JPH0338915B2 - - Google Patents
Info
- Publication number
- JPH0338915B2 JPH0338915B2 JP29023385A JP29023385A JPH0338915B2 JP H0338915 B2 JPH0338915 B2 JP H0338915B2 JP 29023385 A JP29023385 A JP 29023385A JP 29023385 A JP29023385 A JP 29023385A JP H0338915 B2 JPH0338915 B2 JP H0338915B2
- Authority
- JP
- Japan
- Prior art keywords
- wood
- treatment
- chromium oxide
- paint
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002023 wood Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 12
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 11
- 238000010422 painting Methods 0.000 claims description 11
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 239000003973 paint Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 15
- 239000003125 aqueous solvent Substances 0.000 description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- -1 chromium oxide ethanol Chemical compound 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 235000003385 Diospyros ebenum Nutrition 0.000 description 2
- 241000792913 Ebenaceae Species 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000001845 chromium compounds Chemical class 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000002320 enamel (paints) Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 230000004083 survival effect Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- OBULUVNXAXWVNT-UHFFFAOYSA-L C(C)O.[Cr](=O)(=O)(O)O Chemical compound C(C)O.[Cr](=O)(=O)(O)O OBULUVNXAXWVNT-UHFFFAOYSA-L 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical class [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910001430 chromium ion Inorganic materials 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、特に屋外用として好適な木質材の
塗装法に関し、木質材をクロム酸非水溶媒溶液で
処理したのち、通常の合成樹脂塗装を行うことに
より、塗膜の密着性、耐候性を向上させるととも
に処理廃液の廃液処分が容易に行えるようにした
ものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a method of painting wood materials particularly suitable for outdoor use, and the present invention relates to a method of painting wood materials particularly suitable for outdoor use. By doing so, it is possible to improve the adhesion and weather resistance of the coating film, and to facilitate the disposal of treated waste liquid.
従来、木質材の屋外向の塗装としては、その耐
候性を考慮して、木質材に不透明のエナメル塗料
を塗装する方法、木質材にCCA含浸処理を施す
方法、屋外用耐候性透明塗料を塗装する方法など
が用いられている。
Traditionally, when painting wooden materials for outdoor use, taking into consideration their weather resistance, there have been methods such as painting wooden materials with opaque enamel paint, applying CCA impregnation treatment to wooden materials, and painting with weather-resistant transparent paints for outdoor use. Methods such as this are used.
しかしながら、不透明エナメル塗料を塗装する
ものでは耐候性は良好で、塗膜は長持ちするもの
の木質材表面の木目模様等が現われず、木質材を
用いる意味が薄れてしまう。
However, those coated with opaque enamel paint have good weather resistance and the coating film lasts a long time, but the wood grain pattern on the surface of the wood material does not appear, which makes the use of the wood material less meaningful.
また、CCA含浸処理は、クロム塩、銅塩、ヒ
素塩の水溶液を木質材中に真空含浸または加圧浸
透する一種の防腐防虫処理であるが、処理費が高
い、処理後これらの金属塩によつて木質材が呈色
する、塗膜がないので高級感がないなどの欠点が
ある。 In addition, CCA impregnation treatment is a type of antiseptic and insect repellent treatment in which an aqueous solution of chromium salts, copper salts, and arsenic salts is vacuum impregnated or pressurized into the wood, but the treatment cost is high and these metal salts are not allowed to enter the wood after treatment. There are drawbacks such as the wooden material becoming discolored and lack of a high-quality feel as there is no coating.
さらに、耐候性透明塗料を塗布するものでは木
質材の木目模様が表われ、木質感は得られるもの
の木質部と塗膜が水や紫外線等により劣化し、短
期間で木質部表面と剥離し、耐久性が乏しいなど
の欠点がある。 Furthermore, when applying a weather-resistant transparent paint, the wood grain pattern of the wood material appears, and although the wood texture is obtained, the wood part and coating deteriorate due to water, ultraviolet rays, etc., and peel off from the wood part surface in a short period of time, resulting in poor durability. There are disadvantages such as lack of
このため、本発明者は、先に特願昭60−169140
号として、木質材の塗装に先立ち酸化クロム、酸
化亜鉛などの金属酸化物水溶液を塗布、乾燥し、
塗膜の密着性、耐候性を改善する方法を提案し
た。この方法は、良好な結果を得ることができる
ものの金属酸化物水溶液を用いるため、その廃水
処理が不可欠となり、処理設備を設ける必要があ
り、廃水処理費用も嵩むと云う不都合があつた。 For this reason, the inventor of the present invention previously applied for patent application No. 60-169140.
Prior to painting wood materials, an aqueous solution of metal oxides such as chromium oxide and zinc oxide is applied and dried.
