JPH0350223A - Phenol novolac resin and its production - Google Patents

Phenol novolac resin and its production

Info

Publication number
JPH0350223A
JPH0350223A JP18444389A JP18444389A JPH0350223A JP H0350223 A JPH0350223 A JP H0350223A JP 18444389 A JP18444389 A JP 18444389A JP 18444389 A JP18444389 A JP 18444389A JP H0350223 A JPH0350223 A JP H0350223A
Authority
JP
Japan
Prior art keywords
general formula
formula
represented
formulas
tables
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18444389A
Other languages
Japanese (ja)
Inventor
Hiromi Morita
博美 森田
Kazuyuki Murata
和幸 村田
Ichiro Kimura
一郎 木村
Susumu Nagao
長尾 晋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Kayaku Co Ltd
Original Assignee
Nippon Kayaku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kayaku Co Ltd filed Critical Nippon Kayaku Co Ltd
Priority to JP18444389A priority Critical patent/JPH0350223A/en
Publication of JPH0350223A publication Critical patent/JPH0350223A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the title resin useful as a curing agent which can give a cured product having high heat resistance and low water absorptivity by reacting a binuclear dimethylolated o-cresol compound with a naphthol. CONSTITUTION:A binuclear dimethylolated o-cresol compound of formula I is reacted with a naphthol of formula II in the presence of an acid catalyst to produce a phenol novolac resin containing at least 30wt.% tetranuclear phenol novolac of formula III and containing at most 15wt.% binuclear o-cresol compound of formula IV. Because this resin can give a cured product of high heat resistance and low water absorptivity, it is useful as a curing agent in a field requiring heat resistance and low water absorptivity.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、4核体フェノール類ノボラック化金物の製造
法及び該化合物を含んだフェノール類ノボラック樹脂に
関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing a tetranuclear phenol novolak metal product and a phenol novolac resin containing the compound.

〔従来の技術〕[Conventional technology]

一般にフェノール樹脂は接着性、耐薬品性、電気特性、
機械特性、耐熱性に優れるため、電気絶縁材料、接着剤
等の硬化剤として広く使われている。
Generally, phenolic resin has adhesive properties, chemical resistance, electrical properties,
Due to its excellent mechanical properties and heat resistance, it is widely used as a curing agent for electrical insulation materials, adhesives, etc.

とりわけ、ICの封止剤にはフェノール樹脂はエポキシ
樹脂の硬化剤として用いられている。
In particular, phenolic resin is used as a curing agent for epoxy resin in IC sealants.

これは、フェノール樹脂が耐熱性及び吸水性の面で、他
の硬化剤よりも有利であることに起因する。
This is because phenolic resins are more advantageous than other curing agents in terms of heat resistance and water absorption.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしながら、このフェノール樹脂を使用し硬化させた
としても耐熱性、吸水性は未だ充分ではない。
However, even if this phenolic resin is used and cured, its heat resistance and water absorption are still insufficient.

すなわち、近年の電子材料の発展にともな5表面実装に
おいて、ハンダ浴中に硬化物が浸漬されるという過酷な
温度条件に耐え得るほどの耐熱性は満足されない。しか
も、ハンダ浴中では、硬化物中に浸入した水分は爆発的
に蒸発1゜硬化物の破壊を引き起こす元となる。従って
、硬化物の吸水率を低く抑えることは耐熱性とともに極
めて重要な課題である。
That is, with the recent development of electronic materials, heat resistance sufficient to withstand the harsh temperature conditions of immersing a cured product in a solder bath is not satisfied in surface mounting. Furthermore, in the solder bath, moisture that has entered the cured product evaporates explosively by 1°, causing destruction of the cured product. Therefore, keeping the water absorption of the cured product low is an extremely important issue as well as heat resistance.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは、これらの課題を解決するため鋭意検討し
た結果、特開昭63−77832号公報に記載のオルト
クレゾール2核体のジメチロール化合物にナフトール類
を反応させることにより得られるフェノール類ノボラッ
ク樹脂を硬化剤として用いた硬化物が高い耐熱性を有し
、しかも吸水率を低く抑えることができることを見い出
し本発明を完成させるに至った。
As a result of intensive studies to solve these problems, the present inventors have discovered a phenolic novolak obtained by reacting a dimethylol compound of orthocresol dinuclear substance with naphthols as described in JP-A-63-77832. The present inventors have discovered that a cured product using a resin as a curing agent has high heat resistance and can suppress water absorption to a low level, leading to the completion of the present invention.

