JPS63296644A - Production of edible container - Google Patents

Production of edible container

Info

Publication number
JPS63296644A
JPS63296644A JP13263887A JP13263887A JPS63296644A JP S63296644 A JPS63296644 A JP S63296644A JP 13263887 A JP13263887 A JP 13263887A JP 13263887 A JP13263887 A JP 13263887A JP S63296644 A JPS63296644 A JP S63296644A
Authority
JP
Japan
Prior art keywords
edible
heating
baking
heat
ice cream
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13263887A
Other languages
Japanese (ja)
Inventor
禎美 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP13263887A priority Critical patent/JPS63296644A/en
Publication of JPS63296644A publication Critical patent/JPS63296644A/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 [産業上の利用分野1 この発明は可食容器の製造方法に係り、更に詳述すれば
ソフトクリームやアイスクリーム等の冷菓子や各種食品
等を入れるコーン状の可食容器すなわち、見掛は比重が
小さく多孔質で軽質にして口当りがいわゆるサクいこと
が喜こばれるワツフルコーンやタルトと呼ばれる可食容
器の製造などに用いて有用な可食容器の製造方法に関す
るものである。
[Detailed Description of the Invention] [Industrial Application Field 1] The present invention relates to a method for manufacturing an edible container, and more specifically, it relates to a method for manufacturing an edible container, and more specifically, a cone-shaped container for holding frozen sweets such as soft serve ice cream and ice cream, and various foods. This article relates to a method for manufacturing edible containers, which are useful for manufacturing edible containers called Watsuful cones and tarts, which have a low apparent specific gravity, are porous, light, and have a crispy texture. It is.

[従来技術1 一般にソフトクリームやアイスクリーム等の冷菓子を店
頭で盛付けて販売づる可食容器は、専業のコーン製造業
者が小麦粉等の原料に水の配合料を多くして混練した所
謂水槽と称するものを高温の加熱板で加熱焼成し、コー
ン状に成形したものを包装してアイスクリーム販売現場
に配送しているがワツフルコーンは極めてその質がサク
いことが身上であるため少しの衝撃にも耐え難く破損し
やすいため焼成中は勿論焼成後、アイスクリーム販売現
場に到るまで取扱に難点が多いものである。
[Prior art 1] Generally, edible containers in which frozen confections such as soft serve ice cream and ice cream are packaged and sold at stores are made using so-called water tanks made by specialized corn manufacturers who knead raw materials such as flour with a large amount of water. The product is heated and baked on a high-temperature heating plate, formed into a cone shape, and then packaged and delivered to ice cream sales sites.As we all know that Watsuful cones are extremely crispy, this may come as a bit of a shock. Because it is hard to withstand heat and is easily damaged, it is difficult to handle not only during baking but also after baking and even at the ice cream sales site.

これら各欠点を除去するために本出願人が開発した特願
昭59−269826号に示されるもの、すなわち小麦
粉等の原料にこれが硬種となる程度の水を加えて混練し
たあと、一定の厚さに延展し、この延展された硬種板よ
り型抜きにより必要形状の生地を分離し、この生地を焼
成直後コーン状に巻回成形固化することにより可食容器
を得るようにした可食容器の製造方法が提案されている
In order to eliminate these drawbacks, the present applicant developed a method as shown in Japanese Patent Application No. 59-269826, in which a material such as wheat flour is mixed with enough water to make it hard, and then a certain thickness is obtained. An edible container in which the edible container is obtained by rolling the dough into a cone shape and solidifying the dough into a cone shape immediately after baking. A manufacturing method has been proposed.

