KR20110105017A - Intermittent transper type heat treatment furnace - Google Patents
Intermittent transper type heat treatment furnace Download PDFInfo
- Publication number
- KR20110105017A KR20110105017A KR1020100024004A KR20100024004A KR20110105017A KR 20110105017 A KR20110105017 A KR 20110105017A KR 1020100024004 A KR1020100024004 A KR 1020100024004A KR 20100024004 A KR20100024004 A KR 20100024004A KR 20110105017 A KR20110105017 A KR 20110105017A
- Authority
- KR
- South Korea
- Prior art keywords
- heat treatment
- furnace
- roller
- transfer
- jig
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/028—Multi-chamber type furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/04—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
- F27B9/045—Furnaces with controlled atmosphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
- F27B9/2407—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/02—Observation or illuminating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
- F27B2009/122—Preheating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0059—Regulation involving the control of the conveyor movement, e.g. speed or sequences
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
According to the present invention, the heat treatment object continuously transferred in the heat treatment compartment partitioned according to the heat treatment time of the heat treatment object is delayed for a minimum heat treatment time so that the heat treatment is performed, thereby minimizing heat loss in the heat treatment furnace while continuously heat treating the object. It is an object of the present invention to provide a heat treatment furnace of an intermittent feed method that enables the feeding of water.
The heat treatment furnace of the intermittent transfer method according to the present invention for achieving the above object is provided with inlet and outlet side doors that can be opened and closed on both sides, respectively, and are divided into a preheating furnace, a main furnace, and a holding furnace to keep each other airtight. A heat treatment furnace frame provided with an inner door to open and close as possible;
A heat diffusion means provided in the preheating furnace, the main furnace, and the holding furnace, respectively, for thermal diffusion therein; At least one roller conveying means for delaying and conveying a conveying jig loaded with a heat treatment object on the bottom for a heat treatment time; A thermocouple for detecting an internal temperature; A heater for internal heating; And a controller for controlling the operation of the heater based on the operation control of the thermal diffusion means and the roller transfer means and the temperature signal of the thermocouple.
Description
The present invention relates to a heat treatment furnace of an intermittent transfer method, and more particularly, an intermittent heat treatment furnace capable of automating by automatically transporting a transfer jig loaded with a heat treatment object while minimizing heat loss due to heat treatment. It is about.
Generally, a heat treatment furnace can be roughly classified into a continuous heat treatment furnace in which heat treatment is carried out while continuously transporting a small heat treatment object, and a box heat treatment furnace for heat treating a large heat treatment object or a predetermined number of heat treatment objects at once.
Continuous heat treatment furnace is provided with a conveyor means in the longitudinal direction in the heat treatment furnace frame that is open on both sides. The conveyor means transfers the heat treatment object at a predetermined time interval, and the feeding speed is controlled so that the heat treatment object can be exposed for the time required for the heat treatment. Therefore, all the heat treatments are completed while the heat treatment object is transferred by the conveyor means and passes through the heat treatment furnace frame.
Such a continuous heat treatment furnace is advantageous in continuity because it continuously supplies the heat treatment object through the conveyor means, but since both sides of the heat treatment furnace frame are open, a lot of heat loss has occurred. This is not only because the energy consumption is increased due to the decrease in energy efficiency, but the heat treatment object may be exposed to the outside air, which may lead to deterioration of the quality of the heat treated product.
Box-type heat treatment furnace is made of a closed box shape having a predetermined size, the upper portion is provided with opening and closing means such as an openable door. The box-type heat treatment furnace inserts a predetermined number or a large heat treatment object into the furnace, and heat-opens and removes the heat treatment object from the heat treatment furnace by opening and closing the means after the heat treatment for the required heat treatment time.
However, since the conventional box-type heat treatment furnace is heat-sealed to the heat treatment furnace frame by the opening and closing means during the heat treatment, there is no fear that the heat treatment object is exposed to the outside air, thereby improving heat treatment quality. However, the conventional box-type heat treatment furnace has a limitation in the continuity due to heat treatment because the opening and closing means to open and close the opening and closing of the heat treatment object.
The present invention has been made in view of this point, and the heat treatment object continuously transferred in the heat treatment compartment partitioned according to the heat treatment time of the heat treatment object is delayed during the minimum heat treatment time to perform the heat treatment in the interior of the heat treatment furnace It is an object of the present invention to provide a heat treatment furnace of an intermittent transfer method that can continuously transfer heat treatment objects while minimizing heat loss.
The heat treatment furnace of the intermittent transfer method according to the present invention for achieving the above object, the inlet side door and the outlet side door is provided on each side, and the inside of the preheating furnace, the main furnace and the holding furnace to be separated from each other to be kept airtight. A heat treatment furnace frame provided with an openable inner door;
In the preheating furnace, the main furnace and the maintenance furnace respectively,
Thermal diffusion means provided to allow thermal diffusion therein; At least one roller conveying means for delaying and conveying a conveying jig loaded with a heat treatment object on the bottom for a heat treatment time; A thermocouple for detecting an internal temperature; A heater for internal heating; And a controller for controlling the operation of the heater based on the operation control of the thermal diffusion means and the roller transfer means and the temperature signal of the thermocouple.
In particular, the heat diffusion means is characterized in that the drive fan is installed inside the heat treatment furnace frame, and the drive motor is installed outside the heat treatment furnace frame to drive the drive fan.
In addition, the roller transport means, a plurality of rollers are provided at regular intervals in the width direction with respect to the transport direction of the transfer jig; A chain that connects adjacent rollers to interlock with each other; And a driving motor for rotating the chain. And
An elevating jig positioned below the plurality of rollers and installed to protrude upwardly therebetween to elevate and transfer the transfer jig; And an elevating means including an actuator providing an actuation force to the elevating jig.
At this time, each roller is formed in a hollow cylindrical shape, and a pair of sprockets are formed at both ends thereof, respectively, and a reinforcing member supporting the grid is provided. It is characterized in that the protrusions are further formed to guide the direction of transport stably.
In particular, the roller conveying means according to the present invention is characterized in that the elevating means to elevate the transfer jig by a short period of the heat treatment time of the preheating furnace and the main furnace.
On the other hand, the heat treatment furnace of the intermittent transfer method according to the present invention, the heat treatment furnace frame is provided with a rotary feed roller of the turntable method to change the transfer direction of the transfer jig on the inlet side, the same as the roller transfer means on the outlet side It is characterized in that the roller conveying means is further provided.
According to the heat treatment furnace of the intermittent transfer method of the present invention, the following effects are obtained.
First, the heat loss to the outside of the heat treatment furnace frame can be reduced, and in particular, since the heat treatment can be stably performed, productivity can be improved.
Secondly, the inside of the heat treatment furnace is divided into a preheating furnace, a main furnace and a holding furnace, which is provided with an inner door that can be opened and closed to maintain airtightness, and can block heat loss to the outside of the heat treatment furnace when the inner door is opened and closed. The inlet and outlet doors that can be opened and closed respectively can reduce heat loss lost to the outside of the heat treatment furnace when entering and exiting the heat treatment object, compared to the case where the door is installed on the top of the heat treatment furnace, thereby reducing the power consumption required for heat treatment. There is an effect that can eventually reduce the energy consumption (about 50% reduction of the power cost by the box-type heat treatment is installed on the top door opening and closing in the prior art).
Third, since the internal temperature and time of each furnace divided into compartments can be operated independently, it is possible to secure work safety and continuity of work.
Fourth, since the transfer time can be adjusted according to the heat treatment time varies depending on the heat treatment object, any heat treatment can be performed through one heat treatment furnace.
Fifth, by providing a turntable rotary feed roller at the inlet side of the heat treatment furnace to change the transfer direction of the transfer jig loaded with the heat treatment object, it is easy to install in a narrow space can be improved space utilization.
1 is a cross-sectional view for showing the overall configuration of the heat treatment furnace according to the present invention.
Figure 2 is a perspective view showing a part to explain the configuration of a roller according to the present invention.
