JPH02273235A - Preparation of blackout curtain sheet for roll screen - Google Patents
Preparation of blackout curtain sheet for roll screenInfo
- Publication number
- JPH02273235A JPH02273235A JP1094870A JP9487089A JPH02273235A JP H02273235 A JPH02273235 A JP H02273235A JP 1094870 A JP1094870 A JP 1094870A JP 9487089 A JP9487089 A JP 9487089A JP H02273235 A JPH02273235 A JP H02273235A
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- cloth
- roll
- fabric
- blackout
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 11
- 238000003490 calendering Methods 0.000 claims abstract description 10
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000758 substrate Substances 0.000 claims abstract description 8
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 8
- 239000000057 synthetic resin Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 19
- 239000002759 woven fabric Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 229920000728 polyester Polymers 0.000 claims description 5
- 239000012209 synthetic fiber Substances 0.000 claims description 4
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 24
- 239000000853 adhesive Substances 0.000 abstract description 11
- 230000001070 adhesive effect Effects 0.000 abstract description 11
- 239000002184 metal Substances 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 238000009499 grossing Methods 0.000 abstract 1
- 238000000576 coating method Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明はａ−ルスクリーン用暗幕シートの製造方法に間
するもので、特に、黒色の塩化ビニール樹脂等の合成樹
脂より成るシート基板の表面にポリエステル等の合成繊
維より成る織布を貼着することによりロールスクリーン
用暗幕シートを製造する方法に間するもので、暗幕シー
トの表面は織物の風合を有し、且つ遮光性に冨んだロー
ルスクリーン用暗幕シートを形成する暗幕シート製造方
法に関するものである。[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a method for manufacturing a blackout sheet for an a-le screen, and particularly relates to a method for manufacturing a blackout sheet for an a-le screen, and particularly relates to a method for manufacturing a blackout sheet for an a-le screen. This is a method for manufacturing blackout sheets for roll screens by attaching a woven fabric made of synthetic fibers such as polyester to a blackout sheet, and the surface of the blackout sheet has the texture of a textile and is rich in light blocking properties. The present invention relates to a method of manufacturing a blackout sheet for a roll screen.
〈従来の技術〉
従来、この種のロールスクリーン用暗幕シートは、例え
ばガラス繊維より成る織布の両面に塩化ビニール樹脂の
コーティングを施す方法、あるいは織布の片面に黒糸を
使用して織布の片面全体を黒色とし、このような織布２
枚を黒色百が向かい合うように貼着する方法によって製
造するのが一般である。<Prior art> Conventionally, this type of blackout sheet for roll screens has been produced by coating both sides of a woven fabric made of glass fiber with vinyl chloride resin, or by using black thread on one side of the woven fabric. The entire one side of the fabric is black, and such woven fabric 2
It is generally manufactured by pasting two sheets of paper with their black sides facing each other.
更に、塩化ビニール樹脂等の合成樹脂の黒色シートの両
面にポリエステル繊維等より成る織布を貼着することに
よってロールスクリーン用暗幕シートを製造する方法も
提案されている。Furthermore, a method has also been proposed in which a blackout sheet for a roll screen is manufactured by attaching a woven fabric made of polyester fiber or the like to both sides of a black sheet made of synthetic resin such as vinyl chloride resin.
〈発明が解決しようとする課題〉
上記のような従来の方法によって製造されたロールスク
リーン用暗幕シートは、塩化ビニール樹脂のコーティン
グを施したものにおいてはシート表面がビニール樹脂で
、冷たい感触を有し、家庭において使用するには不適当
で、また、２枚の織布を貼着することによって製造する
方法においては、織布の片面だけを黒色に仕上げるため
に、織布を３層または４層にする必要が生じ、織成工程
が複雑となるというような問題点がある。<Problems to be Solved by the Invention> In blackout sheets for roll screens manufactured by the conventional method as described above, those coated with vinyl chloride resin have a cold feel because the sheet surface is made of vinyl resin. , is unsuitable for home use, and in the method of manufacturing by gluing two woven fabrics together, three or four layers of woven fabric are used to finish only one side of the woven fabric black. There is a problem that the weaving process becomes complicated.
また、合成樹脂の黒色シートの両面にポリエステル繊維
等の合成繊維より成る撒布を貼着することによって製造
された暗幕シートは、シート表面に織物の風合を残し、
ある程度の遮光性を有しており比較的好ましいが、ロー
ルスクリーン用シートとして使用するためにシート全体
の厚みを渾くすると、織布表面の織糸の継ぎ目あるいは
織むら等の凸部が貼り付は加工の際に合成樹脂シートに
食い込み、部分的に穴をあけたり、あるいは肉厚が極端
に薄くなり、暗幕として使用した時に幕の各所にピンホ
ール状の透光部が存在することにより、完全遮光が得ら
れなくなる。In addition, blackout sheets are manufactured by attaching a spray made of synthetic fibers such as polyester fibers to both sides of a black sheet of synthetic resin, leaving a woven texture on the surface of the sheet.
It is relatively preferable because it has a certain degree of light-shielding property, but if the overall thickness of the sheet is increased to use it as a roll screen sheet, convex parts such as seams of woven threads or uneven weaving on the surface of the woven fabric may stick. When it is processed, it digs into the synthetic resin sheet, making holes in some parts, or the thickness becomes extremely thin, and when it is used as a blackout curtain, there are pinhole-shaped translucent parts in various parts of the curtain. It becomes impossible to obtain complete light shielding.
本発明は上記の問題点を解決し、中間の合成樹脂シート
の肉厚をある程度薄くシても遮光性能が落ちることがな
いロールスクリーン用暗幕シートを製造する方法を提供
しようとするものである。The present invention aims to solve the above-mentioned problems and provide a method for manufacturing a blackout sheet for a roll screen in which the light shielding performance does not deteriorate even if the thickness of the intermediate synthetic resin sheet is reduced to a certain extent.
〈課題を解決するための手段〉
本発明は、上記の課題を解決するための手段として、黒
色の塩化ビニール樹脂等の合成樹脂より成るシート基板
の表面にポリエステル等の合成繊維より成る織布を貼着
することによりロールスクリーン用暗幕シートを製造す
る方法において、上記の織布における少なくともシート
基板に貼着すべき表面に、該織布表面を平滑にするカレ
ンダー加工を施した上、該撒布をシート基板に貼着する
ことを特徴とするロールスクリーン用暗幕シートの製造
方法を提供するものである。<Means for Solving the Problems> As a means for solving the above problems, the present invention provides a method in which a woven fabric made of synthetic fibers such as polyester is coated on the surface of a sheet substrate made of synthetic resin such as black vinyl chloride resin. In the method of manufacturing a blackout sheet for a roll screen by pasting, at least the surface of the woven fabric to be pasted to the sheet substrate is calendered to smooth the surface of the woven fabric, and then the spreading is applied. The present invention provides a method for manufacturing a blackout sheet for a roll screen, which is characterized in that it is attached to a sheet substrate.
〈実施例〉 以下、図面に示す実施例について説明する。<Example> The embodiments shown in the drawings will be described below.
第１図は本発明による暗幕シートの製造工程を示し、第
１図（イ）はカレンダー加工の工程を示し、生地１はポ
リエステル繊維の織布より成り、上下のカレンダーロー
ル４ａ、４ｂにより適宜の加圧及び加熱を行い、このカ
レンダーロール４ａ、４ｂ間に生地１を通すことにより
生地ｌの表面を平滑にする。この際生地１の表面は平滑
になることにより、つや等が発生し生地１の風合が変化
する。従って好ましくは生地ｌの接着面１ａだけにカレ
ンダー加工を施す。この場合は上方のカレンダーロール
４ａを通常の金属製ロールとし、下方は紙製ロール等の
比較的硬度が低く柔らかい索材を使用する方法で実施す
ることができる。FIG. 1 shows the manufacturing process of a blackout sheet according to the present invention, and FIG. 1 (a) shows the calendering process. The surface of the dough 1 is made smooth by applying pressure and heating and passing the dough 1 between the calender rolls 4a and 4b. At this time, the surface of the fabric 1 becomes smooth, causing gloss etc. to occur and the texture of the fabric 1 to change. Therefore, preferably only the adhesive surface 1a of the fabric 1 is calendered. In this case, the upper calender roll 4a may be a normal metal roll, and the lower part may be a relatively low hardness and soft cable material such as a paper roll.
ここでカレンダー加工というのは、織物の表面を圧力と
温度によって平坦につぶしてつやを出す加工のことで、
加圧された上下ロールの間に生地を通す０通常上ロール
４ａは金属製で加熱ができ、下ａ−ル４ｂは紙を圧縮し
たものをロールに巻いたものが使用される。図の場合生
地の上側がカレンダー加工によりつやが出る。Calendaring is a process in which the surface of a fabric is flattened using pressure and temperature to create a glossy finish.
The fabric is passed between the pressurized upper and lower rolls. The upper roll 4a is usually made of metal and can be heated, and the lower roll 4b is made of compressed paper wound around a roll. In the case shown, the upper side of the fabric is calendered to give it a shine.
遮光スクリーンの生地の場合、圧力５０ｔ、温度１４０
℃で毎分７ｍの生地速度で加工を行うことによって所望
の結果を得ることができた。For the fabric of the light-blocking screen, the pressure is 50 tons and the temperature is 140 tons.
The desired results were obtained by processing at a dough speed of 7 m/min at .
次に、第１図（０）は接着剤塗布工程を示し、前工程（
イ）でカレンダー加工を施した生地】の接着面１ａに接
着剤３を塗布する。図示の例ではナイフコーティング法
によるコーティング方法としたが、接着剤が均一に塗布
できれば他のコーティング方法でも良い。接着剤３が塗
布された生地ｌは乾燥炉６により乾燥されて一旦巻きと
られる。Next, FIG. 1 (0) shows the adhesive application step, and the previous step (
Apply adhesive 3 to the adhesive surface 1a of the calendared fabric in step (a). Although the knife coating method is used in the illustrated example, other coating methods may be used as long as the adhesive can be applied uniformly. The fabric l coated with the adhesive 3 is dried in a drying oven 6 and once rolled up.
第１図（ハ）はラミネート工程を示し、前工程（０）で
接着剤３を塗布した生地１を塩化とニール樹脂のシート
２の両面に貼り付ける。塩化ビニール樹脂のシー）Ｚは
黒色で１００〜８０μｍ程度に薄肉に成形し、生地ｌを
第１のヒーター７ａにより加熱した後、第１の加圧ロー
ル８ａ、８ｂ閏に同時に通して片面を貼り付ける。FIG. 1(C) shows the lamination process, in which the fabric 1 coated with the adhesive 3 in the previous process (0) is pasted on both sides of the chloride and Neil resin sheet 2. The vinyl chloride resin sheet) Z is black and formed into a thin wall of about 100 to 80 μm, and after heating the dough l with the first heater 7a, it is passed through the first pressure rolls 8a and 8b at the same time and pasted on one side. wear.
次に同様に第２のヒーター７ｂ及び第２の加圧ａ−ル９
ａ、９ｂにより他面に生地を貼り付ける。なお図示の例
ではｌ工程で両面を貼り付ける場合を示したが片面づつ
２工程に分けて貼り付けても良い。Next, in the same way, the second heater 7b and the second pressurizing lever 9
Attach the fabric to the other side using steps a and 9b. In the illustrated example, both sides are pasted in one step, but it may be pasted on one side in two steps.
（ハ）に示すラミネート加工においては、ヒーター７ａ
、７ｂの温度は１３０℃、加圧荷重３０ｋｇとして所望
の結果を得ることができた。In the laminating process shown in (c), the heater 7a
, 7b was 130° C. and the pressure load was 30 kg, the desired results could be obtained.
〈発明の効果〉
本発明は、上述の工程によりロールスクリーン用暗幕シ
ートを製造するので、生地の接着面にカレンダー加工を
施しているため、接着面は平滑であり、ラミネート加工
の際、塩化ビニール樹脂シートに部分的に穴をあけたり
、極端に薄くなり遮光性能を落とすこともなく、表面は
織物の風合を有するロールスクリーン用暗幕シートを製
造することができる。<Effects of the Invention> Since the present invention manufactures a blackout sheet for a roll screen by the above-mentioned process, the adhesion surface of the fabric is calendered, so the adhesion surface is smooth, and when laminated, vinyl chloride is removed. It is possible to produce a blackout sheet for a roll screen whose surface has the texture of a woven fabric without partially making holes in the resin sheet or making it extremely thin and reducing its light-shielding performance.
第１図（イ）＋（０）ｌ（ハ）は本発明による暗幕シー
トの製造方法における順次の工程の一実施例を示す説明
図である。
１・・・生地、
２・・・合成樹脂シート、
３・・・接着剤、
４ａ、４ｂ・・・カレンダーロール、
７ａ、７ｂ・・・ヒーター
８ａ、８ｂ・・・加圧ロール、
９ａ、９ｂ・・・加圧ロール。FIGS. 1(a)+(0)l(c) are explanatory diagrams showing one embodiment of sequential steps in the method for manufacturing a blackout sheet according to the present invention. DESCRIPTION OF SYMBOLS 1...Dough, 2...Synthetic resin sheet, 3...Adhesive, 4a, 4b...Calendar roll, 7a, 7b...Heater 8a, 8b...Pressure roll, 9a, 9b ...Pressure roll.
Claims (1)
板の表面にポリエステル等の合成繊維より成る織布を貼
着することによりロールスクリーン用暗幕シートを製造
する方法において、上記の織布における少なくともシー
ト基板に貼着すべき表面に、該織布表面を平滑にするカ
レンダー加工を施した上、該織布をシート基板に貼着す
ることを特徴とするロールスクリーン用暗幕シートの製
造方法。In a method of manufacturing a blackout sheet for a roll screen by pasting a woven fabric made of synthetic fibers such as polyester on the surface of a sheet substrate made of a synthetic resin such as black vinyl chloride resin, at least the sheet substrate of the woven fabric described above is provided. 1. A method for manufacturing a blackout sheet for a roll screen, which comprises applying a calendaring process to smooth the surface of the woven fabric, and then affixing the woven fabric to a sheet substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1094870A JPH0645182B2 (en) | 1989-04-14 | 1989-04-14 | Method for manufacturing dark curtain sheet for roll screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1094870A JPH0645182B2 (en) | 1989-04-14 | 1989-04-14 | Method for manufacturing dark curtain sheet for roll screen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02273235A true JPH02273235A (en) | 1990-11-07 |
| JPH0645182B2 JPH0645182B2 (en) | 1994-06-15 |
Family
ID=14122086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1094870A Expired - Lifetime JPH0645182B2 (en) | 1989-04-14 | 1989-04-14 | Method for manufacturing dark curtain sheet for roll screen |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0645182B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020535046A (en) * | 2017-08-25 | 2020-12-03 | クロムファス ギーリンクス ウント パルトナー ゲーベーエルＫｌｏｍｆａｓｓ Ｇｉｅｒｌｉｎｇｓ ＆ Ｐａｒｔｎｅｒ ＧｂＲ | A device for continuously laminating a substrate with a thermoplastic coating material |
-
1989
- 1989-04-14 JP JP1094870A patent/JPH0645182B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020535046A (en) * | 2017-08-25 | 2020-12-03 | クロムファス ギーリンクス ウント パルトナー ゲーベーエルＫｌｏｍｆａｓｓ Ｇｉｅｒｌｉｎｇｓ ＆ Ｐａｒｔｎｅｒ ＧｂＲ | A device for continuously laminating a substrate with a thermoplastic coating material |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0645182B2 (en) | 1994-06-15 |
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