JPH0437098A - Electronic component installing device - Google Patents
Electronic component installing deviceInfo
- Publication number
- JPH0437098A JPH0437098A JP2143652A JP14365290A JPH0437098A JP H0437098 A JPH0437098 A JP H0437098A JP 2143652 A JP2143652 A JP 2143652A JP 14365290 A JP14365290 A JP 14365290A JP H0437098 A JPH0437098 A JP H0437098A
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- suction
- vacuum
- component
- passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 abstract description 5
- 238000012856 packing Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 2
- 230000007423 decrease Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明は、例えば微小な電子部品を電子回路基板へ装着
する装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an apparatus for mounting, for example, minute electronic components onto an electronic circuit board.
[従来の技術]
電子部品装着装置は、半導体チップやチップ抵抗器など
の電気・電子部品を所定のデバイスや製品に組み立てる
際の手段として広く使用されている。近年、電子部品は
チップ型化され、かつ微小化の傾向をたどっている。[Prior Art] Electronic component mounting devices are widely used as means for assembling electrical and electronic components such as semiconductor chips and chip resistors into predetermined devices and products. In recent years, electronic components have become chip-shaped and are following a trend toward miniaturization.
従来、たとえば微小チップ型電子部品を部品供給装置よ
り取り出し所定の基板などの上へ装着する為に、中空の
真空手段を用いた部品吸着ノズルが使用されている。す
なわち、真空による吸引力を用いて、前記電気・電子部
品を取り上げ、移動し、所定の基板などの上へ装着して
いた。2. Description of the Related Art Conventionally, a component suction nozzle using hollow vacuum means has been used to take out, for example, a microchip type electronic component from a component supply device and mount it on a predetermined substrate or the like. That is, the electric/electronic components are picked up, moved, and mounted onto a predetermined board or the like using the suction force of a vacuum.
近年の電子部品微小化にともない、真空吸着ノズルの微
小化により、ノズル開口部面積も減少してきている。With the miniaturization of electronic components in recent years, the nozzle opening area has also been reduced due to the miniaturization of vacuum suction nozzles.
[発明が解決しようとする課題]
しかしながら、前記従来技術においては、部品吸着ノズ
ルに異物などが詰まった場合は、ノズルを清掃する機能
は無かった。そのため、微小電子部品の実装工程を進め
る際、微小ノズル開口部に粉塵などの異物が目づまりを
生じると、いったん装置を停止し、人間の手によって異
物を除去しなければならず、装置の稼働率の低下、およ
び電子部品の装着率の低下を招くという課題があった。[Problems to be Solved by the Invention] However, in the prior art described above, there was no function to clean the nozzle when the component suction nozzle became clogged with foreign matter. Therefore, when proceeding with the mounting process of microelectronic components, if dust or other foreign matter clogs the micronozzle opening, the equipment must be stopped and the foreign matter removed manually, which reduces equipment availability. There was a problem that this resulted in a decrease in the number of electronic components and a decrease in the mounting rate of electronic components.
本発明は、前記従来の課題を解決するため、ノズル清掃
作業が任意の時期に自動化して行え、電子部品の装着率
を維持、向上させる電子部品装着装置を提供することを
目的とするものである。SUMMARY OF THE INVENTION In order to solve the above-mentioned conventional problems, it is an object of the present invention to provide an electronic component mounting device that can automatically perform nozzle cleaning work at any time and maintain and improve the mounting rate of electronic components. be.
[課題を解決するための手段]
前記目的を達成するため、本発明の電子部品装着装置は
、回転可能な円板の円周上に設けられた複数個又は1個
の部品吸着ノズルにより、部品供給部から供給された電
子部品を吸着保持し、この電子部品を所定の位置に装着
する電子部品装着装置であって、前記部品吸着ノズル口
に詰まる異物をノズル口外側に除去するための吸引手段
を備えたことを特徴とする。[Means for Solving the Problems] In order to achieve the above object, the electronic component mounting device of the present invention picks up components by using a plurality of component suction nozzles or one component suction nozzle provided on the circumference of a rotatable disk. An electronic component mounting device that sucks and holds an electronic component supplied from a supply section and mounts the electronic component in a predetermined position, the suction means for removing foreign matter clogging the component suction nozzle port to the outside of the nozzle port. It is characterized by having the following.
