JPH04275317A - New novolak type resin and its production - Google Patents

New novolak type resin and its production

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Publication number
JPH04275317A
JPH04275317A JP5564891A JP5564891A JPH04275317A JP H04275317 A JPH04275317 A JP H04275317A JP 5564891 A JP5564891 A JP 5564891A JP 5564891 A JP5564891 A JP 5564891A JP H04275317 A JPH04275317 A JP H04275317A
Authority
JP
Japan
Prior art keywords
formula
compound
expressed
resin
epoxy resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5564891A
Other languages
Japanese (ja)
Inventor
Hiromi Morita
博美 森田
Kazuyuki Murata
和幸 村田
Ichiro Kimura
一郎 木村
Susumu Nagao
長尾 晋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Kayaku Co Ltd
Original Assignee
Nippon Kayaku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kayaku Co Ltd filed Critical Nippon Kayaku Co Ltd
Priority to JP5564891A priority Critical patent/JPH04275317A/en
Publication of JPH04275317A publication Critical patent/JPH04275317A/en
Pending legal-status Critical Current

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  • Phenolic Resins Or Amino Resins (AREA)
  • Epoxy Resins (AREA)
  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)

Abstract

PURPOSE:To obtain the subject resin, containing a specific amount of a compound having a specified structure, excellent in resistance to moisture and heat and operating efficiency, etc., and useful as an epoxy resin for electrical and electronic materials such as sealing media by reacting a dimethylol compound with naphthols. CONSTITUTION:One mol compound (e.g. 4,6-dimethylol-2-methylphenol) expressed by formula I (R2 is 1-4C alkyl; R3 and R4 are H or 1-4C alkyl) and preferably 3.5-6mol compound (e.g. 1-naphthol) expressed by formula II (R1 is H or 1-4C alkyl) are subjected to dehydrating condensation reaction in the presence of an acid catalyst such as hydrochloric acid in an amount of preferably 0.1-30wt.% (based on the compound expressed by formula I) in water, etc., to provide the objective resin expressed by formula III [(n) is 0-6]. The compound expressed by formula III [(n) is 0] in an amount of >=30% is contained in the resin expressed by formula III. The aforementioned resin expressed by formula III is then reacted with an epihalohydrin in the presence of dimethyl sulfoxide to afford a resin, expressed by formula IV and containing >=30% compound expressed by formula III [(n) is 0].

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、耐湿性、耐熱性に優れ
た硬化物を与え、しかも樹脂の粘度が小さく、作業性の
面でも極めて有利な新規なノボラック型樹脂及びエポキ
シ樹脂の製造法に関する。
[Industrial Application Field] The present invention is a novel method for producing novolak-type resins and epoxy resins, which provides cured products with excellent moisture resistance and heat resistance, and has low viscosity, which is extremely advantageous in terms of workability. Regarding.

【0002】0002

【従来の技術】一般にエポキシ樹脂は接着性、耐熱性、
電気特性、機械特性などに優れるため、接着剤、塗料あ
るいは電気絶縁材料、封止剤、各種複合材料などの電気
・電子部品材料として広く利用されている。
[Prior art] Generally, epoxy resin has adhesive properties, heat resistance,
Because of its excellent electrical and mechanical properties, it is widely used as a material for electrical and electronic components such as adhesives, paints, electrical insulation materials, sealants, and various composite materials.

【0003】なかでも、クレゾールノボラック型エポキ
シ樹脂は、特に封止剤などの電気・電子部品の材料とし
て、その硬化物の耐熱性等のバランスの良さから広く一
般的に使用されている。
Among them, cresol novolac type epoxy resins are widely used, especially as materials for electrical and electronic parts such as sealants, because of their well-balanced properties such as heat resistance of the cured products.

【0004】しかしながら、近年の表面実装方式による
ICの実装においては、ICのパッケージがハンダ浴中
に直接浸漬されるという苛酷な温度条件にさらされるこ
とになった。その為、ICのパッケージにクラックが発
生するという問題が生じ、エポキシ樹脂の硬化物の耐熱
性と低吸水性が求められることになった。
[0004] However, in recent years, when mounting an IC using the surface mounting method, the IC package is directly immersed in a solder bath, which exposes it to severe temperature conditions. As a result, the problem of cracks occurring in the IC package has arisen, and a cured epoxy resin is required to have heat resistance and low water absorption.

【0005】[0005]

【発明が解決しようとする課題】これらの耐熱性と低吸
水性を同時に実現するため、種々検討がなされ、特公昭
62−20206号公報にはナフトールのノボラック型
エポキシ樹脂が提案されているが、作業性、特に粘度の
面で、実際にパッケージを作成する時の成形性の点で不
利である。
[Problems to be Solved by the Invention] In order to achieve these heat resistance and low water absorption properties at the same time, various studies have been made, and a naphthol novolac type epoxy resin has been proposed in Japanese Patent Publication No. 62-20206. It is disadvantageous in terms of workability, especially in terms of viscosity, and in terms of moldability when actually making packages.

【0006】本発明は、これら耐熱性、低吸水性さらに
作業性の面でも優れた新規なノボラック型樹脂及び製造
法を提供するものである。
[0006] The present invention provides a novel novolac type resin which is excellent in terms of heat resistance, low water absorption, and workability, and a method for producing it.

【0008】[0008]

【課題を解決するための手段】本発明者らは、これらの
課題を解決すべく鋭意検討した結果、ナフトールを導入
する際、特定の構造とすることによってこれらの課題を
解決することができることを見い出し、本発明を完成す
るに至った。
[Means for Solving the Problems] As a result of intensive studies to solve these problems, the present inventors have found that these problems can be solved by creating a specific structure when introducing naphthol. This finding led to the completion of the present invention.

【0009】すなわち、本発明は、(1)式(A)That is, the present invention provides formula (1) (A)

【0
010】
0
010]

【化5】[C5]

【0011】(式中、R2 は炭素数1〜4のアルキル
基を、R1、R3 及びR4 はそれぞれ独立して水素
原子又は炭素数1〜4のアルキル基を、nは0〜6の値
をそれぞれ示す。)で表されるノボラック型樹脂、
(In the formula, R2 is an alkyl group having 1 to 4 carbon atoms, R1, R3 and R4 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and n is a value of 0 to 6. Novolac type resin represented by (respectively shown),

【0
012】(2)式(B)
0
(2) Formula (B)

【0013】[0013]

【化6】[C6]

【0014】(式中、R2 は炭素数1〜4のアルキル
基を、R3及びR4 はそれぞれ独立して水素原子又は
炭素数1〜4のアルキル基をそれぞれ示す。)で表され
るジメチロール化合物と式(C)
A dimethylol compound represented by (wherein R2 represents an alkyl group having 1 to 4 carbon atoms, and R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms) Formula (C)

【0015】[0015]

【化7】[C7]

【0016】(式中、R1 は水素原子又は炭素数1〜
4のアルキル基を示す。)で表されるナフトール類とを
反応させて得られ、上記式(A)においてn=0の化合
物を30重量%以上含むノボラック型樹脂。
(In the formula, R1 is a hydrogen atom or a carbon number of 1 to
4 shows the alkyl group. ) A novolak type resin containing 30% by weight or more of a compound where n=0 in the above formula (A).

