JPH02311703A - Position detecting method - Google Patents
Position detecting methodInfo
- Publication number
- JPH02311703A JPH02311703A JP13402089A JP13402089A JPH02311703A JP H02311703 A JPH02311703 A JP H02311703A JP 13402089 A JP13402089 A JP 13402089A JP 13402089 A JP13402089 A JP 13402089A JP H02311703 A JPH02311703 A JP H02311703A
- Authority
- JP
- Japan
- Prior art keywords
- image
- fluorescence agent
- picked
- light
- bolt hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title description 7
- 238000001514 detection method Methods 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000035945 sensitivity Effects 0.000 abstract description 4
- 238000003384 imaging method Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野]
本発明は位置検出方法に係り、詳しくは、検出位置に水
溶性の蛍光剤を塗布して正確な位置検出をおこなう方法
に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a position detection method, and more particularly, to a method for accurate position detection by applying a water-soluble fluorescent agent to a detection position.
従来、自動車の組付ステーションで、作業位置に搬入さ
れた車体に対して組付ロボット等の組付手段により部品
の組付作業をおこなう場合、組付に先立って、車体の正
確な位置検出をおこない、その位置情報に基づいて、部
品の対応位置を修正して、正確な組付作業をおこなうよ
うにしている。Conventionally, when parts are assembled at an automobile assembly station using an assembly means such as an assembly robot, it is necessary to accurately detect the position of the vehicle body after it has been brought into the work position. Then, based on the position information, the corresponding positions of the parts are corrected to ensure accurate assembly work.
このような位置検出には、車体上に設けた基準点および
その周辺を照明ランプ等で照射して、カメラで撮像し、
その画像をコントロールユニットに取り込み、画像処理
する方法が一般に採用されている。すなわち、取り込ん
だ画像を2値化処理することにより、座標値として読み
出すようにしている。To detect this position, a reference point set on the vehicle body and its surroundings are illuminated with lighting lamps, etc., and an image is taken with a camera.
A commonly used method is to import the image into a control unit and process the image. That is, by binarizing the captured image, it is read out as coordinate values.
〔発明が解決しようとする課題]
ところで、上述したような画像処理による位置検出では
、撮像条件の微妙な変化、例えば照明の照射角度の変化
による影の発生や、他の照明による照度の変化等により
、正確な画像を得ることができず、検出精度が低下する
ことがある。そこで、常に明確な画像が得られるように
、検出位置の周辺部にペイントを塗布し、背景色を一定
にする等の対策がとられている。しかし、ペイントを塗
布する場合、色むらができて画像が乱れたり、あるいは
ペイントが他の部分に飛散したりして、商品価値を低下
させるなどの問題があった。[Problems to be Solved by the Invention] By the way, in position detection using image processing as described above, subtle changes in imaging conditions, such as the occurrence of shadows due to changes in the irradiation angle of illumination, changes in illuminance due to other illumination, etc. Therefore, an accurate image cannot be obtained, and detection accuracy may deteriorate. Therefore, in order to always obtain a clear image, measures are taken such as applying paint to the periphery of the detection position and making the background color constant. However, when applying paint, there are problems such as color unevenness, which disrupts the image, or paint that scatters to other parts, reducing the product value.
本発明は、このような事情を考慮してなされ、撮像条件
の微妙な変化があっても、常に正確な位置を検出するこ
とができ、かつオーバースプレー等による商品価値の低
下をきたすことのない、位置検出方法を提供することを
課題としている。The present invention has been made in consideration of these circumstances, and is capable of always detecting accurate positions even when there are subtle changes in imaging conditions, and does not reduce product value due to overspray or the like. , our objective is to provide a position detection method.
本発明の位置検出方法は、前記課題を解決するために、
検出位置の周りに水溶性の蛍光剤を塗布し、その塗布部
分に紫外線ランプを照射し、その照射部分をカメラによ
り撮像し、撮像した画像を2値化処理するようにしてい
る。In order to solve the above problems, the position detection method of the present invention has the following features:
A water-soluble fluorescent agent is applied around the detection position, the applied area is irradiated with an ultraviolet lamp, the irradiated area is imaged by a camera, and the imaged image is binarized.
撮像条件の微妙な変化があっても、検出位置の周りに塗
布された水溶性の蛍光剤が、紫外線ランプで照射される
ことにより、可視光領域の高い感度が得られ、外乱等の
影響を受けることなく、常に明確な画像を撮像して、正
確な位置検出をおこなうことができる。塗布された水溶
性の蛍光剤は、別工程で水洗いされるとすべて洗い流さ
れる。Even if there are subtle changes in imaging conditions, the water-soluble fluorescent agent coated around the detection position is irradiated with an ultraviolet lamp, achieving high sensitivity in the visible light range and eliminating the effects of external disturbances. It is possible to always capture a clear image and perform accurate position detection without any interference. The applied water-soluble fluorescent agent is completely washed away when it is washed with water in a separate process.
本発明の位置検出方法は、検出位置の周りに水溶性の蛍
光剤を塗布し、その塗布部分に紫外線ランプを照射し、
その照射部分をカメラにより撮像し、撮像した画像を2
値化処理するので、常に明確な画像を撮像して、正確な
位置検出をおこなうことができる。そして、塗布された
蛍光剤は、別工程で水洗いされると洗い流され、塗色を
車体に残すことがなく、商品価値の低下をきたすことが
ない。The position detection method of the present invention involves applying a water-soluble fluorescent agent around the detection position, irradiating the applied area with an ultraviolet lamp,
The irradiated area is imaged with a camera, and the captured image is 2
Since it is converted into a value, it is possible to always capture a clear image and perform accurate position detection. The applied fluorescent agent is then washed away with water in a separate process, and the painted color does not remain on the car body, so the product value does not decrease.
以下に、本発明をその実施例を示す図面に基づき詳細に
説明する。EMBODIMENT OF THE INVENTION Below, this invention is demonstrated in detail based on the drawing which shows the Example.
本実施例に示す位置検出方法は、自動車の組付ステーシ
ョンに採用され、作業位置に搬入された車体に対して、
組付ロボットにより、サスペンション部品の組付作業を
おこなう際に、車体側のボルト孔の位置を正確に検出す
るようにしたもので、以下のようにおこなわれる。The position detection method shown in this embodiment is adopted at an automobile assembly station, and detects
The assembly robot is designed to accurately detect the position of bolt holes on the vehicle body when assembling suspension parts, and is carried out as follows.
第1図に示すように、組付ステーション1の上流側に配
置されている検査ステーション2に車体3が搬入される
と、検出位置となる車体3のボルト孔4(第2図参照)
の周辺に、予め塗布されている水溶性の蛍光剤5が、紫
外線ランプ6によって照射され、その照射部分がカメラ
7により撮像される。ti像された画像は、コントロー
ルユニット8に取り込まれて、いわゆる画像処理がなさ
れ、2値化された座標値として読み出されるとともに、
その検出データに基づいて、車体3に対して、エンジン
とフロントサスペンションの組立体9とリヤサスペンシ
ョンの組立体10とを組付けるために、組付ステーショ
ン1に配置されている組付作業ユニッ1−11.12に
対して組付座標位置の修正が指令され、正確な組付作業
がなされる。この組付作業ユニット11.12は、昇降
用シリンダ装置および位置調整用シリンダ装置を備え、
上下および平面内に移動自在なテーブルlla、12a
上にそれぞれ乗載させた組立体9.lOの組付座標位置
を任意に調整できるように構成されている。As shown in FIG. 1, when the vehicle body 3 is carried into the inspection station 2 located upstream of the assembly station 1, the bolt hole 4 of the vehicle body 3 (see FIG. 2) which becomes the detection position
A water-soluble fluorescent agent 5 applied in advance is irradiated around the area by an ultraviolet lamp 6, and the irradiated area is imaged by a camera 7. The TI image is taken into the control unit 8, subjected to so-called image processing, read out as binarized coordinate values, and
Based on the detected data, an assembly work unit 1-1 disposed at the assembly station 1 is used to assemble the engine and front suspension assembly 9 and the rear suspension assembly 10 to the vehicle body 3. 11. Correction of the assembly coordinate position is commanded for 12, and accurate assembly work is performed. This assembly work unit 11.12 is equipped with a lifting cylinder device and a position adjustment cylinder device,
Tables lla and 12a that are movable up and down and within a plane
Assemblies each placed on top 9. It is configured such that the assembly coordinate position of IO can be adjusted arbitrarily.
ボルト孔4の周辺に塗布された蛍光剤5は、紫外線ラン
プ6の照射によって、可視光領域の高感度な画像を現出
させる一方、蛍光剤5が塗布されていないボルト孔4自
体の感度は低く、たとえ紫外線ランプ6の照射角度が変
化しても、明確なコントラストを得ることができる。そ
のため、他の照明類等による外乱に対してもきわめて安
定した画像の取り込みをおこなうことができ、画像処理
による位置検出の精度を安定させ、信幀性の高いものと
している。The fluorescent agent 5 applied around the bolt hole 4 produces a highly sensitive image in the visible light region when irradiated with the ultraviolet lamp 6, while the sensitivity of the bolt hole 4 itself, which is not coated with the fluorescent agent 5, is Even if the irradiation angle of the ultraviolet lamp 6 changes, a clear contrast can be obtained. Therefore, extremely stable images can be captured even in the face of disturbances caused by other lighting, etc., and the accuracy of position detection through image processing is stabilized, making it highly reliable.
本発明では、蛍光剤を水等の水溶性の流体に含有させる
ことにより、スプレーによって車体3に簡単に塗布する
ことができるようにするとともに、描像後そのまま放置
しておき、後の工程で車体3を水洗いするときに流し去
るようにしている。また、従来のペイントのように、オ
ーバースプレーにより商品価値の低下をきたすようなこ
とがない。In the present invention, by including the fluorescent agent in a water-soluble fluid such as water, it is possible to easily apply it to the car body 3 by spraying, and also to leave it as it is after imaging, so that it can be applied to the car body 3 in a later process. I try to wash it away when I wash it with water. Furthermore, unlike conventional paints, there is no risk of overspray resulting in a decrease in product value.
なお、本発明は、組付対象となるボルト孔以外の位置、
例えば車体上に適宜設定された基準点(例えば、突起や
凹み、その細形状の相違によって判別できるものもしく
は個所)の位置の検出等や、その他の位置検出一般に適
用できることはいうまでもない。Note that the present invention does not apply to positions other than the bolt holes to be assembled,
For example, it goes without saying that it can be applied to detecting the position of a reference point appropriately set on a vehicle body (for example, a protrusion, a recess, or a point or location that can be distinguished by a difference in its thin shape), and other general position detection.
第1図は本発明の位置検出方法のシステム構成図、第2
図はボルト孔の外面に塗布された蛍光剤に紫外線ランプ
が照射されている図である。
4−・検出位置(ボルト孔)、5−・水溶性の蛍光剤、
6− 紫外線ランプ、7−カメラ。
特許出願人 マツダ株式会社代理人 弁理士
言付 勝俊(ほか1名)第2図FIG. 1 is a system configuration diagram of the position detection method of the present invention, and FIG.
The figure shows a fluorescent agent coated on the outer surface of a bolt hole being irradiated with an ultraviolet lamp. 4-・Detection position (bolt hole), 5-・Water-soluble fluorescent agent,
6- UV lamp, 7- camera. Patent Applicant Mazda Motor Corporation Agent Patent Attorney Katsutoshi Matsuki (and 1 other person) Figure 2
Claims (1)
の塗布部分を、紫外線ランプで照射してカメラにより撮
像し、撮像した画像を2値化処理することにより、位置
を検出することを特徴とする位置検出方法。(1) A water-soluble fluorescent agent is applied around the detection position, the applied area is irradiated with an ultraviolet lamp, an image is taken with a camera, and the taken image is binarized to detect the position. A position detection method characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13402089A JPH02311703A (en) | 1989-05-26 | 1989-05-26 | Position detecting method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13402089A JPH02311703A (en) | 1989-05-26 | 1989-05-26 | Position detecting method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02311703A true JPH02311703A (en) | 1990-12-27 |
Family
ID=15118502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13402089A Pending JPH02311703A (en) | 1989-05-26 | 1989-05-26 | Position detecting method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02311703A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100345135B1 (en) * | 2000-04-03 | 2002-07-24 | 현대자동차주식회사 | Automotive body displacement-detecting method |
JP2010276581A (en) * | 2009-06-01 | 2010-12-09 | Honda Motor Co Ltd | Sensing erroneous determination prevention method |
JP2010285205A (en) * | 2009-06-15 | 2010-12-24 | Nagao Seikansho:Kk | Can making system |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58217285A (en) * | 1982-02-16 | 1983-12-17 | デイフラクト リミテツド | Method and apparatus for automatically assembling of object to be processed |
JPS63141880A (en) * | 1986-12-04 | 1988-06-14 | Mazda Motor Corp | Method for attaching windshield glass pane |
-
1989
- 1989-05-26 JP JP13402089A patent/JPH02311703A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58217285A (en) * | 1982-02-16 | 1983-12-17 | デイフラクト リミテツド | Method and apparatus for automatically assembling of object to be processed |
JPS63141880A (en) * | 1986-12-04 | 1988-06-14 | Mazda Motor Corp | Method for attaching windshield glass pane |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100345135B1 (en) * | 2000-04-03 | 2002-07-24 | 현대자동차주식회사 | Automotive body displacement-detecting method |
JP2010276581A (en) * | 2009-06-01 | 2010-12-09 | Honda Motor Co Ltd | Sensing erroneous determination prevention method |
JP2010285205A (en) * | 2009-06-15 | 2010-12-24 | Nagao Seikansho:Kk | Can making system |
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