JPH04216897A - Method and working fluid for cutting with wire saw - Google Patents
Method and working fluid for cutting with wire sawInfo
- Publication number
- JPH04216897A JPH04216897A JP41171990A JP41171990A JPH04216897A JP H04216897 A JPH04216897 A JP H04216897A JP 41171990 A JP41171990 A JP 41171990A JP 41171990 A JP41171990 A JP 41171990A JP H04216897 A JPH04216897 A JP H04216897A
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- water
- wire
- weight
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002562 thickening agent Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000003754 machining Methods 0.000 claims description 19
- 150000002334 glycols Chemical class 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 8
- 229910001218 Gallium arsenide Inorganic materials 0.000 abstract description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract 1
- 239000006061 abrasive grain Substances 0.000 description 20
- 230000002093 peripheral effect Effects 0.000 description 8
- 239000007788 liquid Substances 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 4
- -1 carbitol Chemical compound 0.000 description 4
- 239000012488 sample solution Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229920001515 polyalkylene glycol Polymers 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Lubricants (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
【０００１】0001
【産業上の利用分野】本発明はＳｉ、ＧａＡｓ等の硬脆
材料のインゴットをワイヤソーで高速切断する方法およ
び加工液に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and processing fluid for cutting ingots of hard and brittle materials such as Si and GaAs at high speed with a wire saw.
【０００２】0002
【従来の技術】硬脆材料のインゴットを切断するには、
外周刃による切断法、内周刃による切断法、ブレードソ
ーによる切断法およびワイヤソーによる切断法が用いら
れる。[Prior Art] To cut an ingot of hard and brittle material,
A cutting method using an outer peripheral blade, a cutting method using an inner peripheral blade, a cutting method using a blade saw, and a cutting method using a wire saw are used.
【０００３】外周刃による切断法は、比較的小断面の切
断に適しており、例えばＳｉウエハ（厚み約０．６ｍｍ
）からチップを切り出す場合に使用されている。The cutting method using a peripheral blade is suitable for cutting relatively small cross sections, for example, Si wafers (about 0.6 mm thick).
) is used to cut out chips from.
【０００４】しかし、３インチ以上のインゴット（円柱
）を切断する場合には、外周部分が拘束されていないた
めに変形して、切断面の形状が悪く、使用できないのが
現状である。However, when cutting an ingot (cylindrical column) of 3 inches or more, the outer periphery is not restrained and deforms, resulting in a poor shape of the cut surface, making it unusable.
【０００５】内周刃による切断法は、外周部分に張力を
加えて張り上げて、砥粒の着いている内周部分の変形を
少なくすることにより、外周刃による切断法よりも口径
の大きいインゴットの切断が可能である。[0005] The cutting method using an inner peripheral blade applies tension to the outer peripheral part to reduce the deformation of the inner peripheral part where the abrasive grains are attached, so it is easier to cut ingots with a larger diameter than the cutting method using an outer peripheral blade. Can be cut.
【０００６】現在、Ｓｉインゴットでは直径８インチ品
までの切断に使用されている。[0006]Currently, Si ingots are used for cutting products up to 8 inches in diameter.
【０００７】しかし、刃の厚みは０．５ｍｍ以上必要で
あるため、約０．６ｍｍ以上は切り屑となり捨てられて
おり、収率が良くないことが問題である。However, since the thickness of the blade needs to be 0.5 mm or more, the problem is that the yield is not good because the thickness of about 0.6 mm or more is discarded as chips.
【０００８】ブレードソーによる切断法は、ブレードの
両端に張力を加えて、刃面を直線に近く張り上げて、フ
ェライト等の切断に用いられている。[0008] The cutting method using a blade saw is used to cut ferrite and the like by applying tension to both ends of the blade to raise the blade surface to a nearly straight line.
【０００９】約１０ｍｍ程度の厚みの切断であれば、直
線が保たれるが、３インチを越えるインゴットでは十分
な直線性が得られず、厚み差は１００μｍを越えてしま
うのが現状である。[0009] If the cutting is about 10 mm thick, a straight line can be maintained, but if the ingot exceeds 3 inches, sufficient linearity cannot be obtained, and the difference in thickness exceeds 100 μm.
