JPS63294731A - Heat-processed food material - Google Patents

Heat-processed food material

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Publication number
JPS63294731A
JPS63294731A JP62130340A JP13034087A JPS63294731A JP S63294731 A JPS63294731 A JP S63294731A JP 62130340 A JP62130340 A JP 62130340A JP 13034087 A JP13034087 A JP 13034087A JP S63294731 A JPS63294731 A JP S63294731A
Authority
JP
Japan
Prior art keywords
heat
water
baking
flour
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP62130340A
Other languages
Japanese (ja)
Inventor
禎美 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP62130340A priority Critical patent/JPS63294731A/en
Publication of JPS63294731A publication Critical patent/JPS63294731A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は加熱加工済食品素地に係り、更に詳述すれば
ソフトクリームやアイスクリーム等の冷菓子や各種食品
等を入れるコーン状の可食容器すなわち、見掛は比重が
小さく多孔質で軽質にして口当りがいわゆるサクいこと
が喜こぼれるワツフルコーンと呼ばれる可食容器の製造
時などに用いて有用な加熱加工済食品素地に関するもの
である。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a heat-processed food base, and more specifically, to a cone-shaped edible base for holding frozen sweets such as soft serve ice cream and ice cream, and various foods. The present invention relates to a heat-processed food base useful in the manufacture of containers, ie, edible containers called Watsuful corn, which have a small apparent specific gravity, are porous, light, and have a so-called crispy texture.

[従来技術] 一般にソフトクリームやアイスクリーム等の冷菓子を店
頭で盛付けて販売する可食容器は、専業のコーン製造業
者が小麦粉等の原料に水の配合料を多くして混練した所
謂水種と称するものを高温の加熱板で加熱焼成し、コー
ン状に成形したものを包装してアイスクリーム販売現場
に配送しているがワツフルコーンは極めてその質がサク
いことが身上であるため少しの衝撃にも耐え難く破損し
やすいため焼成中は勿論焼成後、アイスクリーム販売現
場に到るまで取扱に難点が多いものである。
[Prior Art] Generally, edible containers in which frozen confections such as soft serve ice cream and ice cream are packaged and sold at stores are made using so-called water-based corn, which is made by a specialized corn manufacturer by kneading raw materials such as flour with a large amount of water. The so-called seeds are heated and baked on a high-temperature heating plate, formed into cones, packaged, and delivered to ice cream sales sites, but Watsuful cones are known to be extremely crispy, so there is a small amount of Because it cannot withstand shock and is easily damaged, it is difficult to handle not only during baking, but also after baking and even at the ice cream sales site.

これら各欠点を除去するために本出願人が開発した特願
昭59−269826号に示されるもの、すなわち小麦
粉等の原料にこれが硬種となる程度の水を加えて混練し
たあと、一定の厚さに延展し、この延展された硬種板よ
り型抜きにより必要形状の生地を分離し、この生地を焼
成直後コーン状に巻回成形固化することにより可食容器
を得るようにした可食容器の製造方法が提案されている
In order to eliminate these drawbacks, the present applicant developed a method as shown in Japanese Patent Application No. 59-269826, in which a material such as wheat flour is mixed with enough water to make it hard, and then a certain thickness is obtained. An edible container in which the edible container is obtained by rolling the dough into a cone shape and solidifying the dough into a cone shape immediately after baking. A manufacturing method has been proposed.

[発明が解決しようとする問題点] ところが上記従来の技術のうち前者では焼成直後固化し
たコーン状可食容器を出荷するものであるため焼成固化
したコーン状の可食容器が運搬中に破損しやすく、例え
ばワツフルコーンでは20〜30%程度のものが使いも
のにならなくなるという欠点がある。この欠点を除去す
るため前記製造方法をユーザー側、すなわちソフトクリ
ーム等の販売業者の店舗に採用すれば良いことになるが
、これは焼成器や原料調製装置等の設備投資が大きくな
るのみか少量でも大量でも要求される焼成操作の技術や
取扱いの難易さに大差なく店頭では設置スペースがない
こともあり、また消費電力のアンペア契約等はもとより
焼成技術やアイスクリーム販売現場での従業員は主とし
てアルバイト、パート等の一時雇用者で、これ等の人々
に焼成機器の技術習得を実施させることは実際上困難が
多く簡単には採用できないというような多くの欠点があ
る。
[Problems to be Solved by the Invention] However, in the former of the above-mentioned conventional techniques, the cone-shaped edible container that has been solidified immediately after baking is shipped, so the cone-shaped edible container that has been baked and solidified may be damaged during transportation. For example, in the case of Watsuful cone, about 20 to 30% of the cone becomes unusable. In order to eliminate this drawback, it would be possible to adopt the above-mentioned manufacturing method at the user side, that is, at stores selling soft-serve ice cream, etc., but this would only require a large investment in equipment such as baking equipment and raw material preparation equipment. However, even in large quantities, there is not much difference in the baking operation technology required and the difficulty of handling, and there may not be enough space for installation in stores, and in addition to amperage contracts for power consumption, baking technology and ice cream sales staff are mainly There are many drawbacks such as the fact that it is difficult in practice to have temporary employees such as part-time workers acquire skills in baking equipment, and it is not easy to employ them.

さらに従来技術のうち後者では口当りがサクいものが得
られない等多くの欠点がある。
Furthermore, among the conventional techniques, the latter has many drawbacks, such as not being able to provide a product with a crispy texture.

小麦粉の製菓原料としても最も重要な理由は米粉、馬鈴
薯粉、その他の穀類、いも類の粉末の殆どが澱粉質のみ
からなるものとは異なり、小麦粉は蛋白質を含有してい
ることである。
The reason why wheat flour is the most important ingredient for confectionery is that unlike rice flour, potato flour, other grains, and potato powders, which are mostly starchy, wheat flour contains protein.

澱粉質は水熱によりアルファ化し菓子の成分としてボデ
ィ形成に主体的役割を果しているが、菓子の加工適性の
面からみれば、米粉、いも粉等他の菓子原料粉末と異な
り小麦粉は成分としては澱粉が最も多いが、同時に含有
する蛋白質が加工特性を決める主因であって、他の製菓
原料粉と隔絶した素材の違いを生ずる特性はこの蛋白質
成分から来るものである。
Starch is pregelatinized by water heat and plays a major role in forming the body of confectionery as an ingredient.However, from the perspective of suitability for confectionery processing, wheat flour is not an ingredient as opposed to other confectionery ingredient powders such as rice flour and potato flour. Starch is the most abundant, but the protein it also contains is the main factor that determines its processing characteristics, and it is this protein component that makes it different from other confectionery raw material flours.

そしてこの蛋白質が小麦粉を水で混練すると吸水、水和
して互に結合し粘りと弾力のあるグルテンを形成するこ
とに小麦粉と他の製菓原料分との大きな違いがある。澱
粉アルファ化のための水熱管理とともにグルテンの挙動
の様子やグルテンの挙動の管理、制御等グルテンの利用
を明確にするところに本発明の根本があるとしても過言
でない。
The major difference between wheat flour and other confectionery raw materials is that when flour is kneaded with water, this protein absorbs water, hydrates, and bonds with each other to form sticky and elastic gluten. It is no exaggeration to say that the basis of the present invention lies in clarifying the use of gluten, such as hydrothermal management for starch pregelatinization, the behavior of gluten, and the management and control of gluten behavior.

小麦粉はその含有する蛋白質の質と量で強力粉、中力粉
、薄力粉と分類されるがその名称はそれぞれの蛋白質が
生じるグルテンの質によるものでその用途もそのグルテ
ンの質により異なって来る。
Wheat flour is classified into strong flour, medium flour, and soft flour depending on the quality and quantity of protein it contains, but the names are based on the quality of the gluten from which each protein is produced, and the uses thereof also differ depending on the quality of the gluten.

菓子製造に於ては一般に蛋白質含有量の少い薄力粉を用
い、これに砂糖、油脂、食塩、卵、乳、その他香料、着
色料を水と共に混練し、水種(バッター)、硬種(ドウ
)となして加熱加工するが、この加熱操作は小麦粉中の
澱粉をアルファ化しまたグルテンを形成する蛋白質を不
可逆性の熱変性(熱凝固等)させ、食べくちのよい消化
しやすい状態にするもので、これが小麦粉を主原料とす
る菓子一般の基本的製造法である。
In confectionery manufacturing, soft flour with a low protein content is generally used, and sugar, fat, salt, eggs, milk, other flavorings, and coloring agents are kneaded with water to create batter and dough. ), but this heating operation alphas the starch in the flour and irreversibly thermally denatures (thermal coagulation, etc.) the proteins that form gluten, making it palatable and easy to digest. This is the basic manufacturing method for confectionery in general that uses wheat flour as the main ingredient.

小麦粉を水で混練すると直ちに吸水するがその齢は澱粉
質がその重量の30%、蛋白質は200%はどでこれ等
はそれぞれの化学的結合水となり澱粉はゾル化し、蛋白
質はたがいに結合して粘りと弾力のあるグルテンを形成
する。
When wheat flour is kneaded with water, it immediately absorbs water, but at that age, starch accounts for 30% of its weight, and proteins account for 200%, and these become chemically bound water, starch becomes a sol, and proteins bind to each other. to form sticky and elastic gluten.

ゾル化した澱粉は54℃程度でゲル化を始め粘性を増加
しついにはアルファ化して可食性の消化のよいものとな
り、更に加熱をつづければ脱水して固化する。
The sol-formed starch begins to gel at about 54°C, increases in viscosity, and finally becomes pregelatinized, becoming edible and easily digestible, and if heated further, it dehydrates and solidifies.

一方グルチンはスポンジ状の3次元の網状構造を形成す
るが、これは加熱により蛋白質の不可逆性熱変性により
菓子の強固な骨格を形成するに至る。
On the other hand, glutin forms a spongy three-dimensional network structure, which is irreversibly thermally denatured by heating, leading to the formation of a strong skeleton of confectionery.

乾パン、ハードビスケットのような歯ごたえのある硬い
菓子を作るにはこのままでもよいが本発明の目的とする
多孔質な、最終的にはサクサクとした歯ざわりのよい食
品を作るには小麦粉原料を水で混練し原料中の鶏卵、あ
るいは合成起泡乳化剤による可食界面活性物質が作用し
て混練水種中に生ずる気泡を、グルテンの形成する網目
状組織の中に包含させるが、加熱によりグルテンが熱変
性して凝固することにより気泡はこの網の中に包まれて
加工素地の大半を占めるゲル化したアルファ澱粉を多孔
性のものにする。これをこのまま加熱を続ければ加工素
地は脱水し澱粉は多孔質の菓子本体として固化するが、
サクさの点から云うとこのままではグルテンの形成する
強固なる3次元の網目構造のため全体としては多孔質で
あっても硬目のものとなってしまう。
It can be used as it is to make chewy and hard confectionery such as hardtack and hard biscuits, but in order to make the porous, crispy food that is the aim of the present invention, it is necessary to add water to the flour raw material. The air bubbles generated in the kneaded aqueous mixture due to the action of the chicken eggs in the kneaded raw materials or the edible surfactant produced by the synthetic foaming emulsifier are incorporated into the network structure formed by the gluten. By denaturing and coagulating, the air bubbles become encapsulated in this network, making the gelled alpha starch, which makes up the majority of the fabric, porous. If you continue to heat this, the processed base will dehydrate and the starch will solidify as a porous confectionery body.
In terms of crispness, if left as is, the gluten will form a strong three-dimensional network structure, so even though it is porous as a whole, it will be hard.

そこで原料生地などに油脂を練り込むと油脂は前述した
可食界面活性物質の作用により生地中でフィルム状に拡
がりグルテンの網目構造の結着を防ぐことになり、製品
にもろく砕は易い口当たりのよいサクサクとした食感を
与えることができるものである。
Therefore, when fats and oils are kneaded into the raw material dough, the fats and oils spread into the dough in the form of a film due to the action of the edible surfactant mentioned above, which prevents the gluten network structure from binding, resulting in a product with a brittle and easy-to-crush texture. It can give a good crispy texture.

従来のサクさを特徴とするウニハス、ワツフル等の菓子
食品はこのまま加熱を続けてこの素地中の水分をほとん
ど放散させて、更に200℃以上まで加熱を続けて加工
することにより、もろくサクい歯ざわりのよい製品を得
ている。
Conventional confectionery foods such as sea urchin hus and watsuful, which are characterized by their crispness, are made by continuing to heat them to dissipate most of the moisture in the base, and then continuing to heat them to over 200℃ for processing, resulting in brittle and crispy textures. We are getting a product with a nice texture.

アイスクリーム等の可食容器は上記工程で得たもろくサ
クい口当りのよい製品を熱いうちに直ちに薄皮状の通常
ワツフルコーンと呼ばれるコーン状や皿状に成形するが
それだけに衝撃に極めて弱く、殊にコーン状や皿状に成
形したものをユーザーに移送するときはその1個1個を
極めて厳重な包装を施さないと破損するため、これにア
イスクリームを盛りつけて販売するアイスクリーム販売
店頭へは使用に耐える状態で移送することが難しい。
Edible containers for ice cream, etc., are made by molding the brittle, crispy and palatable product obtained through the above process into a thin-skinned cone or plate shape, usually called a watsuful cone, while still hot. When transporting products shaped into shapes or plates to users, they must be packaged extremely carefully or they will be damaged, so they cannot be used at ice cream shops where ice cream is sold. Difficult to transport in durable condition.

本発明はこの点を解決し、更には店頭でコーン、皿等を
焼き上げて破損を防ぐのみか焼き上げるとき生じる香ば
しい香りが、他に香りのないアイスクリーム販売店頭に
立ちこめて客の購買心理を促進せしめる効果も生じ得る
と共に、アイスクリームで鈍化した舌の味感を取り戻し
てアイスクリーム本来の味を感触させるものである。
The present invention solves this problem and furthermore, not only prevents cones and plates from being damaged by baking them at the store, but also the fragrant aroma generated during baking fills the storefront where there is no other scent, promoting customers' purchasing psychology. It can also have a soothing effect and restore the sense of taste on the tongue that has been dulled by ice cream, allowing the user to experience the original taste of ice cream.

アイスクリーム販売店頭で小麦粉に砂糖、油脂その他を
水でといて、焼成板に流下してワツフル等を焼成し、こ
れをコーン状、皿状に成形し、アイスクリームを盛付け
て客に販売する方法もあるがこれまで述べて来たように
小麦粉はその含有する蛋白質が、たとえその含有量の少
い薄力粉を使用しても、水と共に混線する際厳重な温度
と攪拌管理を行わないと急速にグルテンの強固な網目構
造を作ってしまう。
At an ice cream store, flour is mixed with sugar, oil and fat, and water is poured onto a baking board to bake Watsuful, etc., which are then shaped into cones or plates, filled with ice cream, and sold to customers. There are other ways to do this, but as mentioned above, the protein content of wheat flour can deteriorate rapidly unless strict temperature and stirring controls are applied when mixed with water, even if weak flour with a low protein content is used. This creates a strong network structure of gluten.

澱粉質は菓子全体のボディ形成を司どるが、グルテンは
菓子焼成原料のいわゆる種(水種、硬種)の粘り、焼成
した菓子の固さを司どる。
Starch controls the overall body formation of sweets, while gluten controls the stickiness of the so-called seeds (water seeds, hard seeds) that are the raw materials for baking sweets, and the hardness of baked sweets.

口当りのよいサクさは焼成原料の種に含まれる気泡の大
きさ、量、その分布の均一さから来るものでこれはグル
テンの聞及びその形成される網目構造によるところが大
きい。たとえ適度な気泡でもこれを種の中に均一に留め
、この種の焼成時の加熱による膨張を適度・均一に押え
るのはグルテン構造と量による。
The palatable crispiness comes from the uniformity of the size, quantity, and distribution of air bubbles contained in the seeds of the baking raw material, and this is largely due to the structure of the gluten and the network structure formed by it. Even if there is a moderate amount of air bubbles, it is the structure and amount of gluten that keeps them uniformly inside the seeds and suppresses expansion caused by heating during baking.

グルテンがなければ適度な形状と適量を持つ気泡もビー
ルの泡の如くに束子のボディーを適度に膨張させること
なく抜けしまうのである。
Without gluten, air bubbles with the right shape and amount would escape without expanding the body of the bundle, like beer foam.

このような作業殊にグルテン網形成を伴う小麦粉を主た
る成分とする菓子種!Fj3¥[の作業、またその種を
焼成して菓子を作り、それが目的に合うような製品を作
るにはその過程のすべてが厳重に管理されねばならない
。このような作業はアルバイトを中心とするアイスクリ
ーム販売店の店頭では至難ともいえる。この難事を解決
し、軽くサクいアイスクリーム容器としてのワツフルコ
ーン等の最終製品がアイスクリーム販売店頭で壊れる危
険もほとんどなく、しかもその仕上げたものが焼き上げ
時の芳香を漂よりせ、焼き立てのちのにアイスクリーム
を盛り付は購買客に充分な満足感を与えるものを誰でも
容易に仕上げ得る食品素地を提供しようというのが本発
明の目的とするところである。
This type of work is especially useful for confectionery types whose main ingredient is wheat flour with gluten network formation! In order to make confectionery by baking the seeds, and to make products that meet the purpose, all of the processes must be strictly controlled. This kind of work can be said to be extremely difficult at an ice cream shop where most people work part-time. By solving this difficult problem, there is almost no risk that the final product, such as the Watsuful Cone, which serves as a light and crispy ice cream container, will break at the ice cream store.Furthermore, the finished product will have the aroma of baking, and will remain fresh after baking. It is an object of the present invention to provide a food base that can be easily prepared by anyone to serve ice cream to give a satisfying feeling to customers.

温度、湿度管理の充分な原材料の保存や小麦粉、油脂、
卵等の主原料と水との適量配合と適性な混和作業に対す
る厳重な管理とこれにより得られた水種を適度に加熱し
て澱粉をアルファ化し決して強固なものとならない適当
な配置構造をもつ適度なグルテン網の形成とその加熱凝
固による適度な骨格の形成とさらにサクざのもととなる
細い気泡の適度な分散とその加熱揮散の抑制や、これ等
の管理の下で得た食品素地がアイスクリーム販売店頭ま
で移送され、また店頭での種々の取扱による破損をまめ
がれる程度の柔軟さを保持するための適度な水筒をこの
食品素地に保持させ(この時の製品を1次焼成品と呼ぶ
)ながら、しかもアイスクリーム販売店頭でこの食品素
地を仕上げ焼成する際にムダな温度のエネルギー使用を
防ぎ、短時間、中細な作業で、工場製品と同一なワツフ
ルコーンを得るような1次製品をその製造工程中すべて
厳重な管理下で行なえばこのような1次製品を用いるこ
とによりアイスクリーム販売現場の店頭では入店したば
かりのアルバイトでもきわめて簡易に芳香を漂わす、焼
き立でのワツフルコーンを焼成することのできる最もす
ぐれた素地を提供するものである。
Storage of raw materials with sufficient temperature and humidity control, flour, fats and oils, etc.
Strict control over mixing the appropriate amount of main ingredients such as eggs and water and proper mixing, and heating the resulting water appropriately to alpha the starch, creating an appropriate arrangement structure that never becomes solid. The food base obtained by controlling the formation of an appropriate gluten network, the formation of an appropriate skeleton by heating and coagulation, the appropriate dispersion of fine air bubbles that cause crunchiness, and the suppression of their heating and volatilization. The food base is transported to the ice cream store, and the food base is held in an appropriate water bottle to maintain the flexibility to avoid damage due to various handling at the store (the product at this time is subjected to primary baking). In addition, it is possible to prevent unnecessary temperature energy use when finishing and baking this food base at an ice cream store, and to obtain a Watsuful cone that is identical to the factory product in a short time and with moderate work. If the next product is manufactured under strict control throughout the manufacturing process, by using such a primary product, even a new part-time worker can easily create a fragrance that is freshly baked. It provides the best base material for firing Watsuful corn.

これ等をまとめると本発明の骨子は小麦粉にグルテンの
網目構造が余り強固なものにならないよう抑制するため
油脂を適度に混和し、これに最終焼成品が口当りよいサ
クさを保つよう鶏卵等の可食界面活性物質を混じて起泡
乳化による油脂フィルムの浸展や細かい気泡の菓子組織
中での保持を助けこれに砂糖、塩等を混じて更にこれ等
の作用を円滑にし、かつ適度な味つけをなして適量の水
でこれ等のすべてを充分均一に混練した水種2を作り、
小麦粉の澱粉がアルファ化し、更に蛋白質の水和により
生じた網目構造の強度が適度なグルテンが熱凝固するよ
う加熱し更にこれを客先で仕上げ焼成する際に過度のエ
ネルギー使用を極端さけるようにし、且つ残留水分が4
%嵐下になるように上記の加熱を制御する程の150〜
170℃程度の温度でしかもまた焼成時間も極めて短時
間の30〜90秒の範囲で加熱加工した食品素地である
To summarize these points, the gist of the present invention is to mix an appropriate amount of oil and fat into wheat flour in order to prevent the gluten network structure from becoming too strong, and to add eggs, etc. An edible surfactant is mixed in to help spread the fat film through foaming and emulsification, and to hold fine air bubbles in the confectionery structure.Additionally, sugar, salt, etc. are mixed in to facilitate these actions, and to provide a moderate amount of water. Make water type 2 by seasoning and kneading all of these ingredients thoroughly and uniformly with an appropriate amount of water.
The flour is heated so that the starch in the flour becomes pregelatinized and the gluten, which has a moderate network structure strength due to the hydration of the protein, is thermally coagulated.Furthermore, when this is finished and baked at the customer's site, excessive energy use is extremely avoided. , and the residual moisture is 4
150 to 150% to control the above heating to be under a storm
The food base is heat-processed at a temperature of about 170° C. and for an extremely short baking time of 30 to 90 seconds.

この低温、短時間の加熱加工済食品素地はアイスクリー
ム販売店頭等で単に温度が180〜220℃時間20秒
〜40秒程度で仕上げ加熱するだけで例えばワツフルコ
ーンの素地を極めて容易で温度と処理時間以外の何等の
配慮も必要としないで加工し得るものであって、小麦粉
を原料とするサクく軽いアイスクリーム容器等の分割焼
成を可能とする素地である。
This low-temperature, short-heat processed food base can be made into the base of Watsuful cones, for example, by simply finishing and heating it at a temperature of 180-220°C for about 20-40 seconds at an ice cream store, etc. Temperature and processing time It is a base material that can be processed without any other consideration, and it is a base material that can be baked in sections to make crispy and light ice cream containers made from wheat flour.

この種のサクくてもろい口当りのよい厚さの薄いいわゆ
るワツフルコーン等の食品素地の製造の急所であり難事
は主としてこの加熱加工済素地が形成される工程までで
あり、これをアルバイト等の未経験者がこの工程を管理
すべき設備も手段も少いアイスクリーム販売店頭等で行
うことはほとんど不可能事であるが、この発明による加
熱加工済食品素地を用いるのであればあとは主として移
送取扱のためこの素地を柔軟に保つために素地中に残留
せしめた6〜16%程度の水分を加熱揮散させるいわゆ
る仕上げ焼きだけでこれが可能となるのである。この残
留水分揮散のための加熱をこの素地中の砂糖がカラメル
化する170℃以上で行えばこの素地はキツネ色等更に
好ましい色彩を持つことになる。
The key point and difficulty in manufacturing this kind of food base, such as so-called Watsuful corn, which is crispy, crumbly, and thin in thickness, is the process of forming this heat-processed base. However, it is almost impossible to carry out this process at an ice cream store where there are few facilities and means to manage it, but if the heat-processed food base of this invention is used, the rest is mainly due to transportation and handling. In order to keep this base material pliable, this can be achieved simply by heating and volatilizing the 6 to 16% water remaining in the base material. If the heating to volatilize the residual water is carried out at a temperature of 170° C. or higher, at which point the sugar in the base caramelizes, the base will have a more desirable color, such as golden brown.

いずれにせよこのような容易なワツフルの製造は本発明
の加熱加工済食品素地がこれを可能としたのである。
In any case, such easy production of Watsuful is made possible by the heat-processed food base of the present invention.

これによりもろく口当りはよいが壊れ易い小麦粉を原料
とする食品を管理充分の専門工場で加熱加工済食品素地
とすることにより、これをあらためてアイスクリーム販
売店頭等で仕上げ焼成することで焼き立での香ばしいワ
ツフル等を損壊の心配もなく容易に1成するという前記
加熱加工と仕上げ焼成とに分けて加熱加工するいわゆる
分割焼成を可能とする木地が得られるのである。
This allows foods made from wheat flour, which is brittle and has a good texture but is easily broken, to be made into a heat-processed food base in a well-controlled specialized factory, which is then finished and baked at an ice cream store, etc. to make it fresh from the oven. It is possible to obtain a wood base that enables so-called split firing, in which the heating process and final firing are performed separately to easily produce fragrant Watsufules and the like without fear of damage.

日本古来から作られている米菓の一つである煎餅も分割
加熱加工するが、この加工法はいずれも100℃以下の
乾燥でいわば分割乾燥法ともいうべきもので、原料のう
るち米粉末を蒸練し餅状に練捏して板状に圧延し所定の
せんべいの形状に抜いたものを70〜75℃の乾燥機で
水分含有ff120%程度まで乾燥する。これを第一乾
燥といい、これを長時間室温で放置すると半透明ガラス
状のせんべい生地となる。この生地をせんべい製品にす
るときはこれを再び乾燥機で生地の含水率を10〜15
%程度とする(これをホイロどりという)第2次乾燥を
行なう。これが゛終了した生地を直火で200〜260
℃に焼き上げ醤油など調味料で味付けして製品とする。
Rice crackers, a kind of rice cracker that has been made since ancient times in Japan, are also processed by heating in parts, but this processing method involves drying at temperatures below 100°C, so to speak, which can be called a split drying method. The dough is kneaded into a mochi-like shape, rolled into a plate, and punched into a predetermined rice cracker shape, which is then dried in a dryer at 70 to 75°C to a moisture content of about 120% ff. This is called the first drying process, and if left at room temperature for a long time, the rice cracker dough becomes translucent and glass-like. When making this dough into senbei products, dry it again to reduce the moisture content of the dough to 10 to 15.
% (this is called drying). Heat the finished dough over an open fire for 200-260 yen.
The product is baked at ℃ and seasoned with seasonings such as soy sauce.

これはこの発明でいう小麦粉原料の分割焼成法でなく、
グルテン網のない米粉で気泡を持つせんべいを作るため
には粘稠な餅組織の形成と粘稠なるゆえに再度にわたる
乾燥が必要なのである。
This is not the divided baking method of wheat flour raw material in this invention,
In order to make senbei rice crackers with air bubbles using rice flour without a gluten network, it is necessary to form a viscous rice cake structure and dry it again to make it viscous.

本発明による小麦粉原料の分割焼成加工食品素地と米菓
、せんべい、おかき等との根本的相違を更に次に述べる
The fundamental difference between the split-baked processed food base made of flour raw material according to the present invention and rice crackers, rice crackers, rice crackers, etc. will be further described below.

米菓原料の米粉の澱粉はアミロペクチンを主体とし、そ
れ自身が熱膨張を持つが小麦澱粉は自身熱膨張性は持た
ないので起泡剤として卵又は合成等による可食界面活性
物質を併用しなければならない。
The starch in rice flour, which is the raw material for rice crackers, is mainly composed of amylopectin, which has thermal expansion by itself, but wheat starch itself does not have thermal expansion, so egg or a synthetic edible surfactant must be used as a foaming agent. Must be.

更に大きな遠いは小麦粉は澱粉部分の他に前述した通り
蛋白質を含有し、これが吸水水和することにより生成さ
れるグルテンの質及び量による3次元網目構造は米粉等
、小麦粉以外の菓子原料の全く持たないもので、このた
め例えば米菓、特にせんべいでは米澱粉の主成分のアミ
ロペクチンの熱膨化により膨張はするが、米粉、水混合
物の蒸練時に抱き込む気泡を放散させぬため、蒸練によ
り粘度の高い餅となし、これを適当に整形したのち水分
含mが20%前復になるまで70〜75℃の乾燥機で乾
燥(第1乾燥)して長時間放置し「ねかせ」を行ってせ
んべい生地となし、これをせんべいに焼き上げるにはこ
の生地を前述のように再び乾燥しく第2乾燥)水分含量
を10〜15%にして(これを「ホイロどり」という)
この「ホイロどり」を完了した生地を直火で200〜2
60℃で焼き上げ醤油等の調味料で味つけして製品とす
る。これが米菓せんべいの製法でこの発明が目的とする
口当りのよいサクく壊れやすい菓子の分割製法とは根本
的に異るものである。
Even more distantly, wheat flour contains protein in addition to the starch portion, as mentioned above, and when this protein absorbs water and hydrates, the three-dimensional network structure due to the quality and quantity of gluten produced is completely different from that of confectionery ingredients other than wheat flour, such as rice flour. For this reason, for example, rice crackers, especially rice crackers, expand due to the thermal expansion of amylopectin, the main component of rice starch. After forming a highly viscous rice cake and shaping it appropriately, it is dried in a dryer at 70 to 75°C (first drying) until the moisture content has recovered to around 20%, and then left to rest for a long time. To bake this into rice crackers, dry this dough again as described above (second drying) to a moisture content of 10 to 15% (this is called ``hoirodori'').
Heat the dough that has undergone this "warming" process over an open fire for 200~200 yen.
The product is baked at 60°C and seasoned with seasonings such as soy sauce. This is a method for producing rice crackers, which is fundamentally different from the method for producing palatable, crunchy, and easily broken confectionery in portions, which is the object of this invention.

この発明は上述した欠点や各種問題点を除去することを
目的とするもので、見掛は比重が小さく多孔質で軽質に
して口当りがいわゆるサクいことが喜こぼれるワツフル
コーンと呼ばれる可食容器の製造時などに用いて有用な
加熱加工済食品素地を提供することにある。
The purpose of this invention is to eliminate the above-mentioned drawbacks and various problems.The purpose of this invention is to manufacture an edible container called Watsuful Corn, which has a small apparent specific gravity, is porous, light, and has a crispy texture. An object of the present invention is to provide a heat-processed food base useful for various occasions.

[問題点を解決するための手段] この発明の上述した目的は小麦粉と油脂と砂糖と鶏卵等
の可食界面活性物質と水とを混線した水種2を加熱板1
0上に流下延展して加熱加工するに当り、前記水種2中
の澱粉がアルファ化するとともに蛋白質が熱凝固しかつ
加熱製品に残留する水分が4%以下となるように比較的
高い温度で加熱加工することで達成される。
[Means for Solving the Problems] The above-mentioned object of the present invention is to heat the water type 2, which is a mixture of flour, fat, oil, sugar, edible surfactant such as eggs, and water, on a heating plate 1.
During the heating process by flowing down onto the heated product, the starch in the water type 2 is pregelatinized, the protein is thermally coagulated, and the water content remaining in the heated product is at a relatively high temperature of 4% or less. This is achieved by heat processing.

[作 用] 上記水種2を150〜170℃程度の比較的高温で加熱
加工することで可食の歯ザワリが固い食品素地が得られ
る。
[Function] By heating and processing the water type 2 at a relatively high temperature of about 150 to 170°C, an edible food base with a hard texture can be obtained.

[実施例] この発明は、第1図(ω、市)に示すように、小麦粉に
砂糖を含有させて適度の甘味を付加すると共に、油脂お
よび起泡、乳化ならびに気泡の安定性保持をもつ可食界
面活性物質としての鶏卵、あるいはこれ等起泡、乳化、
安定性を合せ持つ可食合成配合界面活性剤と必要に応じ
てベーキングパウダー、食塩、乳、香料色素等を加えた
ものをミキサー内に投入し原料に見合ってこれら焼成品
が多孔性軽質になる程度の水を加えて混練して水種2を
得る。この水種2を一対の加熱板10の下板10aに一
定量つづ吐出し円板状の混線素材2Aとなし、加熱加工
をして加熱加工済食品素地11を得る。
[Example] As shown in Fig. 1 (ω, city), this invention adds sugar to flour to add appropriate sweetness, and maintains the stability of fats and oils, foaming, emulsification, and air bubbles. Eggs as edible surfactants, foaming, emulsifying,
A stable edible synthetic compound surfactant and, if necessary, baking powder, salt, milk, flavor pigments, etc. are added to the mixer, and the baked product becomes porous and light in proportion to the raw materials. Add some water and knead to obtain water type 2. A constant amount of this water type 2 is discharged onto the lower plate 10a of a pair of heating plates 10 to form a disc-shaped mixed wire material 2A, which is heated and processed to obtain a heat-processed food base 11.

この焼製された加熱加工済食品素地11は冷却保存し、
この保存された食品素地6は再度加熱(仕上げ焼成)し
てコーン等の可食容器として成形したり、そのまま食し
てもよい。
This baked heat-processed food base 11 is cooled and stored,
This preserved food base 6 may be heated again (finish baking) and formed into an edible container such as a corn, or may be eaten as is.

上記保存後、例えば密閉包装して出荷したものをユーザ
ー側である例えばアイスクリーム店頭販売業者が開封取
出して第2図(ω〜(小に示すようなトースタ形加熱函
20の電熱ヒータR,17間に加熱された鉄板18.1
8を介して加熱加工済食品素地11を挿入して170℃
以上の温度に昇温し素地表面が若干の褐色すなわちキツ
ネ色になる程度に仕上げ焼成すれば仕上げ焼成品と呼ぶ
これまでの水種から最終仕上げ焼成する一貫焼成法によ
る焼成品と同一の仕上焼成された仕上げ焼成済素地11
^を得ることができる。そしてこの仕上げ焼成済素地1
1Aを直ちに第3図に示すような周知のコーン状容器成
形機12に送り込んでコーン状に成形後冷却固化すれば
第4図に示すようなコーン状の可食容器14が得られる
After the above-mentioned storage, for example, the product sealed and packaged and shipped is opened and taken out by the user, for example, an ice cream store seller, and the electric heater R, 17 of the toaster-shaped heating box 20 as shown in FIG. Iron plate heated between 18.1
Insert heated processed food base 11 through 8 and heat to 170°C.
If the temperature is raised to the above temperature and the surface of the base is finished fired to a degree that it becomes slightly brown or golden brown, it is called a finished fired product.The finished fired product is the same as the finished fired product made by the conventional integrated firing method in which the final firing is performed from the water type. Finished fired base 11
You can get ^. And this finished fired base 1
1A is immediately fed into a well-known cone-shaped container forming machine 12 as shown in FIG. 3, formed into a cone shape, and then cooled and solidified to obtain a cone-shaped edible container 14 as shown in FIG. 4.

なお、加熱焼成に於て加熱板10に格子縞4の彫刻を施
しておけば加熱加工済食品素地11に格子縞模様をつけ
ることができこれにより格子縞つき可食容器14を得る
ことができる。
Note that if the heating plate 10 is engraved with checkered stripes 4 during heating and baking, a checkered pattern can be applied to the heat-processed food base 11, thereby making it possible to obtain an edible container 14 with checkered stripes.

この可食容器14はコーン成形機12により成形と同時
に若干冷却されて成形後は硬化された状態になり、コー
ン状可食容器14の形削れは生じないから、この可食容
器にアイスクリーム等を盛り付けて店頭販売することが
できる。
This edible container 14 is slightly cooled at the same time as it is formed by the cone molding machine 12, and is in a hardened state after being formed, so that the shape of the cone-shaped edible container 14 does not occur, so ice cream, etc. It can be plated and sold in stores.

加熱加工済食品素地11は予じめ加熱加工されているた
め澱粉はアルファ化され、タンパク質硬化骨格化してい
るため輸送時には破損しないように後の実施例1のよう
に梱包すれば配送上の問題が解決するだけでなく加熱加
工時のデンプンがアルファ化し、蛋白質が熱凝固する程
度の温度では焼成時間を短縮し得るだけでなく熱気もあ
まり放散しないため1次焼成現場の周囲の環境変化も軽
減されまた仕上げ焼成も加熱焼成表面の褐色変化が起る
程度の加熱で充分のためアイスクリーム販売店頭等でも
焼成時間を大幅に短縮し得るだけでなく熱気放散の問題
を殆んど解決できる。
Since the heat-processed food base 11 has been heat-processed in advance, the starch is alpha-gelatinized and has a hardened protein skeleton, so if it is packaged as in Example 1 later to avoid damage during transportation, there will be no shipping problems. Not only does this solve the problem, but at temperatures where the starch becomes pregelatinized during heat processing and the protein thermally coagulates, it not only shortens the baking time, but also reduces changes in the environment around the primary baking site because hot air does not dissipate much. Furthermore, for the final baking, it is sufficient to heat the baked surface to a degree that causes browning, so that not only can the baking time be greatly shortened even at ice cream shops, etc., but also the problem of hot air dissipation can be almost completely solved.

次に具体的な実施例について述べる。Next, a specific example will be described.

実施例1(各数値はそれぞれ配合ml比を表わす) 上記実施例1の表記載の配合物を充分に攪拌混和した水
種2を作り第1図(ωに示すように縦横10ミリ間隔の
格子目4を彫刻した加熱板1Qを予めその表面が170
℃〜190℃程度になるよう加熱した上に流下し加熱板
10bをヒンジ10Cを介して加熱板10aの上面に押
し当て双方の加熱板10a、 10b間に挟まれた水種
の温度が150℃〜170℃程度に一定時間保持される
ように加熱して水種2を焼成したのち加熱板10a、1
0b双方を開けて焼成素地(円板状)を取り出しこれを
加熱加工済食品素地11にする。
Example 1 (Each value represents the blended ml ratio) Aqueous type 2 was prepared by thoroughly stirring and mixing the formulations listed in the table of Example 1 above, and a grid of 10 mm in length and width as shown in Figure 1 (ω) was prepared. The surface of the heating plate 1Q with engraved eyes 4 is 170 mm in advance.
The temperature of the water sandwiched between both heating plates 10a and 10b is 150°C by heating the water to about 190°C and then pressing the heating plate 10b against the top surface of the heating plate 10a via the hinge 10C. After baking the water type 2 by heating it so that it is maintained at about 170°C for a certain period of time, the heating plates 10a, 1
Open both 0b and take out the fired base (disk shape), which is used as a heat-processed food base 11.

水種の流下と加熱加工の条件としては 1、 水種1回の流下M 約 25〜30gr2、 加
熱板(上下1組)の温度 170℃〜190℃ 3、 加熱板相互の間隔は流下水種の厚さを決め、また
これが焼成品焼成素地の厚さ程゛ 度とする。
Conditions for flowing water and heating processing are: 1. Water type flowing once M: approx. 25~30gr2; Temperature of heating plates (one set of upper and lower): 170℃~190℃ 3. Spacing between heating plates depends on the type of flowing water. The thickness of the fired base is determined, and this is approximately the same as the thickness of the fired base of the fired product.

加熱加工の条件 1、 加熱板間隔 これは焼成素地(円板状焼成品)の
厚さとなる。
Conditions for heating processing 1: Heating plate spacing This is the thickness of the fired base (disc-shaped fired product).

2、 焼成温度160℃で焼成板面が 170℃〜 190℃、 Rfl!ll50〜90秒3
、 焼成素地(円板状焼成品)の状況4、 加熱焼成素
地の残留水分(ゲット社水分計使用) 1、 加熱板間隔はすべて2.5m/mとする。
2. Firing temperature: 160°C, firing plate surface: 170°C to 190°C, Rfl! ll 50-90 seconds 3
, Situation of the fired base (disc-shaped fired product) 4. Residual moisture in the heated and fired base (using a Get Co. moisture meter) 1. The spacing between all heating plates shall be 2.5 m/m.

2、 焼成温度および時間 170℃で60秒、75秒、90秒 180℃で60秒、75秒 190℃で45秒、60秒 3、 焼成素地(焼成円板の焼上り)の状況と残留水分 ■ 1次焼成 (111) (160℃、45秒)やや茶色の黄4.2
% (112) (160℃、90秒)やや茶色の黄0.4
% 10枚1包に10g/cd荷重、圧縮、接着は全くなし
。曲折不可円形周辺やや茶色がかり特に小花弁状になっ
た部分はこわれ易い。移送には変形することのないプラ
スチック容器を用いる必要あり、また重ねる場合はその
上の容器との間に周知の段繰り紙(紙を波状線して他の
紙等に貼合した段ボール函用材)を緩衝用に挟んで上圧
を分散すれば移送には充分耐え得る。
2. Firing temperature and time: 170°C for 60 seconds, 75 seconds, 90 seconds 180°C for 60 seconds, 75 seconds 190°C for 45 seconds, 60 seconds 3. Situation of fired base (fired disc) and residual moisture ■ Primary firing (111) (160℃, 45 seconds) Slightly brown yellow 4.2
% (112) (160℃, 90 seconds) Slightly brown yellow 0.4
% 10g/cd load per package of 10 sheets, no compression or adhesion at all. The unbendable circular area has a slightly brownish tinge, and the small petal-shaped parts are easily broken. It is necessary to use a plastic container that does not deform for transportation, and when stacking, use the well-known corrugated paper (corrugated cardboard box material made of wavy lines of paper and pasted to other paper, etc.) between the containers on top. ) for buffering to disperse the upper pressure, it can withstand transport sufficiently.

いずれも両表面に高さ1.5ミリ程度の10ミリ格子の
出来た加熱加工済食品素地が得られる。これは、このま
までも小麦デンプンがアルファ化しているので食し得る
が、これを更に加熱して褐色程度になるよう仕上げ焼成
すれば口当りのよいサクサクした可食容v!S′ti地
が得られる。
In either case, a heat-processed food base having a 10 mm lattice with a height of about 1.5 mm on both surfaces is obtained. This can be eaten as it is because the wheat starch has become pregelatinized, but if you further heat it and bake it until it turns brown, it becomes edible and crispy! S'ti ground is obtained.

加熱加工済食品素地11はその含有するデンプンはアル
ファ化し、蛋白質から来るグルテンも熱硬化しかつ、そ
のグルテンの構成する網の間に油脂のフィルムが滲浸し
てグルテンの結着を抑制し適度な気泡を包んだまま硬化
しているためサクく、かつ砂糖もアメ(飴)状となり一
切カラメル化して芳香も出はじめ、油脂も100℃以上
で所謂フライングして口当りもよくなっており水分もほ
とんど蒸発してしまっていて湿は感もなくこのまま食し
ても美味なものとなっている。
In the heat-processed food base 11, the starch it contains is pregelatinized, the gluten derived from the protein is also heat-hardened, and a film of oil and fat permeates between the networks formed by the gluten, suppressing the binding of the gluten and creating a moderate amount of heat. Because it hardens while enclosing air bubbles, it is crispy, and the sugar becomes candy-like and completely caramelized and begins to emit aromas.The oil and fat are also fried at over 100 degrees Celsius, giving it a pleasant texture and almost no moisture. It has evaporated and there is no feeling of moisture, making it delicious to eat as is.

このため2次焼成は水分の蒸発という意味はほとんどな
く、これが冷却固化したものを加熱により軟化させて、
例えばワツフルコーンであれば、コーン形に成形するた
めの仕上げ焼成である。はとんど水分がないので1次焼
成品自体は冷却すると固化するが、平板のまま包装する
ので移送での損壊の心配は円錐形のコーン、タルトのよ
うな皿状に形成したものにヒビしてほとんどない。
For this reason, secondary firing has little meaning in terms of evaporation of water, but rather softens the solidified material by heating.
For example, in the case of a Watsuful cone, this is the final firing to form it into a cone shape. Since there is almost no moisture in the product, the primary baked product itself will solidify when cooled, but since it is packaged as a flat plate, there is no need to worry about damage during transportation. Almost never.

むしろ2次焼成は素地を成形可能に軟化させるためだけ
であるため、水分蒸発に必要な熱量も要せず時間も極め
て少くて済む例えば200℃で20秒程度で充分のため
来客多く多忙なアイスクリーム店(!8店)等の店頭で
は販売サービスの点からむしろ歓迎されるものである。
Rather, the secondary firing is only to soften the base material so that it can be molded, so it does not require the amount of heat required for moisture evaporation and takes an extremely short amount of time. In stores such as cream shops (! 8 shops), it is rather welcomed from the point of view of sales service.

■ 2次焼成(仕上げ焼成) 前記加熱加工済食品素地を24時間、10℃冷暗所に放
置後仕上げ焼成に移した仕上げ焼成は前記第2図くω〜
(d>に示すトースター型の加熱器を使用した。すなわ
ち両側にニクロム線よりなるヒーター17を設けこのヒ
ーターの表面に厚さ約2 s/iの鉄板18をおいて、
この鉄板を加熱して温度分布のほぼ均一な熱平面板とな
し、この2枚の平熱板の間に加熱加工で得た同一条件の
焼成品11の2枚以上を1回1枚ずつ、一定温度一定時
間つるし、焼成素地表面を加熱して製品とした。熱平面
板の表面温度は180°〜190℃両平面板の間隔は約
15m/m、従って加熱加工品表面と平面板表面のn隔
は約5m程度、結果は次の如くで、これにより得た仕上
げ焼成円板のうち1枚はその温度が低下して砂糖成分が
硬化しない内に器具を以って円錐形にまきつけ冷却した
ところいずれも円錐形に成形された製品コーンを得た。
■ Secondary firing (finish firing) The heat-processed food base was left in a cool, dark place at 10°C for 24 hours and then transferred to the final firing.
A toaster-type heater shown in (d) was used. That is, a heater 17 made of nichrome wire was provided on both sides, and an iron plate 18 with a thickness of about 2 s/i was placed on the surface of this heater.
This iron plate is heated to form a heated flat plate with almost uniform temperature distribution, and between these two flat heated plates, two or more pieces of the fired product 11 obtained by heat processing under the same conditions are placed one at a time at a constant temperature. The product was made by hanging for a period of time and heating the surface of the fired base material. The surface temperature of the heated flat plate is 180° to 190°C. The distance between the two flat plates is approximately 15 m/m. Therefore, the distance n between the surface of the heated product and the surface of the flat plate is approximately 5 m. The results are as follows. One of the final fired discs was wrapped in a conical shape using an instrument and cooled before the temperature had dropped and the sugar component had not yet hardened, yielding a product cone formed into a conical shape.

成形せず冷却した円板焼成品の焼上り状況は下記の如し
The firing status of the disc fired product that was cooled without being molded is as follows.

◎ 仕上げ焼成品(円板焼成品)の焼上り、及び食感(
口当り)状況と残留水分加熱加工済食品素地 という結果を得た。いずれも口当りはサクく、美味であ
るがそれぞれの焼成条件の違いのある状況がいく分か食
感として感じられる。
◎ Finished baked products (disc baked products) and texture (
The result was that the texture (mouthfeel) and residual moisture of the heated processed food base. All of them are crispy and delicious, but you can feel the difference in texture due to the different baking conditions.

残留水分は0.3〜0.4%程度で、加熱加工時の条件
が仕上げ焼成に影響を与える傾向はやや見受けられる。
The residual moisture is about 0.3 to 0.4%, and there is a slight tendency for the conditions during heat processing to affect the final firing.

実施例2 次に合成界面活性剤を用いた実施例をあげる。Example 2 Next, an example using a synthetic surfactant will be given.

なお上記表中の可食界面活性剤としてはグリセリン脂肪
酸エステルや庶糖脂肪酸エステル等の配合物を用いる。
In addition, as the edible surfactant in the above table, a blend of glycerin fatty acid ester, sucrose fatty acid ester, etc. is used.

上記実施例2の表記載の配合物を充分に攪拌混和した水
種2を実施例1と同様の処理をして加熱加工済食品素地
を作りこれに実施例1と同様の仕上げ焼成操作を加えた
結果、鶏卵から来る風味にはやや欠けるがサクさ軽さ、
うま味等実施例1と大差のない結果を得た。
Aqueous type 2, in which the formulation listed in the table of Example 2 was sufficiently stirred and mixed, was treated in the same manner as in Example 1 to prepare a heat-processed food base, which was then subjected to the same finishing firing operation as in Example 1. As a result, it lacked the flavor that comes from chicken eggs, but was crispy and light.
Results such as umami taste were not significantly different from those of Example 1.

[発明の効果1 以上述べたようにこの発明は小麦粉と油脂と砂糖と鶏卵
等の可食界面活性物質と水とを混線した水種2を加熱板
10上に流下延展して加熱加工するに当り、前記水種2
中の澱粉がアルファ化するとともに蛋白質が熱凝固しか
つ加熱成品に残留する水分が4%以下となるように比較
的高い温度で加熱加工したので、原料粉に加える水金が
多くても低U(150℃〜170℃程度)焼成のため焼
成エネルギーも比較的少なくて済む等の従来例に見られ
る多くの欠点を全て一掃できるとともに、加熱加工済素
地を配送する場 4合加熱加工済の硬い素地を前述の実
施例1に示した方法によって運搬すれば運搬途中の素地
の変形や破損は生じることがなく、仮置若干変形しても
2次焼成(仕上げ焼成)時に矯正されるためこの変形に
関係なく美しいコーンやタルト等の可食容器を得ること
ができ、可食容器を用いるソフトクリーム等のアイスク
リーム販売店頭には掻く簡単な200〜300W程度の
トースタ型等の小型仕上焼成器と巻回成形機(コーン成
形機)とを設置するだけで掻く、短時間で可食容器が得
られ、客の購入時間持ちも極めて短時間で済むとともに
設置スペースも狭小となり設備投資額も極めて低額なも
のとなり、電力アンペア契約の変更を要しないし、店頭
にはコーン焼成の香りがただよって陽光心理を促進しま
た仕上げ焼成操作が簡便なため焼成には店頭販売要負と
してパートタイマーやアルバイト等の未経験者でも良く
人事管理が浦単になる等多くの実益がある。
[Effect of the invention 1 As described above, the present invention is capable of heating processing by flowing down and spreading water type 2, which is a mixture of flour, fat, oil, sugar, edible surfactant such as eggs, and water, on the heating plate 10. Win, water type 2
As the starch inside is pregelatinized and the protein is thermally coagulated, the heated product is heat-processed at a relatively high temperature so that the remaining water content is 4% or less. (approximately 150°C to 170°C) It is possible to eliminate all of the many drawbacks of conventional methods, such as requiring relatively little firing energy due to firing, and it is also possible to deliver heated processed base materials. If the substrate is transported by the method shown in Example 1 above, the substrate will not be deformed or damaged during transportation, and even if it is slightly deformed during temporary storage, this deformation will be corrected during the secondary firing (finish firing). Regardless of the situation, you can get beautiful edible containers for cones, tarts, etc., and ice cream stores that use edible containers for soft serve and other ice creams are equipped with a small finishing baking machine such as a toaster type with a power of about 200 to 300 W that is easy to scrape. Just by installing a winding machine (cone machine), edible containers can be produced in a short time, and the customer's purchase time is extremely short, the installation space is small, and the capital investment is extremely low. There is no need to change the power amperage contract, the aroma of corn baking wafts through the store, promoting a sunshine mentality, and the finishing baking operation is simple, making it easy for part-timers and part-time workers to do the baking at the store. There are many practical benefits, such as being able to easily handle personnel management even for those with no prior experience.

、図面のff1IIIiな説明 図はいずれもこの発明の一実施例を示すもので、第1図
(a)は加熱加工用焼成機の斜視図、第1図(b+は同
じく焼成中の断面図、第2図(ωは仕上げ焼成機の斜視
図、第2図中)は第2図(ωと状態を異にした斜視図、
第2図(C1は第2図(小のA−へ断線における断面図
、第2図(d)は第2図(C)のB−8断線における断
面図、第3図は素地より可食容器を加工する1例を示す
構成略図、第4図はこの発明により得た可食容器の1例
を示す斜視図である。
, ff1IIIi explanatory drawings in the drawings all show one embodiment of the present invention, and FIG. 1(a) is a perspective view of a baking machine for heating processing, FIG. Figure 2 (ω is a perspective view of the finish firing machine, in Figure 2) is a perspective view of the finish firing machine in a different state from Figure 2 (ω is a perspective view of
Figure 2 (C1 is a cross-sectional view taken at the line A- in Figure 2 (small), Figure 2 (d) is a cross-sectional view taken at the line B-8 in Figure 2 (C), Figure 3 is more edible than the base material. FIG. 4 is a schematic diagram showing the construction of an example of processing a container, and FIG. 4 is a perspective view showing an example of an edible container obtained by the present invention.

2・・・水種、2A・・・註練素材、10・・・加熱板
、11・・・加熱加工済食品素地。
2...Water type, 2A...Kneading material, 10...Heating plate, 11...Heat-processed food base.

Claims (1)

【特許請求の範囲】[Claims] 小麦粉と油脂と砂糖と鶏卵等の可食界面活性物質と水と
を混練した水種2を加熱板10上に流下延展して加熱加
工するに当り、前記水種2中の澱粉がアルファ化すると
ともに蛋白質が熱凝固しかつ残留する水分が4%以下と
なるように比較的高い温度で加熱加工したことを特徴と
する加熱加工済食品素地。
When water type 2, which is a mixture of flour, oil, fat, sugar, edible surfactant such as egg, and water, is spread on the heating plate 10 and heated, the starch in the water type 2 is pregelatinized. A heat-processed food base characterized by being heat-processed at a relatively high temperature so that the protein is thermally coagulated and the residual water content is 4% or less.
JP62130340A 1987-05-27 1987-05-27 Heat-processed food material Pending JPS63294731A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62130340A JPS63294731A (en) 1987-05-27 1987-05-27 Heat-processed food material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62130340A JPS63294731A (en) 1987-05-27 1987-05-27 Heat-processed food material

Publications (1)

Publication Number Publication Date
JPS63294731A true JPS63294731A (en) 1988-12-01

Family

ID=15032041

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62130340A Pending JPS63294731A (en) 1987-05-27 1987-05-27 Heat-processed food material

Country Status (1)

Country Link
JP (1) JPS63294731A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5115650A (en) * 1974-07-25 1976-02-07 Masao Torigoe Hanyakipanruino seizohoho
JPS59109127A (en) * 1982-12-16 1984-06-23 森永製菓株式会社 Production of baked sheet confectionery
JPS62130339A (en) * 1985-12-03 1987-06-12 Japan Organo Co Ltd Method for measuring colloid index

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5115650A (en) * 1974-07-25 1976-02-07 Masao Torigoe Hanyakipanruino seizohoho
JPS59109127A (en) * 1982-12-16 1984-06-23 森永製菓株式会社 Production of baked sheet confectionery
JPS62130339A (en) * 1985-12-03 1987-06-12 Japan Organo Co Ltd Method for measuring colloid index

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