[発明が解決しようとする問題点] ところが上記従来の技術のうち前者では焼成直後固化し
たコーン状可食容器を出荷するものであるため焼成固化
したコーン状の可食容器が運搬中に破損しやすく、例え
ばワツフルコーンでは20〜30%程度のものが使いも
のにならなくなるという欠点がある。この欠点を除去す
るため前記製造方法をユーザー側、すなわちソフトクリ
ーム等の販売業者の店舗に採用すれば良いことになるが
、これは焼成器や原料調製装置等の設備投資が大きくな
るのみか少量でも大量でも要求される焼成操作の技術や
取扱いの難易さに大差なく店頭では設置スペースがない
こともあり、また消費電力のアンペア契約等はもとより
焼成技術やアイスクリーム販売現場での従業員は主とし
てアルバイト、パート等の一時雇用者で、これ等の人々
に焼成機器の技術習得を実施させることは実際上困難が
多く簡単には採用できないというような多くの欠点があ
る。
[Problems to be Solved by the Invention] However, in the former of the above-mentioned conventional techniques, the cone-shaped edible container that has been solidified immediately after baking is shipped, so the cone-shaped edible container that has been baked and solidified may be damaged during transportation. For example, in the case of Watsuful cone, about 20 to 30% of the cone becomes unusable. In order to eliminate this drawback, it would be possible to adopt the above-mentioned manufacturing method at the user side, that is, at stores selling soft-serve ice cream, etc., but this would only require a large investment in equipment such as baking equipment and raw material preparation equipment. However, even in large quantities, there is not much difference in the baking operation technology required and the difficulty of handling, and there may not be enough space for installation in stores, and in addition to amperage contracts for power consumption, baking technology and ice cream sales staff are mainly There are many drawbacks such as the fact that it is difficult in practice to have temporary employees such as part-time workers acquire skills in baking equipment, and it is not easy to employ them.

さらに従来技術のうち後者では口当りがサクいものが得
られない等多くの欠点がある。
Furthermore, among the conventional techniques, the latter has many drawbacks, such as not being able to provide a product with a crispy texture.

小麦粉の製菓原料としても最も重要な理由は米粉、馬鈴
薯粉、その他の穀類、いも類の粉末の殆どが澱粉質のみ
からなるものとは異なり、小麦粉は蛋白質を含有してい
ることである。
The reason why wheat flour is the most important ingredient for confectionery is that unlike rice flour, potato flour, other grains, and potato powders, which are mostly starchy, wheat flour contains protein.

澱粉質は水熱によりアルファ化し菓子の成分としてボデ
ィ形成に主体的役割を果しているが、菓子の加工適性の
面からみれば、米粉、いも粉等他の菓子原料粉末と異な
り小麦粉は成分としては澱粉が最も多いが、同時に含有
する蛋白質が加工特性を決める主因であって、他の製菓
原料粉と隔絶した素材の違いを生ずる特性はこの蛋白質
成分から来るものである。
Starch is pregelatinized by water heat and plays a major role in forming the body of confectionery as an ingredient.However, from the perspective of suitability for confectionery processing, wheat flour is not an ingredient as opposed to other confectionery ingredient powders such as rice flour and potato flour. Starch is the most abundant, but the protein it also contains is the main factor that determines its processing characteristics, and it is this protein component that makes it different from other confectionery raw material flours.

そしてこの蛋白質が小麦粉を水で混練すると吸水、水和
して互に結合し粘りと弾力のあるグルテンを形成するこ
とに小麦粉と他の製菓原料分との大きな違いがある。澱
粉アルファ化のための水熱管理とともにグルテンの挙動
の様子やグルテンの挙動の管理、制御等グルテンの利用
を明確にするところに本発明の根本があるとしても過言
でない。
The major difference between wheat flour and other confectionery raw materials is that when flour is kneaded with water, this protein absorbs water, hydrates, and bonds with each other to form sticky and elastic gluten. It is no exaggeration to say that the basis of the present invention lies in clarifying the use of gluten, such as hydrothermal management for starch pregelatinization, the behavior of gluten, and the management and control of gluten behavior.

小麦粉はその含有する蛋白質の質と量で強力粉、中力粉
、薄力粉と分類されるがその名称はそれぞれの蛋白質が
生じるグルテンの質によるものでその用途もそのグルテ
ンの質により異なって来る。
Wheat flour is classified into strong flour, medium flour, and soft flour depending on the quality and quantity of protein it contains, but the names are based on the quality of the gluten from which each protein is produced, and the uses thereof also differ depending on the quality of the gluten.