即ち、本発明は、 (1)一般式〔■〕 で表わされる4核体フェノール類ノボラック化合物を含
むことを特徴とするフェノール類ノボラック樹脂。
That is, the present invention provides: (1) A phenolic novolak resin characterized by containing a tetranuclear phenolic novolak compound represented by the general formula [■].

(2)  (1)項に記載の一般式〔■〕で表わされる
4核体フェノール類ノボラック化合物を30重量%以上
含み、一般式〔S〕 で表わされるオルトクレゾールの2核体の量が15重量
%以下であるたとを特徴とする(1)項に記載のフェノ
ール類ノボラック樹脂。
(2) Contains 30% by weight or more of a tetranuclear phenolic novolac compound represented by the general formula [■] described in (1), and contains 15% or more of the dinuclear form of orthocresol represented by the general formula [S]. The phenolic novolak resin according to item (1), characterized in that the phenolic novolac resin is at most % by weight.

(3)一般式〔■〕 で表わされるオルトクレゾール2核体ジメチロール化合
物と一般式〔匪 で表わされるナフトール類を酸触媒下反応させて一般式
(”I) で表わされる4核体フェノール類ノボラク を得ることを特徴とする(1)項記載の4核体フェノー
ル類ノボラッ ク化合物の製造法。
(3) An orthocresol dinuclear dimethylol compound represented by the general formula [■] is reacted with a naphthol compound represented by the general formula [匪] under an acid catalyst to form a tetranuclear phenol novolac compound represented by the general formula (''I). The method for producing a tetranuclear phenolic novolak compound according to item (1), characterized in that it obtains the following:

(4) 一般式〔■〕 で表わされるオルトクレゾール2核体ジメチロール化合
物と一般式〔■〕 で表わされるナフ トール類を酸触媒下反応さ せて一般式〔■〕 で表わされる4核体フェノール類ノボラク を30重量%以上含み、 一般式〔S〕 で表わされるオルトクレゾールの2核体の量が15重量
%以下であるフェノール類ノボラックを得ることを特徴
とする(2)項記載のフェノール類ノボラック樹脂の製
造法。
(4) An orthocresol dinuclear dimethylol compound represented by the general formula [■] and a naphthol compound represented by the general formula [■] are reacted together under an acid catalyst to form a tetranuclear phenol novolak compound represented by the general formula [■]. The phenolic novolak resin according to item (2), characterized in that the resin contains 30% by weight or more of orthocresol dinuclear substance represented by the general formula [S] and has a content of 15% by weight or less of orthocresol binuclear. manufacturing method.

本発明のフェノール樹脂は、従来のフェノール樹脂を使
用して得られる硬化物に較べて高い耐熱性を有し、しか
も吸水率が低い硬化物を与える。
The phenolic resin of the present invention provides a cured product that has higher heat resistance and lower water absorption than cured products obtained using conventional phenolic resins.

本発明のフェノール類ノボラック樹脂は、−数式〔■〕
の4核体フェノール類ノボラック化合物を含むが好まし
くは30重量%以上含み、さらに好ましい含有量は35
重量%以上である。
The phenolic novolak resin of the present invention has the formula [■]
It contains a tetranuclear phenolic novolak compound, preferably 30% by weight or more, and more preferably 35% by weight or more.
% by weight or more.

