JPH0369492B2 - - Google Patents
Info
- Publication number
- JPH0369492B2 JPH0369492B2 JP59014031A JP1403184A JPH0369492B2 JP H0369492 B2 JPH0369492 B2 JP H0369492B2 JP 59014031 A JP59014031 A JP 59014031A JP 1403184 A JP1403184 A JP 1403184A JP H0369492 B2 JPH0369492 B2 JP H0369492B2
- Authority
- JP
- Japan
- Prior art keywords
- lees
- oil
- brewer
- brewing
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003921 oil Substances 0.000 claims description 17
- 235000019198 oils Nutrition 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000010775 animal oil Substances 0.000 claims description 2
- 235000013405 beer Nutrition 0.000 claims description 2
- 235000021323 fish oil Nutrition 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 235000020083 shōchū Nutrition 0.000 claims description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 2
- 239000008158 vegetable oil Substances 0.000 claims description 2
- 235000015041 whisky Nutrition 0.000 claims description 2
- 208000005156 Dehydration Diseases 0.000 claims 2
- 238000003756 stirring Methods 0.000 claims 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 239000002994 raw material Substances 0.000 description 3
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- 235000013330 chicken meat Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Fodder In General (AREA)
Description
【発明の詳細な説明】
本発明は醸造粕から飼料を製造する方法に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing feed from brewer's lees.
従来、醸造粕から飼料を製造するには、醸造粕
を乾燥機等に投入して脱水処理する方法や、醸造
粕を牧草等に混入し、発酵せしめ、かかる発酵の
際の発酵熱を利用して脱水処理する方法等が行わ
れているが、これらの方法によつては醸造粕中に
残存するアルコール分が充分除去できず、長期間
保存した場合にこの残存アルコール分が酢酸に変
化し、悪臭の原因となつていた。 Conventionally, to produce feed from brewer's lees, there are two methods: putting the brewer's lees into a dryer and dehydrating them, or mixing the brewer's lees with grass, etc., fermenting it, and using the fermentation heat during such fermentation. However, these methods cannot sufficiently remove the alcohol remaining in the brewing lees, and when stored for a long time, this residual alcohol turns into acetic acid. It was causing a bad odor.
本発明の実施例を詳説すれば次の通りである。 Embodiments of the present invention will be described in detail as follows.
即ち、密閉容器たる4.5m3のクツカー中に動物
油、植物油、魚油、鶏油等の単一油又は混合油を
収納し、クツカーのジヤケツト部に圧入した蒸気
により油を加熱するものであり、油温を90℃以上
に加熱しておく、次にこの加熱油中に、原料たる
醸造粕1000Kgを投入して浸漬せしめてクツカーを
閉蓋する。 That is, a single or mixed oil such as animal oil, vegetable oil, fish oil, chicken oil, etc. is stored in a 4.5 m 3 airtight container, and the oil is heated by steam that is forced into the jacket of the container. The temperature is heated to 90°C or higher.Next, 1000 kg of brewing lees, which is the raw material, is poured into the heated oil and immersed, and the lid of the kettle is closed.
醸造粕としては酒粕、ビール粕、焼酎粕、ウイ
スキー粕等の単一物又はこれらの任意な混合物を
用いる。 As the brewing lees, a single substance such as sake lees, beer lees, shochu lees, whiskey lees, etc. or an arbitrary mixture thereof may be used.
次に加熱油の油温を90℃以上に保持しながらク
ツカー内を攪拌し、かつクツカー内を減圧する。 Next, while maintaining the temperature of the heated oil at 90°C or higher, the inside of the cooker is stirred and the pressure inside the cooker is reduced.
かかる減圧処理は、原料浸漬後の初期30分程度
は小さい減圧条件下、即ち、10〜20mmHgの減圧
を行い、油の加熱により原料の醸造粕中の水分の
蒸散を促して脱水を図り、次いで、740〜750mm
Hgの減圧を行い、略真空状態で約60分程にて含
水率３〜６％前後にまで脱水する。かかる油中で
の減圧により、加熱油は醸造粕の内部の隅々にま
で浸透し、醸造粕に含まれる水分はもとより、醸
造粕中に残存するアルコール分も同加熱油と置換
され蒸散されるものである。 In this depressurization treatment, for the first 30 minutes or so after the raw material is immersed, the pressure is reduced to a low level, i.e., 10 to 20 mmHg, and the oil is heated to promote the evaporation of water in the brewing lees, which is the raw material, for dehydration. ,740~750mm
The Hg pressure is reduced and the water is dehydrated to a water content of around 3 to 6% in about 60 minutes in a nearly vacuum state. Due to the reduced pressure in the oil, the heated oil penetrates into every corner of the brewing lees, and not only the water contained in the brewing lees but also the alcohol remaining in the brewing lees is replaced by the heated oil and evaporated. It is something.