【００１０】ワイヤソーによる切断法は、切断するイン
ゴットの口径の影響を受けにくく、８インチ以上のイン
ゴットでも、ワイヤ線径は０．１８ｍｍφで切断でき、
内周刃による切断法に比較して収率が良い。[0010] The cutting method using a wire saw is not easily affected by the diameter of the ingot to be cut, and even ingots of 8 inches or more can be cut with a wire diameter of 0.18 mmφ.
Yield is better than cutting method using inner peripheral blade.
【００１１】しかし、切断速度を２ｍｍ／ｍｉｎ以上に
すると、反りが１０μｍを越えることが明らかになって
いる。However, it has been found that when the cutting speed is set to 2 mm/min or more, the warpage exceeds 10 μm.
【００１２】したがって、生産性を上げるためには切断
速度を高めて、なおかつ反りを１０μｍ以下にする必要
がある。[0012] Therefore, in order to increase productivity, it is necessary to increase the cutting speed and to keep the warpage to 10 μm or less.
【００１３】[0013]
【発明が解決しようとする課題】上記問題に鑑み、本発
明はワイヤソーを用いて、高切断速度で反りの小さい硬
脆材料を切断する方法およびこの方法に用いるワイヤソ
ー用加工液を提供することを目的とする。SUMMARY OF THE INVENTION In view of the above-mentioned problems, the present invention provides a method for cutting hard and brittle materials with small warpage at a high cutting speed using a wire saw, and a machining fluid for the wire saw used in this method. purpose.
【００１４】[0014]
【課題を解決するための手段】上記問題に鑑み、本発明
はワイヤソーを用いてＳｉ等のインゴットを切断する場
合において、加工液の粘度を２０℃において９０ｍＰａ
・ｓ超〜５００ｍＰａ・ｓとすることにより、切断速度
を２ｍｍ／ｍｉｎ以上にすることを特徴とするものであ
る。[Means for Solving the Problems] In view of the above-mentioned problems, the present invention provides a method for reducing the viscosity of a machining fluid to 90 mPa at 20°C when cutting an ingot of Si or the like using a wire saw.
・The cutting speed is set to 2 mm/min or more by setting the pressure to more than s to 500 mPa·s.
【００１５】
さらに、（ａ）下式（Ｉ）で表されるグリコール類、Ｒ
１―Ｏ―（ＣＨ２ＣＨ２Ｏ）ｎ―Ｒ２ （Ｉ
）ここで、Ｒ１は水素または炭素原子数が１〜４のアル
キル基
ｎは１〜４の整数
Ｒ２は水素またはアセチル基
（ｂ）水溶性増粘剤
（ｃ）水Furthermore, (a) glycols represented by the following formula (I), R
1-O-(CH2CH2O)n-R2 (I
) Here, R1 is hydrogen or an alkyl group having 1 to 4 carbon atoms n is an integer of 1 to 4 R2 is hydrogen or an acetyl group (b) a water-soluble thickener (c) water
【００１６】を必須成分とし、かつ必須成分（ａ）、（
ｂ）、（ｃ）の合計重量を１００重量部として、必須成
分（ａ）の含量が１ないし９０重量部、必須成分（ｂ）
の含量が０．１ないし５重量部、必須成分（ｃ）の含量
が１０ないし９９重量部であり、かつ粘度が２０℃で９
０ｍＰａ・ｓ超〜５００ｍＰａ・ｓである加工液を特徴
とする。[0016] are essential components, and essential components (a), (
When the total weight of b) and (c) is 100 parts by weight, the content of essential component (a) is 1 to 90 parts by weight, and essential component (b)
The content of essential component (c) is 0.1 to 5 parts by weight, the content of essential component (c) is 10 to 99 parts by weight, and the viscosity is 9 at 20°C.
It is characterized by a machining fluid having a pressure of more than 0 mPa·s to 500 mPa·s.
【００１７】[0017]
【作用】以下本発明について詳細に説明する。[Operation] The present invention will be explained in detail below.
【００１８】本発明による被切断物とは、直径が３から
１６インチで、長さが３００から２０００ｍｍのＳｉ等
の単結晶の円柱をいう。[0018] The object to be cut according to the present invention is a cylinder of a single crystal such as Si having a diameter of 3 to 16 inches and a length of 300 to 2000 mm.