本発明のフェノール類ノボラック樹脂中に含まれるオル
トクレゾール2核体の量は好ましくは15重量%以下で
あるが、より好ましくは10重量%以下であり、特に好
ましくは5重量%以下である。
The amount of orthocresol binuclear substance contained in the phenolic novolac resin of the present invention is preferably 15% by weight or less, more preferably 10% by weight or less, particularly preferably 5% by weight or less.

オルトクレゾール2核体の量が多すぎると、硬化物が十
分な耐熱性を有さなくなる恐れがある。
If the amount of orthocresol binuclear is too large, the cured product may not have sufficient heat resistance.

本発明のフェノール類ノボラック樹脂中、上記、工核体
及びオルトクレゾール2核体化合物以外の成分は5核体
、6核体、8核体等の多核体フェノール類ノボラック化
合物である。
In the phenolic novolac resin of the present invention, the components other than the above-mentioned engineered nuclei and orthocresol dinuclear compounds are polynuclear phenolic novolak compounds such as pentanuclear, hexanuclear, and octoknuclear compounds.

−数式CI、lで表わされる4核体フェノール類ノボラ
ック化合物及び該化合物を含む本発明のフェノール類ノ
ボラック樹脂は、次のようにして製造することが出来る
。即ち、−数式〔■〕で表わされるオルトクレゾール2
核体ジメチロール化合物〔以下化合物〔■〕という〕と
−数式で表わされるナフトール類を酸触媒の存在下に脱
水縮合させることにより製造できる。ナフトール類とし
ては、α−ナフトール1、β−ナフトールが挙げられる
。酸触媒としては、塩酸、硫酸、リン酸、p−トルエン
スルホン酸、シュウ酸等が使用でき、酸触媒は化合物C
IDの0.1〜30重量%用いるのが好ましい。又、ナ
フトール類は化合物CIDに対して2〜15モル倍用い
るのが好ましい。反応は、無溶媒でも、ベンゼン、トル
エン、メチルイソブチルケトン等の溶媒中で行うことも
できる。反応温度は20〜150℃の範囲が好ましい。
- The tetranuclear phenolic novolak compound represented by formula CI, 1 and the phenolic novolak resin of the present invention containing the compound can be produced as follows. That is, - orthocresol 2 represented by the formula [■]
It can be produced by dehydrating and condensing a nuclear dimethylol compound [hereinafter referred to as compound [■]] and a naphthol represented by the formula - in the presence of an acid catalyst. Examples of naphthols include α-naphthol 1 and β-naphthol. As the acid catalyst, hydrochloric acid, sulfuric acid, phosphoric acid, p-toluenesulfonic acid, oxalic acid, etc. can be used.
It is preferable to use 0.1 to 30% by weight of ID. Moreover, it is preferable to use naphthols in an amount of 2 to 15 times the mole of compound CID. The reaction can be carried out without a solvent or in a solvent such as benzene, toluene, methyl isobutyl ketone, or the like. The reaction temperature is preferably in the range of 20 to 150°C.

反応終了後、使用した触媒を水洗等により除去し、溶媒
及び過剰のナフトール類を減圧下に留去することにより
目的の一般式(I)で表わされる4核体フェノール類ノ
ボラック化合物及び該化合物を含むフェノール類ノボラ
ック樹脂が得られる。
After the reaction, the used catalyst is removed by washing with water, etc., and the solvent and excess naphthol are distilled off under reduced pressure to obtain the desired tetranuclear phenol novolac compound represented by general formula (I) and the compound. A phenolic novolak resin containing phenols is obtained.

本発明のフェノール類ノボラック樹脂は、耐熱性、低吸
水率の要求される広範な分野で主に硬化剤として用いる
ことができる。具体的には絶縁材料、積層板、封止材料
等を例示することができる。
The phenolic novolak resin of the present invention can be used mainly as a curing agent in a wide range of fields where heat resistance and low water absorption are required. Specifically, insulating materials, laminates, sealing materials, etc. can be exemplified.

〔実施例〕〔Example〕

以下、本発明を実施例で説明する。 The present invention will be explained below with reference to Examples.

実施例1゜ 温度計、撹拌機を付けたガラス容器にO−クレゾール2
核体ジメチロール化合物〔化合物(2)〕2200g0
.69モル)及びα−ナフトール995g(6,9モル
)を仕込み、溶媒としてメチルイソブチルケトン150
0mlを加えて窒素雰囲気下で室温で撹拌した。
Example 1 O-cresol 2 was placed in a glass container equipped with a thermometer and a stirrer.
Nuclear dimethylol compound [compound (2)] 2200g0
.. 69 mol) and 995 g (6.9 mol) of α-naphthol, and 150 g (6.9 mol) of methyl isobutyl ketone as a solvent.
0 ml was added and stirred at room temperature under nitrogen atmosphere.

p−)ルエンスルホン酸2g(o−クレゾール2核体ジ
メチロール化合物に対し1.0重量%)を発熱に注意し
、液晶が50℃を越えないよう徐々に添加した。
2 g of p-)luenesulfonic acid (1.0% by weight based on the o-cresol dinuclear dimethylol compound) was gradually added while being careful not to generate heat so that the temperature of the liquid crystal did not exceed 50°C.

添加後油浴上で50°Cまで加温し2時間反応させた後
、メチルイソブチルケトン500 ml加えて物(A)
335 gを得た。このものは室温に放置すると固化し
た。生成物囚の軟化温度JIS K2425環球法)は
105°Cで水酸基当量(g/mol)は135であっ
た。
After the addition, heat to 50°C on an oil bath and react for 2 hours, then add 500 ml of methyl isobutyl ketone to form product (A).
335 g was obtained. This solidified when left at room temperature. The softening temperature of the product (JIS K2425 ring and ball method) was 105°C, and the hydroxyl equivalent (g/mol) was 135.

実施例2゜ 実施例1において、α−ナフトール400g(2,76
モル)を用いた以外は実施例1と同様に反応させ黄色固
体CB 334 gを得た。生成物(B)の軟化温度は
118℃で水酸基当量(g/mol)は134であった
Example 2 In Example 1, 400 g of α-naphthol (2,76
The reaction was carried out in the same manner as in Example 1 except that 334 g of yellow solid CB was obtained. The product (B) had a softening temperature of 118° C. and a hydroxyl equivalent (g/mol) of 134.

実施例3゜ 実施例1において、α−ナフトールの代りに、β−ナフ
トール995g(5,9モル)を用い、反応温度を80
℃とした以外は実施例1と同様に反応させ黄色固体(Q
a32gを得た。生成物(Qの軟化温度は107℃で水
酸基当量(g/mol)は135であった。
Example 3 In Example 1, 995 g (5.9 mol) of β-naphthol was used instead of α-naphthol, and the reaction temperature was changed to 80°C.
A yellow solid (Q
32g of a was obtained. The product (Q) had a softening temperature of 107°C and a hydroxyl equivalent (g/mol) of 135.

実施例1〜3で得られた生成物(A) 、 (B) 、
 (QをGPC分析した結果、−数式〔I〕で表わされ
る4核体及びオルトクレゾールの2核体の含有量は次の
とおりであった。
Products (A), (B), obtained in Examples 1 to 3
(As a result of GPC analysis of Q, the contents of the tetranuclear body represented by formula [I] and the dinuclear body of orthocresol were as follows.

(A)         82        0.5
CB)        48        1.5(
C)         81        0.7な
お分析条件は次のとおり。
(A) 82 0.5
CB) 48 1.5(
C) 81 0.7 The analysis conditions are as follows.

GPC装置:島津製作所 (カラム: TSK−G−3000XL(1本)+TS
K−G−2000XL(2本)) 溶  媒:テトラヒドロフラン1m11分検   出:
 UV(254nm) 又、生成物(5)、(Eのマススペクトル(FAB−M
S)でki” 540が得られたことにより次の構造を
有する成分が主成分であることを確認した。
GPC device: Shimadzu (Column: TSK-G-3000XL (1 piece) + TS
K-G-2000XL (2 bottles) Solvent: Tetrahydrofuran 1 ml 11 minutes Detection:
UV (254 nm) Also, mass spectrum of product (5), (E (FAB-M
By obtaining ki'' 540 in S), it was confirmed that the main component was a component having the following structure.

(分子量540) 応用例1〜3゜ 第1表に示す割合でエポキシ樹脂として市販のオルトク
レゾールノボラック型エポキシ樹脂(日本化薬■製、E
OCN 1020、エポキシ当量(g/mol ) 2
00s軟軟化度67℃)を、硬化剤として実施例1.2
.3で得られた生成物(A) 、 (B) 、 (Qを
、硬化促進剤として2−メチルイミダゾールを配合して
加熱硬化させた。
(Molecular weight: 540) Application examples 1 to 3゜ Ortho-cresol novolac type epoxy resin (manufactured by Nippon Kayaku ■, E
OCN 1020, epoxy equivalent (g/mol) 2
Example 1.2: 00s Softening degree: 67°C)
.. The products (A), (B), and (Q) obtained in Step 3 were heat-cured with 2-methylimidazole added as a curing accelerator.

応用比較例として実施例1.2.3で得られた生成物(
A) 、 (B) 、 (Qの代りに、第1表に示す割
合で市販のフェノールノボラック樹脂(日本化薬■製、
軟化温度85℃、水酸基当量(g/mol)、0−クレ
ゾールノボラック樹脂(日・本化薬■製、軟化温度11
0℃、水酸基当量(g/mol ) 120 )を用い
て加熱硬化した。
As an applied comparative example, the product obtained in Example 1.2.3 (
A), (B), (Instead of Q, commercially available phenol novolac resin (manufactured by Nippon Kayaku ■,
Softening temperature: 85°C, hydroxyl equivalent (g/mol), 0-cresol novolak resin (manufactured by Nippon Kayaku ■, softening temperature: 11
Heat curing was carried out at 0° C. using a hydroxyl equivalent (g/mol) of 120).

以上の硬化物についてガラス転移温度(Tg)、熱変形
温度(HDT)及び吸水率を測定し、その結果を第1表
に示した。
The glass transition temperature (Tg), heat distortion temperature (HDT), and water absorption rate of the above cured product were measured, and the results are shown in Table 1.

尚、ガラス転移温度、熱変形温度、吸水率の測定条件は
下記のとおり。
The measurement conditions for glass transition temperature, heat distortion temperature, and water absorption are as follows.

ガラス転移温度 熱機械測定装置(TMA); 真空理工■TM−700
0昇温速度;2℃/min 熱変形温度 JIS K7207 吸 水 率 試験片 直径 5 Q mm厚さ 3mm
  円板 条 件 100℃の水中で50時間煮沸した後の1景増
加量による吸水率(重量%) 〔発明の効果〕 第1表から明らかなように、本発明のフェノール類ノボ
ラック樹脂は高い耐熱性を有し、しかも吸水率が低い硬
化物を与えることから、主に硬化剤として有用であり、
耐熱性、低吸水性が要求される分野での工業的価値が犬
である。
Glass transition temperature thermomechanical measuring device (TMA); Vacuum Riko TM-700
0 Heating rate: 2℃/min Heat deformation temperature JIS K7207 Water absorption rate Test piece Diameter 5 Q mm Thickness 3 mm
Disc conditions: Water absorption rate (weight %) based on the increase in volume after boiling in water at 100°C for 50 hours [Effects of the invention] As is clear from Table 1, the phenolic novolak resin of the present invention has high heat resistance. It is mainly useful as a curing agent because it provides a cured product with high properties and low water absorption.
Dogs have industrial value in fields where heat resistance and low water absorption are required.