3A to 3I are cross-sectional views illustrating a heat treatment procedure of the heat treatment furnace of the intermittent transfer method according to the present invention.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, terms or words used in the present specification and claims should not be construed as being limited to the common or dictionary meanings, and the inventors should properly explain the concept of terms in order to best explain their own invention. Based on the principle that can be defined, it should be interpreted as meaning and concept corresponding to the technical idea of the present invention.
Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiments of the present invention and do not represent all of the technical idea of the present invention, various equivalents that may be substituted for them at the time of the present application It should be understood that there may be water and variations.
(Configuration by heat treatment)
1 is a cross-sectional view for showing the overall configuration of the heat treatment furnace according to the present invention. Here, reference numeral "O" denotes a heat treatment target to be heat treated, and "J" denotes a transfer jig for transferring the heat treatment target.
The heat treatment furnace according to the present invention is provided with an
In particular, the inlet side door (110a), the inner door (110b, 110c) and the outlet side door (110d) are respectively installed to open and close up and down by an actuator (not shown), such as a cylinder. Of course, these doors (110a ~ 110d) may be opened and closed by the motor drive using the tension of the wire. In addition, reference numeral "W" not illustrated in FIG. 1 means a counter-balancing weight that allows the
The heat
On the other hand, in the heat
The heat diffusion means 120 is installed in the preheating
The heat diffusion means 120 includes a
The
Roller transfer means (130a ~ 130d) is provided as necessary in the preheating furnace (100a), the main furnace (100b) and the holding furnace (100c). That is, in FIG. 1, one roller conveying means 130a and 130b are installed in the preheating
The roller conveying means (130a ~ 130d) is a conveying part for transferring the conveying jig (J) to the adjacent compartment, and the conveying jig (J) spaced apart from the conveying part for a predetermined time so that the heat treatment to the heat treatment object (O) It includes a lifting means for letting.
The conveying part includes a plurality of
In particular, the
The conveying unit thus formed is connected to two
As shown in FIG. 1, the lifting means includes an elevating
The lifting
The
In addition, the lifting means may further comprise a weight (not shown) to have a counter balancing valve function so that the lifting
The
The
The controller controls the operation of the
On the other hand, the heat treatment furnace of the intermittent transfer method according to the present invention, the
(work)
3A to 3I are cross-sectional views illustrating a heat treatment procedure of the heat treatment furnace of the intermittent transfer method according to the present invention. Here, the reference numerals for the configurations of the present invention described above are used as they are.
The controller operates the heat diffusion means 120 while the heat treatment process is continued so that the heat of the preheating
Here, the heat treatment time input in advance is a time taken for heat treatment normally, and in this invention, it means the actual heat treatment time which respectively consists of the preheating
In the present invention, the controller is controlled by the queue method, which will be briefly described as follows.
In Table 1, ●, ○, ■ and ☆ respectively represent a new transfer jig on which a heat treatment object is mounted, and “X” represents an empty state, respectively. Then, the controller first controls the transfer of the transfer jig to the neighboring furnace, the queue method to send the transfer jig behind the empty furnace.
As described above, when the preliminary step is completed, the controller opens the
When the feed jig comes to the center position of the roller feed means 130a, the controller controls the lifting means. That is, the controller operates the
When the heat treatment time, that is, 20 minutes, elapses in the preheating
Then, the controller operates the
In the next operation, the controller opens the
Then, the controller repeats the procedure as described with reference to FIGS. 3A to 3F. At this time, since there is no internal door between the roller conveying means (130c, 130d) in the holding path (100c), the transfer jig J is transferred only in the holding path (100c) as shown in Figs. (O) is heat treated for 40 minutes.
Finally, the controller opens the exit door (110d) as shown in Figure 3i to the outside of the heat
As described above, the heat treatment furnace of the intermittent transfer method according to the present invention allows the doors to be opened only while the transfer jig J is transferred, thereby minimizing heat loss due to heat treatment in the heat
The reason for operating each room separately is because the temperature of each room is different, the maintenance time is different according to the product type, and also to maintain the set temperature of each room and to minimize the heat loss.
