JPH04120354A - Ceramic construction material - Google Patents
Ceramic construction materialInfo
- Publication number
- JPH04120354A JPH04120354A JP24043690A JP24043690A JPH04120354A JP H04120354 A JPH04120354 A JP H04120354A JP 24043690 A JP24043690 A JP 24043690A JP 24043690 A JP24043690 A JP 24043690A JP H04120354 A JPH04120354 A JP H04120354A
- Authority
- JP
- Japan
- Prior art keywords
- construction material
- honeycomb structure
- decoration surface
- decorative surface
- ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 19
- 239000004035 construction material Substances 0.000 title abstract description 5
- 239000004927 clay Substances 0.000 claims abstract description 7
- 239000004566 building material Substances 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000005034 decoration Methods 0.000 abstract 4
- 239000006004 Quartz sand Substances 0.000 abstract 1
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- -1 hentonite Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052621 halloysite Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野〕
本発明はハニカム状の長尺セラミンク建材に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a honeycomb-shaped elongated ceramic building material.
一般に粘土を主原料とし約８００°Ｃ以上で焼成したハ
ニカム構造のセラミンク建材は、押出後に乾燥工程で５
％、焼成工程で５％位収縮するため、化粧面に実開昭６
０−１７７２３８号公報に示すような小さな凹凸条が隔
壁（格子）に対応する化粧面に現れていた。In general, ceramic ceramic building materials with a honeycomb structure made from clay as the main raw material and fired at approximately 800°C or above are manufactured by a drying process after extrusion.
%, because it shrinks by about 5% during the firing process, the decorative surface
Small uneven lines as shown in Japanese Patent No. 0-177238 appeared on the decorative surface corresponding to the partition walls (lattice).
しかしながら、上記ハニカムの隔壁（格子）ではフラッ
トな化粧面が形成できず、特に釉薬塗布、研摩加工を施
した際は、光沢差が顕著に見える不利があった。これは
隔壁上端部と化粧面との連続した部分の収縮が隔壁間の
化粧面部より大きいことに起因すると推測されるもので
ある。However, the above-mentioned honeycomb partition walls (lattice) cannot form a flat decorative surface, and there is a disadvantage that the difference in gloss becomes noticeable especially when glaze application or polishing is applied. This is presumed to be due to the fact that the continuous portion between the upper end of the partition and the decorative surface shrinks more than the portion of the decorative surface between the partitions.
本発明はこのような欠点を除去するため、隔壁の化粧面
端の肉厚を化粧面板厚より２０％以上薄くすることによ
り化粧面を収縮させる隔壁の力を低減し、実質上化粧面
に凹凸が現れるのを抑制し、美しく、かつフラットな化
粧面としたセラミック建材を提案するものである。In order to eliminate such drawbacks, the present invention reduces the force of the partition wall that causes the decorative surface to shrink by making the wall thickness of the end of the decorative surface of the partition wall 20% or more thinner than the thickness of the decorative surface plate, thereby substantially making the decorative surface uneven. The purpose of this project is to propose a ceramic building material that suppresses the appearance of blemishes and creates a beautiful and flat decorative surface.
〔実施例］
以下に、図面を用いて本発明に係るセラミック建材の一
実施例について詳細に説明する。[Example] Hereinafter, an example of the ceramic building material according to the present invention will be described in detail with reference to the drawings.
