CN102892939B - Automatic dyeing system - Google Patents

Automatic dyeing system Download PDF

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Publication number
CN102892939B
CN102892939B CN201180024101.7A CN201180024101A CN102892939B CN 102892939 B CN102892939 B CN 102892939B CN 201180024101 A CN201180024101 A CN 201180024101A CN 102892939 B CN102892939 B CN 102892939B
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CN
China
Prior art keywords
dyeing
container
pollutant
dye liquor
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201180024101.7A
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Chinese (zh)
Other versions
CN102892939A (en
Inventor
下地广之
上原修
石井贤二
堀敏也
佐佐木雅善
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Gunze Ltd
Original Assignee
Gunze Ltd
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Publication date
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Publication of CN102892939A publication Critical patent/CN102892939A/en
Application granted granted Critical
Publication of CN102892939B publication Critical patent/CN102892939B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/30Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

Disclosed is an automatic dyeing system capable of speedily and efficiently performing various types of dyeing. The automatic dyeing system comprises: containers (P) for dyeing; a conveyance means (T) capable of conveying the containers (P) along a conveyance path; and a plurality of treatment stations (A to E) provided in the middle of the conveyance path. The treatment stations include: an object-to-be-dyed input station (A) for picking up objects to be dyed (M) and inputting the objects to be dyed (M) into the containers (P); a dyeing liquid blending station (B) for supplying blended dyeing liquids to the containers (P) containing the objects to be dyed (M); a dyeing station (C) for dyeing the objects being dyed (M) by rotating the containers (P) containing the objects being dyed (M) and the dyeing liquids; aftertreatment stations (D) for applying aftertreatment to the dyed objects (M); and a collecting and washing station (E) for collecting the dyed objects (M) contained in the containers (P) and thereafter washing the containers (P). The objects are dyed by automatically moving the respective containers between the respective treatment stations by the conveyance means (T).

Description

Automatic staining system
Technical field
The present invention relates to automatic staining system.
Background technology
At present, known have in the tank that has dye liquor receive cloth, by making the rotation of this tank by the dyeing machine of the pot type of cloth dyeing.For example, in patent documentation 1, disclose a kind of dyeing machine, as shown in figure 42, it possesses the dyeing container 600 of storage pollutant and dye liquor and the rotating shaft 601 that dyeing container 600 is rotated, and disposes and multiplely transmit to rotating shaft 601 unit 603 that the mode of revolving force forms with the pulley 602 of the driving by being fixed on rotating shaft 601.
In each unit 603, the opening of dyeing container 600 is closed by upper cover 604, and upper cover 604 is installed on rotating shaft 601 by installing component 605, by the rotation of rotating shaft 601, dyeing container 600 is rotated, and cloth is dyeed.After dyeing finishes, take off dyeing container 600 and open upper cover 604, can take out the cloth being colored.
Formerly technical literature
Patent documentation
Patent documentation 1: TOHKEMY 2002-309476 communique
Summary of the invention
The problem that invention will solve
But, in above-mentioned existing dyeing machine, need to supply with to dyeing container each cells modulate dye liquor, therefore, in the situation that possessing multiple dyeing container, the modulation of dye liquor and supply are more loaded down with trivial details.In addition, postprocessing working procedures after finishing for dyeing, from each operation of the taking-up of cloth of dyeing container 600 and the clean operation of the recovery process of dye liquor and dyeing container 600, all need to implement with handwork at different respectively stations, therefore, for carry out respectively the not only loaded down with trivial details but also long problem of needs of this operation existence in multiple unit 603.Requiring in the manufacture scene of a small amount of production of many kinds, at least need to wish the different product of kind, size or color with short time manufacture cloth.
The present invention is conceived to above problem and develops, and its object is, a kind of automatic staining system is provided, and promptly efficiency is carried out various dyeing well.
For the method for dealing with problems
Described object of the present invention realizes by a kind of automatic staining system, this automatic staining system comprises upper opening and can receive the container for dyeing of pollutant and dye liquor, can carry off and on the supply unit of multiple described dyeing containers and be located at multiple treating stations midway of described transport path along transport path, wherein, described multiple treating stations at least comprises: dye liquor modulation treatment station, its modulation dye liquor to the dye liquor being accommodated with after the described dyeing supply for receptacles modulation of pollutant; Dyeing treating stations, it is positioned at the downstream at described dye liquor modulation treatment station, by making to be accommodated with the described dyeing container rotation of pollutant and dye liquor, pollutant is dyeed; Clean treating stations with reclaiming, it is positioned at the downstream of described dyeing treating stations, is accommodated in described dyeing with after the pollutant of container having reclaimed, and cleans described dyeing container.By described supply unit, described dyeing is managed between station and is moved throughout with container, thus, pollutant is dyeed.
In the preferred embodiment of the present invention, it is characterized in that: also comprise that pollutant drops into treating stations, it is positioned at the upstream side at described dye liquor modulation treatment station, the pollutant of selecting specified quantity from multiple pollutants of piling up to described dyeing with dropping in container.
In the preferred embodiment of the present invention, it is characterized in that: clean in described recovery described dyeing container that treating stations cleaned and drop into treating stations by supply unit to described pollutant and carry, described dyeing circulates at described transport path with container.
In the preferred embodiment of the present invention, it is characterized in that: in described dye liquor modulation treatment station, can carry out the modulation of the dye liquor of multiple kinds, can be to each different types of dye liquor of described dyeing supply for receptacles coming that is transferred.
In the preferred embodiment of the present invention, it is characterized in that: also comprise post processing station, it is cleaned between treating stations in described dyeing treating stations and described recovery, the pollutant after utilizing more than one the treatment fluid that at least contains softener to dyeing is processed.In addition, in preferred embodiment, it is characterized in that: described post processing station comprises the pollutant multiple treatment process station of processing after utilizing respectively different types for the treatment of fluid to dyeing, in science and engineering skill station, be respectively arranged with throughout pretreating device for pollutant is washed or scalded and for pollutant being carried out to the after-treatment device of the processing based on described treatment fluid.
In the preferred embodiment of the present invention, it is characterized in that: be provided with at described dye liquor modulation treatment station the dye liquor modulating device that can modulate multiple dye liquor, described dye liquor modulating device comprises: the dye liquor feed unit that can supply with the dye liquor of multiple kinds; The modulation container of the dye liquor that storage is supplied with; Stirring is accommodated in the agitating unit of the dye liquor of described modulation container; Discharge the deliverying unit with the mixed dye liquor of described agitating unit from described modulation with container; With by the described dyeing container transporting from the treating stations of upstream side, be transplanted on the container transfer unit of assigned position for reclaiming the dye liquor of discharging from described modulation container.
In the preferred embodiment of the present invention, it is characterized in that: be provided with the dyeing apparatus that makes described dyeing container rotation and pollutant is dyeed at described dyeing treating stations, described dyeing apparatus comprises: the multiple rotations dyeing unit that described dyeing container is rotated respectively pollutant is dyeed; Move into the described dyeing container that is accommodated with pollutant and dye liquor at station and be delivered to rotation dyeing unit described in any with controlling to be positioned at, and, control the pollutant that is through with dyeing described dyeing container and be delivered to the container transport unit of taking out of station.
In the preferred embodiment of the present invention, it is characterized in that: be provided with the recovery cleaning device of described dyeing container at the clean treating stations of described recovery, described recovery decontaminating apparatus comprises:
The container reversion unit that described dyeing is reversed up and down with container; Accept the recovery unit of the pollutant that the described dyeing from having reversed falls with container; Clean unit with the internal spray detergent remover of the described dyeing container to having reversed.In addition, in preferred embodiment, it is characterized in that: described recovery unit be included in bottom have dye liquor discharge portion receiver and can support the receiver bearing unit of described receiver banking motion.
Invention effect
According to automatic staining system of the present invention, promptly efficiency is carried out various dyeing well.
Brief description of the drawings
Fig. 1 represents that one embodiment of the invention is the key diagram of the summary of automatic staining system;
Fig. 2 is the stereogram that represents the entirety formation of device for sorting;
Fig. 3 is the front view of the device for sorting of Fig. 2;
Fig. 4 is the side view of the device for sorting of Fig. 2;
Fig. 5 is the key diagram of the action of the major part for device for sorting is described;
Fig. 6 is the stereogram that represents the entirety formation of dye liquor modulating device;
Fig. 7 is the stereogram that the arrow in Fig. 6 shows A direction;
Fig. 8 is the amplification stereogram of the arrow C direction in Fig. 6;
Fig. 9 is the amplification stereogram of the arrow D direction in Fig. 6;
Figure 10 is the key diagram of the action for dye liquor feedway is described;
Figure 11 is the key diagram of the example for the plate that fascinates is described;
Figure 12 is the stereogram that represents the entirety formation of dyeing apparatus;
Figure 13 is the stereogram of observing the rotation dyeing apparatus of the dyeing apparatus shown in Figure 12 along arrow A direction;
Figure 14 is the B-B sectional view of the rotation dyeing apparatus shown in Figure 13;
Figure 15 is the C-C sectional view of the rotation dyeing apparatus shown in Figure 13;
Figure 16 is the side view of the state before the container that represents the rotation dyeing apparatus shown in Figure 15 is toppled over;
Figure 17 is the major part enlarged drawing of the rotation dyeing apparatus shown in Figure 15;
Figure 18 is the stereogram of observing the container conveyance apparatus of the dyeing apparatus shown in Figure 12 along arrow A direction;
Figure 19 is the stereogram of the chuck parts of the container conveyance apparatus shown in Watch with magnifier diagram 18, (a) represents that closed state, (b) represent the state of opening;
Figure 20 is the stereogram from the chuck parts shown in beneath Figure 19;
Figure 21 is other the major part stereogram of embodiment that represents the rotation dyeing apparatus shown in Figure 13;
Figure 22 is the stereogram that represents the entirety formation of pretreating device;
Figure 23 is the stereogram that represents the state after the running of the pretreating device shown in Figure 22;
Figure 24 is the stereogram that represents the state after the running of the pretreating device shown in Figure 23;
Figure 25 is the stereogram that represents the state after the running of the pretreating device shown in Figure 24;
Figure 26 is the stereogram that represents the state after the running of the pretreating device shown in Figure 25;
Figure 27 is the key diagram of the action for the pretreating device shown in Figure 22 is described;
Figure 28 is the key diagram of the action for the pretreating device shown in Figure 22 is described;
Figure 29 is the stereogram that represents the entirety formation of after-treatment device;
Figure 30 is the stereogram that represents the entirety formation of the recovery decontaminating apparatus of dyeing container;
Figure 31 is the major part stereogram of the container inversion set of the recovery decontaminating apparatus shown in Watch with magnifier diagram 30;
Figure 32 is the major part stereogram that represents the state after the running of the container inversion set shown in Figure 31;
Figure 33 is the major part stereogram of the retracting device of the recovery decontaminating apparatus shown in Watch with magnifier diagram 30;
Figure 34 is the major part stereogram that represents the state after the running of the retracting device shown in Figure 33;
Figure 35 is the major part stereogram that represents the state after the running of the retracting device shown in Figure 34;
Figure 36 is the major part stereogram of the decontaminating apparatus of the recovery decontaminating apparatus shown in Watch with magnifier diagram 30;
Figure 37 is the major part stereogram that represents the state after the running of the decontaminating apparatus shown in Figure 36;
Figure 38 is the major part stereogram that represents the state after the running of the decontaminating apparatus shown in Figure 37;
Figure 39 is the major part stereogram that represents the state after the running of the decontaminating apparatus shown in Figure 38;
Figure 40 is the key diagram of the action for the recovery decontaminating apparatus shown in Figure 30 is described;
Figure 41 is the key diagram of the action for the recovery decontaminating apparatus shown in Figure 30 is described;
Figure 42 is the sectional view that represents a part for existing dyeing machine.
Detailed description of the invention
Fig. 1 is the figure representing as the summary of the automatic staining system of one embodiment of the invention.The automatic staining system of illustrated example comprises: container P is used in dyeing, and it can receive the such as pollutant such as socks or underwear, and has opening on top; Multiple treating stations A~E, it carries out various processing to pollutant and dyeing with container P; With supply unit T, it is advanced between treating stations along transport path, makes dyeing container P move to each treating stations.
Supply unit T is by the supply unit of multiple such as belt conveyor or roll-type conveyer etc. is connected and is formed, at the each treating stations A~E of being provided with of transport path midway.This supply unit T mounting dyeing container P, throughout in the A~E of reason station, first carry to the treating stations A that is positioned at upstream, receiving after the dyeing container P of the operation of having carried out regulation in treating stations A, make this dyeing container P along the transport path successively treating stations of side B~E conveying downstream, make dyeing container P automatically touring between the each treating stations A~E of a circulation that forms dyeing, thus, dye to being accommodated in the dyeing pollutant of container P.In addition, dyeing, is carried to the treating stations A that is positioned at upstream from the treating stations E that is positioned at downstream by supply unit T again with container P, circulates at transport path.In addition, this series of operation is carried out operated from a distance according to the program predetermining by the control parts such as computer 7.
In the present embodiment, treating stations comprises: (1) is selected the pollutant dropping in dyeing container P after the pollutant of regulation number of packages (being in the present embodiment 1) and dropped into treating stations A from multiple pollutants of piling up; (2) downstream of being located at pollutant and dropping into treating stations A, the backward dyeing container P that is accommodated with pollutant of modulation dye liquor supplies with the dye liquor modulation treatment station B of the dye liquor of modulating; (3) be located at the downstream of dye liquor modulation treatment station B, dyeing treating stations C pollutant being dyeed by making to be accommodated with the dyeing container P rotation of pollutant and dye liquor; (4) be located at the downstream of dyeing treating stations C, supply with respectively treatment fluid for the pollutant after dyeing, carry out neutralisation treatment, clean process, the post processing station D of the post processing of fixing processing, soft treatment etc.; (5) be located at the downstream of post processing station D, reclaiming after the pollutant and treatment fluid that being accommodated in dyeing container P, the clean treating stations E of recovery that dyeing is cleaned with container P.
In addition, the treating stations of the operation specifying with container P as accepting to dye, except above-mentioned each treating stations A~E, the various treating stations of the keeping treating stations etc. of the empty dyeing container P of dry treating stations, keeping that dyeing container P after making to clean is dry can be set as required, in transport path.In this situation, described dry treating stations can be located at and reclaim the downstream of cleaning treating stations E.In addition, described keeping treating stations can be located to reclaim and clean treating stations E(or described dry treating stations) and pollutant drop between treating stations A.This keeping treating stations can be received multiple dyeing container P, reclaim clean or dried dyeing with carrying out after temporary safe-keeping after container P, then drop into treating stations A supply to pollutant.
Below, each treating stations A~E is described in detail.Drop in treating stations A and be provided with and can pick over multiple pollutants of the state maintenance that is piled up in pallet (not shown) and drop into the device for sorting 1 dyeing with container P at pollutant.
As shown in Figure 2 to 4, this device for sorting 1 possesses: supporting mass 10; The movable member 11 of supporting mass 10 is located in lifting freely; The stop part 12 of the lower limit that restriction movable member 11 can decline; Make a pair of clamping plate 13 can be opened and closed respectively the holding unit 14 rotating; Configure a pair of airtight pane 15 that each clamping plate 13 are contacted smoothly with the even surface of inner side in the mode that clips a pair of clamping plate 13; With the attraction unit 16 that produces negative pressure.
Supporting mass 10 is the framework that is positioned the top of the multiple pollutant M that pile up, is fixed with 2 pilot sleeves 100.Movable member 11 is arranged on the lower end of the slide bar 101 that is inserted through pilot sleeve 100.Pollutant M is stacked on pallet (not shown) etc. under open and flat state.Stop part 12 is provided with crossarm member 102 at the upper end frame of 2 slide bars 101, and the barred body 103 hanging down from crossarm member 102 is touched with the upper surface of supporting mass 10.Narrate in the back with the details of the detected sheet 105 that is fixed on crossarm member 102 about the proximity transducer 104 that is installed on supporting mass 10.
Holding unit 14 possesses: the cylinder 108 engaging with the pole socket (stem) 106 that is fixed on movable member 11 with pin 107, the crank 111 engaging with the piston rod 109 of cylinder 108 with pin 110 and two rotating shafts 112,113 that are linked with respectively a pair of clamping plate 13.The action that crank 111 advances piston rod 109 is downwards inputted to rotating shaft 112 as revolving force.This revolving force transmits to rotating shaft 113 via the gear 114 that is installed on rotating shaft 112,113, and therefore, the mode that a pair of clamping plate 13 are opened towards lower edge 13A is separately rotated.On the contrary, in the time that piston rod 109 retreats upward, a pair of clamping plate 13 rotate towards the direction of lower edge 13A closure separately.
Airtight pane 15 is the parts that engaged the transparent panel 116 of acrylic resin system on the side panel 115 that is fixed on movable member 11.Side panel 115 plays the effect of the axle supporting of rotating shaft 112,113.Attracting unit 16 is the parts that make to produce negative pressure in the space of the inner side of a pair of clamping plate 13 and a pair of airtight pane 15.For example, also can use suction nozzle, this suction nozzle, in the inside of short tube with bottom and upper end, is supplied with freezing compressed air towards upper end from its bottom, thus, produces negative pressure in the bottom of short tube.In this situation, make the bottom of short tube to the open underneath of movable member 11.Or, also can make the air entry of blower fan be connected with above-mentioned space.
In addition, as shown in Figure 3, device for sorting 1 possesses makes the lifting unit 117 of supporting mass 10 with respect to pollutant M lifting.Lifting unit 117 makes the Timing Belt 118 linking with supporting mass 10 along with the rotation of the timing pulley 120 based on motor 119 is advanced along vertical direction.Link with supporting mass 10 by the slide block 122 that makes to engage with guide rail 121, supporting mass 10 leads along guide rail 121 to vertical direction.These holding units 14 and lifting unit 117 carry out control action by control part 7.
Below, the action of the device for sorting 1 that possesses above-mentioned formation is described.At this, supporting mass 10 standby above the multiple pollutant M that pile up, each clamping plate 13 are than being positioned at uppermost first position that pollutant M is higher, and the state of opening with lower edge 13A is separately keeping.In addition, attract unit 16 to produce negative pressure.
In addition, container P detailed content aftermentioned for the dyeing that is put into pollutant M, still, recycling reclaim clean treating stations E in clean dyeing container P.Carry successively near position pollutant input treating stations A by supply unit T under the state of the reversion up and down of lower openings via reclaiming the clean dyeing container P of clean treating stations E.And dyeing,, loads in device for sorting 1 and can drop into the regulation region on the supply unit T of pollutant M by the not shown transfer device of manipulator etc. with container P under the state of reversion and upper opening up and down.
First, lifting unit 117 declines supporting mass 10, makes the lower edge 13A and the pollutant M touching being positioned at topmost of each clamping plate 13.Thus, a pair of clamping plate 13 and the relatively pushing together with a pair of airtight pane 15 of movable member 11, holding unit 15, therefore, crossarm member 102 rises with respect to supporting mass 10.Proximity transducer 104 sends from its surveyed area and detects the detection signal that detected sheet 105 departs from upward.
The detection signal of control part 7 based on proximity transducer 104 stops lifting unit 117.At this moment, pollutant M is attracted upward by the negative pressure that attracts unit 16, and as shown in Fig. 5 (a), between the 13A of the portion of rolling off the production line separately of each clamping plate 13, pollutant M is out of shape in the mode of protuberance.In addition, attract the negative pressure of unit 16 as the masterpiece that first pollutant M pulled open from second the pollutant M being positioned at it for pollutant M.
As shown in Fig. 5 (b), holding unit 15 makes each clamping plate 13 rotate to the direction of lower edge 13A closure separately, as shown in Fig. 5 (c), makes to sandwich between each clamping plate 13 at first the pollutant M going up most.Then, make supporting mass 10 increase by lifting unit 117, thus, can take out from pallet (not shown) being positioned at first pollutant M topmost, drop into dyeing container P.The dyeing container P that has been put into pollutant M is transported to the dye liquor modulation treatment station B as subsequent processing station by supply unit T.
According to the device for sorting 1 of above-mentioned formation, position at the protuberance that makes pollutant M enters under the state of 13, a pair of clamping plate, the lower edge 13A of each clamping plate 13 is closed respectively, therefore, compare with situation about simply open and flat pollutant M being sandwiched between a pair of clamping plate 13, the larger scope of pollutant M can be sandwiched between each clamping plate 13.Therefore, have in the time making supporting mass 10 increase by lifting unit 117, first pollutant M is difficult to the advantage unexpectedly coming off from each clamping plate 13, irrelevant with the proterties on the thickness of pollutant M, elasticity, aeration or surface, can from multiple pollutant M of lamination, take out reliably and be positioned at a pollutant M topmost.
In addition, in the time that holding unit 15 makes each clamping plate 13 rotate to the direction of lower edge 13A closure separately, be positioned at first pollutant M topmost bears the arrow t direction shown in Fig. 5 (c) frictional force from the lower edge 13A of each clamping plate 13, produce slip with respect to second the pollutant M being positioned under it.Therefore, even if first is wound around mutually with the fluffing of second pollutant M etc., also can easily both be pulled open, thus, in the time making supporting mass 10 increase by lifting unit 117, can take out reliably one and be positioned at pollutant M topmost.
Return to Fig. 1, be provided with dye liquor modulating device 2 at the dye liquor modulation treatment station B at subsequent processing station, it can modulate multiple dye liquor, and the dye liquor after this modulation is supplied with to the dyeing container P that is accommodated with pollutant.As shown in Figure 6 and Figure 7, this dye liquor modulating device 2 possesses: dye liquor feedway 20, modulation container 21, agitating device 22, container transfer device 23, Withdraw and keep-off device 24 and decontaminating apparatus 25, these are all supported by framework 26.
Dye liquor feedway 20 possesses multiple dispensers 200 of supplying with respectively dye liquor.Each dispenser 200 is configured to, and it is connected with the tank of storage dye liquor and auxiliary agent etc. respectively, by having retreated to cylinder 202 interior fillings after dye liquor etc. of piston 201, can discharge dye liquor with container 21 to modulating by pressing of piston 201.Group that dispenser 200 is divided into multiple (being in the present embodiment 2), taking the upper surface of length direction plate 203 that fascinates of setting corresponding to each group as the mode of level is configured in side by side of cylinder 202.
The plate 203 that fascinates is installed in horizontally extending mode and is fixed in the support rod 27 in framework 26 via hinge.The rotating shaft of hinge to be to extend to horizontal direction with the orthogonal mode of the axis of each cylinder 202 so that the mode that each cylinder 202 can banking motion along upper and lower (the B direction shown in the arrow of Fig. 6), respectively fascinate plate 203 respectively banking motion be supported freely.Respectively fascinating the banking motion of plate 203 also can be with manually carrying out, or, also can automatically carry out by the action of cylinder etc.
Multiple dispensers 200 make the rear end of piston 201 and the protuberance 204a of connecting member 204 link in every group.Connecting member 204, along the guide rail 203a fascinating on plate 203, in the reciprocally supporting movably of advance and retreat direction of piston 201, can make linked piston 201 move integratedly with identical distance.The driving control of connecting member 204 can be carried out with motor 205 accurately by the control of step-by-step motor etc.
Cylinder 202 at least has two kinds of bores in each group, combines the cylinder 202A in large footpath and two kinds of the cylinder 202B of path and forms respectively in the present embodiment with specified quantity.The combination of different cylinder 202A, the 202B of bore preferred every group all different, in the present embodiment, in two groups, one group is made up of two large footpath cylinder 202A and six path cylinder 202B, and another group is made up of a large footpath cylinder 202A and eight path cylinder 202B.
From dye liquor feedway 20 to modulating with supplying with dye liquor etc. container 21.Fig. 8 and Fig. 9 are the amplification stereogram of modulation container 21.Fig. 8 and Fig. 9 represent the state that arrow C direction and the arrow D direction from Fig. 6 observed respectively.Modulation consists of the upper opening portion of lid 207 covering container main bodys 206 with container 21, is provided with and supplies with piece 208 on lid 207.Supply with piece 208 and have and connect respectively the multiple opening 208a that supply with the front end of the pipe arrangement (not shown) of dye liquor etc. from each dispenser 200 of dye liquor feedway 20, can supply with dye liquor etc. to container body 206 via the notch 207a of lid 207.
The bottom of container body 206 is formed as taper in the mode narrowing downward, is formed with discharge portion 206a in bottom.The bolt 206c of the lower end of discharge portion 206a by being installed on bar 206b can be airtight, and the bar 206b being undertaken by cylinder 206d moves up and down, and can open and close discharge portion 206a.
Agitating device 22 possesses: the rotary wings 211 of the rotating rod 210 that be located at the drive motor 209 of the upper surface of lid 207, rotatably links in the inside of container body 206 with drive motor 209 and the lower end of being located at rotating rod 210, can be uniformly mixed dye liquor being supplied to container body 206 etc. by the rotation of rotary wings 211.Rotating rod 210 is disposed near of bar 206b in the mode parallel with the bar 206b of the axis by container body 206.
Container transfer device 23 comprises propeller 212, this propeller 212 is released dyeing container P in mounting table 28, this mounting table 28 is located near the feeding terminal portion of supply unit T, and this supply unit T drops into treating stations A to E direction shown in the arrow of modulation container 21(Fig. 6 from above-mentioned pollutant) carry to dye and use container P.At the upper surface of mounting table 28, be provided with the weighing scale 28a of the weight that detects dyeing container P.Weighing scale 28 detects the overall weight of the dyeing container P that contains dye liquor, as long as the exportable signal corresponding with detection limit for example, can use piezoelectric element or strain gauged formula, capacitive weight sensor etc.
Withdraw and keep-off device 24 comprises so that modulate with container 21 to horizontal direction (the F direction shown in the arrow of Fig. 8) guide rail 213 that movably mode supports and drive the actuator 214 of the cylinder etc. of modulation containers 21 along guide rail 213, can make modulation container 21 directly over the detergent remover recycling pallet 216 shown in Fig. 8, clean the mounting table 28 shown in position and Fig. 6 directly over be to move back and forth between liquid supply position.Guide rail 213 and actuator 214 are installed on framework 26.
As shown in Figure 8 and Figure 9, decontaminating apparatus 25 possesses the injection nozzle 215 of being located at lid 207, supply with detergent remover via pipe arrangement (not shown) to injection nozzle 215 from cleaning flow container (not shown), thus, can use to modulation the inner face integral spray detergent remover of container 21.The rotating rod 210 that injection nozzle 215 clips agitating device 22 in the present embodiment disposes two in both sides.
Below, the action of the dye liquor modulating device 2 that possesses above-mentioned formation is described.As shown in figure 10, each dispenser 200 of dye liquor feed unit 2 is connected with the tank 29 of storage dye liquor and auxiliary agent etc. via upstream side pipe arrangement 200a, and upstream side pipe arrangement 200a is provided with upstream side valve 200b.In addition, be provided with the downstream pipe arrangement 200c for supply with dye liquor etc. to modulation container 21 in the discharge side of each dispenser 200, in downstream, pipe arrangement 200c is provided with downstream side valve 200d.
First, as shown in Figure 10 (a) shows, opening upstream side valve 200b and closing under the state of downstream side valve 200d, piston 201 is retreated, thus, dye liquor etc. can attracted in cylinder 202, can be to dispenser 200 filling dye liquors etc.Then, as shown in Figure 10 (b), open under the state of downstream side valve 200d closing upstream side valve 200b, piston 201 is advanced, thus, dye liquor etc. are discharged from.And, as shown in Figure 10 (c), advancing in process of piston 201, while closing downstream side valve 200d opening upstream side valve 200b, residue in dye liquor in cylinder 202 etc. and return to tank 29.Every group of the piston 201 of each dispenser 200 links by connecting member 204 and uses motor 205 to be driven by constant speed integratedly by control, therefore, by controlling the upstream side valve 200b of the each dispenser 200 in the discharge of dye liquor etc. and the switching time of downstream side valve 200d, discharge the dye liquor of the amount suitable with the amount of movement (length L of Figure 10 (c)) of the piston 201 during downstream side valve 200d opens etc. from each dispenser 200, can discharge predefined amount to each dispenser 200.
In addition, as shown in this embodiment, the cylinder 202 of each group has at least two kinds of bores, thus, not only by the switching time of above-mentioned valve, and the selection of bore by cylinder 202 also can be adjusted the discharge rate of each dispenser 200, therefore, can expand the selecting range of discharge rate.
The grouping of dispenser 200 can be corresponding with the kind of necessary modulation dye liquor, by presetting kind and the discharge rate of every group of dye liquor etc., can promptly carry out accurately the modulation of diversified dye liquor.
Like this, in the supply of carrying out dye liquor etc. in container 21 for modulation.Dyeing, is transported to after dye liquor modulation treatment station B by supply unit T with container P in the time that the pollutant such as socks and underwear M drops into treating stations A storage by above-mentioned pollutant, is transferred in mounting table 28 by container transfer device 23.Directly over mounting table 28, be that liquid is supplied with position to the dye liquor supplied with container 21 of modulation etc., after stirring by the running of agitating device 22, the opening of the discharge portion 206a by container body 206 is to container P supply for dyeing.Modulation dye liquor to dyeing by the quantity delivered of container P by being located at the detection of weighing scale 28a of mounting table 28, it is suitable to judge whether.Like this, after having modulated dye liquor with modulation with container 21, supply with to dyeing container P, thus, the stoste before modulation can directly not be attached to the pollutant M in dyeing container P, can prevent reliably the aberration of dyeing etc.
In the time supplying with modulation dye liquor to dyeing with container P, dyeing is carried to the subsequent processing treating stations C that dyes with container P, on the other hand, modulates and moves to clean position by the running of Withdraw and keep-off device 24 with container 21.In clean position, from injection nozzle 215 to the interior injection detergent remover of container 21 for modulation, modulate cleaning with container 21.The detergent remover spraying is discharged from the discharge portion 206a of container body 206, reclaims via detergent remover recycling pallet 216.Afterwards, make modulation container 21 again move to liquid by the running of Withdraw and keep-off device 24 and supply with position, thus, can start the modulation of next dye liquor.Like this, with respect to dropping into from above-mentioned pollutant the dyeing container P that treating stations A is transferred successively by supply unit T, can promptly supply with efficiently diversified modulation dye liquor.In addition, also can supply with to each dyeing the dye liquor of different colours with container P, can carry out colorful dyeing to pollutant at dyeing treating stations C described later.
The plate 203 that fascinates can the mode taking the axis of cylinder 202 as level support each dispenser 200, but, tilt upward by the front (discharge side) that makes cylinder 202, as shown in Figure 11 (a) shows, to the interior entrained air a of cylinder 202 in the situation that, can near the pipe arrangement 200c of downstream, gather air a.Therefore, closing upstream side valve 200b and opening under the state of downstream side valve 200d, piston 201 is advanced, thus, can be easily discharging together with air a and dye liquor etc. from downstream pipe arrangement 200c.
On the other hand, as shown in Figure 11 (b), in the time that the front that makes cylinder 202 tilts, can make liquid l in cylinder 202 be collected near of upstream side pipe arrangement 200a downwards.Therefore, in the case of needing the fluid exchange in cylinder 202, can easily make whole liquid return to tank 29 by advancing of piston 201 via upstream side pipe arrangement 200a, therefore, can promptly change operation.
As the device of the plate banking motion Shang Xia 203 that makes to fascinate, there is no particular limitation, but, for example, shown in Figure 11 (a) and (b), fascinating in plate 203, be provided with cylinder 203c with the edge of the contrary side in edge that is installed on support rod 27 via hinge 203b so that the front end of the bar 203d of cylinder 203c from top and framework 26 butts and the mode that supports the plate 203 that fascinates form, thus, by the advance and retreat of the bar 203d plate banking motion Shang Xia 203 that can make to fascinate.
Return to Fig. 1, at the dyeing treating stations C of subsequent processing, be provided with and make to be accommodated with the dyeing container P rotation of pollutant and dye liquor and the dyeing apparatus 3 that pollutant is dyeed.As shown in figure 12, this dyeing apparatus 3 comprises: can make dyeing container P rotate respectively and to dye multiple rotation dyeing apparatuses 30 of carrying out and carry the container conveyance apparatus 31 of the use container P that dyes with respect to each rotation dyeing apparatus 30 of pollutant.Each rotation dyeing apparatus 30 in the present embodiment will in the horizontal direction (directions X) configure side by side 3 as a unit, each unit is set to 4 layers at above-below direction (Z direction), thus, is configured to rectangular.
Figure 13 is the stereogram of observing a unit of the rotation dyeing apparatus 30 shown in Figure 12 along arrow A direction, and Figure 14 and Figure 15 are respectively B-B sectional view and the C-C sectional views of Figure 13.Each rotation dyeing apparatus 30 is configured to and can carries the dyeing container P on top respectively with opening, as shown in Figure 13~Figure 15, comprises respectively turntable 300, press device 301 and tilting device 314.Figure 13 represents dyeing container P to topple over into the state after approximate horizontal (Y-direction of Figure 12).
Turntable 300 is formed as discoideus, on installation frame 32, is supported to rotation freely by bearing arrangement 33.
Press device 301 comprises: be installed in pressing of air cylinder of installation frame 32 etc. and be distolaterally installed on this via web 303 and press with the transmitter shaft 304 of the front end of the bar 302a of cylinder 302 and be installed on another distolateral tabular pressing body 305 of transmitter shaft 304 with cylinder 302.Press and be configured to and the rotating shaft almost parallel of turntable 300 with cylinder 302 and transmitter shaft 304, pressing body 305 configures in the mode relative with turntable 300.As shown in figure 15, be fixed with fixed axis 306 at pressing body 305.
Fixed axis 306 is formed with hollow bulb 306a along axis, connects pressing body 305 arrange in the mode consistent with the rotating shaft axis of turntable 300.In a distolateral pressure open pipes 307 that is connected with of the turntable 300 towards hollow bulb 306a, another of hollow bulb 306a is distolateral to be communicated with outside via connected entrance 306b.Pressure open pipes 307 in the dyeing shown in Figure 15 with configuring in the mode of extending upward under the tilt state of container P.In addition, at hollow bulb 306a, from another distolateral insertion thermocouple 308, the mode that thermocouple 308 extends through the side direction below, one end of hollow bulb 306a with the 308a of thermometric portion configures.In addition, the mode insertion section of the thermocouple 308 with respect to fixed axis 306 not being spilt with the dye liquor in container P with dyeing is carried out liquid-tight property ground sealing.Pressure open pipes 307 and thermocouple 308 are covered by the plate 309a that is located at lid 309 described later, can prevent that pollutant M is tangled by pressure open pipes 307 and thermocouple 308 in dyeing.
In addition, press device 301 possesses the lid 309 of the opening of airtight dyeing container P, and on the surface of lid 309, central authorities are fixed with bearing arrangement 310.The rotating shaft 306 of pressing body 305 is inserted through the opening forming in lid 309 central authorities, rotatably mounted lid 309 via bearing arrangement 310.Bearing arrangement 310 is accommodated with rolling bearing 310b and forms in the housing 310a of ring-type, and pressing body 305 joins and presses lid 309 with the housing 310a of bearing arrangement 310, and thus, lid 309 is close to the periphery of dyeing container P.As shown in the enlarged drawing of Figure 17, between pressing body 305 and bearing 310b, clamp pad 312, by pressing body 305 being acted on to the pressing force of direction shown in arrow, press lid 309 via pad 312, bearing 310b and housing 310a.Outside a distolateral outside of fixed axis 306, be embedded with the liner 313 of ring-type, carry out between fixed axis 306 and lid 309 by this liner 313 sealing liquid-tightly.
The formation of press device 301 is as long as used container P and rotatably clamped dyeing container P and lid 309 by the airtight dyeing of lid 309, for example, also can be the rotatably mounted turntable 300 of a side at the opposite face of コ word shape framework, support the formation of pressing body 305 the opposing party via driving cylinder to advance and retreat.Preferably formed by the material of the corrosion resistances such as stainless steel material with the position that lid 309 grades contact with dye liquor with container P with dyeing.
Tilting device 314 comprises the toppling over cylinder 316 of cylinder etc. that is installed on scaffold 315, topples over and is fixed on installation frame 32 with the front end of the bar 316a of cylinder 316.Installation frame 32 is rotatably rotated axle 311 with respect to scaffold 315 and supports, installation frame 32 is rotated by making to topple over by the bar 316a advance and retreat of cylinder 316, the posture that can make dyeing container P changes between tilt state shown in state and Figure 15 standing up shown in Figure 16.
In addition, rotation dyeing apparatus 30 comprises the rotating driving device 317 that makes the dyeing container P rotation that is installed on turntable 300.Rotating driving device 317 comprises and is installed on the drive pulley 318 of scaffold 315 and follow-up pulley 319, circumvolution in the rotating band 320 of the ring-type of these drive pulley 318 and follow-up pulley 319.Rotating band 320 is endowed tension force by the jockey pulley 321 that is installed on scaffold 315.Drive pulley 318 links with the rotating shaft of drive motor 322, and rotating band 320 is driven to rotation to a direction.Follow-up pulley 319 is formed with slot part 319a along outer peripheral face.Rotating band 320 is by dyeing is toppled over respectively with container P, and configures in the mode that the outer peripheral edges of side and turntable 300 are joined below at the slot part 319a of follow-up pulley 319, by rubbing, turntable 300 driven to rotation.
In the present embodiment, carry out the rotary actuations of the dyeing container P of 3 rotation dyeing apparatuses 30 by a rotating driving device 317, thus, miniaturization that can implementation structure, but, also can on each rotation dyeing apparatus 30, rotating driving device 317 be set.
In addition, rotation dyeing apparatus 30 possesses respectively the heater 34 such as far infra-red heater that is disposed at the left and right sides of turntable 300 in the mode of the Axis Extension of the container of the dyeing along tilt state P.Heater 34 covers with the mode reflecting plate 34a that can heat expeditiously dyeing container P, is installed on scaffold 315 via pillar (not shown).
In addition, as the diagram in Figure 15 only, rotation dyeing apparatus 30 possesses cooling water nozzle 35 from cooling water to the side of the dyeing container P of tilt state that supply with.Cooling water nozzle 35 with illustrated chilled water tank never by pump and be disposed in the electromagnetic valve in stream running can to the mode of the side supply cooling water of dyeing container P with the dyeing of toppling over container P Bu Gan Wataru near position be fixed on scaffold 315.Be formed with the axis that clips cooling water nozzle 35 from both sides towards two cooling water squit hole 35a, 35a oliquely downward spraying cooling water at the front end of cooling water nozzle 35, can in vast scope, supply with cooling water along dyeing with the axis of container P.
As shown in Figure 12 and Figure 18, container conveyance apparatus 31 comprises: the scaffold 325 that formed by multiple plumb posts 323 and multiple horizontal beam 324, on scaffold 325 to the left and right direction (directions X) be supported movably move horizontally body 326, moving horizontally lifting body 327 that on body 326, direction (Z direction) liftably arranges up and down and direction (Y-direction) chuck parts 328 that arrange of can advancing and retreat forwards, backwards on lifting body 327.The pair of guide rails 329,329 that the direction to the left and right (directions X) of scaffold 325 is extended is located on the horizontal beam 324 linking with the lower end of plumb post 323.
Move horizontally body 326 and link by upper lateral mass 330 and the lower lateral mass 331 a pair of guide post 332,332 that direction (Z direction) is extended up and down, two side lower parts of lower lateral mass 331 engage with pair of guide rails 329,329.
As shown in the enlarged drawing of Figure 19 (a), the a pair of bracket 333,333 that is disposed at (directions X) both sides, left and right of lifting body 327 by be disposed at pair of posts 334a, the 334a of upper and lower (Z direction) and be disposed at before and after a pair of web 334b, the 334b of (Y-direction) link and form, be respectively equipped with the guiding parts 335,335 of guide card disk component 328 in the relative inner face side of a pair of bracket 333,333.In addition, the exterior side of each bracket 333,333 be fixed with insert guide post 332,332 insert piece 336,336.
As shown in same Figure 19 (a), chuck parts 328 are being configured to the both sides of upper and lower tabular pair of substrates parts 337,337, are rotatably situated between and are provided with two rotating shafts 338,338 respectively.Be combined with at each rotating shaft 338,338 end of controlling pawl 339,339, control pawl 339,339 and rotate together with rotating shaft 338,338, control the switching of pawl 339,339.In addition, link the distolateral of tabular control lever parts 340,340 at each rotating shaft 338,338, another distolateral teat 340a, 340a(of being rotatably located at control lever parts 340,340 each other of control lever parts 340,340 is with reference to Figure 19 (b)) engage with the slot part 341a, the 341a that are formed at block conjunction 341.Slot part 341a, 341a extend along the length direction of control lever parts 340,340, and in the time that chuck parts 328 open and close, teat 340a, 340a can move along slot part 341a, 341a.
In addition, as shown in figure 18, container conveyance apparatus 31 possesses the horizontal drive apparatus 342, lifting drive 343 and the advance and retreat drive unit 344 that drive to directions X, Z direction and Y-direction respectively moving horizontally body 326, lifting body 327 and chuck parts 328, also possesses the chuck opening-closing device (not shown) of opening-and-closing chuck parts 328.
Horizontal drive apparatus 342 possesses as a pair of the timing pulley 342a, the 342b that are disposed at sustained height position, and this is installed on respectively timing pulley 342a, 342b on the horizontal beam 324 of upper and lower of scaffold 325.Ring-type Timing Belt 342c is suspended between a pair of timing pulley 342a, 342b along left and right directions (directions X), is fixed with respectively the upper lateral mass 330 and the lower lateral mass 331 that move horizontally body 326 on upper and lower Timing Belt 342c, 342c.In addition, the side 342a, the 342a that are disposed at respectively upper and lower a pair of timing pulley link in the mode of the rotation of one by connection shaft 342d each other, the timing pulley 342a of upside and be located at volume between the timing pulley 342f of output shaft of servomotor 342e and hang with other Timing Belt 342g.Horizontal drive apparatus 342, by possessing this formation, drives upper and lower Timing Belt 342c, 342c by the running of servomotor 342e the same period, makes to move horizontally body 326 and moves to directions X along pair of guide rails 329,329.
Lifting drive 343 possesses respectively as a pair of timing pulley 343a, 343b at the upper lateral mass 330 and the lower lateral mass 331 that move horizontally body 326, and this is arranged at respectively along the both sides of left and right directions (directions X) that move horizontally body 326 timing pulley 343a, 343b.Between a pair of timing pulley 343a, 343b, (Z direction) suspension has the Timing Belt 343c of ring-type along the vertical direction, and at Timing Belt 343c, the 343c of left and right, the bracket 333 of the both sides of lifting body 327,333(are with reference to Figure 19) be fixed respectively.In addition, upside 343a, the 343a of a pair of timing pulley links in the mode of one rotation by connection shaft 343d each other, one side's timing pulley 343a and being located between the timing pulley 343f of output shaft of servomotor 343e, volume hangs with other Timing Belt 343g.Lifting drive 343, by possessing this formation, synchronously drives left and right Timing Belt 343c by the running of servomotor 343e, and 343c makes lifting body 327 move to Z direction along a pair of guide post 332,332.
As in Figure 20 from as shown in the figure of oblique beneath, advance and retreat drive unit 344 formed by the Rodless cylinder being fixed between a pair of web 334b, 334b, this pair of web 334b, 334b are configured in the front and back of 333,333, a pair of bracket.Inside at advance and retreat drive unit 344 is accommodated with piston and magnet (not shown), selectively import compressed air from the air introduction part at two ends, thus, piston and magnet along front and back (Y-direction) mobile, can be adsorbed on the magnet that the rear side of chuck parts 328 is equipped with and make chuck parts 328 interlocks.Advance and retreat drive unit 344 can be along fore-and-aft direction drive chuck parts 328 by this formation.
Chuck opening-closing device forms by omitted illustrated cylinder in Figure 19 and Figure 20, by making bar and conjunction 341 combinations of this cylinder, can make conjunction 341 along front and back (Y-direction) advance and retreat.Chuck opening-closing device is making chuck parts 328 pass in and out along fore-and-aft direction (Y-direction) as shown in Figure 19 (b) from state shown in Figure 19 (a), further forwards drive conjunction 341, thus, can make to control pawl 339,339 is open, and the dyeing of being controlled by chuck parts 328 is loaded in rotation dyeing apparatus 30 with container P.In addition, after the dyeing of rotation dyeing apparatus 30 finishes, move in contrast to this, thus, can again control the dyeing container P on rotation dyeing apparatus 30.
Like this, horizontal drive apparatus 342, lifting drive 343 and advance and retreat drive unit 344 are as the 3 axial brake device performance functions of carrying out drive chuck parts 328 along 3 orthogonal axles (X-axis, Z axis and Y-axis) direction.These horizontal drive apparatus 342, lifting drive 343 and advance and retreat drive unit 344 are controlled running by control part 7 with chuck opening-closing device together with rotation dyeing apparatus 30.
In addition, as shown in figure 12, in the region that dyeing apparatus 3 can dye with the conveying of container P at container conveyance apparatus 31, possess respectively S2 and output interval S3 between input interval S1, mesozone.Between input interval S1 and mesozone, S2 is at above-below direction in abutting connection with configuration, and between this input interval S1 and mesozone, S2 is respectively arranged with weighing scale 345a, the 345b of mounting dyeing container P.As long as weighing scale 345a, 345b can detect the overall weight of the dyeing container P that contains pollutant M and dye liquor, and the output signal corresponding with detection limit, for example, can use piezoelectric element or strain measuring type, capacitive weight sensor etc.
In the present embodiment, shown in mounting table 28(Fig. 6 of above-mentioned dye liquor modulating device 2) double as input interval S1, dyeing with container P in mounting table 28 when modulating the dye liquor of supplying with container 21 modulated, by container conveyance apparatus 31, carry in order to rotation dyeing apparatus 30 from mounting table 28.In addition, may not adopt this formation, also can be configured to, in mounting table 28 by the dyeing container P that has supplied with modulation dye liquor by supply unit T from mounting table 28 be transported in order dyeing apparatus 3 input interval S1 near position, load on the weighing scale 345a of input interval S 1 by propeller (not shown) etc.
On the other hand, be provided with supply unit T at output interval S3, the dyeing container P of the dyeing of the pollutant M that is through with carries to the post processing station D of post processings such as pollutant M being neutralized and clean by supply unit T.
In addition, dyeing apparatus 3 also possesses the adding set of dyeing assistants such as adding saltcake and soda ash, and the supply nozzle 346 of adding set is disposed at the top of S2 between mesozone, forming by the mode that the opening on the top of container P adds dyeing assistant from dyeing.
Below, the running of the dyeing apparatus 3 that possesses above-mentioned formation is described.At above-mentioned dye liquor modulation treatment station B, be injected with and be suitable for the dye liquor of pollutant M and the dyeing of auxiliary agent container P by weighing scale 345a(in the present embodiment, be located at the weighing scale 28a of mounting table 28), whether the dyeing that judgement contains pollutant M and dye liquor is suitable by the overall weight of container P.
Control part 7 is at input weight meter 345a(weighing scale 28a) detection signal after, whether in right amount by comparing to judge the storage such as dye liquor with predefined gravimetric value, in the underproof situation of result of determination, output alarm tone etc. also makes action temporarily stop.In result of determination, be qualified in the situation that, control part 7 turns round horizontal drive apparatus 342 and lifting drive 343, makes chuck parts 328 move to input interval S1(in the present embodiment, mounting table 28).And, control after dyeing container P by operating at chuck parts 328 of advance and retreat drive unit 344, detect and be positioned at the rotation dyeing apparatus 30 of halted state and select one, carry to this rotation dyeing apparatus 30.
The translational speed that moves horizontally body 326 and lifting body 327 of the running based on horizontal drive apparatus 342 and lifting drive 343 is according to the coordinate position in the X-Z face of input interval S1 and become the coordinate position in the X-Z face of rotation dyeing apparatus 30 of destination, can set respectively, by make to move horizontally body 326 and lifting body 327 moves simultaneously, can make chuck parts 328 move to point-blank rotation dyeing apparatus 30.
Rotation dyeing apparatus 30, under non-working condition, by the running of press device 301 and tilting device 314, under the state that is level, expands the interval of turntable 300 and lid 309 at turntable 300 in advance.The chuck parts 328 that dyeing is transported to rotation dyeing apparatus 30 with container P are by the action of advance and retreat drive unit 344, after between dyeing with container P insertion turntable 300 and lid 309, by the action of described chuck opening-closing device, the leading section of controlling pawl 339,339 is expanded each other, thus, dyeing is loaded on turntable 300 with container P.
Rotation dyeing apparatus 30, detecting by not shown sensor being equipped with dyeing container P on turntable 300 time, turns round press device 301, presses lid 309 for dyeing with container P from top.Thus, dyeing is airtight by lid 309 with container P, and dyeing is rotatably held between turntable 300 and pressing body 305 with container P and lid 309.Afterwards, tilting device 314 is moved, make as shown in figure 15 dyeing container P topple over.In the present embodiment, the dyeing mode that container P becomes approximate horizontal with axis is toppled over, still, also can make dyeing container P topple in the mode that below tilts obliquely upward or tiltedly.Under tilt state in dyeing with container P, pressure open pipes 307 is extended upward in container P is used in dyeing, and the openend of pressure open pipes 307 exposes more upward than the liquid level of dye liquor, and dyeing is communicated with the outside of container P with dyeing with the inner space of container P.On the other hand, thermocouple 308 extends downwards in container P is used in dyeing, measures the temperature of dye liquor.
In dyeing while becoming tilt state with container P, by heater 34 to dyeing with heating in container P, and the outer peripheral edges of turntable 300 and rotating band 320 butts, make turntable 300 start to rotate.Like this, rotating driving device 317 can automatically rotarily actuate each dyeing container P with the action of toppling over of container P with dyeing linkedly by rotating band 320, and, can rotarily actuate respectively multiple turntables 300.
Like this, dyeing is rotated together with lid 309 with container P, and as shown in the dotted line of Figure 15, the pollutant M receiving is colored by dye liquor L.The storage capacity of dye liquor L is set by the mode that the axis of container P is slightly positioned at below than the dyeing of tilt state with common liquid level.Pressure open pipes 307 dyeing with in the rotation of container P also always upward, open rise with the internal temperature of container P with tinction in press liter.
The output of the mensuration control heater of the temperature of dye liquor based on thermocouple 308, thus, can control along predefined temp-controled mode.In the present embodiment, except heater 34, possesses the cooling device that scatters material cooling water to the outer surface of dyeing container P, therefore, in dyeing, in the case of the temperature reduction that needs dye liquor, can promptly reach design temperature, use the known control methods such as PID control can carry out the dyeing along desirable temp-controled mode.For example, in the situation that needs reduce temperature lentamente, can be corresponding with the output control of heater 34, on the other hand, in the situation that carrying out temperature reduction sharp, together with suppressing with the output of heater 34, supply with cooling water from cooling water nozzle 35.The flow of cooling water is made as necessarily in the present embodiment, still, also can carry out flow-control according to target temperature.
Like this, after the dyeing of pollutant M finishes, then tilting device 314 is moved through the stipulated time, make dyeing container P return to standing up after state shown in Figure 16, make press device 301 actions make lid 309 increase, the open dyeing air-tight state of container P.Control part 7 is along with this action, chuck parts 328 are moved to rotation dyeing apparatus 30 by action by horizontal drive apparatus 342 and lifting drive 343, again control after dyeing container P by the action of advance and retreat drive unit 344 and described chuck opening-closing device, made it to move to output interval S3.And, on supply unit T, load dyeing container P at output interval S3, carry dyeing container P towards the post processing station D of post processings such as neutralizing and clean.
Rotation dyeing apparatus 30 detects while having taken out dyeing container P by not shown sensor, represents the signal of non-working conditions to control part 7 outputs, becomes the state that can accept new dyeing container P.
According to the dyeing apparatus 3 of above-mentioned formation, with respect to multiple rotation dyeing apparatuses 30 that can dye to pollutant M, container conveyance apparatus 31 inserts the dyeing mode of container P with horizontal direction and forms between turntable 300 and lid 309, therefore, each rotation dyeing apparatus 30 can promptly start the dyeing of the pollutant M in accepted dyeing container P, with respect to the dyeing container P carrying successively by supply unit T from above-mentioned dye liquor modulation treatment station B, can promptly carry out efficiently the dyeing of pollutant M.
In addition, according to kind, the number of packages of pollutant M or the kind of dye liquor etc. of cloth of pollutant M that are accommodated in dyeing container P, by the instruction from control part 7, each rotation dyeing apparatus 30 is at random changed to dyeing temperature, dyeing time etc., thus, can under diversified dyeing condition, dye, therefore, can be corresponding neatly with the dyeing of a small amount of (small lot) type of many kinds.In addition, due to the dyeing time difference of each rotation dyeing apparatus 30, thus the dyeing container P FEFO dyeing sometimes processing that has dropped into another rotation dyeing apparatus 30 after the dyeing container P that has dropped into certain rotation dyeing apparatus 30.In this case, the dyeing of rear input rotation dyeing apparatus 30 first need to be transported to the post processing station D of subsequent processing with container P, but, in this case, control part 7 is irrelevant by the ordering in launching of container P with the dyeing to rotation dyeing apparatus 30, after in any rotation dyeing apparatus 30, dyeing finishes, make dyeing container P move in order output interval S3 at once, carry towards post processing station D, and, drop into new dyeing container P and start dyeing next time, thus, can realize the shortening of producing the preparatory stage.
In addition, as shown in this embodiment, being configured to can 3 axle drive chuck parts 328 by horizontal drive apparatus 342, lifting drive 343 and advance and retreat drive unit 344, thus, even in the situation that disposing multiple rotation dyeing apparatus 30, also can easily carry out rapidly the conveying with respect to the dyeing container P of each rotation dyeing apparatus 30.
In addition, in the above description, the dyeing container P that is input to input interval S1 is carried and drops into any rotation dyeing apparatus 30 by container conveyance apparatus 31, after pollutant M dyeing, be transported to output interval S3 by container conveyance apparatus 31, but, for example, in the pollutant M dyeing to being formed by the cellulose fibre such as cotton or copper ammonia fibre during for dense look, after pollutant M dyeing in rotation dyeing apparatus 30, carry placement that also can be temporary transient to S2 between mesozone by container conveyance apparatus 31.S2 between mesozone, can add soda ash etc. from being disposed at the dyeing supply nozzle 346 of the adding set of the top of container P, in the time utilizing weighing scale 345b to detect to have added ormal weight, control part 7 is carried dyeing container P again to the rotation dyeing apparatus 30 that is positioned at halted state, continuing to have carried out, after the dyeing processing of stipulated time, by container conveyance apparatus 31, dyeing to be transported to output interval S3 with container P.Like this, even if the dyeing apparatus of the present embodiment 3 is in the time that the dyeing of pollutant M needs to add dyeing assistant midway, also can be promptly corresponding.
In addition, the formation of rotation dyeing apparatus 30 is not limited only to the present embodiment, also can to by lid airtight in advance pollutant M in the container of opening dye.As shown in figure 21, rotation dyeing apparatus 36 possesses example: multiple backing rolls 348 freely of rotation, its state with axis horizontal carry by lid 347 airtight the dyeing container P of opening; Driven roller 349, it moves and is supported freely up and down above dyeing with container P, and is driven in rotation by motor (not shown); With a pair of stop part 350,351, respectively with the end face of container P and bottom surface butt and clamping dyeing container P rotatably for dyeing, can be configured to and can advance and retreat along the axis of dyeing container P with a stop part 350 of the end face butt of container 2.
This rotation dyeing apparatus 36 is being accommodated with the dyeing container P of pollutant M and dye liquor L and is carrying by container conveyance apparatus (not shown) by lid 347 is airtight in advance, and while being equipped on backing roll 348, by sensor (not shown), it is detected, a stop part 350 is passed in and out and and another stop part 351 between clamping dyeing container P, and, driven roller 349 is declined and make it and the body portion butt dyeing with container P, transmit rotary driving force.Like this, dyeing is rotated under the state airtight by lid 347 with container P, carries out the dyeing of pollutant M.
Return to Fig. 1, the post processing station D of subsequent processing is received in above-mentioned dyeing treating stations C from supply unit T and has implemented the dyeing container P that dyeing is processed, to the pollutant after dyeing, carry out neutralisation treatment, clean process, each processing of fixing processing and soft treatment etc.In each treatment process station D1~D4 of this post processing station D, be equipped with the pretreating device 4a~4d of the pre-treatment for washing and scald etc. and for carrying out the after-treatment device 6a~6d of processing of various treatment fluids, each treatment process station D1~D4 links by supply unit T.
In addition, water, hot water and the various treatment fluid using in each treatment process of post processing station D accumulated ormal weight in tank (not shown) separately, by pump (not shown) via giving shown in nozzle for liquid 415a~415d, 416a~416d(Figure 28) supply with to the dyeing container P at each treatment process station.In addition, be provided with flowmeter (not shown) at pump and in giving the pipeline between nozzle for liquid, monitor flow by control part 7 at ordinary times, supply with necessary amount by the command signal from control part 7.
With container P, first, implement neutralisation treatment in the dyeing transporting from above-mentioned dyeing treating stations C by supply unit T.In this neutralisation treatment technique station D1, after the pollutant having dyeed being washed by pretreating device 4a, by after-treatment device 6a, be attached to the alkali of the dye liquor of pollutant with spirit of vinegar neutralization.
As shown in Figure 22~Figure 26, the pretreating device 4a washing possesses: collect the dyeing container P being transported by the supply unit T outside figure and the container supporting device 40 that can reversally support; Be located at the below of container supporting device 40, accept the bucket 41 of the waste liquid (dye liquor and water (hot water) or various treatment fluid for post processing) of discharging from dyeing container P; Supporting container supporting arrangement 40 and bucket 41, and, the rotating frame 42 rotatably arranging in the horizontal direction in framework 44; With the press device 43 that the dyeing of being supported by container supporting device 40 is released towards supply unit T with container P.
Rotating frame 42 is supported to and can be rotated by the drive unit 46 taking motor 45 as drive source.Motor 45 is disposed in framework 44.The bucket of the case shape that bucket 41 is upper opening, is described in detail later, still, as shown in figure 23, be positioned at become the dyeing of handstand state container P under mode configure, receive the waste liquid that falls with container P from the dyeing of handstand state.This bucket 41 is supported by side plate 42A, 42B and the base plate 42C of rotating frame 42, as shown in figure 24, and can rotation in the horizontal direction together with rotating frame 42.
Container supporting device 40 possesses: at one end portion be provided with driven wheel 401 driving shaft 400, be fixed on the mounting table 402 of driving shaft 400, the pressing plate 403 that be arranged in parallel with mounting table 402 above mounting table 402 and link a pair of connecting rod 404,404 of pressing plate 403 and mounting table 402.Pairing left and right bracket 405A, the 405B of side plate 42A, the 42B of driving shaft 400 its two ends by being fixed on rotating frame 42 are supported to and can rotate, and from an end of the outstanding driving shaft 400 of bracket 405A, driven wheel 401 are being installed.
Mounting table 402 comprise pairing left and right sidewall paneling 402A, 402B and and be located at the multiple live-rollers 403C between sidewall paneling 402A, 402B, live-rollers 403C contacts and rotates with the bottom surface of container P with dyeing, thus, dyeing is loaded in mounting table 402 from supply unit T with container P.In addition, in the time that dyeing loads in mounting table 402 with container P, two connecting rods 404 bear the side of dyeing container P, thus, can prevent that dyeing container P from coming off from mounting table 402.
Pressing plate 403 is installed on the upper end of two connecting rods 404,404, with mounting table 402 and pressing plate 403 can be from clamping up and down dyeing container P.On the plate face of pressing plate 403, spread all over whole face and be provided with multiple limbers 403a, as described later, reverse up and down and while becoming handstand state, can make to be accommodated in the treatment fluid of dyeing in container P and discharge to bucket 41 via limbers 403a at the dyeing container P clamping with mounting table 402 and pressing plate 403.
Driven wheel 401 engages with the driven gear 407 of rotatably installing via axle 406 on bracket 405A, in the time that driven gear 407 rotates to the directions X of arrow shown in Figure 22, make driving shaft 400 to the arrow Y-direction rotation shown in Figure 22 via driven wheel 401, the dyeing being clamped by pressing plate 403 and mounting table 402 is reversed from state shown in Figure 22 as shown in figure 23 like that up and down with container P.
On axle 406, be also fixed with an end of control lever 408, control lever 408 rotates integratedly with driven gear 407.In the other end of control lever 408, swing the bar 409a of the container reversion cylinder 409 that air cylinder etc. is freely installed.Container reversion swings on a sidewall paneling 42A who is freely installed on rotating frame 42 with cylinder 409, and by the advance and retreat of bar 409a, control lever 408 rotates centered by axle 406, thus, can make driving shaft 400 rotate.
Press device 43 possesses: rotating shaft 410, an end and the rotating shaft 410 that two ends are rotatably supported in sidewall paneling 42A, the 42B of rotating frame 42 links and have a pair of side by pressure roller 411a, 411b in the other end to be observed the container that is the pressing component 412 of L font and swings the opposing party's who is supported on freely rotating frame 42 sidewall paneling 42B and press with cylinder 413.On rotating shaft 410, be fixed with an end of control lever 414, container is pressed the other end that is installed on freely control lever 414 with the front end swing of the bar 413a of cylinder 413.From the state shown in Figure 25, bar 413a retreats, and thus, as shown in figure 26, pressing component 412, by 42A, 42B between the sidewall paneling of rotating frame 42, is pressed the side of dyeing container P by pressure roller 411a, 411b, will dye and use container P to release to supply unit T.
Below, for the running of pretreating device 4a that possesses above-mentioned formation, suitably describe with reference to Figure 27 and Figure 28.As shown in Figure 27 (a), carried out dyeing dyeing after treatment container P at above-mentioned dyeing treating stations C and be transported to pretreating device 4a by supply unit T, the pressing plate 403 by container supporting device 40 and mounting table 402 are from being held up and down (with reference to Figure 22).Then, as shown in Figure 27 (b), container supporting device 40 is rotated centered by driving shaft 400, thus, dyeing container P is reversed up and down, only discharge (with reference to Figure 23) by being accommodated in the dye liquor of dyeing in container P to bucket 41.
As shown in Figure 27 (c), after dye liquor is discharged, under the state standing upside down with container P in dyeing, by the action of drive unit 46, rotating frame 42 is rotated, thus, container holder 40 and bucket 41 are rotated, make dyeing container P should carry the dyeing direction (with reference to Figure 24) of the supply unit T of container P towards next time.And, as shown in Figure 28 (a), make container supporting device 40 centered by driving shaft 400 to direction rotation contrary to the above, thus, make dyeing erect and become the state of erecting (with reference to Figure 25) with container P.And, by can to dyeing with the internal feed water of container P give (operating) water nozzle 415a, dye with after having sprayed water in container P from upper direction, container supporting device 40 is rotated and makes to dye to reverse up and down with container P, thus, only discharge to bucket 41 being accommodated in the water of dyeing in container P.
Water makes container supporting device 40 to direction rotation contrary to the above after discharging, and makes dyeing container P again become the state that erects of upper opening.Repeat the supply of this water for several times and discharge, thus, to pollutant, M washes.After washing finishes, as shown in Figure 28 (b), by can be to dyeing giving nozzle for liquid 416a with the internal feed acetic acid of container P, from on direction dyeing supplied with after acetic acid in container P, as shown in Figure 28 (c), the action of the pressing component 412 by press device 43, will dye with container P to upper release (with reference to the Figure 26) of supply unit T.Thus, dyeing is transported to the after-treatment device 6a for carrying out the neutralisation treatment based on acetic acid below with container P by supply unit T.
The dyeing container P that is accommodated with acetic acid carries by supply unit T, by the detection of not shown position-detection sensor, stops at the positive upper/lower positions of after-treatment device 6a.As shown in figure 29, after-treatment device 6a comprises: the spindle unit 61 of the outer cylinder member 60 of hollow tube-shape, the circular shaft shape that reciprocally moves and arrange rotationally at direction of principal axis in the inside of outer cylinder member 60, be located at outer cylinder member 60 a distolateral vibrating part 62, can control multiple parts 63 and pairing left and right sliding bars 64,64 etc. of controlling of a distolateral dyeing container P who is located at spindle unit 61.
The cylinder that outer cylinder member 60 is both ends open, is made as at direction of principal axis and reciprocally moves and rotatably.This outer cylinder member 60 is driven in rotation by the driving mechanism 65 taking motor 600 as drive source.Drive pulley 601 that driving mechanism 65 comprises becomes the motor of drive source 600, link with the rotating shaft of motor 600, be installed on the follow-up pulley 602 of outer cylinder member 60 and be wound on the driving belt 603 of these pulley rooms.By the running of motor 600, pulley 601 is rotated, this rotation is transmitted to follow-up pulley 602 via driving belt 603, thus, outer cylinder member 60 is rotated.
An end in outer cylinder member 60 is fixed with vibrating part 62 via fixed part 604, and vibrating part 62 arranges in the mode that moves back and forth integratedly and rotate with outer cylinder member 60.On this vibrating part 62 via universal joint 605 be separately linked with multiple sides observe be L font control parts 63.Respectively control parts 63 taking right angle portion as fulcrum, an end and the other end are rotated.In an end of respectively controlling parts 63, a paw tool 606 is installed, on the other hand, the other end of respectively controlling parts 63 is installed on an end of spindle unit 61 swingably.Spindle unit 61 reciprocally moves at direction of principal axis in the inside of outer cylinder member 60, thus, makes respectively to control parts 63 and carries out on-off action, and container P is used in the dyeing that paw tool 606 is controlled of an available end.In addition, vibrating part 62 rotates integratedly with outer cylinder member 60, thus, makes respectively to control parts 63 and spindle unit 61 and rotates and dyeing container P can be rotated.
One of outer cylinder member 60 distolaterally moves back and forth intercalation freely and is supported on the slide block 607 that is fixed on scaffold part 66.Be arranged in parallel in left and right relative position two sliding bars 64,64 and the outer cylinder member 60 that clip outer cylinder member 60.One end of each sliding bar 64 links by metallic plate 608, and the other end links by slide block 607.On two base plates 608,608 of scaffold part 66, respectively be provided with two sliding shoes 609 that possess not shown ball bearing in inside, each sliding bar 64 moves back and forth intercalation freely and is supported on each sliding shoe 609, thus, and with respect to outer cylinder member 60 precision keeping parallelism state well.
Outer cylinder member 60 connects to integrated by connecting member 610 and each sliding bar 64, reciprocating action under the state that guides (guiding) by each sliding bar 64.On connecting member 610, be linked with the first cylinder mechanism 611 as the actuator that this connecting member 610 is moved back and forth, by the action of this first cylinder mechanism 611, outer cylinder member 60 moves back and forth on direction of principal axis.
Spindle unit 61 is outstanding from the two ends of outer cylinder member 60, is provided with and respectively controls parts 63 in one end, on the other hand, is linked with the second cylinder mechanism (not shown) as the actuator that this spindle unit 61 is moved back and forth in the other end.
On each side plate 612,612 of scaffold part 66, position and lower position rotate respectively and are supported with freely axle 613 and lower shaft 614 at an upper portion thereof.The two ends of each axle 613,614 are outstanding from each side plate 612, are rotatably installed on respectively in pairing left and right on control lever parts 615 and lower control arm parts 616.The rotating shaft 617 that the base end part of upper control lever parts 615 and two ends are rotatably supported in framework 67 links.On the other hand, the base end part of lower control arm parts 616 is rotatably installed on framework 67 via bearing (not shown).
On lower shaft 614, swing the postural change bar 68a of cylinder 68 that two cylinders etc. are freely installed.Postural change swings and is freely installed on framework 67 with cylinder 68, by the advance and retreat of bar 68a, make rotation centered by the above axle 613 of side plate 612 of scaffold part 66, thus, make the postural change of after-treatment device 6a, can by the mode that container P tilts obliquely upward, dyeing container P be toppled over dyeing.
Below, the running of the after-treatment device 6a that possesses above-mentioned formation is described.In addition, when when after-treatment device 6a is flat, postural change retreats with the bar 68a of cylinder 68, two sliding bars 64 remain the posture vertical with respect to the conveyor surface of supply unit T with outer cylinder member 60.Carrying out after washing, in the time that the dyeing container P that is accommodated with acetic acid is transported to after-treatment device 6a by supply unit T, by the action of the first cylinder mechanism 611, and outer cylinder member 60 is declined along each sliding bar 64, thus, making respectively to control parts 63 is positioned near the rising wood of dyeing container P.
And, by the action of the second cylinder mechanism (not shown), make spindle unit 61 increase with respect to outer cylinder member 60, thus, make respectively to control parts 63 and carry out closing motion, catch the rising wood of dyeing container P by each paw tool 606.Afterwards, controlling by each paw tool 606 under the state of dyeing container P, the first cylinder mechanism 611 is moved, make outer cylinder member 60 increase along each sliding bar 64, thus, dyeing is lifted from supply unit T with container P.
Then, the bar 68a of each postural change cylinder 68 is extended, as shown in figure 29, dyeing container P is toppled over.And, by the action of driving mechanism 65, outer cylinder member 60 is rotated, make dyeing container P rotation, thus, utilize acetic acid to carry out neutralisation treatment to received pollutant.In addition, at this moment, dyeing container P is rotated in the tank that is adjusted into desirable temperature, or scatter and expect that the water of temperature adjustment makes it rotation on one side, thus, can carry out desirable temperature control to outer surface on one side.
After the neutralisation treatment that makes pollutant M through the stipulated time finishes, after stopping the rotation of dyeing container P, the bar 68a of each postural change cylinder 68 is retreated, make dyeing container P recover to erect after state, the first cylinder mechanism 611 is moved, outer cylinder member 60 is declined along each sliding bar 64, thus, mounting dyeing container P on the conveyor surface of supply unit T.And, make the second cylinder mechanism (not shown) action, spindle unit 61 is declined with respect to outer cylinder member 60, thus, make respectively to control parts 63 and carry out opening action, remove each paw tool 606 to dyeing controlling with container P.And, make supply unit T action, carry dyeing to use container P towards carrying out cleaning the clean treatment process station D2 processing next time, thus, become the state that can accept new dyeing container P.
In addition, in the present embodiment, as the after-treatment device 6a neutralizing, adopt the device shown in Figure 29, but, may not be confined to this, as long as by making dyeing container P rotate to neutralize the device of the pollutant in dyeing use container P, also can adopt and the device of any structure of device etc. of rotation dyeing apparatus 30 same structures of being located at above-mentioned dyeing treating stations C.
Return to Fig. 1, in the dyeing container P that has implemented neutralisation treatment by neutralisation treatment technique station D1, then implement to clean to process.In this clean treatment process station D2, after pollutant being scalded by pretreating device 4b, by after-treatment device 6b, utilize detergent remover to wash off to be attached to the remaining dye liquor of pollutant.
The pretreating device 4b scalding is shown in the pretreating device 4a(Figure 22~Figure 26 with above-mentioned neutralisation treatment technique station) device of same formation, therefore, at this, for corresponding formation, by using prosign, description thereof is omitted.
Carry out the container of the dyeing after neutralisation treatment P while carrying to container supporting device 40 by supply unit T (Figure 22 with reference to), container supporting device 40 is reversed and dyeing is reversed up and down with container P with the action of cylinder 409 by container, only discharges to bucket 41 with the acetic acid in container P (with reference to Figure 23) being accommodated in to dye.And, by the action of drive unit 46, rotating frame 42 is rotated, thus, make container holder 40 and bucket 41 rotate (with reference to Figure 24).Afterwards, by container supporting device 40, make dyeing container P erect and again become the state of erecting (with reference to Figure 25), from giving shown in (operating) water nozzle 415b(Figure 28 (a)) to the hot water of 70 DEG C of left and right of internal feed of dyeing use container P.And, again make dyeing container P reverse up and down, thus, only discharge to bucket 41 being accommodated in the hot water of dyeing in container P, after hot water is discharged, make dyeing container P again become the state of erecting.Discharge by the supply that repeatedly repeats this this hot water, pollutant is scalded.
Scalding after end, by can be to dyeing giving shown in nozzle for liquid 416b(Figure 28 (b) with the internal feed detergent remover of container P), dye with after supplying with detergent remover in container P from upper direction, by the action of press device 43, dye with container P(with reference to Figure 26 to upper release of supply unit T).Thus, the dyeing container P that is accommodated with detergent remover is transported to for carrying out the clean after-treatment device 6b based on detergent remover next time by supply unit T.
Carry out clean after-treatment device 6b and adopt in the present embodiment the formation same with the rotation dyeing apparatus 30 of being located at above-mentioned dyeing treating stations C.The formation of the trickle part of this after-treatment device 6b is identical with the rotation dyeing apparatus 30 of Figure 13~Figure 17, and at this, for corresponding formation, by using prosign, description thereof is omitted.
With container P, the detection by not shown position-detection sensor, after the position of regulation stops, being equipped on the upper surface (with reference to Figure 16) of turntable 300 by manipulator (not shown) in the dyeing of carrying by supply unit T.In addition, between turntable 300 and lid 309, the action by press device 301 and tilting device 314 is expanded its interval in advance.In addition, by the action of drive unit 317, rotating band 320 is rotated.
Be equipped with dyeing container P on turntable 300 time, by the action of press device 301, by the airtight dyeing of lid 309 container P, rotatably clamp dyeing container P and lid 309 by turntable 300 and pressing body 305.Afterwards, by the action of tilting device 314, when dyeing is toppled over container P, by the action of rotating band 320, turntable 300 is rotated, make dyeing container P rotation on one side, utilize detergent remover to clean pollutant M(with reference to Figure 15 on one side).In addition, the temperature of the detergent remover in cleaning, by the output of the mensuration control heater 34 based on thermocouple 308, can be controlled.
After the stipulated time finishes the clean processing of pollutant M, again make tilting device 314 move, dyeing container P is returned after the state of erecting, making lid 309 increase by press device 301 actions, the air-tight state (with reference to Figure 16) of container P for open dyeing.And, on supply unit T, again load the dyeing container P on turntable 300 by manipulator (not shown) etc.Thus, dyeing is carried to next bearing's science and engineering skill station by supply unit T with container P.
In addition, in the present embodiment, as carrying out clean after-treatment device 6b, adopt the formation same with the rotation dyeing apparatus 30 of being located at above-mentioned dyeing treating stations C, but, may not be confined to this, as long as cleaning the device of the pollutant in use container P that dyes by dyeing container P is rotated, also can adopt the formation arbitrarily forming shown in above-mentioned Figure 29 etc.
Return to Fig. 1, use in container P in the dyeing of having implemented neutralisation treatment by cleaning treatment process station D2, then implement fixing processing.In this fixing treatment process station D3, after pollutant is scalded by pretreating device 4c, by after-treatment device 6c, pollutant after dyeing be impregnated in the fixing treatment fluid of fixatives such as containing tannic acid based compound, aromatic sulphonic acid polymer, multivalence phenol derivatives, thus, realize fixing for the dye liquor of pollutant.
The pretreating device 4c scalding and the after-treatment device 6c that is fixed processing adopt shown in the pretreating device 4a(Figure 22~Figure 26 with above-mentioned neutralisation treatment technique station in the present embodiment) and after-treatment device 6a(Figure 29 shown in) same formation, therefore, at this, for corresponding formation, by using prosign, description thereof is omitted.
Carry out cleaning dyeing after treatment container P while carrying to container supporting device 40 by supply unit T (with reference to Figure 22), container supporting device 40 is reversed and dyeing is reversed up and down with container P with the action of cylinder 409 by container, only discharges (with reference to Figure 23) to bucket 41 by being accommodated in to dye with the detergent remover in container P.And, by the action of drive unit 46, rotating frame 42 is rotated, thus, make container holder 40 and bucket 41 rotate (with reference to Figure 24).Afterwards, by container supporting device 40, make dyeing erect and again become the state of erecting (with reference to Figure 25) with container P, from giving shown in (operating) water nozzle 415c(Figure 28 (a)) to the hot water of 70 DEG C of left and right of internal feed of dyeing use container P.And, again make dyeing container P reverse up and down, thus, only to discharge to bucket 41 being accommodated in the hot water of dyeing in container P, hot water makes dyeing container P again become the state of erecting after discharging.Repeat the supply of this hot water for several times and discharge, thus, pollutant is scalded.
Scalding after end, by can be to dyeing giving shown in nozzle for liquid 416c(Figure 28 (b) with the internal feed detergent remover of container P), dye with having supplied with in container P after fixing treatment fluid from upper direction, by the action of press device 43, will dye with container P to upper release (with reference to the Figure 26) of supply unit T.Thus, the dyeing container P that is accommodated with fixing treatment fluid is transported to for carrying out the after-treatment device 6c of fixing processing based on fixing treatment fluid next time by supply unit T.
The dyeing of carrying by supply unit T stops at the positive upper/lower positions of after-treatment device 6c by the detection of not shown position-detection sensor with container P.In the time being transported to after-treatment device 6c, by the action of the first cylinder mechanism 611, after making respectively to control near the rising wood that parts 63 are positioned at dyeing container P, by the action of the second cylinder mechanism (not shown), make respectively to control parts 63 and carry out closing motion, thus, catch the rising wood of dyeing container P by each paw tool 606.And, having been controlled by each paw tool 606 under the state of dyeing container P, by the first cylinder mechanism 611 is moved, dyeing is lifted from supply unit T with container P.
Then, the bar 68a of each postural change cylinder 68 is extended, make dyeing container P topple over (with reference to Figure 29).And, by the action of driving mechanism 65, outer cylinder member 60 is rotated, by making dyeing container P rotation, utilize fixing treatment fluid to process the pollutant of receiving.In addition, at this moment, dyeing container P is rotated in the tank of adjusting to desirable temperature, or scatter to outer surface the water that has been adjusted water temperature on one side, make it rotation on one side, thus, can carry out desirable temperature control.
After the stipulated time finishes the fixing processing of pollutant, after stopping the rotation of dyeing container P, the bar 68a of each postural change cylinder 68 is retreated, dyeing container P is turned back to after the state of erecting, the first cylinder mechanism 611 is moved, dyeing is loaded on the conveyor surface of supply unit T with container P.And, make the second cylinder mechanism (not shown) action, make respectively to control parts 63 and carry out opening action, thus, remove each paw tool 606 to dyeing controlling with container P.And, by making supply unit T action, carry dyeing to use container P towards the soft treatment technique station D4 that carries out next soft treatment, thus, become the state that can accept new dyeing container P.
In addition, in the present embodiment, at this fixing treatment process station D3 based on fixing treatment fluid of arranging continuously of transport path midway, after the clean processing of detergent remover, carrying out with container P with respect to dyeing after twice fixing processing, the use that will dye container P carries to soft treatment technique station D4, but, may not be confined to this, also can once fix treatment process station D3 establishing of transport path midway, or arrange more than 2 times.
In addition, in the present embodiment, as the after-treatment device 6c that is fixed processing, adopt the formation shown in Figure 29, but, may not be confined to this, as long as by the device that dyeing container P rotation is fixed process dyeing to use the pollutant in container P, also can adopt any formation of the formation same with the rotation dyeing apparatus 30 of being located at above-mentioned dyeing treating stations C etc.
Return to Fig. 1, utilizing fixing treatment process station D3 to implement then to implement soft treatment in the dyeing container P of fixing processing.In this soft treatment technique station D4, after pollutant has been undertaken scalding by pretreating device 4d, by after-treatment device 6d, the pollutant after dyeing be impregnated in the soft treatment liquid that contains softener, thus, give flexibility, elastic force etc. to obtained pollutant.
The pretreating device 4d scalding and the after-treatment device 6d that carries out soft treatment are in the present embodiment for shown in pretreating device 4a(Figure 22~Figure 26 in above-mentioned neutralisation treatment technique station) and after-treatment device 6a(Figure 29 shown in) same formation, therefore, at this, for corresponding formation, by using prosign, description thereof is omitted.
After having carried out fixing dyeing after treatment container P to be transported to container supporting device 40 by supply unit T (with reference to Figure 22), container supporting device 40 is reversed and dyeing is reversed up and down with container P with the action of cylinder 409 by container, only discharges (with reference to Figure 23) to bucket 41 by being accommodated in to dye with the fixing treatment fluid in container P.And, by the action of drive unit 46, rotating frame 42 is rotated, thus, make container holder 40 and bucket 41 rotate (with reference to Figure 24).Afterwards, by container supporting device 40, make dyeing container P erect and again become the state of erecting (with reference to Figure 25), from giving shown in (operating) water nozzle 415d(Figure 28 (a)) to the hot water of 70 DEG C of left and right of internal feed of dyeing use container P.And, by again making dyeing container P reverse up and down, only to discharge to bucket 41 being accommodated in the hot water of dyeing in container P, hot water makes dyeing container P again become the state of erecting after discharging.Discharge by repeating the supply of this hot water for several times, pollutant is scalded.
Scalding after end, by can be to dyeing giving shown in nozzle for liquid 416d(Figure 28 with the internal feed detergent remover of container P), after soft treatment liquid from upper direction dyeing with supply modulation in container P, by the action of press device 43, will dye with container P to upper release (with reference to the Figure 26) of supply unit T.Thus, the dyeing container P that is accommodated with soft treatment liquid is transported to the after-treatment device 6d of the soft treatment based on soft treatment liquid for carrying out next time by supply unit T.
The dyeing of carrying by supply unit T stops at the positive upper/lower positions of after-treatment device 6d by the detection of not shown position-detection sensor with container P.In the time that dyeing is transported to after-treatment device 6d with container P, by the action of the first cylinder mechanism 611, after making respectively to control near the rising wood that parts 63 are positioned at dyeing container P, by the action of the second cylinder mechanism (not shown), make respectively to control parts 63 and carry out closing motion, thus, utilize each paw tool 606 to catch the rising wood of dyeing container P.And, under this state, by the first cylinder mechanism 611 is moved, dyeing is lifted from supply unit T with container P.
Then, the bar 68a of each postural change cylinder 68 is extended, make dyeing container P topple over (with reference to Figure 29).And, by the action of driving mechanism 65, outer cylinder member 60 is rotated, make dyeing container P rotation, thus, the pollutant that utilizes soft treatment liquid soft treatment to be contained.In addition, at this moment, dyeing container P is rotated in the tank of adjusting to desirable temperature, or scatter to outer surface the water that has been adjusted water temperature on one side, make it rotation on one side, thus, can carry out desirable temperature control.
After the stipulated time finishes the soft treatment of pollutant M, after stopping the rotation of dyeing container P, the bar 68a of each postural change cylinder 68 is retreated, dyeing container P is turned back to after the state of erecting, the first cylinder mechanism 611 is moved, dyeing is loaded on the conveyor surface of supply unit T with container P.And, make the second cylinder mechanism (not shown) action, make respectively to control parts 63 and carry out opening action, thus, remove each paw tool 606 to dyeing controlling with container P.And by making supply unit T action, dyeing is transported to next technique station with container P and reclaims clean treating stations E, on the other hand, becomes the state that can accept new dyeing container P.
In addition, in the present embodiment, as the after-treatment device 6d that carries out soft treatment, adopt the formation shown in Figure 29, but, may not be confined to this, as long as by making dyeing container P rotation carry out the device of soft treatment with the pollutant in container P to dyeing, can adopt the formation arbitrarily of the formation same with the rotation dyeing apparatus 30 of being located at above-mentioned dyeing treating stations C etc.
As mentioned above, according to the post processing station D of the present embodiment, by supply unit T link neutralisation treatment technique station D1, clean treatment process station D2, the washing at the front technique station of fixing treatment process station D3, soft treatment technique station D4 and each treatment process station D1~D4 with scald technique station, therefore, by supply unit T, for from the dyeing treating stations C dyeing container P that treating stations D carries successively backward, can make a succession of operation of diversified post processing not stop carrying out continuously, can realize the efficient activity of operation.
In addition, in the case of not implementing above-mentioned neutralisation treatment technique station D1 according to the kind of pollutant, clean treatment process station D2, fixing any one treatment process in treatment process station D3, soft treatment technique station D4, also can skip this treatment process and only implement necessary treatment process by supply unit T.
Return to Fig. 1, clean treating stations E in the recovery of subsequent processing, be provided with the dyeing container P that is received in above-mentioned post processing station D and has implemented post processing, reclaim after the pollutant after dyeing the clean recovery decontaminating apparatus 5 of the use that dyes container P.As shown in figure 30, this recovery decontaminating apparatus 5 possesses: by supply unit T make container inversion set 50 that the dyeing container P transporting from above-mentioned post processing station D reverses up and down, accept the pollutant that falls from the dyeing container P of reversion up and down and treatment fluid retracting device 51, clean reclaim the decontaminating apparatus 52 of the dyeing container P pollutant and treatment fluid and press conveying with container P to decontaminating apparatus 52 by dyeing press transport 53, they are all located in framework 54.
Figure 31 is the amplification stereogram of observing the container inversion set 50 shown in Figure 30 from arrow A direction.As shown in figure 31, container inversion set 50 possesses: the mode of extending with along continuous straight runs is arranged on a pair of tooth bar 500a, 500b in framework 54, have the rotating shaft 502 of pinion 501a, 501b at both ends and be fixed on two hold assembly 503a, 503b of rotating shaft 502.Each hold assembly 503a, 503b are at the maintenance bracket 504a of L word shape, and the upper end of 504b is provided with support rod 505a, 505b, and side is formed as コ word shape while observation, can clamp the upper and lower of dyeing container P.Between maintenance bracket 504a, 504b, be provided with by contact multiple live-rollerss 506 of rotating to accept dyeing container P with the bottom surface of container P with dyeing.
A pair of tooth bar 500a, 500b engage respectively with pinion 501a, 501b, at rotating shaft 502 when rotating to the movement of the direction of B shown in arrow, shown in figure 32, make to be fixed on hold assembly 503a, the 503b rotation of rotating shaft 502, the dyeing container P that is held parts 503a, 503b clamping is reversed up and down.In addition, be provided with at the two ends of rotating shaft 502 by with tooth bar 500a, 500b become parallel mode be installed on framework 54 track segment 507a, 507b guiding slide block 508a, 508b.Each slide block 508a, 508b are provided with the container reversion cylinder 509a of air cylinder etc., bar 510a, the 510b of 509b, can rotating shaft 502 be moved by the advance and retreat of bar 510a, 510b.
Figure 33 is the amplification stereogram of observing the retracting device 51 shown in Figure 30 along arrow C direction.As shown in figure 33, the retracting device 51 of the present embodiment possesses: can receive the receiver 511 of pollutant and treatment fluid, the turning cylinder 512 of bottom of supporting receiver 511 and the mode swinging with receiver 511 and rotate the parts of bearings 513a, the 513b that support freely turning cylinder 512 around turning cylinder 512.The bottom of receiver 511 possesses the pair of angled face 511a, the 511b that tilt downward to central authorities from periphery, is formed with along the discharge portion 511c of the groove shape of the Axis Extension of turning cylinder 512 between pair of angled face 511a, 511b.The both sides of pair of angled face 511a, 511b are covered by side plate 511d, 511e.
As shown in figure 34, receiver 511 be positioned at become the dyeing of handstand state container P under mode configure, receive from the dyeing pollutant and the treatment fluid that fall with container P.Below discharge portion 511c, dispose treatment fluid recover (not shown), can reclaim the treatment fluid that is accommodated in receiver 511 and flows out from discharge portion 511c.
Turning cylinder 512 is fixed two control lever 514a, 514b via securing member, and the front end that is supported on the each bar that is subject to platform inclination cylinder 515a, 515b of framework 54 engages with the front end of control lever 514a, 514b respectively.On the other hand, in the time being subject to platform to tilt to use the bar turnover of cylinder 515a, by the rotation of turning cylinder 512, as shown in figure 35, receiver 511 is tilted, pollutant falls along another inclined plane 511a, and the pollutant recover (not shown) that is configured in below reclaims.In contrast, in the time that another is subject to platform to tilt to use the bar turnover of cylinder 515b, make turning cylinder 512 to direction rotation contrary to the above, thus, the mode that receiver 511 falls along another inclined plane 511b with pollutant tilts, and pollutant is reclaimed by defective products recover (not shown).Like this, tilt with the selection of cylinder 515a, 515b by the platform that is subject to moving, can make the banking motion direction of receiver 511 change, the direction that falls that can separate pollutant, can separate good product recovery with defective products.
Shown in figure 32, press transport 53 have that rotation is supported freely be arranged on the container transport being supported by framework 54 by bracket 519 by the pressing component of pressure roller 516a, 516b 517 with on the bar 518a of cylinder 518, bar 518a retreats to arrow B direction from state shown in Figure 32, thus, pressing component 517 is by making, by the contacts side surfaces of pressure roller 516a, 516b and dyeing container P, dyeing to be delivered to decontaminating apparatus 52 with container P between two hold assembly 503a, 503b.
Figure 36 is the amplification stereogram of observing decontaminating apparatus 52 shown in Figure 30 along arrow A direction.As shown in figure 36, decontaminating apparatus 52 possesses: carry the dyeing roll-type conveyer 520 of container P, move up and down the inside being supported freely and spray detergent remover clean nozzle 521, spray the clean nozzle 522 in outside of detergent remover, move up and down in outstanding upward mode the air nozzle 523 that is supported freely and sprays air via the gap of roll-type conveyer 520 from top to dyeing container P via the gap between the roller of roll-type conveyer 520 in outstanding upward mode with handstand state.
Inner nozzle 521, outside clean nozzle 522 and the air nozzle 523 cleaned configures towards downstream successively from the throughput direction upstream side of roll-type conveyer 520, and with can make dyeing container P stop at respectively inner clean nozzle 521 and air nozzle 523 directly over the mode of position, dispose the position-detection sensor (not shown) of using the infrared fibre-optic sensor etc. of the transfer position of container P for detection of dyeing.
Be provided with by cylinder 524a and move up and down the shutter 524b being supported freely at the entrance of decontaminating apparatus 52, utilization is pressed the action of transport 53 after dyeing is passed through with container P, utilize as shown in figure 37 the action of cylinder 524a that shutter 524b is declined, thus, can suppress detergent remover disperses to retracting device 51.What nozzle 521 was cleaned in dyeing from the inside shown in Figure 37 with container P just puts the action of position by roll-type conveyer 520 to the conveying of arrow B direction, move to as shown in figure 38 air nozzle 523 directly over position.
In addition, decontaminating apparatus 52 possesses the frame support bracket 525a, the 525b that rise by the gap between the roller of roll-type conveyer 520 as shown in figure 39 from state shown in Figure 38.Frame support bracket 525a, 525b are disposed at the throughput direction both sides that clip air nozzle 523, in and up and down movable mode independent with air nozzle 523, are installed on the band 526c of the ring-type of suspension between drive pulley 526a and follow-up pulley 526b.
In addition, on frame support bracket 525a, 525b, be respectively equipped with the opening of dyeing container P near the multiple horizontal roller 527a, the 527b that arrange freely along horizontal plane rotation of the mode of outer peripheral face butt, multiple vertical roller 528a, the 528b to arrange freely along vertical plane rotation with the mode of the opening edge butt of dyeing container P.In addition, be provided with the driven roller 529 that the mode to move up and down is supported and is driven in rotation along vertical plane by motor (not shown) together with frame support bracket 525a, 525b.Dyeing is supported by horizontal roller 527a, 527b and vertical roller 528a, 528b with container P, under the state lifting from the conveyor surface of roll-type conveyer 520, the driven roller 529 rotariling actuate and the opening edge butt dyeing with container P, make dyeing container P rotate around axle center.
, use the running of the recovery decontaminating apparatus 5 of container to possessing the dyeing of above-mentioned formation below, suitably describes on one side with reference to the summary side elevation shown in Figure 40 and Figure 41 on one side.As shown in Figure 40 (a), in above-mentioned post processing station D, carry out the container of the dyeing after dyeing process P and carried to container inversion set 50 by supply unit T under the state of upper opening, utilize hold assembly 503a(503b) clamping up and down.
As shown in Figure 40 (b), container inversion set 50 reverses dyeing container P up and down, receives pollutant M and treatment fluid L in the receiver 511 of retracting device 51.The treatment fluid L receiving flows out to outside from the discharge portion 511c of receiver 511, and processed liquid recover (not shown) reclaims.In the present embodiment, container inversion set 50 is to consist of dyeing on one side on one side rack-and-pinion mechanism by the mode that container P makes it to reverse up and down to arrow B direction horizontal feed, therefore, dyeing in reversion is difficult to the Wataru with other inscape Xiang Gan with container P, can promote to reverse smoothly, and dyeing can be reversed with container P while be striden across pressing component 517 described later, therefore, can carry dyeing container P to decontaminating apparatus 52 by easy formation.But, also can make the rotating shaft 502 of container inversion set 50 be configured to by motor etc. and can rotate, thus, reverse up and down with container P without horizontal feed dyeing.
As shown in Figure 40 (c), after treatment fluid L reclaims, by pressing the action of the pressing component 517 of transport 53 and the roll-type conveyer 520 of decontaminating apparatus 52, under the state that dyeing is reversed up and down with container P, carry, stop position directly over the clean nozzle 521 in inside by the detection of position-detection sensor 530a.In addition, meanwhile, the receiver 511 of retracting device 51 is tilted, pollutant M is fallen to pollutant recover 531.On the other hand, in the front operation of above-mentioned dye liquor modulation treatment station and dyeing treating stations etc., in the case of the gravimetry of dye liquor be limit outer that wait, receive and dye bad signal from external device (ED), make receiver 511 to tilting with Figure 40 (c) opposite direction, it is fallen to defective products recover (not shown).Like this, can separately reclaim good product and defective products by retracting device 51, thus, can not make a series of operation that contains front operation and rear operation get rid of defective products with stopping.
In the present embodiment, the bottom of receiver 511 possesses the pair of angled face 511a, the 511b that tilt downward to central authorities from periphery, discharge portion 511c is formed as groove shape between pair of angled face 511a, 511b, therefore, can promote the discharge from the treatment fluid L of discharge portion 511c, and, pollutant M is fallen along pair of angled face 511a, 511b respectively, can efficiency separate well.But the shape of receiver 511 is not limited to the present embodiment, can make the discharge portion 511c with dye liquor L, and by the shape arbitrarily that tilts can make pollutant M fall.In addition, receiver 511 also can possess the dewatering device that treatment fluid L can be discharged by centrifugal dehydration etc., also can after dehydration, make in this case receiver 511 tilt, and reclaims pollutant M.
In decontaminating apparatus 52, after dyeing stops with container P, as shown in Figure 41 (a), make upward inner clean nozzle 521 increase from the below of the conveyor surface of roll-type conveyer 520, from dyeing with the inner radiation shape of container P spray detergent remover, clean the internal face of dyeing use container P.Inner cleaning after end, declines the inner nozzle 521 of cleaning, and roll-type conveyer 520 is moved again.In dyeing with in container P, carry clean by outside midway nozzle 522 from above spray detergent remover, clean dyeing and use the outside wall surface of container P.And, as shown in Figure 41 (b), by the detection of position-detection sensor 530b, make dyeing with container P stop at air nozzle 523 directly over position.
Then, as shown in Figure 41 (c), make upward air nozzle 523 increase from the below of the conveyor surface of roll-type conveyer 520, start after the injection of air with the inside of container P in dyeing, drive driven roller 529 on one side, make the frame support bracket (not shown) that supports these driven roller 529 grades increase on one side.Thus, dyeing is rotated with container P while is risen, and blows and penetrates air by the internal face entirety of container P to dyeing, can blow the water droplet adhering to off.Also can replace and make dyeing container P rise and air nozzle 523 is moved up and down, remove the water droplet of the internal face of dyeing container P.
In addition, as shown in Figure 41 (c), from different with the air nozzle 523 of the internal spray air of container P from dyeing, the other air nozzle 523A that sprays air also can be set by the outside wall surface of container P in dyeing.The dyeing container P that is removed water droplet passes through propeller (not shown) etc., under the state reversing up and down of lower openings, carries to supply unit T, drops into treating stations A again carry by supply unit T to pollutant, recycles.
Like this, according to the recovery decontaminating apparatus 5 of above-mentioned formation, can dye concurrently with the cleaning of container P with the recovery of received pollutant M and treatment fluid, therefore, can improve operating efficiency.
In addition, clean in treating stations E in this recovery, not only be provided with and carry out the recovery of above-mentioned pollutant and the clean recovery decontaminating apparatus 5 of dyeing container P, also can be with the retracting device 51 that reclaims decontaminating apparatus 5 in abutting connection with being provided with: from pollutant recover 531(or receiver 511) collect reclaimed pollutant the dewater unit dewatering (not shown), the receiving device (not shown) of collecting the pollutant dehydration and carrying out dry drying device (not shown) and collect dried pollutant and reclaim from described drying device from described dewater unit.Thus, for from the pollutant the dyeing in container P for dyeing that last time operation transports in rapid succession, can carry out expeditiously automatically a series of operation that is recovered to dehydration and is dried from pollutant.
In addition, in the present embodiment, as the retracting device 51 of collecting pollutant and treatment fluid from the dyeing of reversion up and down with container P, under dyeing with container P, position is provided with the receiver 511 that can receive pollutant and treatment fluid, but, also can replace receiver 511, dewater unit (not shown) is set, dewater unit directly receives the pollutant and the treatment fluid that fall with container P from dyeing.Dewater unit diagram is omitted, but, preferably be configured to, possess the treatment fluid that there is the dehydrator that has bottom tube-like of opening on top and can receive dehydrator in inside and reclaim housing, from being formed at multiple liquid-through holes of side or bottom surface of dehydrator, reclaiming housing to treatment fluid and discharge the treatment fluid that is accommodated in dehydrator.In addition, dehydrator is set in treatment fluid reclaims housing, to rotate, and by centrifugal dehydration, the pollutant that is accommodated in dehydrator is dewatered.In addition, after pollutant dehydration, make treatment fluid reclaim housing and tilt together with dehydrator etc., thus, the pollutant after dehydration is recovered from dewater unit, carries to drying device.In this variant embodiment, dyeing is with the recovery of the pollutant after the dyeing in container P and dewater and undertaken by a device, therefore, and summary and the miniaturization of structure that can implement device entirety.
As mentioned above, in automatic staining system of the present invention, it is configured to, link each treatment process of a circulation that forms dyeing by supply unit T, a circulation of this dyeing comprises the supply of pollutant M to dyeing container P, the modulation of dye liquor and the dye liquor of modulating be the supply with container P to dyeing, the dyeing of pollutant M, the post processing of pollutant M after dyeing finishes, the taking-up of pollutant M and the recovery for the treatment of fluid from dyeing with container P, use cleaning of container P etc. with dyeing, dyeing is moved in science and engineering order by supply unit T throughout continuously with container P, thus, automatically carry out the necessary a series for the treatment of process of dyeing, carry out the dyeing of pollutant M, therefore, the unnecessary operation of carrying out complexity, just can be promptly and efficiency carry out well multiple dyeing.
Symbol description:
1, device for sorting
2, dye liquor modulating device
3, dyeing apparatus
4a~4e, pretreating device
5, reclaim decontaminating apparatus
6a~6e, after-treatment device
A, pollutant drop into treating stations
B, dye liquor modulation treatment station
C, dyeing treating stations
D, post processing station
Treating stations is cleaned in E, recovery
M, pollutant
P, dyeing container
T, supply unit

Claims (10)

1. an automatic staining system, it is characterized in that, comprise upper opening and can receive pollutant and dye liquor container for dyeing, can carry off and on the supply unit of multiple described dyeing containers and be located at multiple treating stations midway of described transport path along transport path, wherein
Described multiple treating stations at least comprises:
Dye liquor modulation treatment station, its modulation dye liquor to the dye liquor being accommodated with after the described dyeing supply for receptacles modulation of pollutant;
Dyeing treating stations, it is positioned at the downstream at described dye liquor modulation treatment station, by making to be accommodated with the described dyeing container rotation of pollutant and dye liquor, pollutant is dyeed; With
Reclaim and clean treating stations, it is positioned at the downstream of described dyeing treating stations, is accommodated in described dyeing with after the pollutant of container having reclaimed, and cleans described dyeing container,
By described supply unit, described dyeing is managed between station and is moved throughout with container, thus, pollutant is dyeed.
2. automatic staining system as claimed in claim 1, is characterized in that:
Also comprise that pollutant drops into treating stations, it is positioned at the upstream side at described dye liquor modulation treatment station, the pollutant of selecting specified quantity from multiple pollutants of piling up to described dyeing with dropping in container.
3. automatic staining system as claimed in claim 2, is characterized in that:
Clean in described recovery described dyeing container that treating stations cleaned and drop into treating stations by supply unit to described pollutant and carry, described dyeing circulates at described transport path with container.
4. automatic staining system as claimed in claim 1, is characterized in that:
In described dye liquor modulation treatment station, can carry out the modulation of the dye liquor of multiple kinds, can be to each different types of dye liquor of described dyeing supply for receptacles coming that is transferred.
5. automatic staining system as claimed in claim 1, is characterized in that:
Also comprise post processing station, it is cleaned between treating stations in described dyeing treating stations and described recovery, and the pollutant after utilizing more than one the treatment fluid that at least contains softener to dyeing is processed.
6. automatic staining system as claimed in claim 5, is characterized in that:
Described post processing station comprises the pollutant multiple treatment process station of processing after utilizing respectively different types for the treatment of fluid to dyeing, is respectively arranged with throughout pretreating device for pollutant is washed or scalded and for pollutant being carried out to the after-treatment device of the processing based on described treatment fluid in science and engineering skill station.
7. the automatic staining system as described in any one in claim 1~6, is characterized in that:
Be provided with at described dye liquor modulation treatment station the dye liquor modulating device that can modulate multiple dye liquor,
Described dye liquor modulating device comprises:
Can supply with the dye liquor feed unit of the dye liquor of multiple kinds;
The modulation container of the dye liquor that storage is supplied with;
Stirring is accommodated in the agitating unit of the dye liquor of described modulation container;
Discharge the deliverying unit with the mixed dye liquor of described agitating unit from described modulation with container; With
By the described dyeing container transporting from the treating stations of upstream side, be transplanted on the container transfer unit of the assigned position for reclaiming the dye liquor of discharging from described modulation container.
8. the automatic staining system as described in any one in claim 1~6, is characterized in that:
Be provided with the dyeing apparatus that makes the rotation of described dyeing container and pollutant is dyeed at described dyeing treating stations,
Described dyeing apparatus comprises:
The multiple rotations dyeing unit that described dyeing container is rotated respectively pollutant is dyeed; With
Control to be positioned at and move into the described dyeing container that is accommodated with pollutant and dye liquor at station and be delivered to rotation dyeing unit described in any, and, control the pollutant that is through with dyeing described dyeing container and be delivered to the container transport unit of taking out of station.
9. the automatic staining system as described in any one in claim 1~6, is characterized in that:
Be provided with the recovery decontaminating apparatus of described dyeing container at the clean treating stations of described recovery,
Described recovery decontaminating apparatus comprises:
The container reversion unit that described dyeing is reversed up and down with container;
Accept the recovery unit of the pollutant that the described dyeing from having reversed falls with container; With
To the clean unit of the internal spray detergent remover of the described dyeing container having reversed.
10. automatic staining system as claimed in claim 9, is characterized in that:
Described recovery unit be included in bottom have dye liquor discharge portion receiver and can support the receiver bearing unit of described receiver banking motion.
CN201180024101.7A 2010-05-14 2011-05-10 Automatic dyeing system Expired - Fee Related CN102892939B (en)

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JP2010-112609 2010-05-14
PCT/JP2011/060764 WO2011142358A1 (en) 2010-05-14 2011-05-10 Automatic dyeing system

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JP5656756B2 (en) * 2011-06-23 2015-01-21 グンゼ株式会社 Automatic cleaning system
CN114622361B (en) * 2022-04-11 2023-05-05 江苏康乃馨织造有限公司 Cloth dyeing device and dyeing method

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US3574525A (en) * 1968-11-12 1971-04-13 Kenneth R Dennick Method and apparatus for high temperature dyeing
CN101302722A (en) * 2007-05-09 2008-11-12 蒂斯有限及两合公司 Method and apparatus for dyeing a textile substrate

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JPS6040633Y2 (en) * 1982-10-19 1985-12-07 日本染色機械株式会社 Pot type multicolor dyeing tester
JPH0233375A (en) * 1988-07-20 1990-02-02 Fujitsu General Ltd Automatic dyeing unit

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CN101302722A (en) * 2007-05-09 2008-11-12 蒂斯有限及两合公司 Method and apparatus for dyeing a textile substrate

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Title
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