菓子製造に於ては一般に蛋白質含有量の少い薄力粉を用
い、これに砂糖、油脂、食塩、卵、乳、その他香料、着
色料を水と共に混練し、水槽(バッター)、硬種(ドウ
)となして加熱加工するが、この加熱操作は小麦粉中の
澱粉をアルファ化しまたグルテンを形成する蛋白質を不
可逆性の熱変性(熱凝固等)させ、食べくちのよい消化
しやすい状態にするもので、これが小麦粉を主原料とす
る菓子一般の基本的製造法である。
In the production of confectionery, soft flour with a low protein content is generally used, and sugar, oil, salt, eggs, milk, other flavorings, and coloring agents are kneaded with water to make water tanks (batter) and hard dough (dough). This heating process alphans the starch in the flour and irreversibly thermally denatures (thermal coagulation, etc.) the proteins that form gluten, making it more palatable and easier to digest. This is the basic manufacturing method for confectionery in general, which uses wheat flour as the main ingredient.

小麦粉を水で混練すると直ちに吸水するがその量は澱粉
質がその重量の30%、蛋白質は200%はどでこれ等
はそれぞれの化学的結合水となり澱粉はゾル化し、蛋白
質はたがいに結合して粘りと弾力のあるグルテンを形成
する。
When wheat flour is kneaded with water, it immediately absorbs water, but starch accounts for 30% of its weight, and protein accounts for 200% of its weight.They become chemically bound water, and starch becomes a sol, and proteins bind to each other. to form sticky and elastic gluten.

ゾル化した澱粉は54℃程度でゲル化を始め粘性を増加
しついにはアルファ化して可食性の消化のよいものとな
り、更に加熱をつづければ脱水して固化する。
The sol-formed starch begins to gel at about 54°C, increases in viscosity, and finally becomes pregelatinized, becoming edible and easily digestible, and if heated further, it dehydrates and solidifies.

一方グルチンはスポンジ状の3次元の網状構造を形成す
るが、これは加熱により蛋白質の不可逆性熱変性により
菓子の強固な骨格を形成するに至る。
On the other hand, glutin forms a spongy three-dimensional network structure, which is irreversibly thermally denatured by heating, leading to the formation of a strong skeleton of confectionery.

乾パン、ハードビスケットのような歯ごたえのある硬い
菓子を作るにはこのままでもよいが本発明の目的とする
多孔質な、最終的にはサクサクとした歯ざわりのよい食
品を作るには小麦粉原料を水で混練し原料中の鶏卵、あ
るいは合成起泡乳化剤による可食界面活性物質が作用し
て混練水槽中に生ずる気泡を、グルテンの形成する網目
状組織の中に包含させるが、加熱によりグルテンが熱変
性して凝固することにより気泡はこの網の中に包まれて
加工素地の大半を占めるゲル化したアルファ澱粉を多孔
性のものにする。これをこのまま加熱を続ければ加工素
地は脱水し澱粉は多孔質の菓子本体として固化するが、
サクさの点から云うとこのままではグルテンの形成する
強固なる3次元の網目構造のため全体としては多孔質で
あっても硬目のものとなってしまう。
It can be used as it is to make chewy and hard confectionery such as hardtack and hard biscuits, but in order to make the porous, crispy food that is the aim of the present invention, it is necessary to add water to the flour raw material. The air bubbles that are generated in the kneading water tank due to the action of the edible surfactant from eggs in the kneading raw materials or synthetic foaming emulsifiers are incorporated into the network structure formed by the gluten, but the gluten is thermally denatured by heating. Upon solidification, the air bubbles become encapsulated within this network, making the gelled alpha starch, which makes up the majority of the fabric, porous. If you continue to heat this, the processed base will dehydrate and the starch will solidify as a porous confectionery body.
In terms of crispness, if left as is, the gluten will form a strong three-dimensional network structure, so even though it is porous as a whole, it will be hard.

そこで原料生地などに油脂を練り込むと油脂は前述した
可食界面活性物質の作用により生地中でフィルム状に拡
がりグルテンの網目構造の結着を防ぐことになり、製品
にもろく砕は易い口当たりのよいサクサクとした食感を
与えることができるものである。
Therefore, when fats and oils are kneaded into the raw material dough, the fats and oils spread into the dough in the form of a film due to the action of the edible surfactant mentioned above, which prevents the gluten network structure from binding, resulting in a product with a brittle and easy-to-crush texture. It can give a good crispy texture.

