JPH01174667A - Carrying-in apparatus for fabric to be dyed - Google Patents

Abstract

PURPOSE:To provide the subject apparatus for carrying fabrics to be dyed from their stockyard to the dyeing machine without the need for trucks, so designed that fabrics to be dyed and stored at the stockyard are guided through a guide roll and fed to the carrying-in port of the dyeing machine and then drawn into said machine. CONSTITUTION:A guide roll 22 for fabrics S to be dyed is located above and in front of a dyeing machine 10, and the front and of the fabric S stored at the stockyard 5 is guided through said guide roll is fed to the carrying-in port 14 located in front of said dyeing machine, and then said front end followed by said fabric as a whole is drawn into said dyeing machine.

Description

[Detailed Description of the Invention] [Industrial Application Field] The present invention is directed to a dyeing machine for dyeing objects to be dyed such as various knitted fabrics, particularly a batch dyeing type dyeing machine. Regarding equipment.

[Prior Art] The above-mentioned dyeing machines include those in which the object to be dyed, for example, a fabric of a required length, is circulated within the dyeing machine and repeatedly dipped in a dyeing liquid tank, and those in which the dyeing process is carried out by repeatedly immersing the object in a dyeing liquid tank; There are known dyeing machines that use the wave cloth reflux method, which moves the fabric together.
In the equipment of a normal dyeing factory, multiple of these dyeing machines are arranged in parallel.

As shown in the figure, the method of carrying in the dyed material A into the conventional batch-type dyeing machine 1O is to carry the dyed material A downward in front of the loading port 14 for the dyed material S provided at the front of the dyeing machine 1O. Trolley 5
0 transports 10 tons of objects S to be dyed, and while the objects S to be dyed are loaded on a trolley 50, they are sequentially pulled into the interior of the dyeing machine IO from the tip thereof. 7 [Problems to be Solved by the Invention] However, when the object S to be dyed is carried in using the trolley 50 as described above, a worker is required to transport the trolley 50, and it is necessary to transport the dyed object in units of lofts each time. This increases labor costs and causes high dyeing costs.

In addition, since the trolley 50 occupies the passage 3 in front of the dyeing machine 10 until the drawing of the object S to be dyed is completed, if the passage 3 in front of the dyeing machine 10 is narrow, it will be covered by other dyeing machines 10. The dyed material S cannot be imported.

The present invention solves the above problems, reduces dyeing costs, and allows a plurality of objects S to be dyed to be carried in at the same time even if the passage in front of the dyeing machine is narrow. The purpose is to provide a device for carrying in dyed products.

[Means for Solving the Problems] A device for carrying in objects to be dyed according to the present invention includes guide rolls for guiding the movement of objects to be dyed at the upper front side of a dyeing machine having an entrance for carrying in objects to be dyed at the front part. The articles to be dyed are carried from the stocking area to the carrying-in port via the guide rolls.

[Function] The device for carrying in objects to be dyed according to the present invention has guide rolls for the objects to be dyed disposed above the front of the dyeing machine, and the objects to be dyed stored in the stock area are guided by the guide rolls. The tip is sent to the inlet for the dyed material provided at the front of the dyeing machine, and the dyed material is sequentially drawn into the dyeing machine from this tip.

In this way, the objects to be dyed are automatically carried from the stock area to the entrance of the dyeing machine, and the cart does not occupy the guide path in front of the dyeing machine when carrying in the dyed articles.

[Example] Hereinafter, an example of the present invention will be described based on FIGS. 1 to 6.

In the dyeing factory where the device according to this example is installed,
The object to be dyed S is placed on the dye base l provided on the second and third floors.
Stockyard 5 is adjacent. There are 4 dyeing machines for each dyeing station on each floor.

10B, lOc, and lOD are arranged in parallel in the left-right direction, and each dyeing machine lO has a dyeing tank 12 at its lower part, and is fully automatically operated by a control device (not shown). Each dyeing machine IO has a loading port 14 in front of the dyeing tank 12 (upper part in FIG. 2) to which a lid 1B is hinged.
The dyed articles S and the dyed articles that have been dyed are carried in and out through this carrying-in port 14.

The stock area 5 is loaded with objects S to be dyed in a number corresponding to the number of dyeing machines 1O, and corresponds to delivery lines A, B, C, . . . , H to the 8 dyeing machines 1O. The objects to be dyed S are stacked in eight locations. In this embodiment, the material to be dyed S is transported from the stock area 5 to the dyeing station I on the third floor via transport lines A, B, C, D, and from the stock area 5 to the dyeing station I on the third floor.
. is not a particular problem.

In addition, when the dyeing machine 10 has two dyeing tanks, the objects to be dyed S loaded in the stock area 5 at two locations are carried in at the same time by one conveyance line A, B, C...H. It is also possible to do so.

A circular guide ring 20 is arranged horizontally above the dyeing machine IO side of the dyed material S placed in the stock area 5; further above this guide ring 20, the dyed material S is vertically arranged. A drum-shaped vertical reel 22 that deflects in the direction is arranged. As shown in FIG. 3, this vertical rim 22 consists of two vertically disposed opposing discs 24 and a number of conical shapes extending inward from the periphery of these discs 24. stick 2
B, and is attached to the ceiling beam 7 via a support frame 28.

A horizontal reel 30 for deflecting the object S to be dyed in the horizontal direction is disposed in front of the dyeing machine IO.

As shown in FIG. 4, this horizontal reel 30 has approximately the same shape as the vertical reel 22, and is composed of two horizontally arranged disks 32 and a number of rods 34 combined in a drum shape. It is attached to the ceiling beam 7 via a support frame 36. An electromagnetic brake 38 is arranged between one of the discs 32 and the support frame 3B, and this electromagnetic brake 38 stops the rotation of the horizontal reel 30 in response to an electric signal. When the horizontal reel 30 stops rotating, the object S to be dyed is sandwiched between the opposing rods 34 attached to the disk 32 and stopped.

Note that if the conveyance lines A, B, C, . . . The reels 22 and 30 may be connected and forcibly rotated so that the object S to be dyed can be transported smoothly.

Vertical reel 22 and horizontal reel 80 in conveyance line A
There are five guide rolls 40-1 between them.

40-2.40-3.40-4.40-5, one guide roll 40-6 is arranged between the horizontal reel 30 and the dyeing machine 10A, and each of these guide rolls 40 are arranged in a polygonal line shape as shown in FIG. 2 in order to guide the object S to be dyed. As shown in FIGS. 4 and 5, the guide roll 40 has two vertically opposing
A vertical book roll 42 and two horizontal rolls 44 facing each other in the horizontal direction are combined in a square shape, and these vertical rolls 42 and horizontal rolls 44 are connected to a support frame attached to a ceiling beam 7. It is rotatably supported by 4B, and
The object S to be dyed is guided inside it. The guide rolls 40-1 and 40-2 are deflected with respect to the conveyance line, and change the direction of the dyed object S being conveyed by approximately 135 degrees.

Note that the guide roll 40 of the above embodiment has four vertical and horizontal directions.
However, if the purpose of installing the guide roll 40 is not to change the direction of the object S to be dyed, but simply to prevent the object S to be dyed from merging, , the upper horizontal roll 44 is omitted and three rolls 4 are used.
The guide roll 40 may be configured by 2.44.

A magnetic detector 48 made of a solenoid is disposed on the horizontal reel 30 side of the guide roll 40-6.

When the magnet passes through the magnetic detector 4B, the magnetic detector 4B sends an electric signal to the magnetic brake 38 and the injection nozzle arranged inside the dyeing machine 10, and activates the magnetic brake 38 to stop the vertical reel 22 and inject it. Stop the dye liquid from being sprayed from the nozzle.

Hereinafter, using the device for carrying in objects to be dyed according to this example,
A method for transporting the dyed objects S placed in the stock area 5 to the dyeing machine 1O^ will be explained with regard to the transport line A.

First, a magnet M is fixed to the object to be dyed S for each length of the object to be dyed 5 (10 tons) to be dyed. After doing this, the leading end of the object to be dyed S is guided to the vertical reel 22 through the inside of the guide ring 20. In this way, the articles S to be dyed, which have been folded in an unfolded state, are bundled by the guide ring 20 and guided by being sandwiched between the numerous rods 2B of the vertical reel 22.

Next, the tip of the object S to be dyed is placed on the guide roller 40-1.40.
-2.40-3.40-4.40-5 and guided to the horizontal reel 30, and then the tip is passed through the inside of the magnetic detector 48 and the inside of the guide roll 40-B. Then, it is pulled into the dyeing machine 10A through the loading port 14. After doing this, when the injection nozzle inside the dyeing machine 10A is injected, the object S to be dyed is drawn into the interior of the dyeing machine 10 from its tip.

As described above, the objects S to be dyed are sequentially drawn into the dyeing machine 1O, but when the magnet M fixed to the object S passes through the magnetic detector 48, the magnet passing signal is transmitted to the dyeing machine 1O.
is transmitted to the injection nozzle and horizontal reel 30 inside the injection nozzle, and the injection of the dye liquid from the injection nozzle and the rotation of the horizontal reel 30 are stopped.

In this way, the object to be dyed S of a predetermined length is transferred to the dyeing machine lO
When the dyed material S is carried into the dyeing machine 10, the delivery of the dyed material S is automatically stopped, so the stopped dyed material S is cut, and the dyed material S existing inside the dyeing machine 10 is connected in a ring shape. dye. In this case, the object S to be dyed is placed on the horizontal reel 3.
Since it is stopped by being pinched by the zero rods 34, the object S to be dyed does not move backward or sag on the way.

When the dyeing is completed, the object S to be dyed can be drawn into the dyeing machine IO again from the point where it was cut earlier. Therefore,
When using the apparatus for carrying in objects to be dyed according to the present embodiment, the objects to be dyed S are connected in the stock area 5 in tens to hundreds of rows, and are carried in a continuous state to the dyeing machine 10 to the desired location. Can be dyed in length units.

In addition, in the above embodiment, the reel is vertically □-reel 22
and horizontal reel 30, but reel 22.30
The number of transport lines A is not limited to this.

It can be increased or decreased as appropriate depending on the length of B, C...H or the number of bends.

[Effects of the Invention] The device for carrying in objects to be dyed according to the present invention allows the objects to be dyed stored in the stock area to be guided by guide rolls and is conveyed in a continuous state to the inlet, and sequentially enters the inside of the dyeing machine from the tip. Since it can be retracted, the items to be dyed can be automatically transported from the stock area to the dyeing machine without the need for a trolley, which reduces dyeing costs and can be carried easily even when the passage in front of the dyeing machine is narrow. This is convenient because multiple items to be dyed can be carried in at the same time.

[Brief explanation of the drawing]

FIG. 1 is a side view of one conveyance line in a dyeing material loading device according to an embodiment of the present invention, and FIG. 2 is a layout of the dyeing material loading device, stock area, and dyeing machine shown in FIG. 1. 3 is a front view of the vertical reel in the device for carrying in objects to be dyed in FIG. 1; FIG. 4 is a front view of the horizontal reel in the device for carrying in objects to be dyed in FIG. 1; 5. Fig. 4 is a front view of the guide roll in the device for carrying in objects to be dyed in Fig. 1, Fig. 6 is a sectional view from ■ to FIG. Explanation of symbols S...Object to be dyed 1...Staining base 5...Stock field 10, 1 OA, 10B, 10C, 10D...Dyeing machine 14... ... Loading port for dyed material 20 ... Vertical reel 30 ... Horizontal reel

Claims (1)

[Claims] 1. A guide roll for guiding the movement of the dyed material is disposed above the front of a dyeing machine having a loading port for the dyed material at the front, and the dyed material is transported from the stock area to the loading port via the guide roll. What is claimed is: 1. A device for carrying in objects to be dyed.