【００１９】ワイヤソーの機構を図２に示す。The mechanism of the wire saw is shown in FIG.
【００２０】テーブル９上に固定されたＳｉインゴット
１を、テーブル９を押し上げ方向８に押し上げることに
よりワイヤ２に接触させる。The Si ingot 1 fixed on the table 9 is brought into contact with the wire 2 by pushing the table 9 up in the pushing direction 8.
【００２１】ワイヤ２は加工液がアルカリ性の場合には
ピアノ線を用い、前記加工液が酸性の場合にはアモルフ
ァス線を用いる。For the wire 2, a piano wire is used when the working fluid is alkaline, and an amorphous wire is used when the working fluid is acidic.
【００２２】ワイヤ線径は０．０８ｍｍから０．２５ｍ
ｍである。[0022] The wire diameter is from 0.08 mm to 0.25 m.
It is m.
【００２３】前記ワイヤ２には右巻き取りリール３と左
巻き取りリール４により一定の張力Ｔを掛け、かつ右巻
き取りリール３で巻き取り、左巻き取りリール４に巻き
付けられたワイヤがなくなれば反転し、左巻き取りリー
ル４で巻き取る。A constant tension T is applied to the wire 2 by the right take-up reel 3 and the left take-up reel 4, and the wire is wound by the right take-up reel 3, and when the wire wound on the left take-up reel 4 runs out, the wire is reversed. , and take it up with the left take-up reel 4.
【００２４】ワイヤ２はアイドラーリール５に支持され
てＳｉインゴット１に接触し、ワイヤ２とＳｉインゴッ
ト１との間に砥粒を分散させた加工液７が介在し、砥粒
によりＳｉインゴット等が削られる。The wire 2 is supported by an idler reel 5 and comes into contact with the Si ingot 1, and a processing liquid 7 in which abrasive grains are dispersed is interposed between the wire 2 and the Si ingot 1, and the abrasive grains cause the Si ingot etc. Will be scraped.
【００２５】
本発明における加工液とは、
（ａ）下式（Ｉ）で表されるグリコール類、Ｒ１―Ｏ―
（ＣＨ２ＣＨ２Ｏ）ｎ―Ｒ２ （Ｉ）ここで
、Ｒ１は水素または炭素原子数が１〜４のアルキル基
ｎは１〜４の整数
Ｒ２は水素またはアセチル基
（ｂ）水溶性増粘剤
（ｃ）水[0025] The processing fluid in the present invention refers to (a) glycols represented by the following formula (I), R1-O-
(CH2CH2O)n-R2 (I) Here, R1 is hydrogen or an alkyl group having 1 to 4 carbon atoms n is an integer of 1 to 4 R2 is hydrogen or an acetyl group (b) Water-soluble thickener (c) water
【００２６】を必須成分とし、かつ必須成分（ａ）、（
ｂ）、（ｃ）の合計重量を１００重量部として、必須成
分（ａ）の含量が１ないし９０重量部、必須成分（ｂ）
の含量が０．１ないし５重量部、必須成分（ｃ）の含量
が１０ないし９９重量部であり、粘度を２０℃で９０ｍ
Ｐａ・ｓ超〜５００ｍＰａ・ｓにコントロールすること
を特徴とする。[0026] are essential components, and essential components (a), (
When the total weight of b) and (c) is 100 parts by weight, the content of essential component (a) is 1 to 90 parts by weight, and essential component (b)
The content of essential component (c) is 0.1 to 5 parts by weight, the content of essential component (c) is 10 to 99 parts by weight, and the viscosity is 90 m at 20°C.
It is characterized by controlling Pa·s to more than 500 mPa·s.
【００２７】本発明を構成する各要素について以下詳細
に説明する。Each element constituting the present invention will be explained in detail below.
【００２８】（グリコール類）
本発明の加工液において使用するグリコール類は下記（
Ｉ）式で表される化合物である。(Glycols) The glycols used in the processing fluid of the present invention are as follows (
I) is a compound represented by the formula.