We proposed a method to improve the adhesion and weather resistance of paint films. Although good results can be obtained with this method, since an aqueous metal oxide solution is used, wastewater treatment is indispensable, and treatment equipment must be provided, resulting in an increase in wastewater treatment costs.
そこで、この発明にあつては、酸化クロムをア
ルコールなどの非水溶媒に溶解した溶液で、木質
材を処理したのち塗装するようにし、上記問題点
を解決するようにした。
Therefore, in the present invention, the above-mentioned problems are solved by treating the wooden material with a solution of chromium oxide dissolved in a non-aqueous solvent such as alcohol and then painting it.
以下、この発明を詳細に説明する。 This invention will be explained in detail below.
この発明における木質材としては、天然木ムク
材、合板、バーチクルボード、化粧単板、化粧単
板貼り合板などやこれらを適宜着色処理したり、
研削加工したりしたものなどが使用される。 Wood materials in this invention include natural wood, plywood, verticle board, decorative veneer, decorative veneer laminated plywood, etc., and these may be colored appropriately,
Those that have been ground or processed are used.
この木質材は、まずその含水率が8〜15%(重
量%、以下同じ。)となるように調整される。こ
れは後工程の非水溶媒による予備洗浄および酸化
クロム溶液処理の際の非水溶媒の浸透をよくする
ためである。この含水率調整は、通常の加熱炉、
赤外線乾燥装置などを用いて行われる。 This wood material is first adjusted to have a moisture content of 8 to 15% (weight %, the same applies hereinafter). This is to improve the penetration of the non-aqueous solvent during the subsequent process of pre-cleaning with a non-aqueous solvent and treatment with a chromium oxide solution. This moisture content adjustment can be done using a normal heating furnace,
This is done using an infrared drying device.
ついで、含水率調整された木質材は、非水溶媒
で、予備洗浄される。ここでの非水溶媒として
は、メタノール、エタノール、プロパノールなど
のアルコール類、ベンゼン、フツ素系溶剤などの
木質材に対する浸透性の良好なものが用いられ、
これを単独または任意の割合に混合したものが使
われる。予備洗浄は、こような非水溶媒を用い、
好ましくは密閉系でフローコーター、ロールコー
ター、シヤワーコーターなどの塗布装置を使用す
るかあるいは刷毛塗り、浸漬などの方法により実
施される。密閉系内で処理すれば、揮散溶媒を回
収することができ、大気汚染の点で好ましい。こ
の予備洗浄により、木質材の汚れ、樹脂分などが
除去される。 Next, the wood material whose moisture content has been adjusted is pre-washed with a non-aqueous solvent. As the nonaqueous solvent used here, alcohols such as methanol, ethanol, and propanol, benzene, and fluorine-based solvents that have good permeability to wood materials are used.
These can be used alone or mixed in any proportion. Pre-washing uses such a non-aqueous solvent,
Preferably, the coating is carried out in a closed system using a coating device such as a flow coater, a roll coater, or a shower coater, or by a method such as brush coating or dipping. If the treatment is carried out in a closed system, the volatile solvent can be recovered, which is preferable in terms of air pollution. This preliminary cleaning removes dirt, resin, etc. from the wood material.
予備洗浄の終つた木質材は、次に酸化クロム
(CrO3)を溶解した非水溶媒で処理される。非水
溶媒としては先の予備洗浄の際の非水溶媒と同様
のものが使われる。酸化クロムの濃度は、0.5〜
5%程度とされ、0.5%未満では十分な処理効果
が得られず、5%を越えても処理効果の増加はも
はや望めず、不経済でもある。この酸化クロム非
水溶媒溶液の木質材への適用は、先の予備洗浄の
時と同様に好ましくは密閉系で、フローコータ
ー、ロールコーター、シヤワーコーターなどの塗
布装置を使用するかあるいは刷毛塗り、浸漬など
の方法により実施される。木質材への塗布(含
浸)量としてはクロムとして1〜10g/m2程度と
される。処理後の乾燥は、特に必要なく、常温で
非水溶媒はよく揮散し、揮散溶媒はコンデンサー
などで回収して再使用することができる。処理温
度は常温で十分であり、特に加熱の必要はなく、
処理時間の調節によつて、木質材への含浸量を調
節できる。 The pre-cleaned wood material is then treated with a non-aqueous solvent in which chromium oxide (CrO 3 ) is dissolved. As the non-aqueous solvent, the same non-aqueous solvent used in the previous preliminary cleaning is used. The concentration of chromium oxide is 0.5~
It is said that the amount is about 5%, and if it is less than 0.5%, a sufficient treatment effect cannot be obtained, and if it exceeds 5%, it is no longer possible to expect an increase in the treatment effect, and it is also uneconomical. The application of this chromium oxide non-aqueous solvent solution to the wood material is preferably done in a closed system, as in the previous pre-cleaning, using a coating device such as a flow coater, roll coater, or shower coater, or by brush coating. It is carried out by methods such as immersion. The amount of chromium to be applied (impregnated) to wood is approximately 1 to 10 g/m 2 . Drying after treatment is not particularly necessary; the nonaqueous solvent evaporates well at room temperature, and the evaporated solvent can be recovered and reused using a condenser or the like. The processing temperature is sufficient at room temperature, and there is no need for special heating.