【0017】(3)式(D)(3) Formula (D)

【0018】[0018]

【化8】[Chemical formula 8]

【0019】(式中、R2 は炭素数1〜4のアルキル
基を、R1、R3 及びR4 はそれぞれ独立して水素
原子又は炭素数1〜4のアルキル基を、nは0〜6の値
をそれぞれ示す。)で表されるエポキシ樹脂、
(In the formula, R2 is an alkyl group having 1 to 4 carbon atoms, R1, R3 and R4 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and n is a value of 0 to 6. epoxy resin represented by (respectively shown),

【002
0】(4)上記(2)記載のノボラック型樹脂とエピハ
ロヒドリンとを反応させて得られ、上記式(D)におい
てn=0の化合物を30重量%以上含むエポキシ樹脂、
002
(4) An epoxy resin obtained by reacting the novolac type resin described in (2) above with epihalohydrin and containing 30% by weight or more of a compound where n=0 in the above formula (D),

【0021】(5)上記(1)又は上記(2)記載のノ
ボラック型樹脂とエピハロヒドリンとをジメチルスルホ
キシドの存在下に反応させることを特徴とする上記(3
)又は上記(4)記載のエポキシ樹脂の製造法、に関す
る。
(5) The above (3) characterized in that the novolac type resin described in the above (1) or (2) is reacted with epihalohydrin in the presence of dimethyl sulfoxide.
) or the method for producing the epoxy resin described in (4) above.

【0022】本発明のエポキシ樹脂は、信頼性の面での
要求である加水分解性塩素も低減されており、なおかつ
、耐熱性、低吸水性を実現した硬化物を得ることができ
、作業性の面でも極めて有利である。
The epoxy resin of the present invention has reduced hydrolyzable chlorine, which is a requirement in terms of reliability, and can provide a cured product with heat resistance and low water absorption, and is easy to work with. It is also extremely advantageous in terms of.

【0023】以下、本発明を詳細に説明する。式(A)
のノボラック型樹脂(A)は、式(B)のジメチルロー
ル化合物(B)と式(C)のナフトール類(C)とを酸
触媒の存在下に反応(脱水縮合)させることにより製造
することができる。
The present invention will be explained in detail below. Formula (A)
The novolac type resin (A) can be produced by reacting (dehydration condensation) a dimethylol compound (B) of formula (B) and a naphthol (C) of formula (C) in the presence of an acid catalyst. Can be done.

【0024】ジメチロール化合物(B)の具体例として
は、4,6−ジメチロール−2−メチルフェノール、4
,6−ジメチロール−2,3,5−トリメチルフェノー
ル、4,6−ジメチロール−2−t−ブチルフェノール
、4,6−ジメチロール−2−t−ブチル−5−メチル
フェノール、4,6−ジメチロール−2,3−ジメチル
フェノール、4,6−ジメチロール−2,5−ジメチル
フェノール、等が挙げられる。
Specific examples of the dimethylol compound (B) include 4,6-dimethylol-2-methylphenol, 4,
, 6-dimethylol-2,3,5-trimethylphenol, 4,6-dimethylol-2-t-butylphenol, 4,6-dimethylol-2-t-butyl-5-methylphenol, 4,6-dimethylol-2 , 3-dimethylphenol, 4,6-dimethylol-2,5-dimethylphenol, and the like.

【0025】ナフトール類(C)の具体例としては、1
−ナフトール、2−ナフトール、1−メチル−2−ナフ
トール、2−メチル−1−ナフトールなどが挙げられる
。酸触媒の具体例としては、塩酸、硫酸、リン酸、p−
トルエンスルホン酸、しゅう酸等が使用できる。
Specific examples of naphthols (C) include 1
-naphthol, 2-naphthol, 1-methyl-2-naphthol, 2-methyl-1-naphthol, and the like. Specific examples of acid catalysts include hydrochloric acid, sulfuric acid, phosphoric acid, p-
Toluenesulfonic acid, oxalic acid, etc. can be used.

【0026】ジメチロール化合物(B)1モルに対して
ナフトール類(C)を2〜8モル用いるのが好ましく、
特に3.5〜6モル用いるのが好ましい。酸触媒はジメ
チロール化合物(B)の0.1〜30重量%用いるのが
好ましい。
It is preferable to use 2 to 8 moles of naphthols (C) per mole of dimethylol compound (B),
It is particularly preferable to use 3.5 to 6 mol. The acid catalyst is preferably used in an amount of 0.1 to 30% by weight of the dimethylol compound (B).

【0027】反応は水の存在下に行なってもよく、又、
溶媒としてアルコール類やアセトン等のケトン類を用い
てもよい。反応温度は40〜85℃で充分であり、又、
反応時間は1〜10時間でよい。
The reaction may be carried out in the presence of water, or
Alcohols and ketones such as acetone may be used as the solvent. A reaction temperature of 40 to 85°C is sufficient, and
The reaction time may be 1 to 10 hours.

【0028】反応終了後、使用した酸触媒を中和あるい
は水洗して中性に戻し、未反応ナフトールを減圧下、加
熱蒸留により除去する。
After the reaction is completed, the acid catalyst used is neutralized or washed with water to return it to neutrality, and unreacted naphthol is removed by heating distillation under reduced pressure.

【0029】このようにして、ノボラック型樹脂(A)
が得られるが、作業性の面での粘度を考えると、前記(
2)に記載の如く、ジメチロール化合物(B)とナフト
ール類(C)の反応生成物において、式(A)のn=0
の化合物の含有量が30重量%以上であることが好まし
く、特に35重量%以上であることが好ましい。
In this way, novolac type resin (A)
However, considering the viscosity in terms of workability, the above (
As described in 2), in the reaction product of dimethylol compound (B) and naphthols (C), n=0 in formula (A)
The content of the compound is preferably 30% by weight or more, particularly preferably 35% by weight or more.

【0030】このような、式(A)においてn=0の化
合物の含有量が30重量%以上である前記(2)記載の
ノボラック型樹脂は、上記の如く反応温度を40〜85
℃とし、又、未反応ナフトールの除去を減圧下加熱蒸留
により行なうことにより得ることができる。
[0030] Such a novolak type resin according to the above (2), in which the content of the compound where n=0 in formula (A) is 30% by weight or more, is obtained by controlling the reaction temperature to 40 to 85% by weight as described above.
℃, and removing unreacted naphthol by heating distillation under reduced pressure.