【００２９】
Ｒ１―Ｏ―（ＣＨ２ＣＨ２Ｏ）ｎ―Ｒ２ （Ｉ）
ここで、Ｒ１は水素または炭素原子数が１〜４のアルキ
ル基
ｎは１〜４の整数
Ｒ２は水素またはアセチル基R1-O-(CH2CH2O)n-R2 (I)
Here, R1 is hydrogen or an alkyl group having 1 to 4 carbon atoms n is an integer of 1 to 4 R2 is hydrogen or an acetyl group
【００３０】グリコール類としては、例えば、ブチルセ
ルソルブ、カービトール、カービトールアセテイト、ブ
チルエチルソルブ、エチレングリコールなどを挙げるこ
とができ、中でもカービトール、エチレングリコールの
ような蒸発および引火しにくく、かつ水に易溶性のグリ
コール類を用いると、砥粒の分散安定性の良い加工液が
得られ、かつ後工程における水による洗浄除去に好都合
である。Examples of glycols include butylcellosolve, carbitol, carbitol acetate, butylethylsolve, ethylene glycol, etc. Among them, carbitol and ethylene glycol, which are resistant to evaporation and flammability, and By using glycols that are easily soluble in abrasive particles, a processing liquid with good dispersion stability of abrasive grains can be obtained, and it is convenient for washing and removing with water in a subsequent step.
【００３１】上記グリコール類が１重量部未満であると
加工液の持つ潤滑性が失われ切断用ワイヤ２および巻き
取りリール３、４の摩耗が大きくなり好ましくない。If the amount of the glycols is less than 1 part by weight, the lubricity of the machining fluid is lost and wear of the cutting wire 2 and take-up reels 3 and 4 increases, which is not preferable.
【００３２】また、９０重量部を超えると以下に述べる
水溶性増粘剤の作用を低減するため好ましくない。Further, if the amount exceeds 90 parts by weight, it is not preferable because the action of the water-soluble thickener described below is reduced.
【００３３】（水溶性増粘剤）
メチルセルローズ、エチルセルローズ、ソジウムカルボ
キシメチルセルローズ、ザンサンガァム、ポリアクリル
酸、ポリアクリルアミド等が使用できる。(Water-soluble thickener) Methyl cellulose, ethyl cellulose, sodium carboxymethyl cellulose, xanthanum, polyacrylic acid, polyacrylamide, etc. can be used.
【００３４】水溶性増粘剤は加工液中に分散させた砥粒
が沈降するのを防止するために用いるものであり、０．
１重量部未満では砥粒の分散保持力が無く、５重量部を
超えると加工液の粘性が増加し、液状化しなくなるため
である。The water-soluble thickener is used to prevent the abrasive grains dispersed in the processing fluid from settling, and has a concentration of 0.
This is because if it is less than 1 part by weight, there is no ability to maintain the dispersion of the abrasive grains, and if it exceeds 5 parts by weight, the viscosity of the processing fluid will increase and it will not become liquefied.
【００３５】（水）
本発明の加工液に使用する水は、水溶性増粘剤を溶解さ
せて粘度調整を行い易くする目的で配合する。(Water) Water used in the processing fluid of the present invention is blended for the purpose of dissolving the water-soluble thickener and facilitating viscosity adjustment.
【００３６】水が１０重量部未満であると水溶性増粘剤
の溶解が不十分となり、９９重量部を超えると上述のよ
うに加工液の潤滑性が失われる。If the amount of water is less than 10 parts by weight, the water-soluble thickener will not be sufficiently dissolved, and if it exceeds 99 parts by weight, the lubricity of the working fluid will be lost as described above.
【００３７】（その他の成分）
本発明の加工液には、所望に応じて、その他の配合成分
としてアルコール類、ポリアルキレングリコール類など
をも適宜添加し適切な粘度になるよう調整したりするこ
ともできる。(Other Components) If desired, other ingredients such as alcohols and polyalkylene glycols may be added to the processing liquid of the present invention to adjust the viscosity to an appropriate level. You can also do it.
【００３８】本発明の加工液に用いる任意成分のアルコ
ール類およびポリアルキレングリコール類は加工精度の
維持あるいは加工時の環境汚染防止などより、できるだ
け蒸発および引火しにくいものが要求され、また水に対
して易溶性であることが望まれる。The optional alcohols and polyalkylene glycols used in the processing fluid of the present invention are required to be as resistant to evaporation and flammability as possible in order to maintain processing accuracy and prevent environmental pollution during processing, and are also resistant to water. It is desirable that the material be easily soluble.
