JPH0238109B2 - - Google Patents

Info

Publication number
JPH0238109B2
JPH0238109B2 JP58063007A JP6300783A JPH0238109B2 JP H0238109 B2 JPH0238109 B2 JP H0238109B2 JP 58063007 A JP58063007 A JP 58063007A JP 6300783 A JP6300783 A JP 6300783A JP H0238109 B2 JPH0238109 B2 JP H0238109B2
Authority
JP
Japan
Prior art keywords
fibers
carbon
thermoplastic resin
metal
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58063007A
Other languages
Japanese (ja)
Other versions
JPS59189142A (en
Inventor
Ryuichi Deguchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP58063007A priority Critical patent/JPS59189142A/en
Priority to US06/597,605 priority patent/US4569786A/en
Publication of JPS59189142A publication Critical patent/JPS59189142A/en
Publication of JPH0238109B2 publication Critical patent/JPH0238109B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Conductive Materials (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は導電性熱可塑性樹脂組成物に関する。 熱可塑性樹脂に導電性を付与する方法として、
グラフアイト、カーボンブラツク、炭素繊維、金
属繊維などの導電性充填材を熱可塑性樹脂に配合
することが提案されている。これらの導電性充填
材のうち、グラフアイト、カーボンブラツク、炭
素繊維のようなカーボン系の充填材は、比重は小
さいものの、良好な導電性を熱可塑性樹脂に付与
するためには、配合量を大きくしなければならな
い。このため、これらの充填材が配合された熱可
塑性樹脂の成形性が悪くなつたり、得られる成形
品の物性、例えば伸び、衝撃強度が低下したりす
る。一方、黄銅繊維に代表される金属繊維は、上
述したカーボン系の充填材に比してより少ない配
合量で熱可塑性樹脂に良好な導電性を与えるが、
金属繊維自体の比重が大きいので、これを配合し
た熱可塑性樹脂の比重が大きくなつてしまう。こ
のように、カーボン系充填材及び金属繊維は、導
電性充填材として、一長一短を有している。 特開昭56−72049号公報には、粉状のカーボン
系充填材であるグラフアイト又はカーボンブラツ
クと金属繊維とを熱可塑性樹脂に配合した導電性
組成物が開示されている。この組成物に良好な導
電性を付与するためには、上記公報の実施例から
わかるように、上記導電性充填材を20〜30容量%
配合する必要がある。 本発明の目的は、金属繊維及び炭素繊維を導電
性充填材として併用することにより、少ない配合
量で、高導電性かつ低比重を有する熱可塑性樹脂
組成物を提供することにある。 本発明に従えば、熱可塑性樹脂、金属繊維及び
炭素繊維からなり、金属繊維及び炭素繊維の配合
量がそれぞれ2容量%以上であり、かつ両者の合
計配合量が8〜20容量%である導電性熱可塑性樹
脂組成物が提供される。 本発明の導電性熱可塑性樹脂組成物は、公知の
導電性組成物に比して、より少ない導電性充填材
の配合量で優れた導電性を示し、かつ低い比重を
有する。本発明の組成物は、電子機器の梱包、収
納材料として、さらに電磁波のシールド材料とし
て有用である。 本発明における熱可塑性樹脂の具体例として
は、ポリエチレン、ポリプロピレン、ポリブテン
のようなポリ−α−オレフイン、ナイロン6、ナ
イロン11、ナイロン12、ナイロン66、ナイロン
612、ナイロン6/66、ナイロン6/12のような
ポリアミド、アクリロニトリル/スチレン樹脂、
アクリロニトリル/スチレン/ブタジエン樹脂、
ポリスチレン、ポリカーボネート、ポリアセター
ル、アクリル樹脂、ポリエステル樹脂が挙げられ
る。 金属繊維としては、鋼、ステンレス、黄銅、
銅、アルミニウムなどの金属又はその合金を、溶
融紡糸法、伸展法、押出法、切削法のような公知
の方法で繊維化したものが使用される。これらの
中でも、黄銅繊維及びアルミニウム繊維が好まし
い。金属繊維の直径は10〜15μmであり、その長
さは0.5〜10mmである。かつ、金属繊維の径と長
さの比(アスペクト比)が少なくとも3.3以上の
ものを用いる。 炭素繊維としては、ポリアクリロニトリル系炭
素繊維、ピツチ系炭素繊維を初めとして、公知の
炭素繊維をすべて使用することができる。炭素繊
維の直径は10〜15μmであり、その長さは0.5〜10
mmである。かつ、炭素繊維の径と長さの比(アス
ペクト比)が少なくとも10以上のものを用いる。 金属繊維及び炭素繊維の配合量は、組成物に対
して、それぞれ4容量%以上であり、かつ両者の
合計で8〜15容量%である。金属繊維及び炭素繊
維のそれぞれの配合量が2容量%未満であると、
高導電性かつ低比重の組成物が得られない。ま
た、金属繊維及び炭素繊維の合計配合量が8容量
%未満では高導電性の組成物が得られず、合計配
合量が20容量%を超えると、得られる組成物の成
形性及び成形品の物性が低下する。 熱可塑性樹脂に金属繊維及び炭素繊維を配合す
る方法については特に制限はなく、三者をドライ
ブレンドする方法、押出機を用いて溶融熱可塑性
樹脂に後二者を混練する方法のような公知の配合
方法を採用することができる。 本発明の導電性熱可塑性樹脂組成物は、公知の
添加剤、例えば可塑剤、難燃剤、発泡剤、染顔料
酸化防止剤を含有することができる。 本発明の組成物は、射出成形、押出成形のよう
な公知の成形法によつて、各種成形品に成形する
ことができる。 つぎに実施例及び比較例を示す。 実施例及び比較例において使用した黄銅繊維、
アルミニウム繊維及び炭素繊維の形状を以下に示
す。 黄銅繊維〔アイシン精機(株)製〕 直径60μm、長さ3mm アルミニウム繊維〔〔アイシン精機(株)製〕 直径120μm、長さ3mm 炭素繊維〔東邦ベスロン(株)製、ベスフアイト
HTA−C6S〕 直径9μm、長さ6mm 以下において「%」は「容量%」を示す。 実施例 1〜4 第1表に記載の熱可塑性樹脂に、所定量の金属
繊維及び炭素繊維をドライブレンドし、ついで押
出機を用いて混練し、ペレツトを作成した。この
ペレツトから試験片を射出成形し、体積固有抵抗
及び比重を測定した。 結果を第1表に示す。 比較例 1及び2 黄銅繊維及び炭素繊維の所定量をそれぞれ単独
で配合した以外は実施例1を繰返した。 結果を第1表に示す。 比較例 3 炭素繊維に代えてカーボンブラツク〔日本イー
シー(株)製、ケツチエンブラツクEC〕を使用した
以外は実施例1を繰返した。 結果を第1表に示す。
The present invention relates to conductive thermoplastic resin compositions. As a method of imparting conductivity to thermoplastic resin,
It has been proposed to incorporate conductive fillers such as graphite, carbon black, carbon fibers, metal fibers, etc. into thermoplastic resins. Among these conductive fillers, carbon-based fillers such as graphite, carbon black, and carbon fiber have a small specific gravity, but in order to impart good conductivity to thermoplastic resin, the amount of carbon fillers added must be increased. It has to be bigger. For this reason, the moldability of thermoplastic resins containing these fillers may be impaired, and the physical properties of the resulting molded products, such as elongation and impact strength, may be reduced. On the other hand, metal fibers such as brass fibers provide good conductivity to thermoplastic resins with a smaller amount than the carbon-based fillers mentioned above.
Since the specific gravity of the metal fiber itself is high, the specific gravity of the thermoplastic resin blended with it becomes high. As described above, carbon-based fillers and metal fibers have advantages and disadvantages as conductive fillers. JP-A-56-72049 discloses a conductive composition in which graphite or carbon black, which is a powdery carbon-based filler, and metal fiber are blended into a thermoplastic resin. In order to impart good conductivity to this composition, it is necessary to add 20 to 30% by volume of the conductive filler, as can be seen from the examples in the above publication.
It is necessary to mix it. An object of the present invention is to provide a thermoplastic resin composition having high conductivity and low specific gravity in a small amount by using metal fibers and carbon fibers together as conductive fillers. According to the present invention, the conductive material is made of a thermoplastic resin, metal fiber, and carbon fiber, and the amount of the metal fiber and carbon fiber is 2% by volume or more, and the total amount of both is 8 to 20% by volume. A thermoplastic resin composition is provided. The conductive thermoplastic resin composition of the present invention exhibits excellent conductivity with a smaller amount of conductive filler and has a lower specific gravity than known conductive compositions. The composition of the present invention is useful as a packaging and storage material for electronic devices, and as an electromagnetic wave shielding material. Specific examples of the thermoplastic resin in the present invention include polyethylene, polypropylene, poly-α-olefin such as polybutene, nylon 6, nylon 11, nylon 12, nylon 66, nylon
612, polyamides such as nylon 6/66, nylon 6/12, acrylonitrile/styrene resins,
Acrylonitrile/styrene/butadiene resin,
Examples include polystyrene, polycarbonate, polyacetal, acrylic resin, and polyester resin. Metal fibers include steel, stainless steel, brass,
The fibers used include metals such as copper and aluminum, or alloys thereof, made into fibers by known methods such as melt spinning, stretching, extrusion, and cutting. Among these, brass fibers and aluminum fibers are preferred. The diameter of the metal fiber is 10-15 μm, and the length is 0.5-10 mm. In addition, metal fibers with a diameter-to-length ratio (aspect ratio) of at least 3.3 are used. As the carbon fiber, all known carbon fibers can be used, including polyacrylonitrile carbon fiber and pitch carbon fiber. The diameter of carbon fiber is 10~15μm, and the length is 0.5~10μm.
mm. In addition, carbon fibers having a diameter-to-length ratio (aspect ratio) of at least 10 or more are used. The blending amounts of the metal fibers and the carbon fibers are each 4% by volume or more, and the total amount of the metal fibers and the carbon fibers is 8 to 15% by volume, based on the composition. When the amount of each of the metal fiber and carbon fiber is less than 2% by volume,
A composition with high conductivity and low specific gravity cannot be obtained. In addition, if the total amount of metal fibers and carbon fibers is less than 8% by volume, a highly conductive composition cannot be obtained, and if the total amount exceeds 20% by volume, the moldability of the resulting composition may deteriorate. Physical properties deteriorate. There are no particular restrictions on the method of blending the metal fibers and carbon fibers with the thermoplastic resin, and known methods such as dry blending the three materials or kneading the latter two into the molten thermoplastic resin using an extruder can be used. A blending method can be adopted. The conductive thermoplastic resin composition of the present invention may contain known additives such as plasticizers, flame retardants, blowing agents, dyes and pigments, and antioxidants. The composition of the present invention can be molded into various molded products by known molding methods such as injection molding and extrusion molding. Next, Examples and Comparative Examples will be shown. Brass fibers used in Examples and Comparative Examples,
The shapes of aluminum fibers and carbon fibers are shown below. Brass fiber [manufactured by Aisin Seiki Co., Ltd.] Diameter 60 μm, length 3 mm Aluminum fiber [[manufactured by Aisin Seiki Co., Ltd.] Diameter 120 μm, length 3 mm Carbon fiber [manufactured by Toho Beslon Co., Ltd., Beshuite]
HTA-C6S] When the diameter is 9 μm and the length is 6 mm or less, “%” indicates “capacity %”. Examples 1 to 4 Predetermined amounts of metal fibers and carbon fibers were dry-blended with the thermoplastic resins listed in Table 1, and then kneaded using an extruder to create pellets. A test piece was injection molded from this pellet, and its volume resistivity and specific gravity were measured. The results are shown in Table 1. Comparative Examples 1 and 2 Example 1 was repeated except that predetermined amounts of brass fibers and carbon fibers were each blended alone. The results are shown in Table 1. Comparative Example 3 Example 1 was repeated except that carbon black (manufactured by Nippon EC Co., Ltd., Ketsuen Black EC) was used instead of carbon fiber. The results are shown in Table 1.