By adjusting the treatment time, the amount of impregnation into the wood material can be adjusted.
非水溶媒の揮散後、木質材は合成樹脂塗料によ
る塗装に付されることになるが、揮散後、速みや
かに塗装を行うことが好ましい。処理後長時間放
置すると、クロムイオンが還元されて活性が低下
し、目的とする効果が得られないことがある。 After volatilization of the non-aqueous solvent, the wood material is coated with a synthetic resin paint, but it is preferable to apply the coating immediately after volatilization. If left for a long time after treatment, the chromium ions will be reduced and the activity will decrease, and the desired effect may not be obtained.
ここで使用される合成樹脂塗料としては、木目
模様が表われる透明でかつ耐候性の良好なものが
好ましいが、不透明塗料でもよく、例えばポリブ
タジエン系、アクリルウレタン系、アクリルシリ
コーン系、フツ素樹脂系塗料やこれに光安定剤、
紫外線吸収剤、酸化防止剤等を添加したものなど
が使用される。塗布には、スプレイ、ロールコー
タ、フローコータ、シヤワーコータ、刷毛塗りな
どの周知の塗布装置が使用できる。塗膜厚みは乾
燥後で用途等に応じて50〜500μm程度とされる。 The synthetic resin paint used here is preferably transparent and has good weather resistance, but opaque paints may also be used, such as polybutadiene, acrylic urethane, acrylic silicone, and fluororesin paints. Paints and light stabilizers,
Those to which ultraviolet absorbers, antioxidants, etc. are added are used. For coating, well-known coating devices such as spray, roll coater, flow coater, shower coater, and brush coating can be used. The coating film thickness after drying is approximately 50 to 500 μm depending on the application.
このような塗装法にあつては、酸化クロム非水
溶媒溶液を塗布して木質材表面を活性化し、これ
に塗料を塗布することにより、塗膜の木質材への
密着性が増大し、結果的に塗膜と木部との剥離や
塗膜のクラツク、割れなどの不都合が防止され、
耐久性が向上する。
In this type of painting method, the surface of the wood material is activated by applying a non-aqueous chromium oxide solution, and then the paint is applied to this, which increases the adhesion of the paint film to the wood material, resulting in This prevents inconveniences such as peeling of the paint film from the wood and cracks and cracks in the paint film.
Improves durability.
また、非水溶媒系であるので、溶液の木組織へ
の浸透性がよく、速やかな処理が行え、かつ酸化
クロムの含浸量も多くなる。 Furthermore, since it is a non-aqueous solvent system, the solution has good permeability into the wood tissue, allowing rapid processing and increasing the amount of chromium oxide impregnated.
さらに、使用済の酸化クロム非水溶媒溶液の廃
液は、ここから溶媒を回収すれば、残存クロム化
合物と木質材から浸出した樹脂分などが少量固形
状で残るだけであるので、廃棄物処理が極めて容
易に行える。また、溶媒を回収すれば有機溶媒に
よる大気汚染もなく、処理コストも低廉となる。 Furthermore, if the solvent is recovered from the waste liquid of a used chromium oxide non-aqueous solvent solution, only a small amount of residual chromium compounds and resins leached from wood materials will remain in solid form, so waste treatment is difficult. It's extremely easy to do. Furthermore, if the solvent is recovered, there will be no air pollution caused by organic solvents, and the processing cost will be low.
木質材として黒檀(1×10×10cm)を用意し、
オートクレーブ内で1000mlのエタノールに、常温
常圧で1分間浸漬した。ついで、このエタノール
を排出したのち、酸化クロム1%エタノール溶液
を500mlオートクレーブ内に導入し、この溶液中
に予備洗浄した黒檀を常温常圧で2分間浸漬した
のち、取り出し、風乾した。ついで、このものの
表面に塗明アクリルウレタン塗料を塗布し、厚さ
50μmの塗膜を形成して、耐候性検討用試片とし
た。
Prepare ebony (1 x 10 x 10 cm) as a wood material,
It was immersed in 1000 ml of ethanol in an autoclave at room temperature and pressure for 1 minute. Next, after discharging the ethanol, 500 ml of a 1% chromium oxide ethanol solution was introduced into the autoclave, and the pre-washed ebony was immersed in this solution at room temperature and pressure for 2 minutes, then taken out and air-dried. Next, apply acrylic urethane paint to the surface of this object and adjust the thickness.