【００３９】したがって、アルコール類としてプロピレ
ングリコール、トリメチレングリコール、ネオペンチル
グリコール、１，３―ブタンジオール、１，４―ブタン
ジオール、２，３―ブタンジオールのような常温で液状
で比較的引火点の高いアルコール類を用いることが望ま
しい。Therefore, alcohols such as propylene glycol, trimethylene glycol, neopentyl glycol, 1,3-butanediol, 1,4-butanediol, and 2,3-butanediol are liquid at room temperature and have relatively low flash points. It is desirable to use alcohols with a high
【００４０】また、ポリアルキレングリコール類はポリ
オキシエチレン類を多く含み、水に溶解し易い分子量２
００〜１０００程度のものが好適である。In addition, polyalkylene glycols contain a large amount of polyoxyethylene and have a molecular weight of 2, which is easily soluble in water.
A value of about 00 to 1000 is suitable.
【００４１】また、加工液に砥粒を分散させ易くするた
めに界面活性剤を添加したり、加工液の腐敗を防止する
ために防腐剤を添加することもできる。[0041] Furthermore, a surfactant may be added to make it easier to disperse the abrasive grains in the machining fluid, and a preservative may be added to prevent the machining fluid from spoiling.
【００４２】本発明の特長は、前記加工液に所定の粘性
を持たせることにより、図３に示した反りを１０μｍ以
下にして、かつ切断速度が上る点にある。The feature of the present invention is that by giving the machining liquid a predetermined viscosity, the warpage shown in FIG. 3 can be reduced to 10 μm or less, and the cutting speed can be increased.
【００４３】図１に加工液の粘度と切断速度の関係を示
す。FIG. 1 shows the relationship between the viscosity of the machining fluid and the cutting speed.
【００４４】加工液の粘度が９０ｍＰａ・ｓ〜５００ｍ
Ｐａ・ｓの場合に切断速度は３ｍｍ／ｍｉｎ以上にでき
ることが判る。[0044] The viscosity of the processing fluid is 90 mPa·s to 500 m
It can be seen that in the case of Pa·s, the cutting speed can be increased to 3 mm/min or more.
【００４５】９０ｍＰａ・ｓ以下ではワイヤ上における
砥粒の保持力が低下し、切断速度が上がらない。[0045] Below 90 mPa·s, the holding force of the abrasive grains on the wire decreases, and the cutting speed cannot be increased.
【００４６】[0046]
【実施例】表１に本発明の加工液の実施例の組成を示す
。[Example] Table 1 shows the composition of an example of the working fluid of the present invention.
【００４７】実施例の結果を図１および以下に具体的に
説明する。[0047] The results of the example will be explained in detail with reference to FIG. 1 and below.
【００４８】[0048]
【表１】[Table 1]
【００４９】実施例１の試料液をワイヤソーの加工液と
して使用して、５ｉｎＳｉインゴットを以下の条件で切
断した。Using the sample solution of Example 1 as a processing solution for a wire saw, a 5-inch Si ingot was cut under the following conditions.
【００５０】
加工液の粘度 ；９５ｍＰａ・ｓ（２０
℃）砥粒 ；ＧＣ＃１
５００加工液と砥粒の混合比；加工液１ｌ―砥粒１．２
ｋｇワイヤ線径 ；０．１２φｍｍ
ピアノ線の張力 ；１．０ｋｇｆ加工変質層
は２．４μｍで、切断速度は３．０ｍｍ／ｍｉｎで反り
は８μｍであった。Viscosity of processing fluid: 95 mPa・s (20
℃) Abrasive grain; GC#1
500 Mixing ratio of machining fluid and abrasive grains: 1 liter of machining fluid - 1.2 abrasive grains
kg wire diameter: 0.12φmm
The tension of the piano wire was 1.0 kgf, the process-affected layer was 2.4 μm, the cutting speed was 3.0 mm/min, and the warp was 8 μm.
