JPH01137932A - Method for manufacturing edible container - Google Patents
Method for manufacturing edible containerInfo
- Publication number
- JPH01137932A JPH01137932A JP29664387A JP29664387A JPH01137932A JP H01137932 A JPH01137932 A JP H01137932A JP 29664387 A JP29664387 A JP 29664387A JP 29664387 A JP29664387 A JP 29664387A JP H01137932 A JPH01137932 A JP H01137932A
- Authority
- JP
- Japan
- Prior art keywords
- edible
- edible container
- molding
- water
- cone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 235000013312 flour Nutrition 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 38
- 238000000465 moulding Methods 0.000 claims abstract description 31
- 229920002472 Starch Polymers 0.000 claims abstract description 24
- 239000008107 starch Substances 0.000 claims abstract description 21
- 235000019698 starch Nutrition 0.000 claims abstract description 20
- 235000013305 food Nutrition 0.000 claims abstract description 17
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 17
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 17
- 239000004094 surface-active agent Substances 0.000 claims abstract description 12
- 235000000346 sugar Nutrition 0.000 claims abstract description 10
- 239000012611 container material Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 7
- 241000209140 Triticum Species 0.000 abstract description 17
- 235000021307 Triticum Nutrition 0.000 abstract description 17
- 239000000463 material Substances 0.000 abstract description 15
- 239000003925 fat Substances 0.000 abstract description 11
- 239000003921 oil Substances 0.000 abstract description 11
- 235000013601 eggs Nutrition 0.000 abstract description 9
- 241000287828 Gallus gallus Species 0.000 abstract description 3
- 238000004898 kneading Methods 0.000 abstract description 3
- 235000015243 ice cream Nutrition 0.000 description 30
- 239000000047 product Substances 0.000 description 25
- 235000009508 confectionery Nutrition 0.000 description 23
- 108010068370 Glutens Proteins 0.000 description 22
- 235000021312 gluten Nutrition 0.000 description 22
- 239000002994 raw material Substances 0.000 description 18
- 235000019685 rice crackers Nutrition 0.000 description 16
- 235000018102 proteins Nutrition 0.000 description 15
- 241000209094 Oryza Species 0.000 description 10
- 235000007164 Oryza sativa Nutrition 0.000 description 10
- 235000009566 rice Nutrition 0.000 description 10
- 238000001035 drying Methods 0.000 description 7
- 238000010304 firing Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- -1 other flavorings Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 239000002075 main ingredient Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229940100445 wheat starch Drugs 0.000 description 3
- 229920000945 Amylopectin Polymers 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 150000004677 hydrates Chemical class 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000013555 soy sauce Nutrition 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 241000257465 Echinoidea Species 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 210000000991 chicken egg Anatomy 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 201000003373 familial cold autoinflammatory syndrome 3 Diseases 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- SYUXAJSOZXEFPP-UHFFFAOYSA-N glutin Natural products COc1c(O)cc2OC(=CC(=O)c2c1O)c3ccccc3OC4OC(CO)C(O)C(O)C4O SYUXAJSOZXEFPP-UHFFFAOYSA-N 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000004252 protein component Nutrition 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 229940100486 rice starch Drugs 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 235000019583 umami taste Nutrition 0.000 description 1
- 235000019607 umami taste sensations Nutrition 0.000 description 1
Landscapes
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は可食容器の製造方法に係り、更に詳述すれば
ソフトクリームやアイスクリーム等の冷菓子や各種食品
等を入れるコーン状の可食容器すなわち、見掛は比重が
小さく多孔質で軽質にして口当りがいわゆるサクいこと
が喜こぼれるワツフルコーンと呼ばれる可食容器の製造
などに用いて有用な可食容器の製造方法に関するもので
ある。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing an edible container, and more specifically, it relates to a method for manufacturing an edible container. The present invention relates to a method for manufacturing an edible container, which is useful for manufacturing an edible container called a Watsuful cone, which has a small apparent specific gravity, is porous, light, and has a so-called crispy texture.
[従来技術]
一般にソフトクリームやアイスクリーム等の冷菓子を店
頭で盛付けて販売する可食容器は、専業の]−ン製造業
者が小麦粉等の原料に水の配合料を多くして混練した所
謂水種と称するものを高温の加熱板で加熱焼成し、」−
ン状に成形したものを包装してアイスクリーム販売現場
に配送しているがワツフルコーンは極めてその質がサク
いことが身上であるため少しの衝撃にも耐え難く破損し
やすいため焼成中は勿論焼成後、アイスクリーム販売現
場に到るまで取扱に難点が多いものである。[Prior Art] Generally, edible containers used to package and sell frozen confections such as soft serve ice cream and ice cream at stores are made by a specialized manufacturer who kneads raw materials such as flour with a large amount of water. The so-called water seeds are heated and fired on a high-temperature heating plate, and
Watsuful cones are shaped into ice cream cones and packaged before being delivered to ice cream sales sites, but since Watsuful cones are known to be extremely crisp, they cannot withstand even the slightest impact and are easily damaged. After that, there are many difficulties in handling the ice cream until it reaches the ice cream sales site.
これら各欠点を除去するために本出願人が開発した特開
昭61−146141号公報に示されるもの、すなわち
小麦粉等の原料にこれが硬種となる程度の水を加えて混
練したあと、一定の厚さに延展し、この延展された硬種
板より型抜きにより必要形状の生地を分離し、この生地
を焼成直後コーン状に巻回成形固化することにより可食
容器を得るようにした可食容器の製造方法が提案されて
いる。In order to eliminate each of these drawbacks, the present applicant has developed a method shown in Japanese Patent Application Laid-open No. 146141/1983, in which a certain amount of water is added to raw materials such as wheat flour and kneaded to make it hard. An edible container is obtained by rolling the dough to a thickness, separating the dough into the required shape by cutting from the rolled hardwood plate, and immediately after baking, rolling the dough into a cone shape and solidifying it. A method of manufacturing the container is proposed.
[発明が解決しようとする問題点]
ところが上記従来の技術のうち前者では焼成直後固化し
た]−ン状可食容器を出荷するものであるため焼成固化
したコーン状の可食容器が運搬中に破損しやすく、例え
ばワツフルコーンでは20〜30%程度のものが使いも
のにならなくなるという問題点がある。[Problems to be Solved by the Invention] However, in the former of the above-mentioned conventional techniques, the cone-shaped edible containers that solidify immediately after baking are shipped, so the cone-shaped edible containers that have been baked and solidified may be damaged during transportation. There is a problem that it is easily damaged, and for example, about 20 to 30% of Watsuful cones become unusable.
この問題点を除去するため前記製造方法をユーザー側、
すなわちソフトクリーム等の販売業者の店舗に採用すれ
ば良いことになるが、これは焼成器や原料調製装置等の
設備投資が大きくなるのみか少量でも大量でも要求され
る焼成操作の技術や取扱いの難易さに大差なく店頭では
設置スペースがないこともあり、また消費電力のアンペ
ア契約等はもとより焼成技術やアイスクリーム販売現場
での従業員は主としてアルバイト、パート等の一時雇用
者で、これ等の人々に焼成機器の技術習得を実施させる
ことは実際上困難が多く簡単には採用できないというよ
うな多くの問題点がある。In order to eliminate this problem, the above manufacturing method can be
In other words, it would be fine if it were adopted at stores selling soft-serve ice cream, etc., but this would only require a large investment in equipment such as baking machines and raw material preparation equipment, or would require the baking operation technology and handling required for both small and large quantities. There is not much difference in difficulty, and there is a lack of installation space in stores, and in addition to amperage contracts for power consumption, employees in baking technology and ice cream sales are mainly temporary workers, such as part-time workers. There are many problems in that it is difficult in practice to have people learn the techniques of baking equipment, and it is not easy to adopt the technique.
さらに従来技術のうら後者では口当りがサクいものが得
られない等多くの問題点がある。Furthermore, the latter technique of the prior art has many problems such as not being able to provide a product with a crispy texture.
小麦粉が製菓原料としても最も広く使用される主な理由
は米粉、馬鈴薯粉、その伯の穀類、いも類の粉末の殆ど
が澱粉質のみからなるものとは異なり、小麦粉はその組
成成分の一つに蛋白質を含有していることである。The main reason why wheat flour is the most widely used raw material for confectionery is that unlike rice flour, potato flour, and other grain and potato powders, which are mostly starchy, wheat flour is one of their constituent ingredients. It contains protein.
澱粉質は水熱によりアルファ化し菓子の成分としてボデ
ィ形成に主体的役割を果しているが、菓子の加工適性の
面からみれば、小麦粉は米粉、いも粉等伯の菓子原料粉
末と異なりその組成成分としては澱粉が最も多いが、同
時に含有する蛋白質が加工特性を決める主因であって、
他の製菓原料粉と隔絶とした素材の違いを生ずる特性は
この蛋白質成分から来るものである。Starch is pregelatinized by water heat and plays a major role in forming the body of confectionery as an ingredient.However, from the perspective of suitability for confectionery processing, wheat flour is different from rice flour, potato flour, and other confectionery raw material powders as its compositional components. starch is the most abundant, but the protein it contains is the main factor that determines the processing characteristics.
The characteristics that make this material different from other confectionery raw material flours come from this protein component.
そしてこの蛋白質が小麦粉を水で混練すると吸水、水和
して互に結合し粘りと弾力のあるグルテンを形成するこ
とに小麦粉と他の製菓原料分との大きな違いがある。澱
粉アルファ化のための水熱管理とともにグルテンの挙動
の様子やグルテンの挙動の管理、制御等グルテンの利用
を明確にするところに本発明の根本があるとしても過言
でない。The major difference between wheat flour and other confectionery raw materials is that when flour is kneaded with water, this protein absorbs water, hydrates, and bonds with each other to form sticky and elastic gluten. It is no exaggeration to say that the basis of the present invention lies in clarifying the use of gluten, such as hydrothermal management for starch pregelatinization, the behavior of gluten, and the management and control of gluten behavior.
小麦粉はその含有する蛋白質の質と量で強力粉、中力粉
、薄力粉と分類されるがその名称はそれぞれの蛋白質が
生じるグルテンの質によるものでその用途もそのグルテ
ンの質により異なって来る。Wheat flour is classified into strong flour, medium flour, and soft flour depending on the quality and quantity of protein it contains, but the names are based on the quality of the gluten from which each protein is produced, and the uses thereof also differ depending on the quality of the gluten.
菓子製造に於ては一般に蛋白質含有量の少い薄力粉を用
い、これに砂糖、油脂、食塩、卵、乳、その他香料、着
色料を水と共に混練し、水種(バッター)、硬種くドウ
)となして加熱加工するが、この加熱操作は小麦粉中の
澱粉をアルファ化しまたグルテンを形成する蛋白質を不
可逆性の熱変性(熱凝固等)させ、食べくちのよい消化
しやすい状態にするもので、これが小麦粉を主原料とす
る菓子一般の基本的製造法である。In confectionery manufacturing, soft flour with a low protein content is generally used, and sugar, oil, salt, eggs, milk, other flavorings, and coloring agents are kneaded with water to make batter and hard dough. ), but this heating operation alphas the starch in the flour and irreversibly thermally denatures (thermal coagulation, etc.) the proteins that form gluten, making it palatable and easy to digest. This is the basic manufacturing method for confectionery in general that uses wheat flour as the main ingredient.
小麦粉を水で混線すると直ちに吸水するがその量は澱粉
質がその重量の30%、蛋白質は200%はどでこれ等
はそれぞれの化学的結合水となり澱粉はゾル化し、蛋白
質はたがいに結合して粘りと弾力のあるグルテンを形成
する。When flour is mixed with water, it immediately absorbs water, but starch accounts for 30% of its weight, and protein accounts for 200% of its weight, so these become chemically bonded water, starch becomes a sol, and proteins bind to each other. to form sticky and elastic gluten.
ゾル化した澱粉は54℃程度でゲル化を始め粘性を増加
しついにはアルファ化して可食性の消化のよいものとな
り、更に加熱をつづければ脱水して固化する。The sol-formed starch begins to gel at about 54°C, increases in viscosity, and finally becomes pregelatinized, becoming edible and easily digestible, and if heated further, it dehydrates and solidifies.
一方グルチンはスポンジ状の3次元の網状構−〇 −
造を形成するが、これは加熱により蛋白質の不可逆性熱
変性により菓子の強固な骨格を形成するに至る。On the other hand, glutin forms a spongy three-dimensional network structure, which is irreversibly thermally denatured by heating and forms the strong skeleton of confectionery.
乾パン、ハードビスケットのような歯ごたえのある硬い
菓子を作るにはこのままでもよいが本発明の目的とする
多孔質な、最終的にはザクザクどじだ歯ざわりのよい食
品を作るには小麦粉原料を水で混練し原料中の鶏卵、あ
るいは合成起泡乳化剤による可食界面活性物質が作用し
て混練水種中に生ずる気泡を、グルテンの形成する網目
状組織の中に包含させるが、加熱によりグルテンが熱変
性して凝固することにより気泡はこの網の中に包まれて
加工素地の大半を占めるゲル化したアルファ澱粉を多孔
性のものにする。This can be used as is to make chewy hard confectionery such as hardtack and hard biscuits, but in order to make porous and ultimately crunchy foods that are the object of the present invention, it is necessary to add water to the flour raw material. The air bubbles generated in the kneaded aqueous mixture due to the action of the chicken eggs in the kneaded raw materials or the edible surfactant produced by the synthetic foaming emulsifier are incorporated into the network structure formed by the gluten. By denaturing and coagulating, the air bubbles become encapsulated in this network, making the gelled alpha starch, which makes up the majority of the fabric, porous.
これをこのまま加熱を続ければ加工素地は脱水し澱粉は
多孔質の菓子本体として固化するが、ザクさの点から云
うとこのままではグルテンの形成する強固なる3次元の
網■構造のため全体としては多孔質であっても硬目のも
のとなってしまう。If this is continued to be heated, the processed base will dehydrate and the starch will solidify as a porous confectionery body, but from the point of view of crunchiness, the solid three-dimensional network structure formed by the gluten will cause the overall texture to deteriorate. Even if it is porous, it will be hard.
そこで原料生地などに油脂を練り込むと油脂は前述した
可食界面活性物質の作用により生地中でフィルム状に拡
がりグルテンの網目構造の結着を防ぐことになり、製品
にもろく砕は易い口当たりのよいザクザクとした食感を
与えることができるものである。Therefore, when fats and oils are kneaded into the raw material dough, the fats and oils spread into the dough in the form of a film due to the action of the edible surfactant mentioned above, which prevents the gluten network structure from binding, resulting in a product with a brittle and easy-to-crush texture. It can give a good crunchy texture.
従来のザクさを特徴とするウニハス、ワツフ ル等の菓
子食品はこのまま加熱を続Iプてこの素地中の水分をほ
とんど放散させて、更に200℃以上まで加熱を続けて
加工することにより、もろくザクい歯ざわりのよい製品
を得ている。Conventional confectionery foods, such as sea urchin husks and watsufuru, which are characterized by their crunchiness, can be made brittle by continuing to heat them to dissipate most of the moisture in the base, and then continuing to heat them to over 200°C. The product has a crunchy texture.
アイスクリーム等の可食容器は上記工程で得たもろくザ
クい口当りのよい製品を熱いうちに直ちに薄皮状の通常
ワツフル」−ンと呼ばれるコーン状や皿状に成形するが
それだけに衝撃に極めて弱く、殊に]−ン状や皿状に成
形したものをユーザーに移送するときはその1個1個を
極めて厳重な包装を施さないと破損するため、これにア
イスクリームを盛りつけて販売するアイスクリーム販売
店頭へは使用に耐える状態で移送することが難しい。Edible containers for ice cream and the like are made by molding the brittle, crunchy, palatable product obtained through the above process while it is still hot into a thin-skinned cone or plate shape, which is extremely susceptible to impact. In particular, ice cream sales where ice cream is sold by placing ice cream on top of ice cream molded in the shape of a noodle or a plate, as it will be damaged if it is not packaged very carefully when it is transported to the user. It is difficult to transport them to stores in a usable condition.
アイスクリーム販売店頭で小麦粉に砂糖、油脂その他を
水でといて、焼成板に流下してワツフル等を焼成し、こ
れを]−ン状、皿状に成形し、アイスクリームを盛付(
プて客に販売する方法もあるがこれまで述べて来たよう
に小麦粉はその含有する蛋白質が、たとえその含有量の
少い薄力粉を使用しても、水と共に混練する際厳重な温
度と攪拌管理を行わないと急速にグルテンの強固な網目
構造を作ってしまう。At an ice cream store, flour is mixed with sugar, fats and oils, and water is poured onto a baking board to bake Watsuful, etc. This is then formed into a noodle or plate shape, and the ice cream is served on a plate.
There is also a method of selling it to customers by pouring it, but as mentioned above, the protein content of wheat flour is low, so even if you use soft flour with a low protein content, it requires strict temperature and stirring when kneading it with water. If uncontrolled, gluten can quickly form a strong network.
澱粉質は菓子全体のボディ形成を司どるが、グルテンは
菓子焼成原料のいわゆる種(水種、硬種)の粘り、焼成
した菓子の固さを司どる。Starch controls the overall body formation of sweets, while gluten controls the stickiness of the so-called seeds (water seeds, hard seeds) that are the raw materials for baking sweets, and the hardness of baked sweets.
口当りのよいザクさは焼成原料の種に含まれる気泡の大
きさ、量、その分布の均一さから来るものでこれはグル
テンの量及びその形成される網目構造によるところが大
きい。たとえ適度な気泡でもこれを種の中に均一に留め
、この種の焼成時の加熱による膨張を適度・均一に押え
るのはグルテン構造と量による。The pleasant crunch comes from the size, amount, and uniformity of the distribution of air bubbles contained in the seeds of the baking raw material, and this is largely due to the amount of gluten and the network structure formed. Even if there is a moderate amount of air bubbles, it is the structure and amount of gluten that keeps them uniformly inside the seeds and suppresses expansion caused by heating during baking.
グルテンがなければ適度な形状と適量を持つ気泡もビー
ルの泡の如くに菓子のボディーを適度に膨張させること
なく抜けしまうのである。Without gluten, air bubbles with the proper shape and volume would escape without expanding the body of the confectionery, like beer foam.
このような作業殊にグルテン網形成を・伴う小麦粉を主
たる成分とする菓子種製造の作業、またその種を焼成し
て菓子を作り、それが目的に合うような製品を作るには
その過程のすべてが厳重に管理されねばならない。Such operations, especially those involved in the production of confectionery starters whose main ingredient is wheat flour, which involve the formation of gluten networks, and the baking of the starters to make confectionery products, which in turn require the process Everything must be strictly controlled.
このような作業はアルバイトを中心とするアイスクリー
ム販売店の店頭では至難ともいえる。This kind of work can be said to be extremely difficult at an ice cream shop where most people work part-time.
この難事を解決し、軽くザクいアイスクリーム容器とし
てのワツフルコーン等の最終製品がアイスクリーム販売
店頭で壊れる危険もほと/υどなく、しかもその仕上げ
たものが焼き上げ時の芳香を漂よりぜ、焼き立てのちの
にアイスクリームを盛りイ」け購買客に充分な満足感を
与えるものを誰でも容易に仕−Lげ得る可食容器を提供
しようというのが本発明の目的とするところである。By solving this difficult problem, there is almost no risk that the final product, such as a light and crunchy ice cream container such as a Watsuful cone, will break at the ice cream store, and the finished product will have the aroma of baking. It is an object of the present invention to provide an edible container that anyone can easily fill with freshly baked ice cream to give customers a sense of satisfaction.
温度、湿度管理の充分な原材料の保存や小麦粉、油脂、
卵等の主原料と水との適量配合と適性な混和作業に対す
る厳重な管理とこれにより得られた水種を適度に加熱し
て澱粉をアルファ化し決して強固なものとならない適当
な配置構造をもつ適度なグルテン網の形成とその加熱凝
固による適度な骨格の形成とさらにザクざのちととなる
細い気泡の適度な分散とその加熱揮散の抑制や、これ等
の管理の下で得た食品素地を中間成形した半硬化状態の
可食容器素材がアイスクリーム販売店頭まで移送され、
また店頭での種々の取扱による破損をまぬがれる程度の
柔軟さを保持するだめの適度な水量をこの可食容器素材
に保持させ(この時の製品を中間成形品と呼ぶ)な°が
ら、しかもアイスクリーム販売店頭でこの可食容器素材
を仕上げ成形する際に無駄な加熱エネルギー使用を防ぎ
、短時間、単純な作業で、工場製品と同一なワツフルコ
ーンを得るような中間成形品をその製造工程中すべて厳
重な管理下で行なえばこのような中間成形品を用いるこ
とによりアイスクリーム販売用場の店頭では入店したば
かりのアルバイトでもきわめて簡易に芳香を漂わす、焼
き立でのワツフルコーンを焼成することのできる最もず
ぐれた可食容器の製造方法を提供するものである。Storage of raw materials with sufficient temperature and humidity control, flour, fats and oils, etc.
Strict control over mixing the appropriate amount of main ingredients such as eggs and water and proper mixing, and heating the resulting water appropriately to alpha the starch, creating an appropriate arrangement structure that never becomes solid. The food base obtained under these controls includes the formation of an appropriate gluten network, the formation of an appropriate skeleton through heating and coagulation, and the appropriate dispersion of thin air bubbles that form the basis of crunch, and the suppression of their heating and volatilization. The intermediately formed semi-cured edible container material is transported to the ice cream store.
In addition, the edible container material retains an appropriate amount of water to maintain its flexibility to avoid damage due to various handling at stores (the product at this time is called an intermediate molded product), and This prevents wasted heating energy from being used during final molding of this edible container material at cream retail stores, and creates intermediate molded products throughout the manufacturing process that produce Watsuful cones that are identical to factory products in a short time and with simple operations. By using such an intermediate molded product, if done under strict control, even a new part-time worker can easily bake fresh, aromatic Watsuful cones at an ice cream store. It provides the most outstanding method of manufacturing edible containers.
これ等をまとめると本発明の骨子は小麦粉にグルテンの
網目構造が余り強固なものにならないよう抑制するため
油脂を適度に混和し、これに最終焼成品が口当りよいザ
クさを保つよう鶏卵等の可食界面活性物質を混じて起泡
乳化による油脂フィルムの浸展や細かい気泡の菓子組織
中での保持を助けこれに砂糖、塩等を混じて更にこれ等
の作用を円滑にし、かつ適度な味つけをなして適量の水
でこれ等のすべてを充分均一に混練した水種を作り、小
麦粉の澱粉がアルファ化し、更に蛋白質の水和により生
じた網目構造の強度が適度なグルテンが熱凝固するよう
加熱して中間成形し、更にこれを客先で仕上げ成形する
際に過麿の熱エネルギー使用をさけ、且つ客先に移送す
る際損壊しない程度に柔軟性を保つ程度の水分(6〜1
6%程度)を残留する程度にこの加熱を制御する程のこ
れまでの菓子製造の概念でいえば極めて低温の110〜
140℃程度の温度でしかもまた焼成時間も極めて短時
間の30〜90秒の範囲で中間成形した可食容器素材を
用い、この低温、短時間の加熱加工済可食容器素材をア
イスクリーム販売店頭等で単に温度が180〜220℃
時間45秒〜60秒程度で仕上げ成形するだけで例えば
ワツフルコーンの素地を極めて容易で温度と処理時間以
外の何等の配慮も必要としないで加工し得るものであっ
て、小麦粉を原料とするザクく軽いアイスクリーム容器
等の分割焼成を可能とするものである。To summarize these points, the gist of the present invention is to mix an appropriate amount of oil and fat into wheat flour to prevent the gluten network structure from becoming too strong, and to add eggs, etc. An edible surfactant is mixed in to help spread the fat film through foaming and emulsification, and to hold fine air bubbles in the confectionery structure.Additionally, sugar, salt, etc. are mixed in to facilitate these actions, and to provide a moderate amount of water. All of these ingredients are seasoned and kneaded with an appropriate amount of water to create a water base, which allows the starch of the flour to become pregelatinized, and furthermore, the gluten, which has a moderately strong network structure created by hydration of the protein, is coagulated by heat. The moisture content (6 to 1
According to the conventional concept of confectionery manufacturing, this heating is controlled to the extent that only about 6% of the product remains.
Using an edible container material that has been intermediately formed at a temperature of about 140°C and for an extremely short baking time of 30 to 90 seconds, this edible container material that has been heat-processed at a low temperature and for a short time can be sold at ice cream shops. etc., the temperature is simply 180~220℃
It is extremely easy to process the base of Watsuful corn, for example, by just final shaping it in about 45 to 60 seconds, and requires no consideration other than temperature and processing time. This allows for the divisional baking of light ice cream containers, etc.
この種のザクくてもろい口当りのよい厚さの薄いいわゆ
るワツフルコーン等の可食容器素材の製造の急所であり
難事は主として前記の中間成形済可食容器素材が形成さ
れる工程までであり、これをアルバイト等の未経験者が
この工程を管理すべき設備も手段も少いアイスクリーム
販売店頭等で行うことはほとんど不可能事であるが、こ
の発明による中間成形済可食容器素材を用いるのであれ
ばあとは主として移送取扱のためこの素材を柔軟に保つ
ために素材中に残留せしめた6〜16%程度の水分を加
熱揮散させるいわゆる仕上げ成形するだけでこれが可能
となるのである。The key point and difficulty in manufacturing this type of edible container material such as so-called Watsuful corn, which is crunchy, crumbly, and thin in thickness, is mainly the process of forming the intermediately formed edible container material. It is almost impossible for an inexperienced person such as a part-time worker to carry out this process at an ice cream store, etc., where there are few facilities and means to manage this process. In order to keep the material flexible mainly because it is used for transport and handling, this is possible by simply performing so-called finishing molding, in which about 6 to 16% of the water remaining in the material is heated and volatilized.
この残留水分揮散のための加熱をこの素材中の砂糖がカ
ラメル化する170’C以上で行えばこの素材はキツネ
色等更に好ましい色彩を持つことになる。いずれにせよ
このような容易なワツフルコーンの製造を本発明がこれ
を可能としたのである。If the heating to volatilize the residual water is carried out at a temperature of 170'C or higher, at which point the sugar in the material caramelizes, the material will have a more desirable color, such as golden brown. In any case, the present invention has made it possible to manufacture such a watsuful cone easily.
これによりもろく口当りはよいが壊れ易い小麦粉を原料
とする食品を管理充分の専門工場で中間成形済可食容器
素材とすることにより、これをあらためてアイスクリー
ム販売店頭等で仕上げ成形することだけで焼き立での香
ばしいワツフルコーン等を損壊の心配もなく容易に製成
するという前記中間成形と仕上げ成形とに分けて加熱加
工成形するいわゆる分割成形を可能とする可食容器が得
られるのである。This allows foods made from wheat flour, which has a good texture but is easily broken, to become an edible container material that has been intermediately formed in a well-controlled specialized factory, which can then be baked by simply finishing and forming it at an ice cream store. It is possible to obtain an edible container that enables so-called split molding, in which the intermediate molding and final molding are separated into heat processing molding, in which fragrant Watsuful corn and the like can be easily produced without fear of breakage.
日本古来から作られている米菓の−っである煎餅も分割
加熱加工するが、この加工法はいずれも100℃以下の
乾燥でいわば分割乾燥法ともいうべきもので、原料のう
るち米粉末を蒸練し餅状に練捏して板状に圧延し所定の
煎餅の形状に扱いたものを70〜75℃の乾燥機で水分
含有量20%程度まで乾燥する。Rice crackers, a type of rice cracker that has been made since ancient times in Japan, are also processed by heating in parts, but this processing method involves drying at temperatures below 100°C, so to speak, which can be called a split drying method. The rice crackers are kneaded into a rice cake shape, rolled into a plate shape, and treated into a predetermined rice cracker shape, and then dried in a dryer at 70 to 75°C to a moisture content of about 20%.
これを第一乾燥といい、これを長時間室温で放置すると
半透明ガラス状の煎餅生地となる。This is called the first drying, and if left at room temperature for a long time, the rice cracker dough becomes translucent and glass-like.
この生地を煎餅製品にするときはこれを再び乾燥機で生
地の含水率を10〜15%程度とする(これをホイロど
っという)第2次乾燥を行なう。これが終了した生地を
直火で200〜260℃に焼き上げ醤油など調味料で味
付けして製品とする。When this dough is to be made into a rice cracker product, it is again subjected to a second drying process in the dryer to bring the moisture content of the dough to about 10 to 15% (this is called drying). Once this process has been completed, the dough is baked over an open flame at 200 to 260°C and seasoned with seasonings such as soy sauce to form a product.
これはこの発明でいう小麦粉原料の分割焼成法でなく、
グルテン網のない米粉で気泡を持つ煎餅を作るためには
粘稠な餅組織の形成と粘稠なるゆえに再度にわたる乾燥
が必要なのである。This is not the divided baking method of wheat flour raw material in this invention,
In order to make rice crackers with air bubbles using rice flour without a gluten network, it is necessary to form a viscous structure of the rice cake, and to make it viscous, it must be dried again.
本発明による小麦粉原料の分割焼成加工した可食容器と
米菓、煎餅、おかき等との根本的相違を更に次に述べる
。The fundamental difference between the edible container produced by dividing and baking the wheat flour raw material according to the present invention and rice crackers, rice crackers, rice crackers, etc. will be further described below.
米菓原料の米粉の澱粉はアミロペクチンを主体とし、・
それ自身が熱膨張を持つが小麦澱粉は自身熱膨張性は持
たないので起泡剤として卵又は合成等による可食界面活
性物質を併用しなければならない。The starch in the rice flour used as the raw material for rice crackers is mainly amylopectin.
Wheat starch itself has thermal expansion properties, but since wheat starch itself does not have thermal expansion properties, it is necessary to use egg or synthetic edible surfactant as a foaming agent.
更に大ぎな違いは小麦粉は澱粉部分の他に前述した通り
蛋白質を含有し、これが吸水水和することにより生成さ
れるグルテンの質及び量による3次元網目構造は米粉等
、小麦粉以外の菓子原料の全く持たないもので、このた
め例えば米菓、特に煎餅では米澱粉の主成分のアミロペ
クチンの熱膨化により膨服はするが、米粉、水混合物の
蒸練時に抱き込む気泡を放散さぜぬため、蒸練により粘
度の高い餅となし、これを適当に整形したのち水分含量
が20%前後になるまで70〜75℃の乾燥機で乾燥(
第1乾燥)して長時間放置し「ねかせ」を行って煎餅生
地とする。Another big difference is that wheat flour contains protein as mentioned above in addition to the starch part, and the three-dimensional network structure due to the quality and quantity of gluten produced when this protein absorbs water and hydrates is different from that of confectionery ingredients other than wheat flour, such as rice flour. For this reason, for example, rice crackers, especially rice crackers, expand due to the thermal expansion of amylopectin, the main component of rice starch, but do not dissipate the air bubbles that are trapped when the rice flour and water mixture is steamed. The rice cake is made into a highly viscous rice cake by steaming, and after being shaped into an appropriate shape, it is dried in a dryer at 70-75℃ until the moisture content is around 20% (
First drying) and leave it for a long time to ``Nekase'' to make rice cracker dough.
これを煎餅に焼き上げるにはこの生地を前述のように再
び乾燥しく第2乾燥〉水分含量を10〜15%にして(
これを「ホイロとり」という)この「ホイロどり」を完
了した生地を直火で200〜260℃で焼き上げ醤油等
の調味料で味つけして製品とする。これが米菓煎餅の製
法でこの発明が目的とする口当りのよいザクく壊れやず
い菓子の分割製法とは根本的に異るものである。To bake this into rice crackers, dry this dough again as described above and perform the second drying process to reduce the moisture content to 10-15% (
This process is referred to as "warming.") After completing this "warming," the dough is baked over an open flame at 200 to 260°C and seasoned with seasonings such as soy sauce to produce a product. This is a method for producing rice crackers, which is fundamentally different from the method for producing palatable, crunchy, and juicy confectionery in portions, which is the object of this invention.
この発明は上述した欠点や各種問題点を除去することを
目的とするもので、見掛(プ比重が小さく多孔質で軽質
にして口当りがいわゆるザクいことが喜こぼれるワツフ
ルコーンと呼ばれる可食容器の製造方法を提供すること
にある。The purpose of this invention is to eliminate the above-mentioned drawbacks and various problems.The present invention is aimed at eliminating the above-mentioned drawbacks and various problems. The purpose is to provide a manufacturing method.
[問題点を解決するための手段]
この発明の上述した目的は、小麦粉と油脂と砂糖と鶏卵
等の可食界面活性物質と水とを混練した水種を加熱板上
に流下延展して前記水種中の澱粉がアルファ化するとと
もに蛋白質が熱凝固しかつ加熱成品が若干の柔軟性を保
持する程度の温度で加熱加工して加熱加工済食品素地を
作るとともに、この食品素地をコーン状に中間成形して
半硬化した中間成形済可食容器素材を作って保存し、こ
の保存された中間成形済可食容器素材を再度加熱して仕
上げ成形することにより、前記中間成形済可食容器素材
をコーン状の仕上げ成形済可食容器に仕上げ成形固化す
ることで達成される。[Means for Solving the Problems] The above-mentioned object of the present invention is to spread a water mixture of flour, fat, oil, sugar, edible surfactant such as eggs, and water on a heating plate and spread it on the heating plate. The starch in the water is pregelatinized, the protein is thermally coagulated, and the heated product is heat-processed at a temperature that maintains some flexibility to create a heat-processed food base, and this food base is shaped into a cone. By producing and storing an intermediately formed edible container material that has been intermediately formed and semi-cured, and then heating and final forming the stored intermediately formed edible container material again, the intermediately formed edible container material is obtained. This is achieved by final molding and solidifying it into a cone-shaped finished edible container.
[作 用]
上記水種2を110〜140°C程度の比較的低温で加
熱加工することで可食の柔軟性食品素地が得られ、この
素地をコーン状に中間成形して半硬化した中間成形済可
食容器素材となし、この素材を再度180℃程度に加熱
して軟化し、円錐コーン状の可食容器に仕上げ成形固化
づることでワツフルコーンと呼ばれるコーン状可食容器
が得られる。[Function] An edible flexible food base is obtained by heat-processing the water type 2 at a relatively low temperature of about 110 to 140°C, and this base is intermediately formed into a cone shape to form a semi-hardened intermediate. A formed edible container material is prepared, this material is heated again to about 180° C. to soften it, and is finished and solidified into a cone-shaped edible container to obtain a cone-shaped edible container called a Watsuful cone.
[実施例]
この発明は、第1図及び第2図に示ずように、小麦粉に
砂糖を含有させて適度の甘味を付加すると共に、油脂お
よび起泡、乳化ならびに気泡の安定性保持をもつ可食界
面活性物質としての鶏卵、あるいはこれ等起泡、乳化、
安定性を合せ持つ可食合成配合界面活性剤と必要に応じ
てベーキングパウダー、食塩、乳、香料色素等を加えた
ものをミキサー内に投入し原料に見合ってこれら焼成品
が多孔性軽質になる程度の水を加えて混練して水種2を
得る。この水種2を一対の加熱板10の下板10aに一
定量つづ吐出し円板状の混線素材2Aとなし、加熱加工
をして加熱加工済食品素地11を得る。[Example] As shown in FIGS. 1 and 2, this invention adds sugar to flour to add appropriate sweetness, and maintains the stability of fats and oils, foaming, emulsification, and air bubbles. Eggs as edible surfactants, foaming, emulsifying,
A stable edible synthetic compound surfactant and, if necessary, baking powder, salt, milk, flavor pigments, etc. are added to the mixer, and the baked product becomes porous and light in proportion to the raw materials. Add some water and knead to obtain water type 2. A constant amount of this water type 2 is discharged onto the lower plate 10a of a pair of heating plates 10 to form a disc-shaped mixed wire material 2A, which is heated and processed to obtain a heat-processed food base 11.
この食品素地11を第3図に示す周知のコーン状容器成
形機12に送り込んで第4図に示ずコーン形状に中間成
形して半硬化した中間成形済可食容器索材14を第5図
および第6図に丞すように重合状態で保存し、この保存
された可食容器素材14を第7図および第8図に示す仕
上げ成形機で再度加熱して仕上げ成形づることにより、
前記可食容器索材14を第9図に示すようなコーン形状
の仕上げ成形済可食容器14Aに仕上げ成形固化する。This food material 11 is fed into a well-known cone-shaped container forming machine 12 shown in FIG. 3, and is intermediately formed into a cone shape (not shown in FIG. 4) to produce a semi-cured intermediately formed edible container cable material 14 as shown in FIG. Then, by storing it in a polymerized state as shown in FIG. 6, and heating the stored edible container material 14 again in a finishing molding machine shown in FIGS. 7 and 8 for finishing molding,
The edible container cable material 14 is final molded and solidified into a cone-shaped finished edible container 14A as shown in FIG.
ずなわち上記保存後、例えば密閉包装して出荷した中間
成形済可食容器素材14をユーザー側である例えばアイ
スクリーム店頭販売業者が開封取出して第7図および第
8図に示すようなコーン形仕上げ成形機2oの電熱ヒー
タ17.17間に加熱された円錐コーン形や角錐コーン
形鉄板18と円錐または角錐形加熱材18Aを介して中
間成形済可食容器素材14を挿入して170’C以上の
温度に昇温し素材表面が若干の褐色すなわちキツネ色に
なる程度に仕上げ成形すれば、仕上げ成形品と呼ぶこれ
までの水神から最終仕上げ焼成する一貫焼成法による焼
成品と同一の仕上成形された仕上げ成形済可食容器14
Aを得ることができる。That is, after the above-mentioned storage, a user, for example, an ice cream store vendor, opens and takes out the intermediately formed edible container material 14, which has been sealed and packaged and shipped, to form a cone shape as shown in FIGS. 7 and 8. The intermediately formed edible container material 14 is inserted between the electric heaters 17 and 17 of the finishing molding machine 2o via the heated conical cone-shaped or pyramidal cone-shaped iron plate 18 and the conical or pyramidal heating material 18A, and heated to 170'C. If the temperature is raised to the above temperature and the surface of the material becomes slightly brown or golden brown, it is called a finished molded product, and the finished molded product is the same as the product fired by the integrated firing method that starts from Suishin and fires the final finish. Finished and molded edible container 14
You can get A.
なお、加熱焼成に於て加熱板1oに格子縞4の彫刻を施
してお(ブば加熱加工済食品素地11に格子縞模様をつ
けることができこれにより格子縞−20一
つぎ中間成形済可食容器素材14を得ることができる。In addition, during heating and baking, a plaid pattern 4 is engraved on the heating plate 1o. 14 can be obtained.
この中間成形済可食容器14は仕上げ成形機2゜により
成形と同時に若干冷却されて成形後は硬化された状態に
なり、仕上げ成形済可食容器14への形削れは生じない
から、この仕上げ成形済可食容器14八にアイスクリー
ム等を盛り付けて店頭販売することができる。This intermediately formed edible container 14 is slightly cooled at the same time as it is formed by the finish forming machine 2°, and is in a hardened state after forming, and no deformation occurs to the finish formed edible container 14. Ice cream or the like can be placed in the molded edible container 148 and sold at a store.
また前述した加熱加工済食品素地11は予じめ加熱加工
されているため澱粉はアルファ化され、タンパク質もあ
る程度硬化骨格化しているがその間に浸滲している油脂
膜や適度な砂糖を含む残留水分のため柔軟さを保ち曲げ
ても折れず衝撃にも余り欠損しないため輸送時にも破損
することもほとんどなく配送上の問題が解決するだけで
なく加熱加工時のデンプンがアルファ化し、蛋白質が熱
凝固する程度の温度では焼成時間を短縮し得るだけでな
(熱気もあまり放散しないため中間成形現場の周囲の環
境変化も軽減されまた仕上げ成形も表面の褐色変化が起
る程度の= 21 −
加熱で充分のためアイスクリーム販売店頭等でも成形時
間を短縮し得るだけでなく熱気放散の問題を殆んど解決
できる。In addition, since the heat-processed food base 11 described above has been heat-processed in advance, the starch has been pregelatinized and the protein has become a hardened skeleton to some extent, but the remaining oil and fat film that has permeated therein and a suitable amount of sugar remain. Because it retains its flexibility due to water content, it does not break when bent or is damaged by impact, so there is almost no damage during transportation, which not only solves shipping problems, but also allows starch to alphanize during heat processing, and proteins to absorb heat. Temperatures that are high enough to solidify not only shorten the firing time (because the hot air does not dissipate much, changes in the environment around the intermediate molding site are also reduced, and even for final molding, the temperature is low enough to cause browning on the surface). Since this is sufficient, not only can the molding time be shortened at ice cream shops, etc., but also the problem of hot air dissipation can be almost solved.
次に具体的な実施例について述べる。Next, a specific example will be described.
実施例1(各数値はそれぞれ配合重量比を表わす)
上記実施例1の表記載の配合物を充分に攪拌混和した水
種2を作り第1図〈Jに示すように縦横10ミリ間隔の
格子目4を彫刻した加熱板10を予めその表面が120
℃〜150℃程度になるよう加熱した上に流下し加熱板
10bをヒンジ10cを介して加熱板10aの上面に押
し当て双方の加熱板10a、 10b間に挟まれた水種
の温度が1”10℃〜140℃程度に一定時間保持され
るように加熱して水種2を焼成したのち加熱板10a、
10b双方を開(プて焼成素地(円板状)を取り出し
これを加熱加工済食品素地11にする。Example 1 (Each value represents the blended weight ratio) Aqueous type 2 was prepared by sufficiently stirring and mixing the formulations listed in the table of Example 1 above, and a grid of 10 mm in length and width as shown in Figure 1 (J) was prepared. The surface of the heating plate 10 with engraved eyes 4 is 120 mm in advance.
℃~150℃ and then flows down and presses the heating plate 10b against the upper surface of the heating plate 10a via the hinge 10c, so that the temperature of the water sandwiched between both heating plates 10a and 10b is 1". After baking the water type 2 by heating it so that it is maintained at about 10°C to 140°C for a certain period of time, the heating plate 10a,
Open both sides of 10b and take out the fired base (disc-shaped) and use it as the heated processed food base 11.
水種の流下と加熱加工の条件としては
1、 水種1回の流下量 約 25〜303r2、 加
熱板(上下1組)の温度
120〜150℃
3、 加熱板相互の間隔は流下水種の厚さを決め、また
これが焼成品焼成素地の厚さ程度とする。The conditions for the flow of water and heating processing are: 1. The amount of water per flow is approximately 25-303r2. The temperature of the heating plates (one set of upper and lower) is 120-150℃. 3. The spacing between the heating plates is based on the type of water flowing. Determine the thickness, and this should be approximately the thickness of the fired base of the fired product.
加熱加工の条件
1、 加熱板間隔 これは焼成素地(円板状焼成品)の
厚さとなる。Conditions for heating processing 1: Heating plate spacing This is the thickness of the fired base (disc-shaped fired product).
2、 焼成温度時間120°C(焼成板面)〜150℃
1時間30〜90秒
3、 焼成素地(円板状焼成品)の状況4、 加熱焼成
素地の残留水分(ゲット社水分計使用)
1、 加熱板間隔はすべて2.5111/IIIとする
。2. Firing temperature time 120°C (firing board surface) ~ 150°C
1 hour 30 to 90 seconds 3. Situation of the fired base (disk-shaped fired product) 4. Residual moisture in the heated fired base (using a Get Co. moisture meter) 1. All spacing between heating plates shall be 2.5111/III.
2、 焼成温度は 120 ℃、 1400C,15
0℃時間ハ120℃r60秒、75秒、 90秒140
℃で60秒、75秒
150℃で45秒、60秒
3、 焼成素地(焼成円板の焼上り)の状況と残留水分
(111) (120℃、 60秒)白に近い黄、柔軟
。2. Firing temperature is 120℃, 1400C, 15
0℃ time 120℃r 60 seconds, 75 seconds, 90 seconds 140
℃ for 60 seconds, 75 seconds 150℃ for 45 seconds, 60 seconds 3 Condition of fired base (firing disk) and residual moisture (111) (120℃, 60 seconds) Yellow, almost white, flexible.
残留水分 17.2% (112) (120°c、75秒)黄色、柔軟。Residual moisture 17.2% (112) (120°C, 75 seconds) Yellow, flexible.
残留水分 16.1%
(113) (120℃、 90秒)や)桃色がかった
黄、軟、同上 15.5%
(121) (140℃、 60秒)黄色、や)硬い同
上 14.5%
(122) (140℃、75秒)や)褐色がかった黄
。Residual moisture 16.1% (113) (120°C, 90 seconds) Pinkish yellow, soft, same as above 15.5% (121) (140°C, 60 seconds) Yellow, hard Same as above 14.5% (122) (140℃, 75 seconds) Brownish yellow.
硬、同上 14.3% (131) (150℃、45秒)や)黄、や)硬。Hard, same as above 14.3% (131) (150℃, 45 seconds) Y) Yellow, Y) Hard.
同上 14.8% (132) (150℃、60秒)や)褐味のある黄。Same as above 14.8% (132) (150℃, 60 seconds) Brownish yellow.
や)硬、同上 13.5%
いずれも両表面に高さ1.5ミリ程度の10ミリ格子の
出来た加熱加工済食品素地11が得られる。) Hard, same as above 13.5% In both cases, a heat-processed food base 11 having a 10 mm lattice with a height of about 1.5 mm on both surfaces is obtained.
次いでこの素地11を中間成形することにより半硬化し
た中間成形済可食容器素材14が得られる。Next, this base material 11 is intermediately formed to obtain a semi-cured intermediately formed edible container material 14.
これはこのままでも小麦デンプンがアルファ化している
ので食し得るが、これを更に仕上げ成形機で褐色程度に
なるよう仕上げ成形すれば口当りのよいザクザクした仕
上げ成形済可食容器14^が得られる。This can be eaten as it is because the wheat starch has become pregelatinized, but if it is further finished molded using a finish molding machine to a degree of brownish color, a finished edible container 14^ with a pleasant crunch can be obtained.
仕上げ成形状況は下記の如し。The finishing molding situation is as follows.
◎ 仕上げ成形品14Aの仕上り及び食感(口当り)状
況と残留水分仕上げ成形済可食容器14八
という結果を得た。いずれも口当りはザクく、美味であ
るがそれぞれの焼成条件の違いのある状況がいく分か食
感として感じられる。◎ Finish and texture (mouthfeel) and residual moisture of finished molded product 14A A result of 148 was obtained for the finished molded edible container. All of them have a crunchy texture and are delicious, but you can feel the difference in the texture due to the different baking conditions.
残留水分は0.3〜0.4%程度で、加熱加工時の条件
が仕上げ成形に111を与える傾向はやや見受けられる
。The residual moisture is about 0.3 to 0.4%, and there is a slight tendency for the conditions during heat processing to give 111 to the final molding.
実施例2 次に合成界面活性剤を用いた実施例をあげる。Example 2 Next, an example using a synthetic surfactant will be given.
= 27−
なお上記表中の可食界面活性剤としてはグリセリン脂肪
酸エステルや蔗糖脂肪酸エステル等の配合物を用いる。= 27- Note that as the edible surfactant in the above table, a blend of glycerin fatty acid ester, sucrose fatty acid ester, etc. is used.
上記実施例2の表記載の配合物を充分に攪拌混和した水
種2を実施例1と同様の処理をして加熱加工済食品素地
を作りこれに実施例1と同様の仕上げ成形操作を加えた
結果、鶏卵から来る風味にはやや欠けるがザクさ軽さ、
うま味等実施例1と大差のない結果を得た。Aqueous type 2, in which the formulation listed in the table of Example 2 was sufficiently stirred and mixed, was treated in the same manner as in Example 1 to prepare a heat-processed food base, which was then subjected to the same final forming operation as in Example 1. As a result, the flavor that comes from chicken eggs is slightly lacking, but it is crunchy and light.
Results such as umami taste were not significantly different from those of Example 1.
また前記実施例は第5図および第6図に示すように可食
容器素材14をそれぞれ直接に重合した状態で保存し、
販売店に移送する実施例について述べたが、第10図お
よび第11図に示すように可食容器素材14に紙等の]
−ンスリーブ15を介在させてもよい。Further, in the above embodiment, as shown in FIGS. 5 and 6, the edible container materials 14 are stored in a directly polymerized state,
Although we have described the example of transporting to a store, as shown in FIGS. 10 and 11, the edible container material 14 is filled with paper, etc.
- A sleeve 15 may be interposed.
[発明の効果]
以上述べたようにこの発明は、前記問題点を解決するた
めの手段を採用したので、小麦粉と油脂と砂糖と鶏卵等
の可食界面活性物質と水とを混練した水種2を加熱板1
0上に流下延展して加熱加工するに当り、前記水種2中
の澱粉がアルファ化するとともに蛋白質が熱凝固しかつ
加熱成品が若干の柔軟性を保持する程度に水分を残留さ
せるべく比較的低温で加熱加工した中間成形済可食容器
素材14を〈冷却)保存し、この保存された可食容器素
材14を再麿加熱して軟化し円錐コーン形状の仕上げ成
形済可食容器14Aに成形固化することができる。[Effects of the Invention] As described above, the present invention employs means for solving the above-mentioned problems, and therefore a water type obtained by kneading wheat flour, oil, fat, sugar, edible surfactant such as chicken egg, and water. 2 to heating plate 1
During the heating process by flowing down onto the water type 2, the starch in the water type 2 is pregelatinized, the protein is thermally coagulated, and the heated product is heated to maintain a certain level of flexibility. The intermediately formed edible container material 14 that has been heat-processed at a low temperature is stored (cooled), and the stored edible container material 14 is heated again to soften it and is formed into a final formed edible container 14A having a cone shape. Can be solidified.
したがって原料粉に加える水量が多くても中間成形済可
食容器素材14は低温(110℃〜140℃程度)で成
形するため成形エネルギーも少なくて済む等の従来例に
見られる多くの欠点を全て一掃できるとともに、中間成
形済可食容器素材14を配送する場合加熱加工済の若干
柔かい素材を運搬するため運搬途中の素材14の変形や
破損は生じることがなく、仮台若干変形しても仕上げ成
形時に矯正されるためこの変形に関係なく美しいワツフ
ルコーン等の円錐コーンや角錐コーン状の可食容器を得
ることができる。Therefore, even if a large amount of water is added to the raw material powder, the intermediately formed edible container material 14 is molded at a low temperature (approximately 110°C to 140°C), so less molding energy is required. Not only can it be wiped clean, but when the intermediately formed edible container material 14 is delivered, the slightly soft material that has been heated is transported, so the material 14 will not be deformed or damaged during transportation, and even if the temporary table is slightly deformed, it will not be finished. Since it is corrected during molding, beautiful edible containers in the shape of conical cones such as Watsuful cones or pyramidal cones can be obtained regardless of this deformation.
また可食容器を用いるソフトクリーム等のアイスクリー
ム販売店頭には極く簡単な200〜300W程度の円錐
コーン型等の小型仕上げ成形機を設置するだけでよく、
特別なコーン成形機が不要であるから、設置スペースも
狭小となり設備投資額も極めて低額なものとなり、電力
アンペア契約の変更を要しないし、店頭にはコーン状可
食容器の仕上げ成形時に生じる芳しい香りがただよって
購買意欲を促進し、また仕上げ成形操作が簡便なため成
形には店頭販売要員としてパートタイマーやアルバイト
等の未経験者でも良く人事管理が簡単になる等多くの実
益がある。In addition, at stores that sell ice cream such as soft serve ice cream that uses edible containers, it is only necessary to install a small finishing machine such as a conical cone type with an extremely simple power of about 200 to 300 W.
Since a special cone forming machine is not required, the installation space is small and the capital investment amount is extremely low.There is no need to change the power amperage contract, and there is no need for a change in the electric power contract, and there is no need for a special cone forming machine. The fragrance stimulates the desire to purchase, and since the final molding operation is simple, molding has many practical benefits, such as simplifying personnel management and making it suitable for inexperienced store sales staff, such as part-timers and part-time workers.
図はいずれもこの発明の一実施例を示すもので、第1図
は加熱加工用焼形機の斜視図、第2図は同じく焼成中の
断面図、第3図は中間成形機の斜視図、第4図は中間成
形済可食容器素材の斜視図、第5図は同じく中間成形済
可食容器素材の多数を重合した立面図、第6図は第5図
に示す断線に沿った断面図、第7図は仕上げ成形機の断
面図、第8図は第7図と状態を異にした仕上げ成形機の
断面図、第9図は仕上げ成形済可食容器の立面図、第1
0図はこの発明の他の実施例による中間成形済可食容器
の多数を重合した断面図、第11図は同じく可食容器の
多数を重合した立面図である。
2・・・・・・水種
10・・・・・・加熱板
11・・・・・・加熱加工済食品素地
14・・・・・・中間成形済可食容器素材14A・・・
仕上げ成形済可食容器Each of the figures shows an embodiment of the present invention, in which Figure 1 is a perspective view of a molding machine for heating processing, Figure 2 is a sectional view during firing, and Figure 3 is a perspective view of an intermediate molding machine. , FIG. 4 is a perspective view of the intermediately formed edible container material, FIG. 5 is an elevational view of a large number of intermediately formed edible container materials superimposed, and FIG. 6 is a view taken along the disconnection line shown in FIG. 7 is a sectional view of the finish forming machine, FIG. 8 is a sectional view of the finish forming machine in a different state from FIG. 7, and FIG. 9 is an elevational view of the finish formed edible container. 1
FIG. 0 is a cross-sectional view of a plurality of intermediately formed edible containers according to another embodiment of the present invention, and FIG. 11 is an elevational view of a plurality of edible containers of the same type. 2...Water type 10...Heating plate 11...Heat-processed food base 14...Intermediately formed edible container material 14A...
Edible containers with finished molding
Claims (1)
を混練した水種2を加熱板10上に流下延展して前記水
種2中の澱粉がアルファ化するとともに蛋白質が熱凝固
しかつ加熱成品が若干の柔軟性を保持する程度の温度で
加熱加工して加熱加工済食品素地11を作るとともに、
この食品素地11をコーン状に中間成形して半硬化した
中間成形済可食容器素材14を作つて保存し、この保存
された中間成形済可食容器素材14を再度加熱して仕上
げ成形することにより、前記中間成形済可食容器素材1
4をコーン状の仕上げ成形済可食容器14Aに仕上げ成
形固化することを特徴とする可食容器の製造方法。Water type 2, which is a mixture of flour, oil, fat, sugar, edible surfactant such as egg, and water, is flowed down and spread on a heating plate 10, and the starch in the water type 2 is pregelatinized and the protein is coagulated by heat. and heat-processed at a temperature that allows the heated product to maintain some flexibility, thereby producing a heated-processed food base 11, and
This food base 11 is intermediately formed into a cone shape to produce a semi-hardened intermediately formed edible container material 14 and stored, and the stored intermediately formed edible container material 14 is reheated and final formed. Accordingly, the intermediate formed edible container material 1
A method for producing an edible container, which comprises final molding and solidifying 4 into a cone-shaped finished edible container 14A.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29664387A JPH01137932A (en) | 1987-11-25 | 1987-11-25 | Method for manufacturing edible container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29664387A JPH01137932A (en) | 1987-11-25 | 1987-11-25 | Method for manufacturing edible container |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01137932A true JPH01137932A (en) | 1989-05-30 |
Family
ID=17836191
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29664387A Pending JPH01137932A (en) | 1987-11-25 | 1987-11-25 | Method for manufacturing edible container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01137932A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59109127A (en) * | 1982-12-16 | 1984-06-23 | 森永製菓株式会社 | Production of baked sheet confectionery |
JPS61139332A (en) * | 1984-12-06 | 1986-06-26 | フランツ・ハース・ウアツフエルマシイネン・インドウストリーゲゼルシヤフト・ミト・ベシユレンクテル・ハフツング | Method and apparatus for producing hollow wafer protected from moisture absorption |
-
1987
- 1987-11-25 JP JP29664387A patent/JPH01137932A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59109127A (en) * | 1982-12-16 | 1984-06-23 | 森永製菓株式会社 | Production of baked sheet confectionery |
JPS61139332A (en) * | 1984-12-06 | 1986-06-26 | フランツ・ハース・ウアツフエルマシイネン・インドウストリーゲゼルシヤフト・ミト・ベシユレンクテル・ハフツング | Method and apparatus for producing hollow wafer protected from moisture absorption |
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