JPH0340961A - Tile and production thereof - Google Patents
Tile and production thereofInfo
- Publication number
- JPH0340961A JPH0340961A JP1172956A JP17295689A JPH0340961A JP H0340961 A JPH0340961 A JP H0340961A JP 1172956 A JP1172956 A JP 1172956A JP 17295689 A JP17295689 A JP 17295689A JP H0340961 A JPH0340961 A JP H0340961A
- Authority
- JP
- Japan
- Prior art keywords
- clay
- tile
- desert sand
- mgo
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000004576 sand Substances 0.000 claims abstract description 15
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 238000010304 firing Methods 0.000 claims abstract 2
- 239000004927 clay Substances 0.000 abstract description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 3
- 238000005065 mining Methods 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 8
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 abstract 2
- 229910052681 coesite Inorganic materials 0.000 abstract 2
- 229910052593 corundum Inorganic materials 0.000 abstract 2
- 229910052906 cristobalite Inorganic materials 0.000 abstract 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 abstract 2
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 abstract 2
- 239000000377 silicon dioxide Substances 0.000 abstract 2
- 235000012239 silicon dioxide Nutrition 0.000 abstract 2
- 229910052682 stishovite Inorganic materials 0.000 abstract 2
- 229910052905 tridymite Inorganic materials 0.000 abstract 2
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 2
- 239000007858 starting material Substances 0.000 abstract 1
- 239000004615 ingredient Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は砂漠の砂を主原料としてタイル及びそれを製造
する方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a tile using desert sand as a main raw material and a method for manufacturing the same.
タイルは、一般に粘土を焼成して製品とされるものであ
る。Tile is generally a product made from fired clay.
然し乍ら、タイルの原料である粘土の採取は。 However, the extraction of clay, which is the raw material for tiles.
環境破壊を招くおそれがあるので、代替原料を用いて従
来のタイルに比べて品質的に遜色のないタイルを得るこ
とが出来れば、極めて好都合である。Since there is a risk of environmental destruction, it would be extremely advantageous if tiles comparable in quality to conventional tiles could be obtained using alternative raw materials.
従って１本発明が解決しようとする課題は、主原料とし
て粘土を用いないタイル及びそれを製造する方法を提供
することである。Therefore, one problem to be solved by the present invention is to provide a tile that does not use clay as the main raw material and a method for manufacturing the same.
本発明は上記の課題を解決することを目的としてなされ
たもので、そのタイルの構成は、 ＳｉＯ□Ａｌ、Ｏ，
、Ｆｅ、０３． ＣａＯ， ＭｇＯ，Ｋ、Ｏ，Ｎａ、０
． ＴｉＯ２を成分とすることを特徴とするものであり
、また、製造方法の構成は、Ｓｉｎ、 、 ＡＩ、０３
． Ｆｅ、０． 、 ＣａＯ， ＭｇＯ。The present invention was made with the aim of solving the above problems, and the structure of the tile is: SiO□Al, O,
, Fe, 03. CaO, MgO, K, O, Na, 0
．． It is characterized by containing TiO2 as a component, and the structure of the manufacturing method is as follows: Sin, , AI, 03
．． Fe, 0. , CaO, MgO.
Ｋ、Ｏ，Ｎａ、Ｏ，ＴｉＯ□を成分とする砂と陶土を適
宜割合で混合し、成形した後、該成形物を焼成すること
を特徴とするものである。It is characterized in that sand containing K, O, Na, O, and TiO□ as ingredients and china clay are mixed in appropriate proportions, molded, and then the molded product is fired.
即ち、本発明の発明者は、粘土以外のものを原料とする
タイルを開発すること目的として研究を重ねた結果、原
料として資源的に無限とされている砂具の砂を用いるこ
とを考え付いた。That is, as a result of repeated research aimed at developing tiles made from materials other than clay, the inventor of the present invention came up with the idea of using sand, which is considered to be an infinite resource, as a raw material. .
そこで、アラブ首長国連邦のＡＩ−ａｉｎ（アライン）
で採取した下記成分の砂漠の砂を原料としてタイルの製
造を試みた。Therefore, the UAE's AI-ain
We attempted to manufacture tiles using desert sand with the following ingredients collected in .
