JPH03234854A - Production of napped nonwoven fabric - Google Patents
Production of napped nonwoven fabricInfo
- Publication number
- JPH03234854A JPH03234854A JP2487790A JP2487790A JPH03234854A JP H03234854 A JPH03234854 A JP H03234854A JP 2487790 A JP2487790 A JP 2487790A JP 2487790 A JP2487790 A JP 2487790A JP H03234854 A JPH03234854 A JP H03234854A
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- fabric
- design
- napped
- processing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000004744 fabric Substances 0.000 claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 18
- 239000000470 constituent Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Nonwoven Fabrics (AREA)
- Decoration Of Textiles (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、カーペットや壁掛は等に用いる装飾的性格を
有する立毛不繊布の製造法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for producing a napped nonwoven fabric having a decorative character for use in carpets, wall hangings, and the like.
（従来の技術）
前記のような不繊布はその性格上、表面に模様を施した
り、美しい色合に染め付けたりすること（以下″゛意匠
施す゛と記す）が必要となる。(Prior Art) Due to its nature, the above-mentioned nonwoven fabric requires that its surface be patterned or dyed in a beautiful color (hereinafter referred to as ``designed'').
そのため立毛不繊布に意匠を施すには、従来は先づ立毛
前に不繊布にプリント等により意匠を施し、しかる後に
ニードル加工によって不繊布のＮＪＬ維を立毛する方法
が行われていた。Therefore, in order to apply a design to a napped nonwoven fabric, the conventional method has been to first apply a design to the nonwoven fabric by printing or the like before nuffling, and then to nuff the NJL fibers of the nonwoven fabric by needle processing.
（発明が解決し上うとする問題点）
しかし、このような構成の立毛不繊布は、ベース素材が
厚く、染色に多量の染料を必要とし、又パイル（立毛繊
維部）自体には部分的に模様が染色されて現出していた
のでフ又ト高になる等の問題点があった。(Problems to be solved by the invention) However, the napped nonwoven fabric with this structure has a thick base material, requires a large amount of dye for dyeing, and the pile (napped fiber part) itself is partially damaged. Since the pattern was dyed and exposed, there were problems such as the height of the border.
（問題点を解決するための手段）
本発明は前記の問題点を解決し、表面に施した意匠が鮮
明で、かつ長期間使用しても不鮮明になったり消失して
しまうことがない立毛不繊布の製造法を提供するもので
あり、以下本発明を図に示す実施例によって説明する。(Means for Solving the Problems) The present invention solves the above-mentioned problems, and provides a non-piled design that has a clear design on the surface and does not become unclear or disappear even after long-term use. This invention provides a method for manufacturing textiles, and the present invention will be explained below with reference to embodiments shown in the drawings.
第１図は本発明により製造する立毛不繊布（１）を示す
もので、厚い不繊布（２）と、その表面を覆う表面に適
宜模様を施した意匠布（３）と、この意匠布（３）を貫
いて立毛した前記不繊布（２）の立毛繊維部（４）とか
らなっており、不繊布（２）はカーペットや壁掛けなど
、その用途に応じて定められた充分の厚さと強度をもつ
ように、所謂カード綿をニードルパンチ加工して不繊布
としたフェルト状のものである。Figure 1 shows a raised nonwoven fabric (1) produced according to the present invention, which includes a thick nonwoven fabric (2), a designed fabric (3) whose surface is covered with an appropriate pattern, and this designed fabric ( The nonwoven fabric (2) has a sufficient thickness and strength determined according to its purpose, such as carpeting or wall hanging. It is a felt-like material made from so-called carded cotton that is needle-punched and made into a nonwoven fabric.
前記の不繊布（２）の表面を覆う意匠布（３）は、この
実施例においては所謂スパンボンド表面に意匠としての
適当な柄を施したものであるが、スパンボンドに限らず
、薄いニードルパンチ不繊布、紙、一般綿布又は編布な
とでもよく、又表面に施す意匠も柄模様だけでなく、無
地で美しい色彩に染色したものでもよい。In this embodiment, the designed fabric (3) covering the surface of the nonwoven fabric (2) is a so-called spunbond surface with an appropriate design pattern, but it is not limited to spunbond fabric, and can also be made of thin needles. It may be made of punched nonwoven fabric, paper, general cotton fabric, or knitted fabric, and the design on the surface may be not only a pattern but also a plain color dyed in a beautiful color.
立毛繊細部（４）は不繊布（２）の全面にわたってその
構成繊維の一部がニードル加工により意匠布（３）を貫
きその表面に立毛されたものであり、意匠布（３）はこ
の立毛繊維部（４）に貫かれることにより不繊布（２）
に固定されて本発明によ１）製造する立毛布織布（１）
が構成される。The delicate raised part (4) is a part of the nonwoven fabric (2) where some of its constituent fibers penetrate the designed fabric (3) by needle processing and are raised on its surface. Non-woven fabric (2) by being pierced by the fiber part (4)
The raised blanket fabric (1) produced according to the present invention (1) is fixed to
is configured.
次に前記の構成より成る立毛不繊布（１）の製造法を図
に示す実施例によって説明する。Next, a method for manufacturing the napped nonwoven fabric (1) having the above-mentioned structure will be explained with reference to examples shown in the drawings.
本発明により製造する立毛不繊布（１）は通常のニード
ルパンチ加工によ１）製造される。The napped nonwoven fabric (1) produced according to the present invention is produced by 1) normal needle punching.
即ち第２図１こおいて、（５）はニードルパンチ加工機
のニードルビームプレー）、（６）はこのニードルビー
ムプレート（５）の下面に取付けられたニードルボード
であり、下面には一定のピッチで多数のニード（７）が
立植されている。That is, in Fig. 2 1, (5) is the needle beam plate of the needle punch processing machine, and (6) is the needle board attached to the lower surface of this needle beam plate (5), and the lower surface has a certain A large number of needs (7) are planted on the pitch.
このニードル（７）はその下方部分がストリッパープレ
ート（８）を貫き、該ストリッパープレート（８）によ
り上下方向にガイドされている。The lower part of this needle (7) penetrates the stripper plate (8) and is guided in the vertical direction by the stripper plate (8).
（９）、（９’）はストリッパープレート（８）の下方
で同一高さで平行に対置されたコンベアの駆動輪、（１
０）はこの駆動輪（９）、（９’）にかけられたブラシ
ベットホルダーで、その上面には駆動輪（９）軸に平行
に多数のブラシベア ト（１１）、（１１）・・・・・
・を備えている。(9), (9') are drive wheels of the conveyor placed parallel to each other at the same height below the stripper plate (8);
0) is a brush bed holder that is hung on the drive wheels (9), (9'), and on its upper surface there are a number of brush beds (11), (11), etc. parallel to the axis of the drive wheels (9).・
・Equipped with
ブラシベット（］、１．）の表面には立毛繊維部（４）
よりも長くかつ剛性の強い剛毛が立設されている。The surface of the brush bed (], 1.) has raised fibers (4).
It has longer and more rigid bristles.
畝上のニードルパンチ加工機に、第２図では左方から位
置面を下方に向けて意匠布（３）を、更にその上方に不
繊布（２）を重わ合わせてコンベアのブラシベラ１．１
）上に供給し、この不繊布（２）と意匠布（３）は、駆
動輪（９゛）により駆動されるブラシベット（１１）に
より右方に送られ、順次左方から上下に往復動する多数
のニードル（７）、（７）・・・・・・に貫かれながら
移動し、ニードル（７）、（７）・・・・・・１こより
不繊布（２）の繊維の一部は下方に例外下され、意匠布
（３）を貫いてその下方にループ状の立毛繊維部（４）
を形成する。In Fig. 2, the design fabric (3) is placed on the ridge needle punch processing machine from the left side with the position surface facing downward, and the nonwoven fabric (2) is placed on top of it.
), and the nonwoven fabric (2) and the designed fabric (3) are sent to the right by a brush bed (11) driven by a drive wheel (9゛), and are sequentially reciprocated from the left up and down. A part of the fibers of the nonwoven fabric (2) moves through a large number of needles (7), (7)... one needle (7), (7)... is lowered, and a loop-shaped napped fiber part (4) penetrates through the design fabric (3) and is below it.
form.
このようにして加工された不繊布（２）、意匠布（３）
は更に右方に送られドローオフローラー（１２Ｌ （１
２）を通って立毛不繊布（１）として取り出されるもの
である。Nonwoven fabric (2) and designed fabric (3) processed in this way
is sent further to the right and the draw-off roller (12L (1
2) and is taken out as a napped nonwoven fabric (1).
（発明の効果）
畝上のように構成された本発明により製造された立毛不
繊布（１）の立毛繊維部（４）は、不繊布（２）の構成
繊維の一部がつぎ起されたものであって、意匠布（３）
の繊維ではないので、立毛加工によって意匠布（３）の
表面に施された意匠が損なわれることがなく、常に鮮明
に表現され、かつこの意匠は立毛ＮＪ、維部（４）の奥
に表わされているため意匠に深みを与えて商品価値を増
大すると共に、使用に際して立毛ＷＬ維部（４）が倒れ
るようなことがあっても意匠が乱れづ、長期間使用して
も意匠が消失するおそれがないので、耐久性が向上する
等の利点がある。(Effect of the invention) The napped fiber portion (4) of the napped nonwoven fabric (1) manufactured according to the present invention, which is configured like a ridge, is formed by splicing and raising some of the constituent fibers of the nonwoven fabric (2). Designed cloth (3)
Because the fabric is not made of fibers, the design on the surface of the design fabric (3) is not damaged by the napped process and is always clearly expressed, and this design is visible deep inside the napped NJ and fabric (4). This gives depth to the design and increases its commercial value, and even if the raised WL fiber section (4) falls over during use, the design will not be disturbed, and the design will disappear even after long-term use. Since there is no risk of damage, there are advantages such as improved durability.
又本発明による立毛不繊布の製造には、従来のニードル
パンチ加工機をそのま・使用出来、かつ加工も従来の製
品に比べ特に高度な技術を必要としないと共に製造コス
トにおいても大きな違いがない等の非常に優れた実用的
効果を有するものである。In addition, to manufacture the napped nonwoven fabric according to the present invention, a conventional needle punch processing machine can be used as is, and the processing does not require particularly advanced technology compared to conventional products, and there is no significant difference in manufacturing cost. It has very excellent practical effects such as.
第１図は本発明による立毛不繊布の一実施例を示す部分
断面図、第２図はその製造過程の説明図である。
５−
一〇−
（１）
（２）
（３）
（４）
立毛不繊布
不繊布
意匠布
立毛繊維部
７−
以上FIG. 1 is a partial sectional view showing an embodiment of the napped nonwoven fabric according to the present invention, and FIG. 2 is an explanatory view of the manufacturing process thereof. 5-10- (1) (2) (3) (4) Napped nonwoven fabric nonwoven fabric design fabric napped fiber section 7- and above
Claims (1)
施した意匠布（３）により覆う如く重わ合わせ、意匠布
（３）の意匠を施した面を下方にしてニードルパンチ加
工機に設けたコンベヤのブラシベット（１１）上に供給
し、移動しながら上下に往復動する該加工機のニードル
（７）、（７）により不繊布（２）と意匠布（３）を貫
いて不繊布（２）の構成繊維の一部を下方に引き出して
ループ状の立毛繊維部（４）を形成する立毛不繊布の製
造法。The surface of the nonwoven fabric (2) is overlapped so as to cover the plain base fabric surface with a designed fabric (3) with an appropriate pattern, and needle punched with the designed side of the designed fabric (3) facing downward. The material is fed onto the brush bed (11) of a conveyor installed in the machine, and the needles (7), (7) of the processing machine, which reciprocate up and down while moving, pierce the nonwoven fabric (2) and the designed fabric (3). A method for producing a napped nonwoven fabric in which a part of the constituent fibers of the nonwoven fabric (2) is drawn downward to form a loop-shaped napped fiber portion (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2487790A JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2487790A JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03234854A true JPH03234854A (en) | 1991-10-18 |
| JP2852781B2 JP2852781B2 (en) | 1999-02-03 |
Family
ID=12150430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2487790A Expired - Fee Related JP2852781B2 (en) | 1990-02-02 | 1990-02-02 | Manufacturing method of nappi non-woven fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2852781B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07157961A (en) * | 1993-12-09 | 1995-06-20 | Mitsui Petrochem Ind Ltd | Nonwoven fabric and its production |
| US20090117804A1 (en) * | 2007-09-20 | 2009-05-07 | Carl Freudenberg Kg | Velour Needle-Punched Nonwoven Material And Use Thereof |
| CN108026681A (en) * | 2015-09-10 | 2018-05-11 | 佛吉亚汽车工业公司 | The manufacture method of internal covering, the particularly floor covering of motor vehicles |
| CN110409189A (en) * | 2019-07-03 | 2019-11-05 | 浩珂科技有限公司 | A kind of production technology of the reinforced composite earthwork cloth of warp-knit tape net |
-
1990
- 1990-02-02 JP JP2487790A patent/JP2852781B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07157961A (en) * | 1993-12-09 | 1995-06-20 | Mitsui Petrochem Ind Ltd | Nonwoven fabric and its production |
| US20090117804A1 (en) * | 2007-09-20 | 2009-05-07 | Carl Freudenberg Kg | Velour Needle-Punched Nonwoven Material And Use Thereof |
| US8287983B2 (en) * | 2007-09-20 | 2012-10-16 | Carl Freudenberg Kg | Velour needle-punched nonwoven material and use thereof |
| CN108026681A (en) * | 2015-09-10 | 2018-05-11 | 佛吉亚汽车工业公司 | The manufacture method of internal covering, the particularly floor covering of motor vehicles |
| CN110409189A (en) * | 2019-07-03 | 2019-11-05 | 浩珂科技有限公司 | A kind of production technology of the reinforced composite earthwork cloth of warp-knit tape net |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2852781B2 (en) | 1999-02-03 |
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