【0031】なお、更にエポキシ化して得られるエポキ
シ樹脂の硬化物の耐熱性の点から、又は、硬化剤として
用いた場合の硬化物の耐熱性の点から、前記(2)記載
のノボラック型樹脂に含まれる式(E)
[0031] From the viewpoint of the heat resistance of the cured epoxy resin obtained by further epoxidation, or the heat resistance of the cured product when used as a curing agent, the novolak type resin described in (2) above is used. Formula (E) contained in

【0032】[0032]

【化9】[Chemical formula 9]

【0033】(式中、R2 、R3 、R4 は前記と
同じ意味を示す)で表される2核体化合物や置換フェノ
ール、ナフトール類等の、式(A)のn=0の化合物よ
り低分子量のフェノール性水酸基を有する化合物の合計
含有量は10重量%以下であることが好ましく、特に7
重量%以下であることが好ましい。
(wherein R2, R3, and R4 have the same meanings as above), substituted phenols, naphthols, etc. having a molecular weight lower than that of the compound where n=0 in formula (A) The total content of compounds having phenolic hydroxyl groups is preferably 10% by weight or less, particularly 7% by weight or less.
It is preferably less than % by weight.

【0034】このようにして得られる前記(1)又は(
2)記載のノボラック型樹脂をエピハロヒドリンと反応
させることにより、前記(3)又は(4)記載のエポキ
シ樹脂を得ることができる。この際、ジメチルスルホキ
シドの存在下で反応させることにより、得られるエポキ
シ樹脂は加水分解性塩素が著しく低減され、信頼性の向
上が達成できる。
The above-mentioned (1) or (
The epoxy resin described in (3) or (4) above can be obtained by reacting the novolac type resin described in 2) with epihalohydrin. At this time, by performing the reaction in the presence of dimethyl sulfoxide, the resulting epoxy resin has significantly reduced hydrolyzable chlorine and can achieve improved reliability.

【0035】エピハロヒドリンの具体例としては、エピ
クロルヒドリン、エピブロムヒドリン等が挙げられるが
、工業的にはエピクロルヒドリンが好適に使用される。
Specific examples of epihalohydrin include epichlorohydrin and epibromohydrin, and epichlorohydrin is preferably used industrially.

【0036】反応は、前記(1)又は(2)記載のノボ
ラック型樹脂とエピハロヒドリンとを、そのままあるい
はジメチルスルホキシドを添加し、テトラメチルアンモ
ニウムクロリド、テトラメチルアンモニウムブロミドな
どの第4級アンモニウム塩または水酸化ナトリウム、水
酸化カリウムなどのアルカリ金属水酸化物などの存在下
で反応させ、第4級アンモニウム塩などを用いた場合は
開環付加反応の段階で反応がとまるので次いで上記アル
カリ金属水酸化物を加えて閉環反応させる。また、最初
からアルカリ金属水酸化物を加えて反応させる場合は、
開環付加反応および閉環反応を一気に行なわせる。
The reaction is carried out by combining the novolac type resin described in (1) or (2) above with epihalohydrin as it is or by adding dimethyl sulfoxide, and adding a quaternary ammonium salt such as tetramethylammonium chloride or tetramethylammonium bromide or water. The reaction is carried out in the presence of an alkali metal hydroxide such as sodium oxide or potassium hydroxide, and when a quaternary ammonium salt is used, the reaction stops at the ring-opening addition reaction stage, so the above alkali metal hydroxide is then reacted. is added to cause a ring-closing reaction. In addition, when adding an alkali metal hydroxide to the reaction from the beginning,
A ring-opening addition reaction and a ring-closing reaction are performed at once.

【0037】エピハロヒドリンは、ノボラック型樹脂の
水酸基1モルに対して通常1〜50モル、好ましくは3
〜15モルの範囲で使用する。又、ジメチルスルホキシ
ドを用いる場合、その使用量は、ノボラック型樹脂10
0重量部に対して、20重量部〜200重量部が好まし
い。
Epihalohydrin is usually used in an amount of 1 to 50 mol, preferably 3 to 1 mol of hydroxyl group in the novolak resin.
It is used in a range of 15 moles. In addition, when dimethyl sulfoxide is used, the amount used is 10% of the novolac type resin.
It is preferably 20 parts by weight to 200 parts by weight relative to 0 parts by weight.

【0038】アルカリ金属水酸化物の使用量は、ノボラ
ック型樹脂の水酸基1モルに対して好ましくは0.8〜
1.5モル、特に好ましくは0.9〜1.3モルの範囲
であり、第4級アンモニウム塩を使用する場合、その使
用量はノボラック型樹脂の水酸基1モルに対して通常0
.001〜1モル、好ましくは0.005〜0.5モル
の範囲である。
The amount of alkali metal hydroxide used is preferably 0.8 to 1 mole of hydroxyl group in the novolak resin.
1.5 mol, particularly preferably in the range of 0.9 to 1.3 mol, and when a quaternary ammonium salt is used, the amount used is usually 0 to 1 mol of hydroxyl group of the novolac type resin.
.. The amount ranges from 0.001 to 1 mol, preferably from 0.005 to 0.5 mol.

【0039】反応温度は通常30〜130℃好ましくは
30〜100℃である。また、反応で生成した水を反応
系外に除去しながら反応を進行させることもできる。
The reaction temperature is usually 30 to 130°C, preferably 30 to 100°C. Moreover, the reaction can also be allowed to proceed while removing water produced in the reaction from the reaction system.

【0040】反応終了後、副生した塩あるいはジメチル
スルホキシドを水洗などにより除去し、さらに過剰のエ
ピハロヒドリンを留去させることにより前記(3)又は
(4)記載のエポキシ樹脂を得ることができる。
After completion of the reaction, the by-produced salt or dimethyl sulfoxide is removed by washing with water or the like, and excess epihalohydrin is distilled off to obtain the epoxy resin described in (3) or (4) above.

【0041】又、さらに不純物を取り除く為、得られた
エポキシ樹脂に更に次のような処理を施してもよい。即
ち、エポキシ樹脂をメチルイソブチルケトンなどの溶媒
に溶解し、水酸化ナトリウムなどのアルカリ金属水酸化
物の存在下、50〜100℃で0.5〜3時間反応させ
、反応終了後、水洗をくり返し、水相を中性に戻して、
メチルイソブチルケトンなどの溶媒を減圧下に留去する
ことにより前記(3)又は(4)記載のエポキシ樹脂を
得ることができ、このような処理工程を更に設けること
により、より高純度のエポキシ樹脂が得られる。
Further, in order to further remove impurities, the obtained epoxy resin may be further subjected to the following treatment. That is, an epoxy resin is dissolved in a solvent such as methyl isobutyl ketone, and reacted in the presence of an alkali metal hydroxide such as sodium hydroxide at 50 to 100°C for 0.5 to 3 hours, and after the reaction is completed, washing with water is repeated. , return the aqueous phase to neutrality,
The epoxy resin described in (3) or (4) above can be obtained by distilling off a solvent such as methyl isobutyl ketone under reduced pressure, and by further providing such a treatment step, a higher purity epoxy resin can be obtained. is obtained.

