JPH0340887B2 - - Google Patents
Info
- Publication number
- JPH0340887B2 JPH0340887B2 JP22872284A JP22872284A JPH0340887B2 JP H0340887 B2 JPH0340887 B2 JP H0340887B2 JP 22872284 A JP22872284 A JP 22872284A JP 22872284 A JP22872284 A JP 22872284A JP H0340887 B2 JPH0340887 B2 JP H0340887B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- lead
- tin
- copper
- solder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000010410 layer Substances 0.000 claims description 13
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 10
- 239000004020 conductor Substances 0.000 claims description 9
- 238000007747 plating Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229920002678 cellulose Polymers 0.000 claims description 7
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- 229910001174 tin-lead alloy Inorganic materials 0.000 claims description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 229920003086 cellulose ether Polymers 0.000 claims description 3
- 239000012044 organic layer Substances 0.000 claims description 3
- 239000011368 organic material Substances 0.000 claims description 3
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 description 6
- 235000010980 cellulose Nutrition 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 235000010981 methylcellulose Nutrition 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Details Of Resistors (AREA)
- Organic Insulating Materials (AREA)
- Insulated Conductors (AREA)
Description
〔発明の背景と目的〕
本発明は耐変色性、耐摩耗性の優れた電子機器
あるいは電子部品用のリード線に関する。
従来、電子部品、特に阻ソリツド抵抗器あるい
はダイオード等のリード線あるいは電子機器用導
線としては銅、銅合金あるいは銅被鋼線等の芯線
導体に錫または錫−鉛合金のメツキ層を1層ある
いは2層設けてなるいわゆる半田メツキ導線が広
く使用されている。
このような半田メツキ線は電子部品用リード線
として用いられる場合には所定の寸法切断した後
に電子部品を構成する他の素材と共に組立て工程
において樹脂モールドや印刷技術により、200℃
前後の温度で熱処理を受ける。一方この半田メツ
キ線を電子機器の配線に用いる場合には撚線後に
ビニールなどのプラスチツク被覆を行い、同じく
200℃前後の温度で熱処理を受ける。このような
熱処理により半田メツキ線にはその表面に酸化膜
が形成して黄変する欠点がある。また半田メツキ
線は製造後の在庫期間中に自然酸化を受け同じく
黄変し易く、黄変すると使用時の半田づけが困難
となる。
一方、このような半田メツキ線をリード線とし
て用いることによつて組立てられた電子部品はプ
リント基板等の所定の穴に半田メツキ線からなる
リード線を挿入して実装に供されるが、低融点の
錫−鉛合金メツキ線の場合には前述の熱処理にお
いてメツキ層の一部が溶融して表面が粗くなり、
リード線と基板との摩擦により半田かすが生じ回
路短絡の可能性が生じる。これは融点の高い例え
ば錫メツキ線を用いることにより解消出来るが、
鉛に比較して高価な錫の使用には経済的な問題も
ある。
本発明の目的は上記した従来技術の欠点を解消
し、加熱劣化後の半田付性、耐変色性および耐摩
耗性の高い電子部品用リード線を提供することで
ある。
〔発明の概要〕
本発明によれば上記目的は、銅、銅合金、銅被
鋼の線からなる導体上に錫または錫−鉛合金をメ
ツキし、その上にセルローズエステル類あるいは
セルローズエーテル類とポリエチレングリコール
を混合した有機物からなる薄い層を設けることに
より達成される。
またこのような有機物質の上に更に高脂肪酸か
らなる層を設けることにより更に良い結果を得る
ことが出来る。
ここに述べるセルローズエステル類には硝酸セ
ルローズ、酢酸セルローズ等が含まれ、またセル
ローズエーテル類にはメチルセルローズ、エチル
セルローズ、カルボキシメチルセルローズ等が含
まれる。
これらセルローズ類にポリエチレングリコール
(PEG)を混合する目的はセルロース類の潤滑性
を増加することであり、その混合比は重量で1対
1を越えないようにすべきである。すなわちセル
ローズ中のPEG量が多くなるとセルローズ膜自
体の脆性が高くなるからである。
また、ここに用いられる高級脂肪酸としてはパ
ルミチン酸、ステアリン酸等が適当である。この
高級級脂肪酸層は半田メツキ線の滑性を高めると
同時半田付性の補助を与えることを目的としてい
る。
〔実施例〕
本発明の第1実施例によるリード線の断面を第
1図に示す。これは線径0.6mmの軟銅線を導体1
として用い、この導体1の表面をアルカリ電解脱
脂、希硫酸による酸洗いを行つた後導体1上に電
気メツキにより厚さ約6μの35%Sn−65%Pb合金
メツキ層2を設け、この合金メツキ層2の表面を
フエルトにより光沢化して所定の半田メツキ線を
従来通り形成した。
その上にメチルセルローズとPEGを1:0.5の
比でアルコールと水の混合溶媒中に約1%の濃度
に溶解したものを薄く塗布して有機物層3を形成
してリード線を形成した。
第2の実施例として上記のリード線の上に更に
ステアリン酸をアルコールに0.3%の濃度に加え
た溶液を薄く塗布して高級脂肪酸層4(第2図)
を形成してリード線を形成した。
上記夫々の実施例によるリード線の性能を下表
に示す。