100: heat
100b:
110a:
110d: exit side door 120: thermal diffusion means
121: drive fan 122: drive motor
130a ~ 130d: roller conveying means 131: roller
132: lifting jig 133: actuator
134: reinforcing
135: protrusion 140: thermocouple
150: heater 160: rotary feed roller
170: roller transport means
C: Chain J: Transfer Jig
O: Heat treatment object P: Groove
Claims (6)
In the preheating furnace 100a, the main furnace 100b and the holding furnace 100c, respectively,
Thermal diffusion means 120 provided to be thermal diffusion therein;
At least one roller transfer means (130a to 130d) for delaying and transferring the transfer jig J on which the heat treatment object O is loaded for a predetermined heat treatment time at the bottom;
A thermocouple 140 for detecting an internal temperature;
A heater 150 for internal heating; And
The controller further controls the operation of the heat diffusion means 120 and the roller transfer means (130a ~ 130d), the operation of the heater 150 based on the temperature signal of the thermocouple 140; Heat treatment furnace of the intermittent transfer method characterized in that.
The thermal diffusion means 120,
A drive fan 121 installed inside the heat treatment furnace frame 100 and a drive motor 122 installed outside the heat treatment furnace frame 100 to drive the drive fan 121. Heat treatment furnace of intermittent feed method.
The roller conveying means (130a ~ 130d),
A plurality of rollers 131 installed at regular intervals in the width direction with respect to the transfer direction of the transfer jig J; A chain (C) for connecting the adjacent rollers (131) to interlock with each other; And a driving motor for rotating the chain (C). And
An elevating jig 132 positioned below the plurality of rollers 131 to protrude upward through the plurality of rollers 131 to elevate the transfer jig J; And an elevating means including an actuator (133) for providing an actuation force to the elevating jig (132).
Each roller 131,
It is made of a hollow cylinder shape, there is provided a pair of sprockets (134a, 134b) at both ends and is provided with a reinforcing member 134 for supporting in a grid form,
Heat treatment furnace of the intermittent transfer method, characterized in that the outer peripheral surface is further provided with a projection (135) is inserted into a pair of grooves (P) formed on the bottom surface of the transfer jig (J) to guide the transport direction stably.
The roller conveying means (130a ~ 130d) is a period of the heat treatment time of the preheating furnace (100a) and the main furnace (100b) by a period of the lifting means is characterized in that the lifting means to raise and lower the transfer jig (J). Heat treatment furnace of intermittent feed method.
The heat treatment furnace frame 100,
A turntable rotary feed roller 160 is provided at the inlet side so as to change the conveying direction of the conveying jig J.
Heat treatment furnace of the intermittent transfer method, characterized in that the roller feed means (170) and the same as the roller feed means (130a to 130d) is further provided on the outlet side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100024004A KR20110105017A (en) | 2010-03-18 | 2010-03-18 | Intermittent transper type heat treatment furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100024004A KR20110105017A (en) | 2010-03-18 | 2010-03-18 | Intermittent transper type heat treatment furnace |
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KR20110105017A true KR20110105017A (en) | 2011-09-26 |
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KR1020100024004A KR20110105017A (en) | 2010-03-18 | 2010-03-18 | Intermittent transper type heat treatment furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101289105B1 (en) * | 2011-11-08 | 2013-07-23 | 주식회사 포스코 | Furnace for heating material and heating method of use it |
KR102671679B1 (en) * | 2023-09-15 | 2024-06-03 | 퍼니스원 주식회사 | Heat treatment device with fireproofing |
-
2010
- 2010-03-18 KR KR1020100024004A patent/KR20110105017A/en active IP Right Grant
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101289105B1 (en) * | 2011-11-08 | 2013-07-23 | 주식회사 포스코 | Furnace for heating material and heating method of use it |
KR102671679B1 (en) * | 2023-09-15 | 2024-06-03 | 퍼니스원 주식회사 | Heat treatment device with fireproofing |
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