次に、かかる脱水、脱アルコール処理を終えた
醸造粕をクツカーから取出し、これを圧搾装置と
してのスクリユープレス機等により物理的に圧搾
して、又は遠心分離機により遠心分離して油を分
離した後、粉砕する。 Next, the brewed lees that has undergone the dehydration and dealcoholization treatment is taken out of the brewer, and is physically squeezed using a screw press or the like as a squeezing device, or centrifuged using a centrifuge to separate the oil. After that, crush it.
かかる粉砕物を、そのまま、あるいは任意の飼
料に混合して飼料とする。 The pulverized product is used as feed as it is or mixed with any feed.
任意の飼料としては、例えばコムギ、エンド
ウ、トウモロコシ、ふすま、豆腐かす、その他の
ものがある。 Optional feeds include, for example, wheat, peas, corn, bran, tofu meal, and others.
本発明によれば、醸造粕を加熱油を熱媒体とし
て減圧加熱し、しかも減圧条件は初期において少
ない減圧条件で、次いで大きい減圧条件で設定し
ているので、醸造粕中への加熱油の浸透が円滑に
行え、醸造粕中の水分残存、アルコール分と加熱
油の置換が円滑に行われるので、脱水処理が短時
間で行いうると共に、脱アルコール処理も完全に
行え、最終製品としての飼料は長期保存しても酢
酸による悪臭を発生することがない。 According to the present invention, the brewing lees is heated under reduced pressure using heating oil as a heat medium, and the reduced pressure conditions are initially set to a small reduced pressure condition and then to a large reduced pressure condition, so that the heated oil penetrates into the brewed lees. As the remaining moisture in the brewing lees and alcohol content are replaced with heated oil, the dehydration process can be carried out in a short time, and the dealcoholization process can be carried out completely, and the final product of feed is No foul odor due to acetic acid is generated even after long-term storage.
また醸造粕中に含まれた蛋白質等は流出するこ
となく微粉化され、栄養価の高い飼料としうる効
果もある。 In addition, the proteins contained in the brewer's lees are pulverized without flowing out, and can be used as highly nutritious feed.
Claims (1)
醸造粕を90℃以上に予め加熱された動物油、魚
油、植物油等の油中に投入し、減圧しながら加熱
油を熱媒体として攪拌加熱し、しかも初期減圧過
程においては、少ない減圧条件下で脱水を行い、
次いで減圧を大きくし、醸造粕中の水分・アルコ
ールと油との置換を行つて脱水処理した後、処理
物を油中から取出し、脱油することを特徴とする
醸造粕から飼料を製造する方法。1. Pour brewing lees such as sake lees, beer lees, shochu lees, whiskey lees, etc. into oil such as animal oil, fish oil, vegetable oil, etc. that has been preheated to 90°C or higher, and stir and heat while reducing pressure using the heated oil as a heat medium. Moreover, in the initial depressurization process, dehydration is performed under low depressurization conditions,
A method for producing feed from brewer's lees, characterized in that the pressure is then increased to replace water and alcohol in the brewer's lees with oil, dehydration treatment is performed, and then the treated product is taken out of the oil and deoiled. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59014031A JPS60156346A (en) | 1984-01-27 | 1984-01-27 | Production of feed from brewed lees |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59014031A JPS60156346A (en) | 1984-01-27 | 1984-01-27 | Production of feed from brewed lees |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60156346A JPS60156346A (en) | 1985-08-16 |
| JPH0369492B2 true JPH0369492B2 (en) | 1991-11-01 |
Family
ID=11849781
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59014031A Granted JPS60156346A (en) | 1984-01-27 | 1984-01-27 | Production of feed from brewed lees |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60156346A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6418489A (en) * | 1987-07-10 | 1989-01-23 | Nangoku Kosan Kk | Method for recovering organic substance from highly concentrated organic waste liquid |
| JP2633611B2 (en) * | 1988-03-18 | 1997-07-23 | 英司 中園 | Method of producing feed from brewed cake |
-
1984
- 1984-01-27 JP JP59014031A patent/JPS60156346A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60156346A (en) | 1985-08-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |