JPH0247875Y2 - - Google Patents
Info
- Publication number
- JPH0247875Y2 JPH0247875Y2 JP1983014692U JP1469283U JPH0247875Y2 JP H0247875 Y2 JPH0247875 Y2 JP H0247875Y2 JP 1983014692 U JP1983014692 U JP 1983014692U JP 1469283 U JP1469283 U JP 1469283U JP H0247875 Y2 JPH0247875 Y2 JP H0247875Y2
- Authority
- JP
- Japan
- Prior art keywords
- base fabric
- melting point
- point component
- fabric
- pile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Carpets (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Description
【考案の詳細な説明】
技術分野
本考案はカーペツト、より詳細には形態のくず
れにくい形態安定性カーペツトに関する。DETAILED DESCRIPTION OF THE INVENTION Technical Field The present invention relates to carpets, and more particularly to form-stable carpets that do not easily lose their shape.
従来技術
従来のカーペツトは基布にポリプロピレン繊
維、ポリエステル繊維等を使つた織物か不織布が
用いられ、裏材にはゴム物質が用いられていた。
このカーペツトの基布は気温の変化によつて伸縮
したり、歩行によつて荷重が繰り返して加わると
変形する等、形態安定性が悪いため、床に張ると
きは安価で床を損傷しなくかつ作業が簡単な両面
テープ施工法を採用するのは難しかつた。従つ
て、費用が高くて床を傷つけることが多いにも拘
らず、カーペツトの四隅を引つ張つて床に張るグ
リツパー工法及び裏面全体を床に接続する全面施
工方法等、施工後も長期にわたつてカーペツトの
形態保持が可能になる工法を採用せざるを得なか
つた。Prior Art In conventional carpets, a woven or nonwoven fabric using polypropylene fibers, polyester fibers, etc. is used as the base fabric, and a rubber substance is used as the backing material.
The base fabric of this carpet has poor morphological stability, as it expands and contracts with changes in temperature and deforms when the load is repeatedly applied from walking, so when it is placed on the floor, it is inexpensive and does not damage the floor. It was difficult to adopt the easy-to-use double-sided tape construction method. Therefore, although they are expensive and often damage the floor, methods such as the gripper method, in which the four corners of the carpet are stretched and attached to the floor, and the full-face construction method, in which the entire back side is connected to the floor, are methods that last for a long time after installation. Therefore, we had no choice but to adopt a construction method that would allow the carpet to maintain its shape.
また、温度の変化及び荷重に強い基布を製造す
るには高価な糸を使用したり、特殊な工程が必要
となるため製造コストが高くなるという欠陥があ
つた。 In addition, manufacturing a base fabric that is resistant to temperature changes and loads requires the use of expensive threads and special processes, resulting in high manufacturing costs.
目 的
この考案の目的は低いコストで生産でき、かつ
使用時においては形態安定性に優れ、さらには簡
単な施工方法によつて床に取付けても変形するこ
とがない形態安定性カーペツトを提供することに
ある。Purpose The purpose of this invention is to provide a form-stable carpet that can be produced at low cost, has excellent form stability during use, and does not deform even when installed on the floor using a simple construction method. There is a particular thing.
実施例
以下、本考案の一実施例を図に従つて説明す
る。Embodiment An embodiment of the present invention will be described below with reference to the drawings.
基布１は例えばポリエチレン等の低融点成分と
ポリプロピレン、エステル等の高融点成分から成
る複合型繊維を用いた糸で織つた織物又は不織布
にて形成されている。そして、同基布１にはタフ
テイングによつてパイル２が植設されており、基
布１裏面にはゴム等の裏材３が付けられている。 The base fabric 1 is formed of a woven fabric or a non-woven fabric made of a composite fiber made of a low melting point component such as polyethylene and a high melting point component such as polypropylene or ester. A pile 2 is planted on the base fabric 1 by tufting, and a backing material 3 made of rubber or the like is attached to the back surface of the base fabric 1.
さて、上記のように構成したカーペツトの製造
方法を以下説明する。 Now, a method for manufacturing the carpet constructed as described above will be explained below.
基布１はパイル２が植設されたのち、加熱装置
によつて110〜150℃の熱処理を施すことによつて
複合型繊維が高温により、溶融しパイル２と一体
に接着して形態が整えられる。 After the pile 2 is planted, the base fabric 1 is heat-treated at 110 to 150°C using a heating device, so that the composite fibers are melted at high temperatures and adhered to the pile 2 to form a uniform shape. It will be done.
そして、基布１裏面にゴムからなる裏材３をパ
イル留めのための裏加工がなされる。 Then, a backing process is performed on the back side of the base fabric 1 to attach a backing material 3 made of rubber to a pile.
なお、前記熱処理及び裏加工工程において基布
１を加熱するときはピユンテーター等にて基布１
の四隅を引つ張つて行う。このために、基布１は
その一部分だけが部分的に伸びたり、縮んだりし
た状態になることは防止される。そして、裏加工
の終了後、裏材３を乾燥するための工程を経てカ
ーペツトは仕上げられる。 In addition, when heating the base fabric 1 in the heat treatment and back processing steps, use a piuntator etc. to heat the base fabric 1.
Do this by pulling the four corners of the For this reason, the base fabric 1 is prevented from being in a state where only one part thereof is partially stretched or contracted. After the backing process is completed, the carpet is finished through a step of drying the backing material 3.
この考案における基布１は複合型繊維を用いた
糸によつて織られた織物又は不織布を使用したの
で温度の変化に強く伸縮することはないうえ、歩
行等の荷重によつて形態が変化することもない。
よつて、床を傷めることがなく、簡単な施工法で
床に張ることが可能である。さらに糸は廉価であ
り、基布１の製造に際しては特殊な工程を必要と
しないため、製造コストも低く抑えることができ
る。 The base fabric 1 in this invention uses a woven fabric or non-woven fabric woven from threads using composite fibers, so it does not expand or contract strongly with changes in temperature, and its shape changes due to loads such as walking. Not at all.
Therefore, it can be applied to the floor using a simple construction method without damaging the floor. Furthermore, since the yarn is inexpensive and no special process is required when manufacturing the base fabric 1, manufacturing costs can also be kept low.
以上詳述したように本考案は、低融点成分と高
融点成分からなる複合型繊維を用いた糸で織つた
織物、又は不織布にて形成された基布に対してパ
イルを植設するとともに、前記低融点成分と高融
点成分からなる基布及びパイルを一体に溶融接着
し、基布裏面にはゴム物質からなる裏材を設けた
ことにより低コストで生産でき、使用時において
は形態安定性に優れ、簡単な施工方法によつて床
に取付けても変形することがない効果を奏する。
さらに、低融点成分と高融点成分からなる基布と
一体に溶融接着されたパイルは、基布から抜け落
ちることがなく、カーペツトの表面が荒れる虞が
ない。 As detailed above, the present invention involves planting piles on a fabric woven from yarn using composite fibers consisting of a low-melting point component and a high-melting point component, or a base fabric made of a non-woven fabric. By melt-bonding the base fabric and pile made of the low-melting point component and high-melting point component together, and providing a backing made of a rubber substance on the back of the base fabric, it can be produced at low cost and has morphological stability during use. It has excellent properties and has the effect of not being deformed even when installed on the floor using a simple construction method.
Furthermore, the pile, which is integrally melt-bonded with the base fabric consisting of a low-melting point component and a high-melting point component, will not fall off from the base fabric, and there is no possibility that the surface of the carpet will become rough.
図は本考案のカーペツトを具体化して示す断面
図である。
１……基布、２……パイル、３……裏材。
The figure is a sectional view showing a concrete embodiment of the carpet of the present invention. 1...Base fabric, 2...Pile, 3...Backing material.
Claims (1)
を用いた糸で織つた織物、又は不織布にて形成
された基布１に対してパイル２を植設するとと
もに、前記低融点成分と高融点成分からなる基
布１及びパイル２を一体に溶融接着し、基布１
裏面にはゴム物質からなる裏材３を設けたこと
を特徴とする形態安定性カーペツト。 ２ 前記基布１は単一の化学繊維を用いた糸に対
して複合型繊維を用いた糸を40％以上の割合で
混紡して織つた織物、又は不織布にて形成した
ことを特徴とする実用新案登録請求の範囲第１
項に記載の形態安定性カーペツト。[Claims for Utility Model Registration] 1. A pile 2 is planted on a base fabric 1 made of a woven fabric or a non-woven fabric made of a composite fiber consisting of a low-melting point component and a high-melting point component, and , the base fabric 1 and the pile 2 made of the low melting point component and the high melting point component are melted and bonded together to form the base fabric 1.
A form-stable carpet characterized in that a backing material 3 made of a rubber substance is provided on the back side. 2. The base fabric 1 is characterized in that it is formed from a woven fabric or a non-woven fabric made by blending a single chemical fiber yarn with a composite fiber yarn at a ratio of 40% or more. Scope of claim for utility model registration No. 1
Form-stable carpets as described in Section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1469283U JPS59120982U (en) | 1983-02-03 | 1983-02-03 | Form stability carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1469283U JPS59120982U (en) | 1983-02-03 | 1983-02-03 | Form stability carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59120982U JPS59120982U (en) | 1984-08-15 |
| JPH0247875Y2 true JPH0247875Y2 (en) | 1990-12-17 |
Family
ID=30146042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1469283U Granted JPS59120982U (en) | 1983-02-03 | 1983-02-03 | Form stability carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59120982U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016526956A (en) * | 2013-06-10 | 2016-09-08 | ディーエスエム アイピー アセッツ ビー．ブイ． | Textile product manufacturing method, product obtainable therefrom, and product regeneration method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4898838U (en) * | 1972-02-24 | 1973-11-21 | ||
| JPS51134675U (en) * | 1975-04-19 | 1976-10-30 |
-
1983
- 1983-02-03 JP JP1469283U patent/JPS59120982U/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016526956A (en) * | 2013-06-10 | 2016-09-08 | ディーエスエム アイピー アセッツ ビー．ブイ． | Textile product manufacturing method, product obtainable therefrom, and product regeneration method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59120982U (en) | 1984-08-15 |
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