BACKGROUND AND OBJECTS OF THE INVENTION The present invention relates to lead wires for electronic devices or electronic components that have excellent color fastness and abrasion resistance. Conventionally, lead wires for electronic components, particularly solid-state resistors or diodes, and conductors for electronic devices have been made by coating a core conductor of copper, copper alloy, or copper-coated wire with one or more plating layers of tin or tin-lead alloy. So-called solder-plated conductive wires having two layers are widely used. When such solder-plated wires are used as lead wires for electronic components, they are cut to predetermined dimensions and then assembled with other materials that make up the electronic components using resin molding or printing technology to heat them at 200°C.
undergo heat treatment at before and after temperature. On the other hand, when this solder-plated wire is used for wiring electronic equipment, it is covered with plastic such as vinyl after the wire is twisted.
It undergoes heat treatment at a temperature of around 200℃. Such heat treatment has the drawback that an oxide film is formed on the surface of the solder plated wire, resulting in yellowing. In addition, solder-plated wires undergo natural oxidation during the inventory period after manufacture and are also susceptible to yellowing, and when they yellow, it becomes difficult to solder them during use. On the other hand, electronic components assembled using such solder-plated wires as lead wires are mounted by inserting the lead wires made of solder-plated wires into predetermined holes in printed circuit boards, etc. In the case of a tin-lead alloy plated wire with a melting point, part of the plated layer melts during the heat treatment described above and the surface becomes rough.
Friction between the lead wire and the board creates solder scum, which can cause a short circuit. This can be solved by using, for example, tin-plated wire with a high melting point, but
There are also economic problems with the use of tin, which is more expensive than lead. An object of the present invention is to eliminate the above-mentioned drawbacks of the prior art and to provide a lead wire for electronic components that has high solderability after heat deterioration, color fastness, and abrasion resistance. [Summary of the Invention] According to the present invention, the above object is achieved by plating tin or a tin-lead alloy on a conductor made of copper, copper alloy, or copper-coated steel wire, and plating cellulose esters or cellulose ethers thereon. This is achieved by applying a thin layer of organic material mixed with polyethylene glycol. Moreover, even better results can be obtained by providing a layer made of high fatty acid on top of such an organic substance. The cellulose esters mentioned herein include cellulose nitrate, cellulose acetate, etc., and the cellulose ethers include methyl cellulose, ethyl cellulose, carboxymethyl cellulose, etc. The purpose of mixing polyethylene glycol (PEG) with these celluloses is to increase the lubricity of the celluloses, and the mixing ratio should not exceed 1:1 by weight. That is, as the amount of PEG in cellulose increases, the brittleness of the cellulose film itself increases. Moreover, palmitic acid, stearic acid, etc. are suitable as the higher fatty acids used here. The purpose of this higher grade fatty acid layer is to increase the lubricity of the solder plating wire and at the same time assist in soldering properties. [Embodiment] FIG. 1 shows a cross section of a lead wire according to a first embodiment of the present invention. This is an annealed copper wire with a wire diameter of 0.6 mm as the conductor 1.