【表】【table】

【表】 * アクリロニトリル/ブタジエン/スチ
レン樹脂
** カーボンブラツク
[Table] * Acrylonitrile/Butadiene/Styrene resin ** Carbon black

Claims (1)

【特許請求の範囲】[Claims] 1 熱可塑性樹脂、直径が10〜150μmで長さが
0.5〜10mmである金属繊維、直径が1〜50μmで長
さ0.5〜10mmである炭素繊維からなり、金属繊維
及び炭素繊維の配合量がそれぞれ4容量%以上で
あり、かつ両者の合計配合量が8〜15容量%であ
る導電性熱可塑性樹脂組成物。
1 Thermoplastic resin, with a diameter of 10 to 150 μm and a length of
Consisting of metal fibers with a diameter of 0.5 to 10 mm and carbon fibers with a diameter of 1 to 50 μm and a length of 0.5 to 10 mm, the amount of metal fibers and carbon fibers each is 4% by volume or more, and the total amount of both is A conductive thermoplastic resin composition having a content of 8 to 15% by volume.
JP58063007A 1983-04-12 1983-04-12 Electrically conductive thermoplastic resin composition Granted JPS59189142A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP58063007A JPS59189142A (en) 1983-04-12 1983-04-12 Electrically conductive thermoplastic resin composition
US06/597,605 US4569786A (en) 1983-04-12 1984-04-06 Electrically conductive thermoplastic resin composition containing metal and carbon fibers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58063007A JPS59189142A (en) 1983-04-12 1983-04-12 Electrically conductive thermoplastic resin composition

Publications (2)

Publication Number Publication Date
JPS59189142A JPS59189142A (en) 1984-10-26
JPH0238109B2 true JPH0238109B2 (en) 1990-08-29

Family

ID=13216827

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58063007A Granted JPS59189142A (en) 1983-04-12 1983-04-12 Electrically conductive thermoplastic resin composition

Country Status (2)

Country Link
US (1) US4569786A (en)
JP (1) JPS59189142A (en)

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