また、本発明の電子部品装着装置は、吸引手段の複数の
空気吸入穴を同一平板上に具備したものである。Further, the electronic component mounting apparatus of the present invention is provided with a plurality of air suction holes of the suction means on the same flat plate.
また、本発明の電子部品装着装置は、部品吸着ノズルに
設けた真空度測定手段と、所定の真空度以上のとき、ノ
ズル清掃指示を出す判断手段とを備えたものである。Further, the electronic component mounting apparatus of the present invention includes a degree of vacuum measuring means provided on the component suction nozzle, and a determining means for issuing a nozzle cleaning instruction when the degree of vacuum is equal to or higher than a predetermined degree of vacuum.
[作用]
前記した本発明の構成によれば、部品吸着ノズル口に詰
まる異物をノズル口外側に除去するための吸引手段を備
えたので、吸着ノズルの清掃を効率良く行うことができ
る。[Function] According to the configuration of the present invention described above, the suction nozzle can be efficiently cleaned because a suction means is provided for removing foreign matter clogging the component suction nozzle opening to the outside of the nozzle opening.
また、吸引手段の複数の空気吸入穴を同一平板上に具備
するという本発明の前記構成によれば、複数の部品吸着
ノズルを同時に複数個清掃することができる。Further, according to the configuration of the present invention in which a plurality of air suction holes of the suction means are provided on the same flat plate, a plurality of component suction nozzles can be cleaned at the same time.
また、部品吸着ノズルに設けた真空度測定手段と、所定
の真空度以上のとき、ノズル清掃指示を出す判断手段と
を備えたという本発明の前記構成によれば、部品吸着ノ
ズルを自動的に清掃することができる。Further, according to the above-mentioned structure of the present invention, which includes a vacuum degree measuring means provided on the component suction nozzle and a judgment means for issuing a nozzle cleaning instruction when the vacuum degree is equal to or higher than a predetermined vacuum degree, the component suction nozzle is automatically operated. Can be cleaned.
[実施例コ
以下、本発明の一実施例の吸着ノズルの清掃装置につい
て、図面を参照しながら説明する。[Embodiment] Hereinafter, a suction nozzle cleaning device according to an embodiment of the present invention will be described with reference to the drawings.
第5図は、本発明の一実施例における電子部品装着装置
の外観を示す。電子部品は、供給部4により所定の位置
に順次送出され、部品吸着ノズル1にて、電気部品を吸
着保持する。部品吸着ノズル1を多数有したヘッド部2
が回転することにより、プリント基板3上に電子部品は
装着される。FIG. 5 shows the external appearance of an electronic component mounting apparatus according to an embodiment of the present invention. The electronic components are sequentially delivered to predetermined positions by the supply section 4, and the component suction nozzle 1 sucks and holds the electronic components. Head section 2 having a large number of component suction nozzles 1
By rotating, electronic components are mounted on the printed circuit board 3.
第1図は、ノズル清掃装置の断面を示したものである。FIG. 1 shows a cross section of the nozzle cleaning device.
同図によると、回転する吸着ノズル1の軌道下面にノズ
ル開口部と同軸方向に開口した空気通路4を有したピス
トン2を配し、前記ピストン2は、周囲をシリンダー3
と密着している。ピストン2の空気通路4は、シリンダ
ー密着面に開口部Aを有し、シリンダー3も同じく空気
通路5の開口部Bをノズル軸方向に平行な密着面に有し
ている。空気通路5は、真空ポンプ6を先端に有し、開
口部Bにおいて所定の真空圧を常時保っている。また、
ピストン2とシリンダー3の間には圧縮バネ8が入って
おり、部品装着工程においては、レバー7によりピスト
ン2を下方に押圧保持しである。According to the figure, a piston 2 having an air passage 4 opened coaxially with the nozzle opening is disposed on the lower surface of the orbit of a rotating suction nozzle 1, and the piston 2 is surrounded by a cylinder 3.
It is in close contact with The air passage 4 of the piston 2 has an opening A on the cylinder contact surface, and the cylinder 3 similarly has an opening B of the air passage 5 on the contact surface parallel to the nozzle axis direction. The air passage 5 has a vacuum pump 6 at its tip, and maintains a predetermined vacuum pressure at the opening B at all times. Also,
A compression spring 8 is inserted between the piston 2 and the cylinder 3, and the piston 2 is pressed and held downward by a lever 7 during the parts mounting process.