Ｓｉｎ、 Ａｌ４Ｏ３Ｆｅ、０３ＣａＯＭＫＯＫ、ＯＮ
ａ、ＯＴｉｅ、 Ｉｇ−１ｏｓｓ Ｔｏｔａｌお、４
１．３ ２９．６ ０．７１９．８ ０．２ ３．６０
，３ ２１．１ １００．０而して、その製造方法とし
ては、上記砂漠の砂は粒度が３〜２５μとバラツキがあ
るため、この砂をアークにより１３０００〜１５０００
℃の高温を４０秒間照射して完全溶融させて成分を均一
にした後、型にいれて冷却する方法を採用したが、冷却
に際して急冷すると成形品にクラックやひび割れが生じ
るため、略丸−日かけて徐冷して成形品を得た。この成
形品に釉薬を塗布し乾燥して、製品としてのタイルを得
られたが、前述のように徐冷しなければならないので、
生産性が極めて低いという欠点の有ることが判明した。Sin, Al4O3Fe, 03CaOMKOK, ON
a, OTie, Ig-1oss Total, 4
1.3 29.6 0.719.8 0.2 3.60
, 3 21.1 100.0 As for the manufacturing method, since the desert sand mentioned above has a variation in particle size of 3 to 25 μm, this sand is heated to 13,000 to 15,000 μm using an arc.
We adopted a method of irradiating high temperatures of ℃ for 40 seconds to completely melt and make the ingredients uniform, then put it in a mold and cool it. However, because the molded product would crack or crack if it was cooled too quickly, it took about a day to complete the melting process. The molded product was obtained by slow cooling. A glaze was applied to this molded product and dried to obtain the finished tile, but as mentioned above, it had to be slowly cooled, so
It has been found that there is a drawback of extremely low productivity.
そこで、更に研究を重ねた結果、上記の欠点は前記砂漠
の砂の成分中、Ｓｉｏ、の成分が少なく、Ｆｅ、Ｏ，の
成分が多いことに起因すると考え、該砂にアラブ首長国
連邦の５ｈａｒｊａｈ （シャルジャ）近郊で採取され
るＳｉｎ、の成分が多く、Ｆｅ２Ｏ，の成分が少ない下
記成分の陶土を混合したところ、成分が変化して常法に
よりタイルを製造できることを知得し、本発明を威し遂
げたのである。As a result of further research, we found that the above drawbacks were caused by the fact that the desert sand had a low Sio content and a high content of Fe and O. When we mixed china clay with the following ingredients, which are collected near Sharjah and have a large amount of Sin and a small amount of Fe2O, we learned that the ingredients changed and tiles could be manufactured by a conventional method, and we developed the present invention. He succeeded in accomplishing this.
５ｉｎ２Ａ１．Ｑ３Ｆｅ２０．ＣａＯＭｇＯＫ、ＯＮａ
２ＯＴｉｅ、 Ｉｇ−１ｏｓｓ Ｔｏｔａ１３Ｂ、５
２．９ ５，３１４，１１９．９ ０．４ ５．３０．
１ １８．８ １００．０〔実施例〕
次に本発明の実施例について説明する。5in2A1. Q3Fe20. CaOMgOK,ONa
2OTie, Ig-1oss Tota13B, 5
2.9 5,314,119.9 0.4 5.30.
1 18.8 100.0 [Example] Next, an example of the present invention will be described.
まず、上記の陶土は通常塊状になっているので、これを
乾燥しながら砕いて粉体状にし、これを２０重量％、砂
８０重量％の割合でミキサにより混合して、下記成分の
混合物を得た。First, since the above china clay is usually in the form of lumps, it is crushed into powder while drying, and this is mixed in a mixer at a ratio of 20% by weight and 80% by weight of sand to form a mixture of the following ingredients. Obtained.
Ｓｉｎ、 Ａｌ２Ｏ３Ｆｅ、０３ ＣａＯＭｇＯＫ、
ＯＮａ、ＯＴｉｅ、 Ｉｇ−１ｏｓｓ 丁ｏｔａ１
４４．２１０．４ ４．３ ９．９１３．９０．７２
０．３６０．１８ １６．０４ １００．０次に、この
混合物を乾燥装置に入れ、８０〜１００℃で２４時間予
ａ乾燥した後、型に入れて油圧機により加圧成形し、５
０ｍ５ Ｘ ５０＋＋ｎ Ｘ ５ｍｍの成形物に成形し
た。Sin, Al2O3Fe, 03 CaOMgOK,
ONa, OTie, Ig-1oss Dyota1
44.210.4 4.3 9.913.90.72
0.360.18 16.04 100.0 Next, this mixture was placed in a drying device and pre-dried at 80 to 100°C for 24 hours, then placed in a mold and pressure-molded using a hydraulic machine.
It was molded into a molded article measuring 0m5 x 50++n x 5mm.
この成形物をベルトコンベア上に置いて搬送しながら、
その表面の塵埃を圧縮空気により除去した後、所定数量
をｓａｇｇｅｒ （さや）に置き並べてｋｉｌｎ （焼
成炉）に入れ、最高温度１３００℃で２４時間焼成する
ことにより、タイルを得られるのである。While placing this molded product on a belt conveyor and conveying it,
After removing dust from the surface with compressed air, a predetermined number of tiles are placed in a sagger (sheath), placed side by side in a kiln, and fired at a maximum temperature of 1300°C for 24 hours to obtain tiles.