【００５１】実施例３の試料液をワイヤソーの加工液と
して使用して、５ｉｎＳｉインゴットを以下の条件で切
断した。Using the sample solution of Example 3 as a machining fluid for a wire saw, a 5-inch Si ingot was cut under the following conditions.
【００５２】
加工液の粘度 ；１５０ｍＰａ・ｓ（２
０℃）砥粒 ；ＧＣ＃
１２００加工液と砥粒の混合比；加工液１ｌ―砥粒１．
０ｋｇワイヤ線径 ；０．１２φｍ
ｍピアノ線の張力 ；１．０ｋｇｆ加工変質
層は２．４μｍで、切断速度は３．５ｍｍ／ｍｉｎで反
りは６μｍであった。[0052] Viscosity of processing fluid; 150 mPa・s (2
0℃) Abrasive grain; GC#
1200 Mixing ratio of machining fluid and abrasive grains: 1 liter of machining fluid - 1 abrasive grain.
0kg wire wire diameter; 0.12φm
Tension of piano wire: 1.0 kgf Process-affected layer was 2.4 μm, cutting speed was 3.5 mm/min, and warpage was 6 μm.
【００５３】実施例４の試料液をワイヤソーの加工液と
して使用して、５ｉｎＳｉインゴットを以下の条件で切
断した。Using the sample solution of Example 4 as a processing solution for a wire saw, a 5-inch Si ingot was cut under the following conditions.
【００５４】
加工液の粘度 ；３６０ｍＰａ・ｓ（２
０℃）砥粒 ；ＧＣ＃
１２００加工液と砥粒の混合比；加工液１ｌ―砥粒１．
０ｋｇワイヤ線径 ；０．１８φｍ
ｍピアノ線の張力 ；２．５ｋｇｆ加工変質
層は８．４μｍで、切断速度は４ｍｍ／ｍｉｎで反りは
６μｍであった。[0054] Viscosity of processing fluid; 360 mPa・s (2
0℃) Abrasive grain; GC#
1200 Mixing ratio of machining fluid and abrasive grains: 1 liter of machining fluid - 1 abrasive grain.
0kg wire wire diameter; 0.18φm
Tension of piano wire: 2.5 kgf Process-affected layer was 8.4 μm, cutting speed was 4 mm/min, and warpage was 6 μm.
【００５５】実施例６の試料液をワイヤソーの加工液と
して使用して、６ｉｎＳｉインゴットを以下の条件で切
断した。Using the sample solution of Example 6 as a machining fluid for a wire saw, a 6-inch Si ingot was cut under the following conditions.
【００５６】
加工液の粘度 ；４９０ｍＰａ・ｓ（２
０℃）砥粒 ；ＧＣ＃
１２００加工液と砥粒の混合比；加工液１ｌ―砥粒０．
９ｋｇワイヤ線径 ；０．１８φｍ
ｍピアノ線の張力 ；２．５ｋｇｆ加工変質
層は９．５μｍで、切断速度は４．３ｍｍ／ｍｉｎで反
りは７μｍであった。[0056] Viscosity of processing fluid; 490 mPa・s (2
0℃) Abrasive grain; GC#
1200 Mixing ratio of machining fluid and abrasive grains: 1 liter of machining fluid - 0.0 abrasive grains.
9kg wire diameter: 0.18φm
Tension of piano wire: 2.5 kgf Process-affected layer was 9.5 μm, cutting speed was 4.3 mm/min, and warpage was 7 μm.
【００５７】[0057]
【発明の効果】従来のワイヤソーによる切断法では、切
断速度は２ｍｍ／ｍｉｎ以下であったが、本発明により
、２ｍｍ／ｍｉｎ以上にすることが可能となり、能率が
５０％向上した。[Effects of the Invention] In the conventional cutting method using a wire saw, the cutting speed was 2 mm/min or less, but the present invention makes it possible to increase the cutting speed to 2 mm/min or more, improving efficiency by 50%.
【００５８】さらに、加工液が水溶性であり、ワイヤソ
ー機および被加工物が水または水性洗剤で容易に洗浄で
きるとの効果も認められた。Furthermore, it has been found that the processing liquid is water-soluble and that the wire saw machine and the workpiece can be easily cleaned with water or an aqueous detergent.
