成されている。The heat treatment apparatus according to the present invention is located at a position parallel to a runout table 9 on which a long shape (not shown) extruded by an extrusion molding machine 1 runs, and the heat treatment apparatus is arranged to move the long shape to a predetermined size. There is a main conveyance path 4 for conveying the cut sections 2 (materials to be processed) loaded on a pallet 3, and a plurality of conveyance paths (in this case, five case)) The heat treatment furnaces 5a and 5b are connected in series.
...5e and the main conveyance path 4, and the main conveyance path 4 is located below the heat treatment furnaces 5a, 5b...5e.
The main part is constituted by a conveyance path 6 disposed in a direction orthogonal to the conveyance path 6.
なお、主搬送路4と搬送路6はそれぞれコンベアにて形
成される。また、第1図において、符号7はビレット供
給部、符号8は予備のダイスである。Note that the main conveyance path 4 and the conveyance path 6 are each formed by a conveyor. Further, in FIG. 1, reference numeral 7 indicates a billet supply section, and reference numeral 8 indicates a spare die.
熱処理炉5a、 5b・・・5e(以下に符号5で代表
する)は、第3図及び第4図に示すように、下方に開口
部11を有し、かつ、対向する側壁12.13にそれぞ
れ加熱用の熱媒体供給口14と熱媒体排出口15を有す
る箱状の炉体10と、この炉体10の開口部11を開閉
すべく昇降自在に配設される炉底蓋16と、この炉底蓋
16の昇降手段25と、炉底蓋16の固定手段17と、
熱媒体供給口14に供給ダクト18を介して連結すると
共に熱媒体排出口15に排出ダクト19を介して連結す
る加熱手段20とて構成されている。As shown in FIGS. 3 and 4, the heat treatment furnaces 5a, 5b, . A box-shaped furnace body 10 having a heat medium supply port 14 and a heat medium discharge port 15 for heating, respectively; a furnace bottom cover 16 that is disposed to be able to rise and fall to open and close the opening 11 of the furnace body 10; This furnace bottom lid 16 elevating means 25, the furnace bottom lid 16 fixing means 17,
The heating means 20 is connected to the heat medium supply port 14 via a supply duct 18 and to the heat medium discharge port 15 via a discharge duct 19.
この場合、炉底蓋16の昇降手段25は、炉底蓋16の
4隅にそれぞれ一端が連結するチェーン26と、このチ
ェーン26を巻取り・巻戻し用ドラム27と、伝達機構
28を介してドラム27を正逆回転する駆動モータ29
とで構成されている。したがって、駆動モータ29の正
逆回転により、炉底蓋16は炉体10の開口部11に対
して昇降開閉自在となり、開口部11を閉塞した状態に
おいて、固定手段17を構成するロック金具にて閉塞状
態が保持されるようになっている。In this case, the elevating means 25 of the hearth bottom lid 16 is connected to a chain 26 whose one end is connected to each of the four corners of the hearth bottom lid 16, a winding/unwinding drum 27, and a transmission mechanism 28. A drive motor 29 that rotates the drum 27 in forward and reverse directions.
It is made up of. Therefore, by the forward and reverse rotation of the drive motor 29, the furnace bottom cover 16 can be raised and lowered to open and close with respect to the opening 11 of the furnace body 10, and when the opening 11 is closed, the locking fittings constituting the fixing means 17 The closed state is maintained.
また、加熱手段20は、熱媒体供給ダクト18に接続す
る燃焼炉21内の空気をバーナー22にて所定温度(例
えば90℃〜250℃)まで加熱し、この加熱空気を燃
焼炉21の排出ダクト接続側に配設されたファン23に
より熱処理炉5内に圧送するようになっている。なお、
符号24はファン23の駆動モータである。Further, the heating means 20 heats the air in the combustion furnace 21 connected to the heat medium supply duct 18 to a predetermined temperature (for example, 90° C. to 250° C.) with the burner 22, and supplies this heated air to the exhaust duct of the combustion furnace 21. The heat treatment furnace 5 is forced to be fed by a fan 23 disposed on the connection side. In addition,
Reference numeral 24 is a drive motor for the fan 23.