A coating film of 50 μm was formed and used as a test piece for weather resistance evaluation.
この試片を屋外暴露に付し、その塗膜残存率を
経時に測定した。屋外暴露条件は、静岡県浜松
市、真南向き、傾斜角度45とした。 This specimen was exposed outdoors, and the coating film survival rate was measured over time. The outdoor exposure conditions were Hamamatsu City, Shizuoka Prefecture, facing due south, and an inclination angle of 45.
比較として、酸化クロムエタノール溶液による
処理を施さずに塗装を行つたものも同様に屋外暴
露した。 For comparison, a sample that was painted without being treated with a chromium oxide ethanol solution was also exposed outdoors in the same way.
結果を図面のグラフに示す。グラフ中曲線Aは
酸化クロムエタノール溶液による処理を施したも
ののデータを、曲線Bは酸化クロムエタノール溶
液による処理を施さないもののデータを示す。こ
のグラフからも明らかなようにクロム酸エタノー
ル溶液による処理を施したものは塗膜の残存率が
格段に向上していることがわかり、耐久性改善に
大きく役立つていることがわかる。 The results are shown in the graphs in the drawing. In the graph, curve A shows the data for the sample treated with the chromium oxide ethanol solution, and curve B shows the data for the sample not treated with the chromium oxide ethanol solution. As is clear from this graph, it can be seen that the coating film treated with the chromic acid ethanol solution has a markedly improved coating film survival rate, which is of great help in improving durability.
また、処理後の酸化クロムエタノール溶液のエ
タノールを蒸留回収したところ、クロム化合物等
を含む黒褐色の固体残査が少量残つたのみであつ
た。この固体残査は地中埋設により容易に処分で
きる。 Further, when the ethanol of the chromium oxide ethanol solution after the treatment was distilled and recovered, only a small amount of blackish brown solid residue containing chromium compounds remained. This solid residue can be easily disposed of by burying it underground.
以上説明したように、この発明の木質材の塗装
法は、予め酸化クロム非水溶媒溶液で木質材表面
を改質処理し、ついで通常の塗装を行うものであ
るので、塗膜の木質材への密着性が増大し、塗膜
の剥離、クラツク、割れなどの不都合が防止で
き、屋外においても良好な耐久性が得られる。ま
た、耐久性向上に伴つて透明塗料を使用すること
が可能となり、木質材の木質感が十分に得られる
ようにもなる。さらに、非水溶媒系であるので、
溶媒を蒸留回収して再使用でき、回収後は少量の
固形状残査が残るだけであり、廃棄物処理が極め
て容易となる。また、溶媒回収により処理コスト
が嵩むことがなく、大気汚染もない。
As explained above, in the method of painting wood materials of the present invention, the surface of the wood material is modified in advance with a non-aqueous chromium oxide solution, and then regular painting is performed. This increases the adhesion of the paint, prevents problems such as peeling, cracking, and cracking of the paint film, and provides good durability even outdoors. In addition, as durability improves, it becomes possible to use transparent paint, and it also becomes possible to fully obtain the woody feel of wood. Furthermore, since it is a non-aqueous solvent system,
The solvent can be recovered by distillation and reused, and only a small amount of solid residue remains after recovery, making waste disposal extremely easy. In addition, solvent recovery does not increase processing costs and does not cause air pollution.
図面は、実施例の屋外暴露試験の結果を示すグ
ラフである。
The drawing is a graph showing the results of an outdoor exposure test of Examples.
Claims (1)
のち、塗装を行うことを特徴とする木質材の塗装
法。1. A method for painting wood materials, which is characterized in that the wood materials are treated with a non-aqueous chromium oxide solution and then painted.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29023385A JPS62149384A (en) | 1985-12-23 | 1985-12-23 | Painting method for wooden material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29023385A JPS62149384A (en) | 1985-12-23 | 1985-12-23 | Painting method for wooden material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62149384A JPS62149384A (en) | 1987-07-03 |
JPH0338915B2 true JPH0338915B2 (en) | 1991-06-12 |
Family
ID=17753475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29023385A Granted JPS62149384A (en) | 1985-12-23 | 1985-12-23 | Painting method for wooden material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62149384A (en) |
-
1985
- 1985-12-23 JP JP29023385A patent/JPS62149384A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS62149384A (en) | 1987-07-03 |
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