従来のサクさを特徴とするウニハス、ワツフル等の菓子
食品はこのまま加熱を続けてこの素地中の水分をほとん
ど放散させて、更に200℃以上まで加熱を続けて加工
することにより、もろくサクい歯ざわりのよい製品を得
ている。
Conventional confectionery foods such as sea urchin hus and watsuful, which are characterized by their crispness, are made by continuing to heat them to dissipate most of the moisture in the base, and then continuing to heat them to over 200℃ for processing, resulting in brittle and crispy textures. We are getting a product with a nice texture.

アイスクリーム等の可食容器は上記工程で得たもろくサ
クい口当りのよい製品を熱いうちに直ちに薄皮状の通常
ワツフルコーンと呼ばれるコーン状や皿状に成形するが
それだけにvjJ撃に極めて弱く、殊にコーン状や皿状
に成形したものをユーザーに移送するときはその1個1
個を極めて厳重な包装を施さないと破損するため、これ
にアイスクリームを盛りつけて販売するアイスクリーム
販売店頭へは使用に耐える状態で移送することが難しい
Edible containers for ice cream and the like are made by molding the brittle, crispy and palatable product obtained in the above process into a thin-skinned cone or plate shape, usually called a watsuful cone, while still hot, and are therefore extremely vulnerable to VJJ attacks, especially When transporting cone-shaped or plate-shaped items to the user, 1 piece 1
If the ice cream is not packaged very carefully, it will be damaged, making it difficult to transport it in a usable condition to an ice cream store where it is sold with ice cream.

本発明はこの点を解決し、更には店頭でコーン、皿等を
焼き上げて破損を防ぐのみか焼き上げるとき生じる香ば
しい香りが、他に香りのないアイスクリーム販売店頭に
立ちこめて客の購買心理を促進せしめる効果も生じ得る
と共に、アイスクリームで鈍化した舌の味感を取り戻し
てアイスクリーム本来の味を感触させるものである。
The present invention solves this problem and furthermore, not only prevents cones and plates from being damaged by baking them at the store, but also the fragrant aroma generated during baking fills the storefront where there is no other scent, promoting customers' purchasing psychology. It can also have a soothing effect and restore the sense of taste on the tongue that has been dulled by ice cream, allowing the user to experience the original taste of ice cream.

アイスクリーム販売店頭で小麦粉に砂糖、油脂その他を
水でといて、焼成板に流下してワツフル等を焼成し、こ
れをコーン状、皿状に成形し、アイスクリームを盛付け
て客に販売する方法もあるがこれまで述べて来たように
小麦粉はその含有する蛋白質が、たとえその含有量の少
い薄力粉を使用しても、水と共に混練する際厳重な温度
とm伴管理を行わないと急速にグルテンの強固な網目構
造を作ってしまう。
At an ice cream store, flour is mixed with sugar, oil and fat, and water is poured onto a baking board to bake Watsuful, etc., which are then shaped into cones or plates, filled with ice cream, and sold to customers. There are other methods, but as mentioned above, the protein content of wheat flour is high, and even if you use weak flour with a low protein content, strict temperature and moisture control must be carried out when kneading it with water. It quickly forms a strong network of gluten.

澱粉質は菓子全体のボディ形成を司どるが、グルテンは
菓子焼成原料のいわゆる種(水槽、硬種)の粘り、焼成
した菓子の固さを司どる。
Starch controls the overall body formation of confectionery, while gluten controls the stickiness of the so-called seeds (water tank, hard seeds) that are the raw materials for baking confectionery, and the hardness of baked confectionery.

口当りのよいサクさは焼成原料の種に含まれる気泡の大
きさ、量、その分布の均一さから来るものでこれはグル
テンの看及びその形成される網目構造によるところが大
きい。たとえ適度な気泡でもこれを種の中に均一に留め
、この種の焼成時の加熱による膨張を適度・均一に押え
るのはグルテン構造と量による。
The palatable crispness comes from the uniformity of the size, quantity, and distribution of air bubbles contained in the seeds of the baking raw material, and this is largely due to the structure of the gluten and the network structure formed by it. Even if there is a moderate amount of air bubbles, it is the structure and amount of gluten that keeps them uniformly inside the seeds and suppresses expansion caused by heating during baking.

グルテンがなければ適度な形状と適量を持つ気泡もビー
ルの泡の如くに菓子のボディーを適度に膨張させること
なく抜けしまうのである。
Without gluten, air bubbles with the proper shape and volume would escape without expanding the body of the confectionery, like beer foam.

このような作業殊にグルテン網形成を伴う小麦粉を主た
る成分とする菓子種製造の作業、またその種を焼成して
菓子を作り、それが目的に合うような製品を作るにはそ
の過程のすべてが厳重に管理されねばならない。このよ
うな作業はアルバイトを中心とするアイスクリーム販売
店の店頭では至難ともいえる。この難事を解決し、軽く
サクいアイスクリーム容器としてのワツフルコーン等の
最終製品がアイスクリーム販売店頭で壊れる危険もほと
んどな(、しかもその仕上げたものが焼き上げ時の芳香
を漂よりせ、焼き立てのちのにアイスクリームを盛り付
は購買客に充分な満足感を与えるものを誰でも容易に仕
上げ得る可食容器を提供しようというのが本発明の目的
とするところである。
This kind of work, especially the work of making confectionery dough whose main ingredient is wheat flour with the formation of a gluten network, baking the dough to make confectionery, and the entire process to make a product suitable for the purpose. must be strictly managed. This kind of work can be said to be extremely difficult at an ice cream shop where most people work part-time. By solving this difficult problem, there is almost no danger that the final product, such as the Watsuful Cone, which serves as a light and crispy ice cream container, will break at the ice cream store. It is an object of the present invention to provide an edible container that allows anyone to easily serve ice cream in a container that will give customers a sense of satisfaction.

温度、湿度管理の充分な原材料の保存や小麦粉、油脂、
卵等の主原料と水との適量配合と適性な混和作業に対す
る厳重な管理とこれにより得られた水槽を適度に加熱し
て澱粉をアルファ化し決して強固なものとならない適当
な配置構造をもつ適度なグルテン網の形成とその加熱凝
固による適度な骨格の形成とざらにサクさのもととなる
細い気泡の適度な分散とその加熱揮散の抑制や、これ等
の管理の下で得た食品素地がアイスクリーム販売店頭ま
で移送され、また店頭での種々の取扱による破損をまぬ
がれる程度の柔軟さを保持するための適度な水量をこの
食品素地に保持させ(この時の製品を1次焼成品と呼ぶ
)ながら、しかもアイスクリーム販売店頭でこの食品素
地を仕上げ焼成する際にムダな温度のエネルギー使用を
防ぎ、短時間、単純な作業で、工場製品と同一なワツフ
ルコーンを得るような1次製品をその製造工程中すべて
厳重な管理下で行なえばこのような1次製品を用いるこ
とによりアイスクリーム販売現場の店頭では入店したば
かりのアルバイトでもきわめて簡易に芳香を漂わす、焼
き立でのワツフルコーンを焼成することのできる最もす
ぐれた可食容器の製造方法を提供するものである。
Storage of raw materials with sufficient temperature and humidity control, flour, fats and oils, etc.
Strict control over mixing the appropriate amount of main ingredients such as eggs and water and proper mixing, and heating the resulting aquarium appropriately to alphanize the starch. The formation of a gluten network, the formation of an appropriate skeleton by heating and coagulation, the appropriate dispersion of thin air bubbles that are the source of coarseness, and the suppression of their heating and volatilization, and the food base obtained under these controls. The ice cream is transported to the ice cream store, and the food base is kept with an appropriate amount of water to maintain its flexibility to avoid damage due to various handling at the store (the product at this time is called a primary baked product). In addition, it prevents unnecessary temperature energy use when finishing and baking this food base at ice cream stores, and produces primary products that produce Watsuful cones that are identical to factory products in a short time and with simple work. If all manufacturing processes are carried out under strict control, by using such primary products, it is extremely easy for even a new part-time worker to bake freshly baked Watsuful cones at the ice cream shop. The present invention provides the best method of manufacturing edible containers possible.