すなわち、第１図は上記建材の一例を示す一部切り欠き
斜視図であり、１はセラミック建材で化粧面２と左右側
壁に必要により設ける雄、雌型連結部３．４と、隔壁５
によって化粧面２と平行に設けた中空部６、小凹溝７と
から断面をハニカム構造に形成したものである。さらに
説明すると、セラミック建材上は、例えば粘土、例えば
ケイ砂、カオリン、モンモリロナイト、ヘントナイト、
ハロイサイト、ピロフィライトなどを主成分とした自然
物のみからなる粘土、もしくはこれらに人為的に雲母、
カーボン繊維、シリコン繊維、アルミナ繊維、ポリイミ
ド、アスベスト、ワラステナイト、石英、長石、ガラス
繊維等のケイ酸塩鉱物、ポリエチレン繊維、鉄分、有機
物質などの１種以上を必要により添加した粘土を任意形
状でハニカム構造の板体（５〜１００閣位厚）に押出成
形し、その生地板を乾燥し、これを８００〜１４５０°
Ｃで焼成したものである。小凹溝７は第２図（ａ）〜（
２）に示すように隔壁５の化粧面２と連続した端部５ａ
の肉厚をｔ３のように薄く形成し、乾燥、焼成時の隔壁
５の収縮が化粧面２の表面に実質的に作用しない力とな
る厚さとしたものである。すなわち、（ａ）図は半円形
、［有］）図はＶ字状、（Ｃ）図は長方形状、（ｄ）図
は口細曲面状、（６１図は三角形状、げ）図は台形状、
（９）図は多条小回溝状に小凹溝７を形成したものであ
る。なお、化粧面２の肉厚をｔｌ、隔壁５の肉厚をｔｇ
、小凹溝７部分の肉厚をｔ３とすると、例えばｔ＋ ＝
３〜３０ｍ＋＊、 ｔｇ ＝３〜２０ｍｍ、 ｔ３−２
〜１０閣位に設定する。勿論、具体的な肉厚は焼成温度
、形状、原料組成によっても一部に規定できず、各種実
験により選定するものである。That is, FIG. 1 is a partially cutaway perspective view showing an example of the above-mentioned building material, in which 1 is a ceramic building material with a decorative surface 2, male and female connecting portions 3.4 provided as necessary on the left and right side walls, and a partition wall 5.
The cross section is formed into a honeycomb structure from a hollow part 6 and small grooves 7 provided parallel to the decorative surface 2. To explain further, ceramic building materials include clay, such as silica sand, kaolin, montmorillonite, hentonite,
Clay consisting only of natural substances mainly composed of halloysite, pyrophyllite, etc., or artificially added mica to these.
Clay to which one or more of carbon fiber, silicon fiber, alumina fiber, polyimide, asbestos, wollastenite, quartz, feldspar, silicate minerals such as glass fiber, polyethylene fiber, iron, organic substances, etc. are added as necessary can be made into any shape. extrusion molded into a honeycomb structure board (5 to 100 degrees thick), dried the raw board, and heated it at 800 to 1450 degrees.
It was fired at C. The small grooves 7 are shown in Fig. 2(a)-(
As shown in 2), the end portion 5a continuous with the decorative surface 2 of the partition wall 5
The wall thickness of the partition wall 5 is formed to be as thin as t3, so that the shrinkage of the partition wall 5 during drying and firing does not substantially act on the surface of the decorative surface 2. In other words, (a) the figure is semicircular, [with]) the figure is V-shaped, (C) the figure is rectangular, (d) the figure is the tapered curved shape, (the figure 61 is triangular, the barb) the figure is the pedestal. shape,
(9) The figure shows a small concave groove 7 formed in the shape of a multi-strip groove. Note that the thickness of the decorative surface 2 is tl, and the thickness of the partition wall 5 is tg.
, if the thickness of the small groove 7 portion is t3, then for example t+ =
3~30m+*, tg =3~20mm, t3-2
- Set to 10 cabinets. Of course, the specific thickness cannot be determined depending on firing temperature, shape, and raw material composition, and must be selected through various experiments.
以上、説明したのは本発明に係るセラミンク建材の一実
施例にすぎず、セラミック建材ｌは小凹溝７を省略して
第３図（ａ）〜（ｅ）〜第５図（ａ）〜（ｅ）に示すよ
うな形状に形成することもできる。What has been described above is only one embodiment of the ceramic building material according to the present invention, and the ceramic building material 1 has the small grooves 7 omitted and is shown in FIGS. It can also be formed into the shape shown in (e).