After the surface of the conductor 1 was subjected to alkaline electrolytic degreasing and pickling with dilute sulfuric acid, a 35%Sn-65%Pb alloy plating layer 2 with a thickness of about 6μ was provided on the conductor 1 by electroplating. The surface of the plating layer 2 was made glossy with felt, and predetermined solder plating lines were formed in the conventional manner. On top of that, a thin layer of methyl cellulose and PEG dissolved in a mixed solvent of alcohol and water at a concentration of about 1% at a ratio of 1:0.5 was applied to form an organic layer 3, thereby forming a lead wire. As a second example, a solution of stearic acid added to alcohol at a concentration of 0.3% is further applied thinly to the above lead wire to form a higher fatty acid layer 4 (Fig. 2).
was formed to form a lead wire. The performance of the lead wires according to each of the above examples is shown in the table below.
本発明のリード線は従来のリード線と比較して
耐摩耗性、耐変色性、半田付性のいずれの項目に
ついても極めてすぐれたものである。このような
特徴を有する本発明のリード線を用いることによ
り電子部品等の信頼性が著しく向上することは勿
論であり、同等の特徴を得るためには従来では錫
メツキキ線あるいは錫95%の半田メツキ線のよう
な高価な材料を必要としていたが本発明では安価
な有機物を用いることにより低融点の錫35%−鉛
65%の合金半田メツキ線を使用出来るため極めて
経済的である。
The lead wire of the present invention is extremely superior to conventional lead wires in terms of wear resistance, discoloration resistance, and solderability. It goes without saying that by using the lead wire of the present invention having such characteristics, the reliability of electronic components etc. is significantly improved.In order to obtain the same characteristics, conventionally, tin-plated wire or 95% tin solder was used. However, in the present invention, by using an inexpensive organic material, 35% tin-lead with a low melting point is used.
It is extremely economical because it can use 65% alloy solder-plated wire.
第1図は本発明の一実施例の断面図、第2図は
本発明の他の実施例の断面図である。
1…導体、2…メツキ層、3,4…有機物層。
FIG. 1 is a sectional view of one embodiment of the invention, and FIG. 2 is a sectional view of another embodiment of the invention. 1... Conductor, 2... Plating layer, 3, 4... Organic layer.
Claims (1)
または錫−鉛合金をメツキし、その上にセルロー
ズエステルまたはセルローズエーテル類にポリエ
チレングリコールを混合してなる有機物層を設け
て成ることを特徴とする電子部品用リード線。 2 前記有機物層上に更に高級脂肪酸の層を設け
て成ることを特徴とする特許請求の範囲第1項記
載の電子部品用リード線。[Claims] 1. An organic material made by plating tin or tin-lead alloy on a conductor made of copper, copper alloy, or copper-coated steel wire, and mixing polyethylene glycol with cellulose ester or cellulose ethers on top of the conductor. A lead wire for electronic components characterized by having layers. 2. The lead wire for electronic components according to claim 1, further comprising a higher fatty acid layer on the organic layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22872284A JPS61107612A (en) | 1984-10-30 | 1984-10-30 | Lead for electronic component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22872284A JPS61107612A (en) | 1984-10-30 | 1984-10-30 | Lead for electronic component |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61107612A JPS61107612A (en) | 1986-05-26 |
JPH0340887B2 true JPH0340887B2 (en) | 1991-06-20 |
Family
ID=16880787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22872284A Granted JPS61107612A (en) | 1984-10-30 | 1984-10-30 | Lead for electronic component |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61107612A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3714261B2 (en) | 2002-02-12 | 2005-11-09 | 株式会社デンソー | Vehicle seat air conditioner |
WO2010061795A1 (en) | 2008-11-27 | 2010-06-03 | 日立電線株式会社 | Lead wire for solar cell, manufacturing method and storage method thereof, and solar cell |
-
1984
- 1984-10-30 JP JP22872284A patent/JPS61107612A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS61107612A (en) | 1986-05-26 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |