JPS60167965A - Unmanned treatment method and apparatus of fiber treatment machine - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] This invention is an aggregate of each spear fiber, felt.

Scouring into tow (TOW) such as non-woven fabrics and knits.

A computer built-in control panel using punch cards, magnetic cards, etc., for setting the atmosphere in a series of processing mechanisms and each apple work condition for dyeing, various other finishing treatments, etc. Equipped with a mechanism that communicates with a control panel and can appropriately fold or stack objects to be processed at the entrance and exit of the processing mechanism, and connect this to a self-propelled carrier (robot). The present invention relates to a centralized management system, an unmanned processing method for a fiber processing machine, and an apparatus therefor, characterized in that the above-mentioned processing is configured to be able to be carried out unmanned.

With the recent development of sophistication in computer technology, its application to various industrial fields has become remarkable, and in particular, the application and sophistication of individual equipment in each industrial field is remarkable. Kameru.

- Even if you look at the surface, recently in the automobile industry and metal industry,
Technological innovation is progressing, and we are seeing rapid progress in automation, application of robots, etc. Due to these developments, the dyeing and other finishing processing industry, FCi, is undergoing highly rationalization and efficiency, focusing on automation and labor saving as much as possible. There is a strong demand for the concrete implementation of this method, and the inventors of the present invention have been working diligently day and night on research to achieve automation and high-level rationalization.

By the way, the problem with Takahiko automation in the field of finishing processing technology such as scouring is how efficiently to exchange (transfer, transfer, etc.) the material to be processed before and after the processing machine (equipment). , currently.

However, the present inventors have worked hard to rationalize and improve the efficiency of this system, and have attempted to improve the automation of manual labor exchange, rationalize the number of workers, and improve production efficiency. , so that the factory is unmanned and night work is possible, etc.
Focus on what you can achieve.

Specifically, in the field of scouring, dyeing, and various other finishing techniques, we will bring to the maximum extent the introduction of computer technology using punch cards, magnetic cards, etc.
Plant-like 4-process system and 7!1L, labor saving in the relevant treatment technology field.

It was designed to be developed in a way that would save labor and streamline production technology in a highly advanced manner.

An almost completely unmanned system through the introduction of built-in computers and skillful coordination with self-propelled carriers, etc., has been made effective for finishing processes such as scouring, and therefore productivity has been increased by implementing the processing technology into a complete line. This type of product can improve efficiency, significantly reduce running costs, and reduce labor costs.

We will disclose four breakthrough technological creations with great industrial value in the technical field.

The gist of this defense is as follows.

Scouring, dyeing, and various finishing treatments for Meraru Sen 1m products and similar items, etc. alone or in atmosphere, operation, water (including processing liquid), steam, electricity, heat, etc. 1! It is connected to a computer built-in control panel for setting conditions for equipment, etc., and is configured so that each process is controlled by a central management system using a computer built-in main control panel, and each process is executed. The objects to be processed are configured to be folded in high-rise layers or stacked in various states so that they can be set uniformly at a predetermined position, and the objects to be processed can be transported and carried out by a self-propelled carrier such as a robot. The present invention relates to an unmanned processing method for a fiber processing machine and its apparatus, which are characterized in that the processing can be performed unmanned.

Is the gist of the present invention as stated above?

This is pre-treatment and finishing treatment for each process such as scouring, dyeing, bleaching, and various other finishing treatments.

Necessary processes such as post-processing will be carried out using a computer-implemented system, and each processing process will be carried out by a centralized control system, and each processing department will be able to carry out processing such as transporting the processed materials on its own. carrier (
It should be applied by robots, etc.). Extreme 4-rationalization of this type of processing, in which each predetermined process on the object to be processed is completely carried out unmanned.

This is an innovative four-plant disclosure creation that aims to save labor and manpower.

In other words, in recent years, even in Japan, there has been an increase in sophistication.

Is it possible that the rationalization in various industries due to the introduction of computers, which have significantly increased precision, is significant?

The purpose is to further advance the W-finishing process in the dyeing industry, and to provide concrete effects on the dyeing industry.

Such a specific example of implementing the present invention is also shown in the drawings, but sheet 70 in FIG. 1 rarely shows the specific flow of an example of implementing the invention. In the case of scouring treatment, as is clear from the figures shown in Figures 3 to 3, the flow sheet shown in Figure 1 and Figure 2, which shows the flow of the material to be treated, is versatile for each treatment. See the explanation block diagram.

In Figure 1, (1) is preparation start, (2) is start button ON, (3) is cross guider ON, (&) is width detection device ON1 (evening) is machining condition check, -(≦)
is full load truck IN, (7) is preparation confirmation, (d) is operation start, (9) Vi speed check, (/θ) is width check, (
//) is the start of high-rise convolution, and (/2) is the detection of fabric height.

(/3) is seam detection &(/&,) is convolution cancellation. (
/ Evening] Vi joint cutting, (/4) is fully loaded truck OUT, (/
71 is the empty truck IN, C/f) is the joint detection, (/9) is the joint movement, <20) is the start of high-rise convolution, and (//) to 120)'2 is the first cycle. 2nd cycle C2/
-27), (2/) starts high-rise convolution, (2
2) is fabric height detection, C,23) is seam detection, (2) is folding cancellation, (,25-)k′i seam cutting, (=6)
is seam detection, 127) is seam movement, and (2
) is the start of high-rise convolution, (2) is the seam movement (this cycle is omitted), and the end cycle (30) is the high-rise fr
*Mifushimimonnishiki.

Same (3/) is seam movement (this cycle omitted) 1 (32)
C33] opens the steam, water, etc., and cancels the automatic temperature control; C3'l) turns on the end button; C3 evening) ends. This concludes the explanation of work a.

In the second factor, the flow of the material to be treated from the start of preparation (1) is shown, (A) is the first water washing block, (B) is the treatment liquid supply tank, (C) L BOX, (D) (E) is the second washing block, (E) is the dryer, ? : indicates, and in (A) 2,
Tanks 1 to 3 close the drain hole, start water supply, detect the liquid level,
Steam opening, temperature check, automatic temperature control, air opening,
Throttle adjustment, preparation OK, confirmation signal, start operation ((J') in Figure 1), speed 1 width check (<9.1 in Figure 1)
0)) etc. The procedure details are clear.

In (B), the drain hole is closed and the scouring liquid is opened.

Liquid level detection, steam heating, and air valve opening as necessary.

Throttle p adjustment, readiness OK, confirmation signal, start operation, speed 1 width check, in (C), steam valve open, temperature check,
Automatic temperature control, ready, confirmation signal, start operation, speed,
In the width check (D), p in tank 5-9, drain hole closed, water supply started, liquid level detected, steam valve opened, temperature checked.

Automatic temperature control, air valve opening, diaphragm adjustment, readiness OK, confirmation signal, start of operation, 6 speed checks.

For (E), 4: Drain discharge, steam opening, temperature check, automatic temperature control, operation start, speed.

The convergence check is completed in the same way as in case (A).

Figures 3 and 6 show an example of a mechanism and blocks that fully implement the present invention in the scouring process, and (&'7.) is a self-propelled robot;
(q and) are water washers, (gutu) are scouring machines, CjO) are water washers, (5/) are dryers, (j2) are self-propelled robots, (Y3) are high-rise convolution machines, lt<< 1 is each control panel.

(!j) is the main control panel, and FIG. 6 is a schematic diagram.

Figures q, 7 (schematic diagrams) are examples and blocks of mechanisms for implementing the present invention in dyeing and resin processing, in which (j) is a self-propelled robot, C37) is a drawing machine, C3, lll＞
) is a dyeing machine or resin processing machine.

(j9), (Otsu θ)): l Self-propelled robot, (Otsu/) is the main control panel, (Otsu 2) is the operation control panel, (Otsu 3) is the automatic liquid supply control panel, (Otsu y) is the self-propelled robot. Set using the running robot control panel.

Figures 5 and 5 (schematic diagrams) show the case where the present invention is implemented in finishing processing, (Otsu j) is a self-propelled robot, (6 Otsu)
is a heat setter, (Otsu 7) is a self-propelled robot, (6F)
is the main control panel, (g9) is the operation control panel, (70) is the hot water control panel, (7
/) is the self-propelled robot control panel.

Next, an example of effectiveness (automation) in continuous dyeing work will be specifically explained based on the gist of the present invention.

Fabric preparation (see Figure 9 & Figure 1 θ) / 720m of fabric across 7 or 10θ2n is stacked using a high-rise folding machine or by hand, and the fabric is placed on a stand (
pallets] (3).

At this time, cut out each end by 5-772 mm and sew the adjacent ends together using a regular sewing machine, making the total length "fc".
The length will be 1,000 to 3,000 m, and the shape will facilitate continuous processing.

Sew two pieces of metal foil (g θ, &/) for seam detection on both sides of the fabric on the pallet (3 O) with a size of G vice × Otsu α (G θ, &/) along both ears.

3　Palette (3 O) lower end (gu recognition) Vi.

To facilitate the sewing of the next pallet, attach the arm (37) attached to it to approximately θ,! Take out m and hang it.

For the bottom of the pallet, use a pallet with both side plates attached at a height of approximately fcnI. This height is.

The height of the arm of the self-propelled carrier shall be such that it can be operated.

! The amount of dough to be prepared is determined as the planned amount of work.

As an example, in the case of continuous processing at a speed of 30 ml/min, the amount required for 70 hours of work is 4.

somx60minX/θ time; 3θθ00m in Figure 9 &
(3) indicates the arm position of the self-propelled pallet.

1,000 Self-propelled carrier and guide rail (see Figure 9) / Self-propelled carrier An automatic carrier for transporting pallets, which has a forklift-like arm in front of it, and which runs along the guide rail. It has a power mechanism that allows it to run on its own (storage battery driven type, etc.).

Furthermore, it is possible to raise and lower the pallet at a predetermined position.

Guide rail A guide rail that connects predetermined locations such as a fabric storage area, pallet storage area, dyeing machine entrance and exit, etc. Depending on the location on which the self-propelled carrier travels, it can also be built into the floor.

Soldier Automatic sewing machine and guidance mechanism (see Figure 11) / Automatic sewing machine (G3) This machine is used to sew the remaining rice from the previous pallet to the upper part of the new pallet when replacing the pallet at the entrance of the dyeing machine. ,
Equipped with automatic thread cutting device.

2 Guidance device Seam detection, fabric movement 1 A mechanism that allows easy overlapping, and the metal foil part of the seam? It has an arm for vacuum suction, and the arm guides the stitches to an automatic perforator.

Adsorption - Movement - Positioning - Automatic sewing - Sewing machine detachment (Sewing machine approaches) (Thread trimmed) Bar High-rise folding In the conventional shake-off mechanism, the feeding roll type is also broken, but the fabric comes down from above and falls naturally. The most common method is to put it in a receiving box, and some improved methods include cloth pressing, t'
! & An application has been filed for something that uses the piston method.

The Kibenmei uses the double plate mechanism used in the yarn folding mechanism, and the cloth ii is placed between the double plates.
'L scissors, repeat the entire motion of pushing the fabric diagonally inward by moving back and forth from side to side, and in the meantime, alternately move the presser foot's cloth up and down at both ends.

The clothing takes the form of holding down the cloth when the double plate digs in.

Therefore, since the folded part of the cloth becomes an acute angle, it is easy to stack the layers thinly, and as a result, even when stacked in multiple layers, it is compact and only 7 inches tall. 0 by lowering it sequentially.
It is possible to stack them up to a height of f~/m.

This machine jI4'e was applied on the cradle with the cloth exposed, making it possible to make it high and convoluted.

As shown in FIG. 72, it is fed out from above.

Dough that naturally falls from the roll (by the feed roll)? It is inserted between the plates of the yarn folding mechanism, moved diagonally downward to the left using the presser foot, and when the plate stops, it is pressed from above with the presser foot to which the clothing is attached, and when the plate returns, the fabric is pulled out. Thing 2: Prevent. Does this plate reciprocate from side to side? Repeatedly, each time the cloth is stopped, the cloth is moved down on the right or left side to repeat its role as a cloth presser, and the cloth is folded in the same way as yarn folding.

42. As a mechanism for guiding the dough between these plates,
When it stops at the center, an arm with a small cup is activated to sew metal foil for seam detection on the uncut fabric cut with an automatic cutter, and the metal foil is attached to the center by vacuum suction. The dough is moved, and then pressure is applied to stop the suction, causing the dough to separate from the cup and fall between the plates due to the hanging force of the dough.

Next, after detecting all the seams of the fallen fabric, fully activate the suction cup that lifts the metal foil part, move the fabric hanger to the top of the arm, and then, while still in the suction state, press the inner bottom of the arm. Operate the yarn folding mechanism while pressing the fabric with the presser metal fitting.

/ When you go back and forth, 7 to 2 pieces of dough will be folded.

After that, the yarn folding process is repeated until thick layers of L''''C&''C& dough are formed.

When it reaches a certain length (for example, 100cm height), the phototube recognizes the entire height 1a, detects all secondary seams, and when this seam is at the automatic cutter position, the jarl folding mechanism is activated.
make it stop.

In Figure 71 & Figure 13, is the seam up to the position of ■(ri5)? Induce. ■Remove suction N by pressurizing air. ■Drop down with force. ■If the vertical joint is bad, let the suction cup perform a downward pulling motion, and apply pressure just before the tension ends to free the fabric. As the downward pulling motion continues, the first g. The fabric fits into the gap between 1 and 2.

Soldier Automatic control computer / Fabric control As the work progresses, various controls for mowing the fabric are performed in the following steps.

(1) Fabric binding in front of the dyeing machine (inside the pallet).

(2) Dyeing machine mJ When the fabrics on the first pallet are 4/3 times high, the first pallet (full of fabrics) is transported by an automatic carrier after the first pallet.

(3) When the first pallet is empty, an automatic carrier takes it out and transports it to the dyeing amphibian storage area or the pallet storage area.

(41 (Setting in step 11 involves detecting a seam, overlapping that part with the next detected seam, and tying with an automatic sewing machine.

(5) Automatic liquid level adjustment and supply of dye liquid.

(6) Dye liquid switching Dye liquid extrusion - Roll dyeing tank stock tank piping interior washing - Air spraying.

Switchable supply of dyeing liquid for next time.

Dyeing liquid, liquid level adjustment, and supply.

(7) Automatic adjustment of the shaking and folding device at the rear of the dyeing machine with 8 ports.

(8) Adjusting the height of the fabric using a phototube cutter, as well as actions during the height of the fabric.

(9) Seam detection when fully loaded.

α0’ Automatic cutter positioning operation.

αυ Transversal of anti-final and anti-beginning after cleavage.

(6) Replacement of fully loaded pallets at the rear of the dyeing machine and loading of empty pallets.

α4 Stacking fabrics on empty pallets and positioning and moving the starting seam.

Q → Action when passing through the guiding cloth when switching.

Dye liquid control (1) Prepare stock tanks for dye liquids of λ color matching colors as necessary, and prepare to mix each dye liquid and auxiliary agent in accordance with the timing of the dyeing process.

(2) Is there an automatic liquid level adjustment device to maintain the dyeing tank at a constant level? To constantly and quickly replenish the dye solution which is reduced as the fabric progresses by applying and mopping.

(3) Switching of the dye solution A Metal pieces are attached to the front and back of the cloth to detect the Fi particles, and to create a difference between the seams of the dyed fabric.

B. Discharge of the dye solution starts at the same time as the introduction of the cloth.

A one-way jet shower is also used.

C After washing with water, remove water by spraying with an air jet.

D After removing water, switch to the next dyeing solution and start supplying it.

E　Dye liquid level adjustment operation.

It is assumed that the guiding cloth passes through the above switching stage.

'4. The advantages of the invention are as follows.

l　Production efficiency due to unmanned operation at night.

(1) If a machine with a speed of 50 m/7 minutes performs additional washing for 70 hours, the production volume will be: 60 m x O θ

5 θ 7 n x O θ It will require a certain amount of time commitment.

In the case of night and night alternation, the #i1 resting body mild time is 4 hours, so it is likely that the efficiency will be nearly tripled.

2 Personnel expenses ko person ko replacement 4 et 2 x co = da person'I! , X/2 = 4t people, 3 shifts 4, 2 And as a consolation for cleaning up, I added an hour each.

2 people x (♂+／＋／　) = 2θ people q♂/ko0=2. the law of nature The normal method takes more than d2 times.

3.Material aspects (1) Individual differences in weighing, processing conditions are stable because a constant amount is used (constant concentration, constant speed) (2) Utilization of temperature sensor reduces wasted power and heat loss by 4<k・ (Heavy oil saving 1 (3) If dye auxiliary agent is kept constant, loss will be reduced.

q Model (1) It would be extremely easy to standardize self-propelled carriers, etc. by automating the primary process, and it would bring us closer to automating the entire factory.

(2) By standardizing model parts, etc., it will be cheaper, and the depreciation will be plus.

(3) Processing conditions become stable, and product quality becomes uniform and improved.

(4) Since it is difficult to secure all the personnel for full-day operation, dyeing factories, etc. generally operate only on a whim, or if the present invention is adopted, they can operate all day long, improving productivity. This can be said to be desirable from the viewpoints of being useful for VC and international competitiveness.

As mentioned above, the present invention is groundbreaking and greatly contributes to industry as a development of an unmanned line system plant for dyeing and other textile processing machines.

[Brief explanation of drawings]

Figure 1, Figure C, is a block flow sheet showing the basic form of implementing the present invention, Figure 32, Figure j, shows an example of the mechanism for implementing the present invention in each processing example, Figure O, Figure 7, Figure f. are based on the previous block flow sheets, and Figures 9 to 1 are explanatory diagrams of each part in this complete example. Patent applicant: Naigai Tokusoku Senko Co., Ltd., Figure 1, Country, Figure 2 Figure 6

Claims (1)

[Scope of Claims] 1. A self-propelled carrier is used and arranged in a single processing mechanism or a series of processing mechanisms of a fiber processing machine to carry out the processing such as scouring, dyeing, and various other finishing operations, which can be done completely unmanned. An unmanned processing method using a fiber processing machine. 2 Fully unmanned. An unmanned processing device for a fiber processing machine, characterized in that a self-propelled carrier is used and arranged in a single processing mechanism or a series of processing mechanisms of the fiber processing machine such as scouring, dyeing, and various other finishes. 3. Unmanned processing mechanisms or a series of processing mechanisms for scouring, dyeing, and other types of fiber processing are possible. An unmanned process for a textile processing machine characterized by being equipped with a computer-embedded control panel, communicating each control panel with a computer-embedded main control panel VC, and carrying out each process unmanned for centralized management. Method. 4. Settings such as atmosphere 1 working conditions in the fiber processing mechanism are centrally managed by the computer built-in main control panel. An unmanned processing method for a fiber processing machine according to claim 3. 5 Fully unmanned. Each computer built-in control panel for setting the atmosphere, working conditions, etc. of a single or a series of processing mechanisms for fiber processing such as scouring, dyeing, and various other finishes is connected to the computer built-in main control panel, creating a central management system configuration. An unmanned processing device for a fiber processing machine characterized by the following. 6. 7 objects to be processed as appropriate connected to the inlet and outlet of a single or series of processing mechanisms for fiber processing such as scouring, dyeing, and various other finishes. Fully equipped with a mechanism that can be folded into a high-rise structure or stacked in various states & connected to a self-propelled carrier to unmanned folding or stacking of processed materials at each location, as well as transportation and unloading. 1. An unmanned processing method for a fiber processing machine, characterized in that it is carried out in a machine. 7. For scouring, dyeing, and other finishing, etc., a mechanism is installed at the inlet and outlet of a single or series of processing mechanisms for fiber processing, and is capable of folding the material to be processed into a tall shape, or in various conditions. An unmanned processing device for a fiber processing machine, which is equipped with a stacking mechanism and is connected to a self-propelled carrier to enable unmanned operation. 8 It is a self-propelled carrier or robot. An unmanned processing method for a fiber processing machine according to claim 1 and claim 6. 9. An unmanned processing device for a fiber processing machine according to claim 2rj4 and supplementary claim 7, which is a self-propelled carrier or a robot. (to next leaf)