【0042】この際、使用する水酸化ナトリウムなどの
アルカリ金属水酸化物の使用量は好ましくは、ノボラッ
ク型樹脂の水酸基1モルに対して0.01〜0.2モル
の範囲である。
At this time, the amount of the alkali metal hydroxide such as sodium hydroxide used is preferably in the range of 0.01 to 0.2 mol per 1 mol of hydroxyl group of the novolak resin.

【0043】このようにして、エポキシ樹脂(D)が得
られるが、作業性の面での粘度を考えると、前記(4)
に記載の如く、ノボラック型樹脂とエピハロヒドリンの
反応生成物において、式(D)のn=0の化合物の含有
量が30重量%以上であることが好ましく、特に35重
量%以上であることが好ましい。
In this way, the epoxy resin (D) is obtained, but considering the viscosity in terms of workability, the above (4)
As described in , in the reaction product of a novolac type resin and epihalohydrin, the content of the compound of formula (D) where n = 0 is preferably 30% by weight or more, particularly preferably 35% by weight or more. .

【0044】このような、式(D)においてn=0の化
合物の含有量が30重量%以上である前記(4)記載の
エポキシ樹脂は、原料として上記(2)記載のノボラッ
ク型樹脂を用いることにより得ることができる。
The epoxy resin described in (4) above, in which the content of the compound where n=0 in formula (D) is 30% by weight or more, uses the novolac type resin described in (2) above as a raw material. This can be obtained by

【0045】なお、硬化物の耐熱性の点から、前記(4
)記載のエポキシ樹脂に含まれる式(F)
In addition, from the viewpoint of heat resistance of the cured product, the above (4)
Formula (F) contained in the epoxy resin described in )

【0046】[0046]

【化10】[Chemical formula 10]

【0047】(式中、R2 、R3 、R4 は前記と
同じ意味を示す)で表される2核体化合物や置換フェノ
ール、ナフトール類のグリシジル化物などの、式(D)
のn=0の化合物より低分子量の化合物の合計量は10
重量%以下であることが好ましく、特に7重量%以下で
あることが好ましい。
(In the formula, R2, R3, R4 have the same meanings as above), substituted phenols, glycidylated naphthols, etc., of the formula (D)
The total amount of compounds with lower molecular weight than the compound with n=0 is 10
It is preferably at most 7% by weight, particularly preferably at most 7% by weight.

【0048】本発明のエポキシ樹脂は単独で又は他のエ
ポキシ樹脂との併用で、通常のエポキシ樹脂と同様に、
脂肪属ポリアミン、芳香属ポリアミン、ポリアミドポリ
アミン等のポリアミン系硬化物、無水ヘキサヒドロフタ
ル酸、無水メチルテトラヒドロフタル酸等の酸無水物系
硬化剤、フェノールノボラック、クレゾールノボラック
等のフェノール系硬化剤、三フッ化ホウ素等のルイス酸
又はそれらの塩類、ジシアンジアミド類等の硬化剤等に
より硬化させることができる。又、必要に応じて硬化促
進剤、無機又は有機の充填剤等の種々の配合剤を添加す
ることができる。
The epoxy resin of the present invention can be used alone or in combination with other epoxy resins, and can be used in the same way as ordinary epoxy resins.
Polyamine-based cured products such as aliphatic polyamines, aromatic polyamines, and polyamide polyamines; acid anhydride-based curing agents such as hexahydrophthalic anhydride and methyltetrahydrophthalic anhydride; phenol-based curing agents such as phenol novolak and cresol novolac; It can be hardened using a Lewis acid such as boron fluoride or a salt thereof, a hardening agent such as dicyandiamide, or the like. Moreover, various compounding agents such as a curing accelerator and an inorganic or organic filler can be added as necessary.

【0049】本発明のノボラック型樹脂は、本発明のエ
ポキシ樹脂の硬化剤として使用することができ、又、他
の公知のエポキシ樹脂の硬化剤として使用することもで
きる。
The novolac type resin of the present invention can be used as a curing agent for the epoxy resin of the present invention, and can also be used as a curing agent for other known epoxy resins.

【0050】本発明のエポキシ樹脂、ノボラック型樹脂
は、耐熱性、低吸水性に優れた硬化物を与えるので、こ
れらの特性が要求される広範な分野に用いることができ
る。具体的には、絶縁材料、積層板、封止材料、成型材
料、複合材料等を例示することができる。
The epoxy resin or novolak type resin of the present invention provides a cured product with excellent heat resistance and low water absorption, and therefore can be used in a wide range of fields where these properties are required. Specifically, insulating materials, laminates, sealing materials, molding materials, composite materials, etc. can be exemplified.

【0051】本発明のノボラック型樹脂及びエポキシ樹
脂は、溶融粘度が低いので作業性に優れている。特にベ
ンゼン核のo−位にアルキル基(R2 )を有している
ため、o−位にアルキル基を有さないものに比べて、溶
融粘度がより低いという大きな利点がある。
The novolac type resin and epoxy resin of the present invention have low melt viscosity and are therefore excellent in workability. In particular, since it has an alkyl group (R2) at the o-position of the benzene nucleus, it has a great advantage of having a lower melt viscosity than those having no alkyl group at the o-position.

【0052】[0052]

【実施例】以下実施例を挙げて本発明を説明する。 実施例1 (ノボラック型樹脂合成工程)温度計、攪拌機、冷却管
を付けたガラス容器にオルソクレゾール108g(1モ
ル)を仕込み、温度を30〜35℃に保ちながら溶解す
る。
[Examples] The present invention will be explained below with reference to Examples. Example 1 (Novolac type resin synthesis step) 108 g (1 mol) of orthocresol is charged into a glass container equipped with a thermometer, a stirrer, and a cooling tube, and dissolved while maintaining the temperature at 30 to 35°C.

【0053】溶解後、30%水酸化ナトリウム水溶液1
34g(水酸化ナトリウムとして1モル)を発熱に注意
しながら滴下した。この間、反応温度は30℃に保った
。この後、更に反応温度をそのままに保ちながら1時間
反応を続けた。
After dissolution, 30% sodium hydroxide aqueous solution 1
34 g (1 mol as sodium hydroxide) was added dropwise while being careful not to generate heat. During this time, the reaction temperature was maintained at 30°C. Thereafter, the reaction was continued for 1 hour while maintaining the reaction temperature.

【0054】ついで、パラホルムアルデヒド60g(2
モル)を添加し、反応温度30℃で1時間、さらに反応
温度45℃で2時間反応した。
Next, 60 g (2
mol) was added thereto, and the mixture was reacted for 1 hour at a reaction temperature of 30°C and further for 2 hours at a reaction temperature of 45°C.

【0055】ついで、該反応液を20℃〜25℃に冷却
し、濃塩酸91.3g(塩酸純分として0.95モル)
を発熱に注意しながら滴下した。かくして得られたオル
ソクレゾールのジメチロール化物(4,6−ジメチロー
ル−2−メチルフェノール)を含む反応液にメタノール
250ml、1−ナフトール576g(4モル)を添加
した。
Next, the reaction solution was cooled to 20°C to 25°C, and 91.3 g of concentrated hydrochloric acid (0.95 mol as pure hydrochloric acid) was added.
was added dropwise, being careful not to generate heat. 250 ml of methanol and 576 g (4 mol) of 1-naphthol were added to the reaction solution containing the dimethylolated product of orthocresol (4,6-dimethylol-2-methylphenol) thus obtained.

【0056】ついで、反応温度を50℃にし、ただちに
濃塩酸10g(塩酸純分として0.1モル)を滴下した
。滴下後、反応温度を60℃に保ち2時間反応し、さら
に80℃に加温して1時間反応した。
Then, the reaction temperature was raised to 50° C., and 10 g of concentrated hydrochloric acid (0.1 mol as pure hydrochloric acid) was immediately added dropwise. After the dropwise addition, the reaction temperature was maintained at 60° C. for 2 hours, and the mixture was further heated to 80° C. and reacted for 1 hour.

【0057】反応終了後、酸触媒を除く為、メチルイソ
ブチルケトン1000mlに溶解し、水洗をくり返した
。 水洗のくり返しにより中性に戻したメチルイソブチルケ
トン相を減圧下、加熱蒸留し、メチルイソブチルケトン
、未反応1−ナフトールを留去して、ノボラック型樹脂
(A−1)[式(A)においてR2 =CH3 、R1
 =H、R3 =H、R4 =H、nの平均値は3.8
]400gを得た。
After the reaction was completed, in order to remove the acid catalyst, it was dissolved in 1000 ml of methyl isobutyl ketone and washed with water repeatedly. The methyl isobutyl ketone phase, which has been returned to neutrality by repeated washing with water, is heated and distilled under reduced pressure to distill off methyl isobutyl ketone and unreacted 1-naphthol. R2 = CH3, R1
=H, R3 =H, R4 =H, average value of n is 3.8
] 400g was obtained.

【0058】得られた樹脂(A−1)の軟化温度(JI
S  K2425環球法)は104℃で、水酸基当量(
g/モル)は141であった。又、GPC分析を行い、
標準ポリスチレンの保持時間より求めた式(A)でn=
0の成分と思われるピークを分取し、マススペクトル(
FAB−MS)によって分析した。
Softening temperature (JI) of the obtained resin (A-1)
S K2425 ring and ball method) at 104°C, hydroxyl equivalent (
g/mol) was 141. In addition, we performed GPC analysis,
In formula (A) determined from the retention time of standard polystyrene, n=
0 component was separated, and a mass spectrum (
FAB-MS).

【0059】その結果、M+ 420が得られたことよ
り、この成分が式(A)でR2 =CH3 、R1 =
H、R3 =H、R4 =H、n=0の成分であること
を確認した。又、GPCのピークより、この成分の樹脂
(A−1)中の含有量は53重量%であり、この成分よ
り低分子量の成分の合計量は5重量%であり、ガスクロ
マトグラフィーにより1−ナフトールの量は1重量%以
下であることがわかった。
As a result, M+ 420 was obtained, so this component can be expressed as R2 = CH3, R1 =
It was confirmed that the components were H, R3 = H, R4 = H, and n = 0. Also, from the GPC peak, the content of this component in the resin (A-1) was 53% by weight, and the total amount of components with lower molecular weight than this component was 5% by weight, and gas chromatography showed that 1- The amount of naphthol was found to be less than 1% by weight.

【0060】(エポキシ樹脂合成工程)温度計、攪拌装
置のついた1リットルの反応器に、ノボラック型樹脂合
成工程で得た樹脂(A−1)141g、エピクロルヒド
リン460g及びジメチルスルホキシド230gを仕込
み窒素置換を行った後、30℃の水浴中にて水酸化ナト
リウム40gを徐々に加えた。
(Epoxy resin synthesis step) 141 g of the resin (A-1) obtained in the novolak type resin synthesis step, 460 g of epichlorohydrin, and 230 g of dimethyl sulfoxide were charged into a 1 liter reactor equipped with a thermometer and a stirring device, and the atmosphere was replaced with nitrogen. After this, 40 g of sodium hydroxide was gradually added in a 30°C water bath.

【0061】発熱に注意しながら30℃にて5時間、5
0℃にて2時間、さちに70℃にて1時間反応を行った
。ついで水を加えて水相が中性を示すまで洗浄した。 その後油層からエピクロルヒドリン及びジメチルスルホ
キシドを減圧下に除去した。
[0061] At 30°C for 5 hours, being careful not to generate heat,
The reaction was carried out at 0°C for 2 hours and then at 70°C for 1 hour. Then, water was added to wash the aqueous phase until it became neutral. Thereafter, epichlorohydrin and dimethyl sulfoxide were removed from the oil layer under reduced pressure.

【0062】その後メチルイソブチルケトンを400g
加え再溶解した。得られたメチルイソブチルケトン溶液
に20%水酸化ナトリウム溶液20gを加え反応温度7
0℃で2時間反応した。反応終了後、水で洗浄を繰り返
しメチルイソブチルケトン相からメチルイソブチルケト
ンを減圧下に除去し黄色の固体(D−1)[式(D)に
おいてR2 =CH3 、R1 =H、R3 =H、R
4 =H、nの平均値は3.8]167gを得た。
[0062] Then 400g of methyl isobutyl ketone
and redissolved. Add 20g of 20% sodium hydroxide solution to the obtained methyl isobutyl ketone solution and raise the reaction temperature to 7.
The reaction was carried out at 0°C for 2 hours. After the reaction, washing with water was repeated and methyl isobutyl ketone was removed from the methyl isobutyl ketone phase under reduced pressure to form a yellow solid (D-1) [in formula (D), R2 = CH3, R1 = H, R3 = H, R
4 = H, average value of n is 3.8] 167 g was obtained.

【0063】本発明のエポキシ樹脂である生成物(D−
1)の軟化温度は84℃でエポキシ当量(g/mol)
は212であった。又、前記と同様にしてGPC分析を
行い、式(D)でn=0の成分と思われるピークを分取
し、マススペクトル(FAB−MS)により分析した所
、M+ 588が得られたことより、この成分が式(D
)でR2 =CH3 、R1 =H、R3 =H、R4
 =H、n=0の成分であることを確認した。
The product (D-
The softening temperature of 1) is 84℃ and the epoxy equivalent (g/mol)
was 212. In addition, GPC analysis was performed in the same manner as above, and a peak that seemed to be the component of n = 0 in formula (D) was fractionated, and when analyzed by mass spectrometry (FAB-MS), M+ 588 was obtained. Therefore, this component has the formula (D
), R2 = CH3, R1 = H, R3 = H, R4
It was confirmed that the component was =H and n=0.

【0064】又、GPCのピークより、この成分の生成
物(D−1)中の含有量は45重量%であり、この成分
より低分子量の成分の合計量は4.5重量%であった。 又、ICI粘度計で150℃における生成物(D−1)
の溶融粘度は4ポイズであった。又、生成物(D−1)
の加水分解性塩素量を測定した所、170ppmであっ
た。
[0064] Also, from the GPC peak, the content of this component in the product (D-1) was 45% by weight, and the total amount of components with lower molecular weight than this component was 4.5% by weight. . Also, the product (D-1) at 150°C with an ICI viscometer
The melt viscosity was 4 poise. Also, product (D-1)
The amount of hydrolyzable chlorine was measured and found to be 170 ppm.

【0065】なお、本実施例及び以下の実施例において
、GPC分析及び加水分解性塩素量の測定は、以下の方
法により行なった。
[0065] In this example and the following examples, GPC analysis and measurement of the amount of hydrolyzable chlorine were carried out by the following method.

【0066】GPC分析 GPC装置;島津製作所 (カラム;TSK−G−3000XL(1本)+TSK
−G−2000XL(2本) 溶  媒;テトラヒドロフラン  1ml/min検 
 出;UV
GPC analysis GPC device; Shimadzu (column; TSK-G-3000XL (1 piece) + TSK
-G-2000XL (2 bottles) Solvent: Tetrahydrofuran 1ml/min test
Out; UV

【0067】加水分解性塩素量 エポキシ樹脂をジオキサンに溶解し、1N−KOHエタ
ノール溶液を加え、30分間煮沸還流した後、硝酸銀溶
液にて電位差滴定法により定量する。
Amount of hydrolyzable chlorine: Dissolve the epoxy resin in dioxane, add a 1N KOH ethanol solution, boil under reflux for 30 minutes, and then quantify by potentiometric titration using a silver nitrate solution.

【0068】実施例2 (ノボラック型樹脂合成工程)実施例1のノボラック型
樹脂合成工程において、1−ナフトール864g(6モ
ル)を使用した以外は同様の操作によりノボラック型樹
脂(A−2)[式(A)においてR2 =CH3 、R
1 =H、R3 =H、R4 =H、nの平均値は3.
6]405gを得た。
Example 2 (Novolac type resin synthesis step) Novolac type resin (A-2) [ In formula (A), R2 = CH3, R
1 = H, R3 = H, R4 = H, the average value of n is 3.
6] 405g was obtained.

【0069】得られた樹脂(A−2)の軟化温度は98
℃、水酸基当量は142であった。又、実施例1と同様
にGPC分析、マススペクトル(FAB−MS)を実施
し、M+ 420の成分[式(A)でR2 =CH3 
、R1 =H、R3 =H、R4 =H、n=0]の樹
脂(A−2)中の含有量61重量%を得た。
The softening temperature of the resin (A-2) obtained was 98
℃, and the hydroxyl equivalent was 142. In addition, GPC analysis and mass spectrum (FAB-MS) were performed in the same manner as in Example 1, and the component of M+ 420 [R2 = CH3 in formula (A)]
, R1 = H, R3 = H, R4 = H, n = 0] in the resin (A-2) at a content of 61% by weight.

【0070】又、この成分より低分子量の成分の合計量
は5重量%であり、ガスクロマトグラフィーより1−ナ
フトール量は1重量%以下であった。
Further, the total amount of components having a lower molecular weight than this component was 5% by weight, and the amount of 1-naphthol was determined by gas chromatography to be 1% by weight or less.

【0071】(エポキシ樹脂合成工程)実施例1のエポ
キシ樹脂合成工程において、生成物(A−1)141g
の代りに生成物(A−2)142gを使用した以外は同
様の操作により生成物(D−2)[式(D)においてR
2 =CH3 、R1 =H、R3 =H、R4 =H
、nの平均値は3.6]171gを得た。エポキシ樹脂
である生成物(D−2)の軟化温度は78℃エポキシ当
量は213であった。
(Epoxy resin synthesis step) In the epoxy resin synthesis step of Example 1, 141 g of product (A-1)
Product (D-2) [in formula (D), R
2 = CH3, R1 = H, R3 = H, R4 = H
, the average value of n was 3.6] 171 g was obtained. The softening temperature of the product (D-2), which is an epoxy resin, was 78°C and the epoxy equivalent was 213.

【0072】又、実施例1と同様の分析によりM+ 5
88を得、この成分が式(D)でR2 =CH3 、R
1 =H、R3 =H、R4 =H、n=0の成分であ
ることを確認した。又、この成分の生成物(D−2)中
の含有量は55重量%であり、この成分より低分子量の
成分の合計量は4.3重量%であった。又、ICI粘度
計での粘度(150℃)は3.2ポイズ、加水分解性塩
素量は165ppmであった。
[0072] Also, by the same analysis as in Example 1, M+5
88 was obtained, and this component is represented by formula (D), R2 = CH3, R
It was confirmed that the components were 1 = H, R3 = H, R4 = H, and n = 0. The content of this component in the product (D-2) was 55% by weight, and the total amount of components with lower molecular weight than this component was 4.3% by weight. Further, the viscosity (150° C.) measured by an ICI viscometer was 3.2 poise, and the amount of hydrolyzable chlorine was 165 ppm.

【0073】実施例3 (エポキシ樹脂合成工程)実施例1のエポキシ樹脂合成
工程において、ジメチルスルホキシドの使用量を70g
とした以外は同様の操作により、生成物(D−3)[式
(D)においてR2 =CH3 、R1 =H、R3 
=H、R4 =H、nの平均値は3.8]170gを得
た。エポキシ樹脂である生成物(D−3)の軟化温度は
85℃、エポキシ当量は215であった。
Example 3 (Epoxy resin synthesis step) In the epoxy resin synthesis step of Example 1, the amount of dimethyl sulfoxide used was 70 g.
By the same operation except for
=H, R4 =H, average value of n is 3.8] 170 g was obtained. The product (D-3), which is an epoxy resin, had a softening temperature of 85°C and an epoxy equivalent of 215.

【0074】又、実施例1と同様の分析によりM+ 5
88を得、この成分が式(D)でR2 =CH3 、R
1 =H、R3 =H、R4 =H、n=0の成分であ
ることを確認した。又、この成分の生成物(D−3)中
の含有量は44重量%であり、この成分より低分子量の
成分の合計量は5重量%であった。又、ICI粘度計で
の粘度(150℃)は4ポイズ、加水分解性塩素量は2
30ppmであった。
[0074] Also, by the same analysis as in Example 1, M+5
88 was obtained, and this component is represented by formula (D), R2 = CH3, R
It was confirmed that the components were 1 = H, R3 = H, R4 = H, and n = 0. The content of this component in the product (D-3) was 44% by weight, and the total amount of components with lower molecular weight than this component was 5% by weight. In addition, the viscosity (150°C) with an ICI viscometer is 4 poise, and the amount of hydrolyzable chlorine is 2.
It was 30 ppm.

【0075】実施例4 (エポキシ樹脂合成工程)実施例1のノボラック樹脂合
成工程で得られた生成物(A−1)141g及びエピク
ロルヒドリン460gを温度計、攪拌装置、滴下ロート
及び生成水分離装置のついた1リットルの反応器に、仕
込み窒素置換を行った後、48%水酸化ナトリウム水溶
液85gを5時間かけて滴下した。
Example 4 (Epoxy resin synthesis step) 141 g of the product (A-1) obtained in the novolac resin synthesis step of Example 1 and 460 g of epichlorohydrin were added to a thermometer, a stirring device, a dropping funnel, and a produced water separation device. After purging the 1-liter reactor with nitrogen, 85 g of a 48% aqueous sodium hydroxide solution was added dropwise over 5 hours.

【0076】滴下中は反応温度60℃、圧力100〜1
50mmHgの条件下で生成水及び水酸化ナトリウム水
溶液の水をエピクロルヒドリンとの共沸により連続的に
反応系外に除去し、エピクロルヒドリンは系内に戻した
During the dropping, the reaction temperature was 60°C and the pressure was 100~1
Under conditions of 50 mmHg, the produced water and the water in the aqueous sodium hydroxide solution were continuously removed from the reaction system by azeotroping with epichlorohydrin, and epichlorohydrin was returned to the system.

【0077】ついで過剰の未反応のエピクロルヒドリン
を減圧下に回収した後、メチルイソブチルケトン500
mlを加え100mlの水で水相が中性を示すまで洗浄
した。メチルイソブチルケトン相からメチルイソブチル
ケトンを減圧下に除去し、その後、再びメチルイソブチ
ルケトン400gを加え再溶解した。
[0077] After recovering excess unreacted epichlorohydrin under reduced pressure, 500% of methyl isobutyl ketone was recovered.
ml and washed with 100 ml of water until the aqueous phase became neutral. Methyl isobutyl ketone was removed from the methyl isobutyl ketone phase under reduced pressure, and then 400 g of methyl isobutyl ketone was added again to dissolve it again.

【0078】得られたメチルイソブチルケトン溶液に2
0%水酸化ナトリウム溶液20gを加え反応温度70℃
で2時間反応した。反応終了後、水で水相が中性を示す
まで洗浄をくり返した。
2 to the obtained methyl isobutyl ketone solution.
Add 20g of 0% sodium hydroxide solution and reaction temperature: 70℃
It reacted for 2 hours. After the reaction was completed, washing was repeated with water until the aqueous phase became neutral.

【0079】ついで、メチルイソブチルケトン相からメ
チルイソブチルケトンを減圧下に除去し生成物(D−4
)[式(D)においてR2 =CH3 、R1 =H、
R3 =H、R4 =H、nの平均値は3.8]170
gを得た。エポキシ樹脂である生成物(D−4)の軟化
温度は84℃、エポキシ当量は217であった。
Next, methyl isobutyl ketone was removed from the methyl isobutyl ketone phase under reduced pressure to obtain the product (D-4).
) [In formula (D), R2 = CH3, R1 = H,
R3 = H, R4 = H, average value of n is 3.8] 170
I got g. The product (D-4), which is an epoxy resin, had a softening temperature of 84°C and an epoxy equivalent of 217.

【0080】又、実施例1と同様の分析によりM+ 5
88を得、この成分が式(D)でR2 =CH3 、R
1 =H、R3 =H、R4 =H、n=0の成分であ
ることを確認した。又、この成分の生成物(D−4)中
の含有量は43重量%であり、この成分より低分子量の
成分の合計量は4重量%であった。又、ICI粘度計で
の粘度(150℃)は4ポイズ、加水分解性塩素量は5
30ppmであった。
[0080] Also, by the same analysis as in Example 1, M+5
88 was obtained, and this component is represented by formula (D), R2 = CH3, R
It was confirmed that the components were 1 = H, R3 = H, R4 = H, and n = 0. The content of this component in the product (D-4) was 43% by weight, and the total amount of components with lower molecular weight than this component was 4% by weight. In addition, the viscosity (150°C) with an ICI viscometer is 4 poise, and the amount of hydrolyzable chlorine is 5.
It was 30 ppm.

【0081】応用例及び比較例 応用例1〜4 第1表に示す割合でフェノールノボラック(日本化薬(
株)製、軟化温度85℃、水酸基当量(g/mol)1
05)、実施例1〜4で得られた本発明のエポキシ樹脂
(D−1)〜(D−4)及び硬化促進剤としてトリフェ
ニルホスフィン(TPP)を配合して得た組成物を70
〜80℃で15分間ロール混練し、これを冷却、粉砕し
、ダブレット化し、更にトランスファー成形機により成
型後、160℃で2時間予備硬化し、180℃で8時間
ポストキュアを行なって硬化物(試験片)を得た。
Application Examples and Comparative Examples Application Examples 1 to 4 Phenol novolac (Nippon Kayaku (Nippon Kayaku)
Co., Ltd., softening temperature 85°C, hydroxyl equivalent (g/mol) 1
05), a composition obtained by blending the epoxy resins (D-1) to (D-4) of the present invention obtained in Examples 1 to 4 and triphenylphosphine (TPP) as a curing accelerator.
Roll kneading was carried out at ~80°C for 15 minutes, then cooled, pulverized, and formed into a doublet. After molding using a transfer molding machine, precuring was carried out at 160°C for 2 hours, and post-curing was performed at 180°C for 8 hours to obtain a cured product ( A test piece) was obtained.

【0082】比較例1 比較例1として、第1表に示す割合でナフタレン核を含
まないクレゾールノボラック型エポキシ樹脂(日本化薬
(株)製;EOCN−1020、軟化温度70℃、エポ
キシ当量(g/mol)200)、応用例と同様のフェ
ノールノボラック及びトリフェニルホスフィン(TPP
)を配合して応用例1〜4と同様にして加熱硬化し試験
片を作成した。
Comparative Example 1 As Comparative Example 1, a cresol novolak type epoxy resin containing no naphthalene core (manufactured by Nippon Kayaku Co., Ltd.; EOCN-1020, softening temperature 70°C, epoxy equivalent (g /mol) 200), phenol novolak and triphenylphosphine (TPP) similar to the application example.
) was blended and heated and cured in the same manner as in Application Examples 1 to 4 to prepare test pieces.