【図１】切断速度と加工液粘度の関係の図。FIG. 1 is a diagram showing the relationship between cutting speed and processing fluid viscosity.
【図２】ワイヤソーの機構を説明するための図。FIG. 2 is a diagram for explaining the mechanism of a wire saw.
【図３】反りの説明図。FIG. 3 is an explanatory diagram of warpage.
１ Ｓｉインゴット ２ ワイヤ ３、４ リール ５ アイドラリール ６ ノズル ７ 加工液 ８ 押上げ方法 ９ テーブル 1 Si ingot 2 Wire 3, 4 reel 5 Idler reel 6 Nozzle 7 Processing fluid 8 Push-up method 9 Table
Claims (2)
ットを切断する方法において、粘度が２０℃で９０ｍＰ
ａ・ｓ超〜５００ｍＰａ・ｓを有する水溶性加工液を用
いることを特徴とする切断法。Claim 1: A method for cutting an ingot of hard and brittle material using a wire saw, wherein the viscosity is 90 mP at 20°C.
A cutting method characterized by using a water-soluble processing fluid having a.s exceeding 500 mPa.s.
ル類、 Ｒ１―Ｏ―（ＣＨ２ＣＨ２Ｏ）ｎ―Ｒ２ （
Ｉ）ここで、Ｒ１は水素または炭素原子数が１〜４のア
ルキル基 ｎは１〜４の整数 Ｒ２は水素またはアセチル基 （ｂ）水溶性増粘剤 （ｃ）水 を必須成分とし、かつ必須成分（ａ）、（ｂ）、（ｃ）
の合計重量を１００重量部として、必須成分（ａ）の含
量が１ないし９０重量部、必須成分（ｂ）の含量が０．
１ないし５重量部、必須成分（ｃ）の含量が１０ないし
９９重量部であり、粘度が２０℃で９０ｍＰａ・ｓ超〜
５００ｍＰａ・ｓであることを特徴とするワイヤソー用
加工液。Claim 2: (a) Glycols represented by the following formula (I), R1-O-(CH2CH2O)n-R2 (
I) where R1 is hydrogen or an alkyl group having 1 to 4 carbon atoms n is an integer of 1 to 4 R2 is hydrogen or an acetyl group (b) a water-soluble thickener (c) water is an essential component, and Essential components (a), (b), (c)
When the total weight of is 100 parts by weight, the content of essential component (a) is 1 to 90 parts by weight, and the content of essential component (b) is 0.
1 to 5 parts by weight, the content of essential component (c) is 10 to 99 parts by weight, and the viscosity is more than 90 mPa・s at 20 ° C.
A machining fluid for wire saws characterized by a pressure of 500 mPa・s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41171990A JPH04216897A (en) | 1990-12-19 | 1990-12-19 | Method and working fluid for cutting with wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41171990A JPH04216897A (en) | 1990-12-19 | 1990-12-19 | Method and working fluid for cutting with wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04216897A true JPH04216897A (en) | 1992-08-06 |
Family
ID=18520668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP41171990A Pending JPH04216897A (en) | 1990-12-19 | 1990-12-19 | Method and working fluid for cutting with wire saw |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04216897A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0709448A2 (en) * | 1994-10-25 | 1996-05-01 | Shin-Etsu Handotai Company Limited | Cutting fluid, method for production thereof, and method for cutting ingots |
| JPH1053789A (en) * | 1996-08-12 | 1998-02-24 | Nippei Toyama Corp | Water-base working fluid composition for wire cutter |
| US6381830B1 (en) | 1998-09-01 | 2002-05-07 | Sumitomo Special Metals Co., Ltd. | Method for cutting rare earth alloy, method for manufacturing rare earth alloy plates and method for manufacturing rare earth alloy magnets using wire saw, and voice coil motor |
| US6408840B2 (en) | 1999-12-14 | 2002-06-25 | Sumitomo Special Metals Co., Ltd. | Method and apparatus for cutting a rare earth alloy |
| JP2003082334A (en) * | 2001-09-06 | 2003-03-19 | Yushiro Chem Ind Co Ltd | Water-soluble work liquid composition for abrasive train fixed wire saw |
| JP2007031502A (en) * | 2005-07-25 | 2007-02-08 | Yushiro Chem Ind Co Ltd | Aqueous dispersion medium composition wherein abrasive grain is dispersed |