第2図は、ノズル清掃時の断面を示す。ノズル清掃時に
おいては、部品吸着ノズル1を所定の空気通路4開口部
上方に位置決めした後、レバー7を外し、バネ8により
ピストン2を部品吸着ノズル1に押圧させる。ゴムパツ
キン9によりノズル先端と空気通路開口面は密着される
。同時に空気通路開口面Aと給気通路開口面Bは合致し
、ピストンの空気通路4とシリンダーの空気通路5は接
続され、このため空気通路4を介し、ノズル1先端に真
空吸引力が生じ、ノズル先端の目づまり異物を排出させ
る。このためには、真空ポンプ6、空気通路5および空
気通路4の真空力は、部品吸着ノズル1の吸引力よりも
大きく(真空度で表示すると、低く)することが好まし
い。FIG. 2 shows a cross section during nozzle cleaning. During nozzle cleaning, after positioning the component suction nozzle 1 above a predetermined opening of the air passage 4, the lever 7 is removed and the piston 2 is pressed against the component suction nozzle 1 by the spring 8. The rubber packing 9 brings the nozzle tip and the air passage opening into close contact. At the same time, the air passage opening surface A and the air supply passage opening surface B coincide, and the air passage 4 of the piston and the air passage 5 of the cylinder are connected, so that a vacuum suction force is generated at the tip of the nozzle 1 via the air passage 4. Remove foreign matter clogging the nozzle tip. For this purpose, it is preferable that the vacuum force of the vacuum pump 6, the air passage 5, and the air passage 4 be larger (lower when expressed in vacuum degree) than the suction force of the component suction nozzle 1.
第3図は、10本の吸着ノズルを有する電子部品実装装
置のヘッド2の回転に対し、ノズル清掃工程の配置を示
している。同図に示すようにヘッド回転軌道11上の下
方にノズル清掃ユニット13を設け、前述の構成のもと
、レバー上下によりノズル清掃を行う。なお、第3図に
おいて、12は部品供給部、14は部品装着部である。FIG. 3 shows the arrangement of the nozzle cleaning process with respect to the rotation of the head 2 of an electronic component mounting apparatus having ten suction nozzles. As shown in the figure, a nozzle cleaning unit 13 is provided below the head rotation track 11, and the nozzle is cleaned by moving the lever up and down based on the above-described configuration. In addition, in FIG. 3, 12 is a component supply section, and 14 is a component mounting section.
ノズル清掃ユニット13は、部品供給部12、部品装着
部14の間であれば任意の場所に設置できる。また第3
図においては、ヘッド回転軌道を右回りとしたが、左回
りにすることもできる。The nozzle cleaning unit 13 can be installed at any location between the component supply section 12 and the component mounting section 14. Also the third
In the figure, the head rotation orbit is clockwise, but it can also be counterclockwise.
第4図は、ヘッド回転軌道を右回りとしたときの吸着ノ
ズル内の真空度Pの測定により、電子部品の吸着率が許
容範囲にある場合の真空度Poを決定する工程と、この
Paに比し実際の吸着ノズルの真空度Pがノズル目づま
りによって上昇し、P≧POとなった時、ノズル清掃命
令を出す手段と、ノズル清掃命令に対し、所定のノズル
を清掃位置に位置決めし、第1図に示すレバー7の上下
を行う手段を有し、電子部品の実装率が低下する以前に
自動的にノズル清掃を行うことが可能である。Figure 4 shows the process of determining the degree of vacuum Po when the suction rate of electronic components is within the permissible range by measuring the degree of vacuum P in the suction nozzle when the head rotation orbit is clockwise, and In comparison, when the actual degree of vacuum P of the suction nozzle increases due to nozzle clogging and becomes P≧PO, means for issuing a nozzle cleaning command, and positioning a predetermined nozzle at a cleaning position in response to the nozzle cleaning command; It has a means for moving the lever 7 up and down as shown in FIG. 1, and it is possible to automatically clean the nozzle before the mounting rate of electronic components decreases.
以上のように、本実施例によれば、吸着ノズル1の動作
軌道上に開口部を向けた真空吸引用の通路4を有したピ
ストン2と、吸着ノズル1に開口部を押圧するようピス
トン2に取付けたバネ8と、ピストン2の周囲に密着し
かつ、吸着ノズル1に真空吸引の開口部が押圧された時
、外部に設けられた真空ポンプ6の空気吸引通路5とピ
ストン2内の真空吸引通路4とが接続されるような構造
を持ったシリンダー3を設けたので、電子部品の吸着力
の低下を防ぎ、部品実装率を安定、向上できる。また、
真空吸引用通路4を有したピストン2と、真空吸引用通
路5を有したシリンダー3が、ピストン2の上下方向の
移動により、自動的に弁の開閉を行うようにし、ピスト
ン2の空気吸引口4の開口部を吸着ノズル1の回転軌道
面下方に設けることにより、部品吸着ノズル1の清掃以
外のときは真空ポンプ6の負荷を軽減できる。As described above, according to the present embodiment, the piston 2 has the vacuum suction passage 4 whose opening is oriented on the operating trajectory of the suction nozzle 1, and the piston 2 is configured to press the opening against the suction nozzle 1. The spring 8 attached to the piston 2 is in close contact with the periphery of the piston 2, and when the vacuum suction opening in the suction nozzle 1 is pressed, the air suction passage 5 of the vacuum pump 6 provided outside and the vacuum inside the piston 2 are Since the cylinder 3 has a structure in which it is connected to the suction passage 4, it is possible to prevent a decrease in the suction power of electronic components and stabilize and improve the component mounting rate. Also,
A piston 2 having a vacuum suction passage 4 and a cylinder 3 having a vacuum suction passage 5 are arranged so that the valves are automatically opened and closed by vertical movement of the piston 2. By providing the opening 4 below the rotating orbital surface of the suction nozzle 1, the load on the vacuum pump 6 can be reduced when the component suction nozzle 1 is not being cleaned.
また、吸着ノズルの分解、取りはずし洗浄等の作業をす
ることなく、吸着ノズルの清掃が行え、部品実装作業の
中断時間を大幅に短縮させることができる。In addition, the suction nozzle can be cleaned without disassembling, removing and cleaning the suction nozzle, and the interruption time of component mounting work can be significantly reduced.
[発明の効果コ
以上のように本発明によれば、部品吸着ノズル口に詰ま
る異物をノズル口外側に除去するための吸引手段を備え
たので、吸着ノズルの清掃を自動的に効率良く行うこと
ができるという優れた効果を達成できる。[Effects of the Invention] As described above, according to the present invention, the suction nozzle can be automatically and efficiently cleaned because a suction means is provided to remove foreign matter clogging the component suction nozzle to the outside of the nozzle. The excellent effect of being able to do this can be achieved.
また、吸引手段の複数の空気吸入穴を同一平板上に具備
するという本発明の前記構成によれば、複数の部品吸着
ノズルを同時に複数個清掃することができる。Further, according to the configuration of the present invention in which a plurality of air suction holes of the suction means are provided on the same flat plate, a plurality of component suction nozzles can be cleaned at the same time.
また、部品吸着ノズルに設けた真空度測定手段と、所定
の真空度以上のとき、ノズル清掃指示を出す判断手段と
を備えたという本発明の前記構成によれば、部品吸着ノ
ズルを自動的に清掃することができる。Further, according to the above-mentioned structure of the present invention, which includes a vacuum degree measuring means provided on the component suction nozzle and a judgment means for issuing a nozzle cleaning instruction when the vacuum degree is equal to or higher than a predetermined vacuum degree, the component suction nozzle is automatically operated. Can be cleaned.
【図面の簡単な説明】
第1図は、本発明の一実施例の通常のノズル清掃を行っ
ていない実装中のノズル清掃装置の正面図、第2図は、
同ノズル清掃作業中の同正面図、第3図は、同装着ヘッ
ド毎の各ステーションごとの機能説明図、第4図は、本
発明の一実施例における制御フローチャート図、第5図
は、本発明の一実施例の電子部品実装機の斜視図と装着
ヘッドの各ステーション毎の機能説明図である。
1・・・吸着ノズル 2・・・ピストン3・・・シ
リンダー 4・・・空気吸引通路5・・・空気吸引
通路 6・・・真空ポンプ7・・・レバー
8・・・スプリング9・・・ゴムパツキン 1o・・
・圧力計11・・・ヘッド回転軌道
12・・・部品供給部
13・・・ノズル清掃ユニット
14・・・部品装着部[BRIEF DESCRIPTION OF THE DRAWINGS] FIG. 1 is a front view of a nozzle cleaning device that is currently being installed and is not performing normal nozzle cleaning according to an embodiment of the present invention, and FIG.