Claims (4)

【特許請求の範囲】[Claims] (1)一般式〔 I 〕 ▲数式、化学式、表等があります▼〔 I 〕 で表わされる4核体フェノール類ノボラック化合物を含
むことを特徴とするフェノール類ノボラック樹脂。
(1) A phenolic novolak resin characterized by containing a tetranuclear phenolic novolak compound represented by the general formula [I] ▲Mathematical formula, chemical formula, table, etc.▼[I].
(2)請求項1に記載の一般式〔 I 〕で表わされる4
核体フェノール類ノボラック化合物を30重量%以上含
み、一般式〔S〕 ▲数式、化学式、表等があります▼〔S〕 で表わされるオルトクレゾールの2核体の量が15重量
%以下であることを特徴とする請求項1に記載のフェノ
ール類ノボラック樹脂。
(2) 4 represented by the general formula [I] according to claim 1
Contains 30% by weight or more of a nuclear phenolic novolac compound, and the amount of ortho-cresol binuclear represented by the general formula [S] ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [S] 15% by weight or less The phenolic novolak resin according to claim 1, characterized by:
(3)一般式〔II〕 ▲数式、化学式、表等があります▼〔II〕 で表わされるオルトクレゾール2核体ジメチロール化合
物と一般式〔III〕 ▲数式、化学式、表等があります▼〔III〕 で表わされるナフトール類を酸触媒下反応させて一般式
〔 I 〕 ▲数式、化学式、表等があります▼〔 I 〕 で表わされる4核体フェノール類ノボラックを得ること
を特徴とする請求項1記載の4核体フェノール類ノボラ
ック化合物の製造法。
(3) General formula [II] ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [II] Orthocresol dinuclear dimethylol compound represented by and general formula [III] ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [III] Claim 1, characterized in that a tetranuclear phenolic novolak represented by the general formula [I] ▼Numerical formula, chemical formula, table, etc.▼[I] is obtained by reacting naphthols represented by the following under an acid catalyst. A method for producing a tetranuclear phenolic novolac compound.
(4)一般式〔II〕 ▲数式、化学式、表等があります▼〔II〕 で表わされるO−クレゾール2核体ジメチロール化合物
と一般式〔III〕 ▲数式、化学式、表等があります▼〔III〕 で表わされるナフトール類を酸触媒下反応させて一般式
〔 I 〕 ▲数式、化学式、表等があります▼〔 I 〕 で表わされる4核体フェノール類ノボラックを30重量
%以上含み、一般式〔S〕 ▲数式、化学式、表等があります▼〔S〕 で表わされるオルトクレゾールの2核体の量が15重量
%以下であるフェノール類ノボラックを得ることを特徴
とする請求項2記載のフェノール類ノボラック樹脂の製
造法。
(4) General formula [II] ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [II] O-cresol dinuclear dimethylol compound represented by and general formula [III] ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [III ] The naphthols represented by the formula [I] are reacted under an acid catalyst to form the general formula [I] ▲ There are mathematical formulas, chemical formulas, tables, etc. S] ▲There are mathematical formulas, chemical formulas, tables, etc.▼ [S] The phenol according to claim 2, characterized in that the phenol novolac in which the amount of orthocresol dinuclear substance represented by is 15% by weight or less is obtained. Method for producing novolak resin.
JP18444389A 1989-07-19 1989-07-19 Phenol novolac resin and its production Pending JPH0350223A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18444389A JPH0350223A (en) 1989-07-19 1989-07-19 Phenol novolac resin and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18444389A JPH0350223A (en) 1989-07-19 1989-07-19 Phenol novolac resin and its production

Publications (1)

Publication Number Publication Date
JPH0350223A true JPH0350223A (en) 1991-03-04

Family

ID=16153238

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18444389A Pending JPH0350223A (en) 1989-07-19 1989-07-19 Phenol novolac resin and its production

Country Status (1)

Country Link
JP (1) JPH0350223A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014065829A (en) * 2012-09-26 2014-04-17 Dic Corp Cresol-naphthol resin, curable resin composition, cured material of the composition, and printed circuit board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014065829A (en) * 2012-09-26 2014-04-17 Dic Corp Cresol-naphthol resin, curable resin composition, cured material of the composition, and printed circuit board

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