| WO2009017672A3 (en) * | 2007-07-31 | 2009-04-23 | Cabot Microelectronics Corp | Wire saw process |
| JP2011021096A (en) * | 2009-07-15 | 2011-02-03 | Yushiro Chemical Industry Co Ltd | Water-soluble working fluid for fixed-abrasive wire saw |
| US8157876B2 (en) | 2007-07-31 | 2012-04-17 | Cabot Microelectronics Corporation | Slurry composition containing non-ionic polymer and method for use |
| EP2868741A4 (en) * | 2012-06-29 | 2016-03-23 | Idemitsu Kosan Co | Aqueous processing liquid |
-
1990
- 1990-12-19 JP JP41171990A patent/JPH04216897A/en active Pending
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0709448A2 (en) * | 1994-10-25 | 1996-05-01 | Shin-Etsu Handotai Company Limited | Cutting fluid, method for production thereof, and method for cutting ingots |
| EP0709448A3 (en) * | 1994-10-25 | 1997-06-25 | Shinetsu Handotai Kk | Cutting fluid, method for production thereof, and method for cutting ingots |
| US5693596A (en) * | 1994-10-25 | 1997-12-02 | Shin-Etsu Handotai Co., Ltd. | Cutting fluid, method for production thereof, and method for cutting ingot |
| JPH1053789A (en) * | 1996-08-12 | 1998-02-24 | Nippei Toyama Corp | Water-base working fluid composition for wire cutter |
| US5817711A (en) * | 1996-08-12 | 1998-10-06 | Nippei Toyama Corporation | Aqueous working liquid composition for wire saw |
| US6381830B1 (en) | 1998-09-01 | 2002-05-07 | Sumitomo Special Metals Co., Ltd. | Method for cutting rare earth alloy, method for manufacturing rare earth alloy plates and method for manufacturing rare earth alloy magnets using wire saw, and voice coil motor |
| US6505394B2 (en) | 1998-09-01 | 2003-01-14 | Sumitomo Special Metals Co., Ltd. | Method for cutting rare earth alloy, method for manufacturing rare earth alloy plates and method for manufacturing rare earth alloy magnets using wire saw, and voice coil motor |
| US6408840B2 (en) | 1999-12-14 | 2002-06-25 | Sumitomo Special Metals Co., Ltd. | Method and apparatus for cutting a rare earth alloy |
| JP2003082334A (en) * | 2001-09-06 | 2003-03-19 | Yushiro Chem Ind Co Ltd | Water-soluble work liquid composition for abrasive train fixed wire saw |
| JP4497767B2 (en) * | 2001-09-06 | 2010-07-07 | ユシロ化学工業株式会社 | Water-soluble machining fluid composition for fixed abrasive wire saw |
| JP2007031502A (en) * | 2005-07-25 | 2007-02-08 | Yushiro Chem Ind Co Ltd | Aqueous dispersion medium composition wherein abrasive grain is dispersed |
| KR101254339B1 (en) * | 2005-07-25 | 2013-04-12 | 유시로 가가쿠 고교(주) | Aqueous abrasives dispersion medium composition |
| WO2009017672A3 (en) * | 2007-07-31 | 2009-04-23 | Cabot Microelectronics Corp | Wire saw process |
| US8157876B2 (en) | 2007-07-31 | 2012-04-17 | Cabot Microelectronics Corporation | Slurry composition containing non-ionic polymer and method for use |
| KR101434000B1 (en) * | 2007-07-31 | 2014-08-25 | 캐보트 마이크로일렉트로닉스 코포레이션 | Wire saw process |
| JP2012512951A (en) * | 2008-12-19 | 2012-06-07 | キャボット マイクロエレクトロニクス コーポレイション | Slurry composition containing nonionic polymer and method of using the same |
| JP2011021096A (en) * | 2009-07-15 | 2011-02-03 | Yushiro Chemical Industry Co Ltd | Water-soluble working fluid for fixed-abrasive wire saw |
| EP2868741A4 (en) * | 2012-06-29 | 2016-03-23 | Idemitsu Kosan Co | Aqueous processing liquid |
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