3 is a functional explanatory diagram of each station for each mounting head, FIG. 4 is a control flowchart in one embodiment of the present invention, and FIG. FIG. 1 is a perspective view of an electronic component mounting machine according to an embodiment of the invention, and a function explanatory diagram of each station of a mounting head. 1... Suction nozzle 2... Piston 3... Cylinder 4... Air suction passage 5... Air suction passage 6... Vacuum pump 7... Lever
8...Spring 9...Rubber gasket 1o...
・Pressure gauge 11... Head rotation orbit 12... Component supply section 13... Nozzle cleaning unit 14... Component mounting section
Claims (3)
1個の部品吸着ノズルにより、部品供給部から供給され
た電子部品を吸着保持し、この電子部品を所定の位置に
装着する電子部品装着装置であって、前記部品吸着ノズ
ル口に詰まる異物をノズル口外側に除去するための吸引
手段を備えたことを特徴とする電子部品装着装置。(1) Electronic components supplied from the component supply section are sucked and held by multiple or one component suction nozzle provided on the circumference of a rotatable disk, and the electronic components are mounted in a predetermined position. 1. An electronic component mounting apparatus comprising: a suction means for removing foreign matter clogging the component suction nozzle port to the outside of the nozzle port.
した請求項1記載の電子部品装着装置。(2) The electronic component mounting apparatus according to claim 1, wherein a plurality of air suction holes of the suction means are provided on the same flat plate.
の真空度以上のとき、ノズル清掃指示を出す判断手段と
を備えた請求項1記載の電子部品装着装置。(3) The electronic component mounting apparatus according to claim 1, further comprising a degree of vacuum measuring means provided on the component suction nozzle, and a determining means for issuing a nozzle cleaning instruction when the degree of vacuum is equal to or higher than a predetermined degree of vacuum.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2143652A JP2836917B2 (en) | 1990-05-31 | 1990-05-31 | Component mounting device and component mounting method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2143652A JP2836917B2 (en) | 1990-05-31 | 1990-05-31 | Component mounting device and component mounting method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0437098A true JPH0437098A (en) | 1992-02-07 |
JP2836917B2 JP2836917B2 (en) | 1998-12-14 |
Family
ID=15343773
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2143652A Expired - Lifetime JP2836917B2 (en) | 1990-05-31 | 1990-05-31 | Component mounting device and component mounting method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2836917B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0576098U (en) * | 1992-03-16 | 1993-10-15 | 三洋電機株式会社 | Parts mounting device |
JPH07122888A (en) * | 1993-10-25 | 1995-05-12 | Nec Corp | Transfer jig for semiconductor device |
JP2001230599A (en) * | 2000-02-17 | 2001-08-24 | Matsushita Electric Ind Co Ltd | Electronic component mounting method |
JP2006310816A (en) * | 2005-03-30 | 2006-11-09 | Yamaha Motor Co Ltd | Part transporting device, surface-mounting machine and part inspecting device |
-
1990
- 1990-05-31 JP JP2143652A patent/JP2836917B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0576098U (en) * | 1992-03-16 | 1993-10-15 | 三洋電機株式会社 | Parts mounting device |
JPH07122888A (en) * | 1993-10-25 | 1995-05-12 | Nec Corp | Transfer jig for semiconductor device |
JP2001230599A (en) * | 2000-02-17 | 2001-08-24 | Matsushita Electric Ind Co Ltd | Electronic component mounting method |
JP2006310816A (en) * | 2005-03-30 | 2006-11-09 | Yamaha Motor Co Ltd | Part transporting device, surface-mounting machine and part inspecting device |
Also Published As
Publication number | Publication date |
---|---|
JP2836917B2 (en) | 1998-12-14 |
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