次に、この発明の熱処理方法について説明する。Next, the heat treatment method of the present invention will be explained.
押出し成形機1によって押出し成形された同一熱処理条
件の形材2はパレット3に積載された後、主搬送路4に
より熱処理炉5の側方まで移動され、搬送路6に引き継
がれて熱処理炉5の下部まで移動される。このとき、複
数基連設された熱処理炉5の1つの炉底蓋16が下降し
て搬送路6と同一面上で待機しており、この待機してい
る炉底蓋16上にパレット3と共に押出し形材2が移動
される。Shapes 2 extruded by the extrusion molding machine 1 and subjected to the same heat treatment conditions are loaded onto a pallet 3, and then moved to the side of the heat treatment furnace 5 through the main conveyance path 4, taken over by the conveyance path 6, and transferred to the heat treatment furnace 5. is moved to the bottom of the page. At this time, one of the furnace bottom lids 16 of the plurality of heat treatment furnaces 5 is lowered and is waiting on the same surface as the conveyance path 6, and the pallet 3 and the pallet 3 are placed on the waiting furnace bottom lid 16. The extruded profile 2 is moved.
そして、昇降手段25を駆動してチェーン26を巻上げ
ると、炉底蓋16か上昇して炉体lOの開口部11を閉
塞すると共に、パレット3及び押出し形材2を炉体10
内に搬入する。この状態において、固定手段17により
炉底蓋16が固定され、加熱手段20により所定条件で
押出し形材2の熱処理が行われる。Then, when the elevating means 25 is driven to wind up the chain 26, the furnace bottom cover 16 rises to close the opening 11 of the furnace body 10, and the pallet 3 and extruded shape 2 are moved to the furnace body 10.
be brought inside. In this state, the furnace bottom cover 16 is fixed by the fixing means 17, and the extruded section 2 is heat-treated by the heating means 20 under predetermined conditions.
そして、熱処理後、固定手段17が解除され、昇降手段
25が上記と逆に駆動すると、炉底蓋16が下降してパ
レット3及び押出し形材2が炉体10から搬出され、次
の表面処理工程等へ搬送される。After the heat treatment, the fixing means 17 is released and the elevating means 25 is driven in the opposite direction to the above, the furnace bottom cover 16 is lowered and the pallet 3 and extruded shapes 2 are carried out from the furnace body 10, and the next surface treatment is carried out. Transported to the process, etc.
以上は1つの熱処理炉5の稼働について説明したが、同
様にその他の熱処理炉5も同様に稼働することができる
ので、熱処理条件の異なる複数の押出し形材2,2・・
・(具体的には同一熱処理条件の押出し形材iY)を同
時あるいは連続して熱処理することができる。Although the operation of one heat treatment furnace 5 has been described above, other heat treatment furnaces 5 can be operated in the same way, so a plurality of extruded shapes 2, 2, etc. with different heat treatment conditions can be used.
- (Specifically, extruded shapes iY under the same heat treatment conditions) can be heat treated simultaneously or consecutively.
なお、上記説明では押出し成形機1により成形された押
出し形材2の熱処理の場合について説明したが、必ずし
も押出し成形における形材2の熱処理に限定されるもの
ではなく、勿論その他の成形手段により成形された被処
理材の熱処理においても同様に使用することができる。In the above explanation, the case of heat treatment of the extruded shape 2 formed by the extrusion molding machine 1 was explained, but the heat treatment is not necessarily limited to the heat treatment of the extrusion shape 2 formed by extrusion molding, and of course, molding by other molding means is possible. It can be similarly used in the heat treatment of treated materials.
[発明の効果]
以上に説明したように、この発明は上記のように構成さ
れているので、以下に示すような効果が得られる。[Effects of the Invention] As explained above, since the present invention is configured as described above, the following effects can be obtained.
1)熱処理炉を搬送路の上方に設置することができるの
で、設置スペースの有効利用が図れる。1) Since the heat treatment furnace can be installed above the conveyance path, the installation space can be used effectively.