上述したように本発明に係るセラミンク建材によれば、
■セメント系、ＡＬＣ系の窯業建材に比べ、吸水性が小
さく、かつ凍害に強く、寸法安定性がある。■化粧面に
隔壁の配列による凹凸模様が出す、フラットな化粧面が
得られる。■化粧面の研摩加工、釉薬塗布が均一に形成
でき、美しい外観の化粧面とすることができる。■化粧
面に任意模様が形成できる。等の特徴、効果がある。As mentioned above, according to the ceramic building material according to the present invention,
■Compared to cement-based and ALC-based ceramic construction materials, it has lower water absorption, is resistant to frost damage, and has dimensional stability. ■A flat decorative surface with uneven patterns created by the arrangement of partition walls can be obtained. ■The polishing process and glaze application on the decorative surface can be uniformly formed, resulting in a beautiful cosmetic surface. ■Any pattern can be formed on the decorative surface. It has the following characteristics and effects.
第１図は本発明に係るセラミンク建材の一漠例を示す一
部切り欠き斜視図、第２図（ａ）〜（ｇ） ａ；＋発明
の要部である小凹溝の例を示す部分説明し第３図（ａ）
〜（ｅ）、第４図（ａ）〜（６）、および第５図（ａ（
ｅ）は本発明に係るセラミック建材のその他の実例を示
す説明図である。
■・・・セラミック建材、２・・・化粧面、５・・隔壁
、６・・・中空部、７・・・小凹溝。
特許出願人 株式会社アイジー技術研究所匁・
〜
上・・・セラミック建材
２・・・化粧面
５・ ・・隔壁
６・・・中空部
７・・・小凹溝
第
図
（Ｑｌ
ｂｒ
（ＬＪ）
ダ−
第
図
第
斗
図
（α）
く
（Ｉｌｌ
ｃ子）
第
図
（傳
〔レノ
≦−
（Ｃ〕
く−
ｔｄノ
（＝Fig. 1 is a partially cutaway perspective view showing an example of the ceramic building material according to the present invention, Fig. 2 (a) to (g) a; Figure 3(a)
~ (e), Figures 4 (a) ~ (6), and Figure 5 (a (
e) is an explanatory diagram showing another example of the ceramic building material according to the present invention. ■... Ceramic building material, 2... Decorative surface, 5... Partition wall, 6... Hollow part, 7... Small groove. Patent applicant: IG Technical Research Institute Co., Ltd. ~ Upper... Ceramic building material 2... Decorative surface 5... Partition wall 6... Hollow part 7... Small groove diagram (Ql br (LJ) Da- Figure 1 (α) Ku (Ill c child) Figure (傳〔Reno≦- (C) Ku- tdノ (=
Claims (1)
たハニカム構造のセラミック建材において、隔壁の化粧
面端に小凹溝を隔壁厚さを薄くする方向に形成したこと
を特徴とするセラミック建材。(1) A ceramic building material with a honeycomb structure made of clay as a main component and fired at a temperature of 800°C or higher, characterized in that small grooves are formed at the decorative end of the partition wall in a direction that reduces the thickness of the partition wall. Building materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24043690A JP2907977B2 (en) | 1990-09-10 | 1990-09-10 | Ceramic building materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24043690A JP2907977B2 (en) | 1990-09-10 | 1990-09-10 | Ceramic building materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04120354A true JPH04120354A (en) | 1992-04-21 |
| JP2907977B2 JP2907977B2 (en) | 1999-06-21 |
Family
ID=17059466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24043690A Expired - Lifetime JP2907977B2 (en) | 1990-09-10 | 1990-09-10 | Ceramic building materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2907977B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008196214A (en) * | 2007-02-14 | 2008-08-28 | Oomi Kagaku Touki Kk | L-shaped covering material |
| JP2012237114A (en) * | 2011-05-10 | 2012-12-06 | Lixil Corp | Pottery plate with hollow hole |
-
1990
- 1990-09-10 JP JP24043690A patent/JP2907977B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008196214A (en) * | 2007-02-14 | 2008-08-28 | Oomi Kagaku Touki Kk | L-shaped covering material |
| JP2012237114A (en) * | 2011-05-10 | 2012-12-06 | Lixil Corp | Pottery plate with hollow hole |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2907977B2 (en) | 1999-06-21 |
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