尚、上記において、混合物を加圧成形する前に予備乾燥
したのは、製品の含有水分を少なくするためであって、
こうすることによって、製品の水分を５％以下にするこ
とができた。In the above, the reason why the mixture was pre-dried before pressure molding was to reduce the moisture content of the product.
By doing this, it was possible to reduce the moisture content of the product to 5% or less.
また、着色するために施釉する場合は、Ｉ！１埃を除去
した後に釉薬をスプレィ等により塗布すればよく、釉薬
として高温（１２００℃）硬化性のものを使用すれば、
製造工程を簡略化することができる。Also, if you want to glaze it for coloring, I! 1. After removing the dust, apply the glaze by spraying, etc. If you use a glaze that hardens at high temperatures (1200℃),
The manufacturing process can be simplified.
上記のようにして得られたタイルは、通常の粘土を用い
たタイルに比して遜色がなかった。The tiles obtained as described above were comparable to tiles made of ordinary clay.
本発明は上述の通りであって１Ｍ料としてＳｉｎ、 。 The present invention is as described above, and uses Sin as a 1M material.
Ａｌ、Ｏ，、Ｆｅ２Ｏ３，ＣａＯ， ＭｇＯ，Ｋ、Ｏ，
Ｎａ、Ｏ，Ｔｉｅ、を成分とする砂漠の砂及び陶土を用
い、粘土を使用しないから、粘土の採掘による環境破壊
を防止できるばかりでなく、上記の砂漠の砂は資源的に
無限であるので、資源の有効利用を実現できると共に安
価でもあり、従って、タイルを低置に作製提供すること
ができる。Al, O,, Fe2O3, CaO, MgO, K, O,
Since we use desert sand and china clay containing Na, O, and Tie as ingredients, and do not use clay, we can not only prevent environmental damage caused by clay mining, but also because the desert sand mentioned above is an infinite resource. This makes it possible to realize effective use of resources and is also inexpensive, so that the tiles can be manufactured and provided in a low-lying position.
Claims (1)
ａＯ，ＭｇＯ，Ｋ＿２Ｏ，Ｎａ＿２Ｏ，ＴｉＯ＿２を成
分とすることを特徴とするタイル。 ２ ＳｉＯ＿２，Ａｌ＿２Ｏ＿３，Ｆｅ＿２Ｏ＿３，Ｃ
ａＯ，ＭｇＯ，Ｋ＿２Ｏ，Ｎａ＿２Ｏ，ＴｉＯ＿２を成
分とする砂と陶土を適宜割合で混合し、成形した後、該
成形物を焼成することを特徴とするタイルの製造法。[Claims] 1 SiO_2, Al_2O_3, Fe_2O_3, C
A tile characterized by containing aO, MgO, K_2O, Na_2O, and TiO_2 as components. 2 SiO_2, Al_2O_3, Fe_2O_3, C
A method for producing tiles, which comprises mixing sand containing aO, MgO, K_2O, Na_2O, and TiO_2 in appropriate proportions and china clay, molding the mixture, and then firing the molded product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1172956A JPH0340961A (en) | 1989-07-06 | 1989-07-06 | Tile and production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1172956A JPH0340961A (en) | 1989-07-06 | 1989-07-06 | Tile and production thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0340961A true JPH0340961A (en) | 1991-02-21 |
Family
ID=15951481
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1172956A Pending JPH0340961A (en) | 1989-07-06 | 1989-07-06 | Tile and production thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0340961A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915949A (en) * | 2017-04-07 | 2017-07-04 | 咸阳陶瓷研究设计院 | A kind of method that utilization drift-sand prepares Ceramic Tiles |
| CN108516794A (en) * | 2018-05-09 | 2018-09-11 | 临沂博林建材有限公司 | Ceramic tile capable of purifying air and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5120910A (en) * | 1974-08-14 | 1976-02-19 | Seisaku Yoshida | Jikitairuno seizohoho |
| JPS6428257A (en) * | 1987-07-23 | 1989-01-30 | Senzo Oguri | Production of stone material similar to granite |
-
1989
- 1989-07-06 JP JP1172956A patent/JPH0340961A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5120910A (en) * | 1974-08-14 | 1976-02-19 | Seisaku Yoshida | Jikitairuno seizohoho |
| JPS6428257A (en) * | 1987-07-23 | 1989-01-30 | Senzo Oguri | Production of stone material similar to granite |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915949A (en) * | 2017-04-07 | 2017-07-04 | 咸阳陶瓷研究设计院 | A kind of method that utilization drift-sand prepares Ceramic Tiles |
| CN108516794A (en) * | 2018-05-09 | 2018-09-11 | 临沂博林建材有限公司 | Ceramic tile capable of purifying air and preparation method thereof |
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