2)複数基連設された熱処理炉により、異なる熱処理条
件の熱処理が行えるので、効率の良い熱処理が行える。2) Since heat treatment can be performed under different heat treatment conditions using a plurality of heat treatment furnaces installed in series, efficient heat treatment can be performed.
3)被処理材が熱処理炉の下方から搬入されて熱処理さ
れるので、熱効率の向上を図ることかできる。3) Since the material to be treated is carried into the heat treatment furnace from below and subjected to heat treatment, it is possible to improve thermal efficiency.
第1図はこの発明に係る熱処理装置の概略平面図、第2
図はこの発明における熱処理部の概略側面図、第3図は
この発明における熱処理炉の概略平面図、第4図は熱処
理炉の一部を断面で示す概略側面図である。
符号説明
(2)・・・押出し形材
(3)・・・パレット
(4)・・・主搬送路
(5,5a〜5e)・・・熱処理炉
(6)・・・搬送路
(10)・・・炉体
(11)・・・開口部
(16)・・・炉底蓋
(20)・・・加熱手段
(25)・・・昇降手段
(被処理材)
特
許
出
願
人
日本軽金属株式会社FIG. 1 is a schematic plan view of a heat treatment apparatus according to the present invention, and FIG.
The figure is a schematic side view of the heat treatment section in this invention, FIG. 3 is a schematic plan view of the heat treatment furnace in this invention, and FIG. 4 is a schematic side view showing a part of the heat treatment furnace in cross section. Description of symbols (2)...Extruded shape material (3)...Pallet (4)...Main conveyance path (5, 5a to 5e)...Heat treatment furnace (6)...Conveyance path (10) ... Furnace body (11) ... Opening (16) ... Furnace bottom cover (20) ... Heating means (25) ... Lifting means (material to be treated) Patent applicant Nippon Light Metal Co., Ltd.
Claims (1)
すると共に、 上記熱処理炉の炉底下部に搬送路を設け、 同一処理条件の被処理材を積載したパレットを上記熱処
理炉の炉底下部の搬送路に移動し、上記被処理材及びパ
レットを上記熱処理炉の炉底から熱処理室内に搬入し、 各熱処理炉において所定条件で熱処理した後、上記熱処
理炉の炉底から搬出することを特徴とする被処理材の熱
処理方法。(1) A plurality of heat treatment furnaces each having a bottom lid that can be opened and closed are installed in series, and a conveyance path is provided at the bottom of the bottom of the heat treatment furnace, and pallets loaded with materials to be treated under the same treatment conditions are transported to the bottom of the heat treatment furnace. Move to the conveyance path at the bottom of the furnace, carry the materials to be treated and the pallet into the heat treatment chamber from the bottom of the heat treatment furnace, heat treat them under predetermined conditions in each heat treatment furnace, and then take them out from the bottom of the heat treatment furnace. A method for heat treating a material to be treated, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19396590A JPH0480318A (en) | 1990-07-24 | 1990-07-24 | Heat treatment of material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19396590A JPH0480318A (en) | 1990-07-24 | 1990-07-24 | Heat treatment of material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0480318A true JPH0480318A (en) | 1992-03-13 |
Family
ID=16316713
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19396590A Pending JPH0480318A (en) | 1990-07-24 | 1990-07-24 | Heat treatment of material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0480318A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6138909U (en) * | 1984-08-09 | 1986-03-11 | 松下電工株式会社 | electromagnet device |
JPS63148088A (en) * | 1986-07-17 | 1988-06-20 | 大亜真空株式会社 | Continuous type vacuum heat treating furnace |
-
1990
- 1990-07-24 JP JP19396590A patent/JPH0480318A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6138909U (en) * | 1984-08-09 | 1986-03-11 | 松下電工株式会社 | electromagnet device |
JPS63148088A (en) * | 1986-07-17 | 1988-06-20 | 大亜真空株式会社 | Continuous type vacuum heat treating furnace |
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