【0083】以上の試験片についてガラス転移温度(T
g)、吸水率を測定し、接着テストを実施した。尚、ガ
ラス転移温度及び吸水率の測定条件、接着テストの実施
条件は下記の通りである。
The glass transition temperature (T
g) The water absorption rate was measured and an adhesion test was performed. The conditions for measuring the glass transition temperature and water absorption, and the conditions for conducting the adhesion test are as follows.

【0084】ガラス転移温度 熱機械測定装置(TMA);真空理工(株)製  TM
−7000 昇温速度;2℃/min
Glass transition temperature thermomechanical measuring device (TMA); manufactured by Shinku Riko Co., Ltd. TM
-7000 Temperature increase rate: 2°C/min

【0085】吸水率 試験片    直径  50mm、厚さ  3mm、円
板条  件    100℃の水中の50時間煮沸した
後の重量増加量による吸水率(重量%)
Water absorption test piece Diameter: 50 mm, thickness: 3 mm, disk condition Water absorption rate (weight %) based on weight increase after boiling in water at 100°C for 50 hours

【0086】接着テスト ASTM  D1002に準じて引張り剪断により接着
強度を評価した。下記のような基準により接着性の目安
とした。
Adhesion Test Adhesive strength was evaluated by tensile shear according to ASTM D1002. The following criteria were used as a guideline for adhesion.

【0087】[0087]

【0088】[0088]

【発明の効果】本発明のノボラック型樹脂及びエポキシ
樹脂は溶融粘度が小さく、作業性の面で良好であるばか
りでなく、本発明の樹脂を用いて得られる硬化物は耐熱
性が高く、しかも低吸水性であり、厳しい耐熱、耐湿性
の要求を満足し、工業的価値の大きい樹脂である。又、
本発明の製造法によれば、加水分解性塩素量の少ないエ
ポキシ樹脂が得られる。
[Effects of the Invention] The novolac type resin and epoxy resin of the present invention not only have a low melt viscosity and are good in terms of workability, but also the cured products obtained using the resin of the present invention have high heat resistance and It is a resin with great industrial value as it has low water absorption and satisfies strict requirements for heat resistance and moisture resistance. or,
According to the production method of the present invention, an epoxy resin with a small amount of hydrolyzable chlorine can be obtained.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】式(A) 【化1】 (式中、R2 は炭素数1〜4のアルキル基を、R1 
、R3 及びR4 はそれぞれ独立して水素原子又は炭
素数1〜4のアルキル基を、nは0〜6の値をそれぞれ
示す。)で表されるノボラック型樹脂。
Claim 1: Formula (A) [Formula 1] (wherein, R2 is an alkyl group having 1 to 4 carbon atoms, R1
, R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and n represents a value of 0 to 6. ) Novolac type resin.
【請求項2】式(B) 【化2】 (式中、R2 は炭素数1〜4のアルキル基を、R3 
及びR4 はそれぞれ独立して水素原子又は炭素数1〜
4のアルキル基をそれぞれ示す。)で表されるジメチロ
ール化合物と 【化3】式(C) (式中、R1 は水素原子又は炭素数1〜4のアルキル
基を示す。)で表されるナフトール類とを反応させて得
られ、請求項1の式(A)においてn=0の化合物を3
0重量%以上含むノボラック型樹脂。
Claim 2: Formula (B) [Formula 2] (wherein, R2 is an alkyl group having 1 to 4 carbon atoms, R3
and R4 are each independently a hydrogen atom or a carbon number of 1 to
4 alkyl groups are shown respectively. ) and a naphthol compound represented by formula (C) (wherein R1 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms). , the compound of formula (A) of claim 1 where n=0 is 3
Novolak type resin containing 0% by weight or more.
【請求項3】式(D) 【化4】 (式中、R2 は炭素数1〜4のアルキル基を、R1 
、R3 及びR4 はそれぞれ独立して水素原子又は炭
素数1〜4のアルキル基を、nは0〜6の値をそれぞれ
示す。)で表されるエポキシ樹脂。
Claim 3: Formula (D) [Image Omitted] (wherein, R2 is an alkyl group having 1 to 4 carbon atoms, R1
, R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and n represents a value of 0 to 6. ) Epoxy resin.
【請求項4】請求項2記載のノボラック型樹脂とエピハ
ロヒドリンとを反応させて得られ、請求項3の式(D)
においてn=0の化合物を30重量%以上含むエポキシ
樹脂。
4. A compound obtained by reacting the novolak type resin according to claim 2 with epihalohydrin, and having the formula (D) according to claim 3.
An epoxy resin containing 30% by weight or more of a compound where n=0.
【請求項5】請求項1又は請求項2記載のノボラック型
樹脂とエピハロヒドリンとをジメチルスルホキシドの存
在下に反応させることを特徴とする請求項3又は請求項
4記載のエポキシ樹脂の製造法。
5. The method for producing an epoxy resin according to claim 3 or 4, characterized in that the novolak type resin according to claim 1 or 2 and epihalohydrin are reacted in the presence of dimethyl sulfoxide.
JP5564891A 1991-02-28 1991-02-28 New novolak type resin and its production Pending JPH04275317A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5564891A JPH04275317A (en) 1991-02-28 1991-02-28 New novolak type resin and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5564891A JPH04275317A (en) 1991-02-28 1991-02-28 New novolak type resin and its production

Publications (1)

Publication Number Publication Date
JPH04275317A true JPH04275317A (en) 1992-09-30

Family

ID=13004647

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5564891A Pending JPH04275317A (en) 1991-02-28 1991-02-28 New novolak type resin and its production

Country Status (1)

Country Link
JP (1) JPH04275317A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011046864A (en) * 2009-08-28 2011-03-10 Dic Corp Curable resin composition, cured product thereof, and printed-circuit board
WO2015083748A1 (en) * 2013-12-04 2015-06-11 日本化薬株式会社 Phenolic resin, epoxy resin, epoxy resin composition, and cured product thereof
JP2018109191A (en) * 2018-03-01 2018-07-12 日本化薬株式会社 Epoxy resin, curable resin composition, and cured product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011046864A (en) * 2009-08-28 2011-03-10 Dic Corp Curable resin composition, cured product thereof, and printed-circuit board
WO2015083748A1 (en) * 2013-12-04 2015-06-11 日本化薬株式会社 Phenolic resin, epoxy resin, epoxy resin composition, and cured product thereof
JPWO2015083748A1 (en) * 2013-12-04 2017-03-16 日本化薬株式会社 Phenol resin, epoxy resin, epoxy resin composition, and cured product thereof
JP2018109191A (en) * 2018-03-01 2018-07-12 日本化薬株式会社 Epoxy resin, curable resin composition, and cured product

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