これ等をまとめると本発明の骨子は小麦粉にグルテンの
網目構造が余り強固なものにならないよう抑制するため
油脂を適度に混和し、これに最終焼成品が口当りよいサ
クさを保つよう鶏卵等の可食界面活性物質を混じて起泡
乳化による油脂フィルムの浸展や細かい気泡の菓子組織
中での保持を助けこれに砂糖、塩等を混じて更にこれ等
の作用を円滑にし、かつ適度な味つけをなして適量の水
でこれ等のすべてを充分均一に混練した水槽を作り、小
麦粉の澱粉がアルファ化し、更に蛋白質の水和により生
じた網目構造の強度が適度なグルテンが熱凝固するよう
加熱し更にこれを客先で仕上げ焼成する際に過度のエネ
ルギー使用をさけ、且つ客先に移送する際損壊しない程
度に若干の柔軟性を保つ程度の水分(12%±3%程度
)を残留する程度にこの加熱を制御する程のこれまでの
菓子製造の概念でいえば極めて低温の120〜150℃
程度の温度でしかもまた焼成時間も極めて短時間の30
〜90秒の範囲で加熱加工した食品素地を用い、この低
温、短時間の加熱加工済食品素地はアイスクリーム販売
店頭等で単に温度が180〜220℃、時間45秒〜6
0秒程度で仕上げ加熱するだけで例えばワツフルコーン
の素地を極めて容易で温度と処理時間以外の何等の配慮
も必要としないで加工し得るものであって、小麦粉を原
料とするサクく軽いアイスクリーム容器等の分割焼成を
可能とするものである。
To summarize these points, the gist of the present invention is to mix an appropriate amount of oil and fat into wheat flour in order to prevent the gluten network structure from becoming too strong, and to add eggs, etc. An edible surfactant is mixed in to help spread the fat film through foaming and emulsification, and to hold fine air bubbles in the confectionery structure.Additionally, sugar, salt, etc. are mixed in to facilitate these actions, and to provide a moderate amount of water. Make a water tank in which all of these ingredients are seasoned and kneaded thoroughly and evenly with an appropriate amount of water, so that the starch in the flour becomes pregelatinized and the gluten, which has the appropriate strength of the network structure created by the hydration of the protein, coagulates under heat. Avoid excessive energy use when heating and finishing firing at the customer's site, and retain enough moisture (approximately 12% ± 3%) to maintain some flexibility so that it will not be damaged when transported to the customer's site. According to the conventional concept of confectionery manufacturing, this heating is controlled to such a degree that the heating temperature is extremely low at 120 to 150℃.
The firing time is extremely short at a temperature of 30°C.
Using a food base that has been heat-processed for ~90 seconds, this low-temperature, short-time heat-processed food base is simply stored at an ice cream store at a temperature of 180~220°C for a time of 45 seconds~6.
A crispy and light ice cream container made from wheat flour, which can be processed into the base of, for example, a Watsuful cone, by finishing and heating it in about 0 seconds, without requiring any consideration other than temperature and processing time. This makes it possible to perform separate firings such as the following.

この種のサクくてもろい口当りのよい厚さの薄いいわゆ
るワツフルコーン等の食品素地の製造の急所であり難事
は主としてこの加熱加工済素地が形成される工程までで
あり、これをアルバイト等の未経験者がこの工程を管理
すべき設備も手段も少いアイスクリーム販売店頭等で行
うことはほとんど不可能事であるが、この発明による加
熱加工済食品素地を用いるのであればあとは主として移
送取扱のためこの素地を柔軟に保つために素地中に残留
せしめた12±3%程度の水分を加熱揮散させるいわゆ
る仕上げ焼きだけでこれが可能となるのである。この残
留水分揮散のための加熱をこの素地中の砂糖がカラメル
化する170℃以上で行えばこの素地はキツネ色等更に
好ましい色彩を持つことになる。
The key point and difficulty in manufacturing this kind of food base, such as so-called Watsuful corn, which is crispy, crumbly, and thin in thickness, is the process of forming this heat-processed base. However, it is almost impossible to carry out this process at an ice cream store where there are few facilities and means to manage it, but if the heat-processed food base of this invention is used, the rest is mainly due to transportation and handling. In order to keep this base material pliable, this can be achieved simply by heating and volatilizing the approximately 12±3% moisture left in the base material. If the heating to volatilize the residual water is carried out at a temperature of 170° C. or higher, at which point the sugar in the base caramelizes, the base will have a more desirable color, such as golden brown.

いずれにせよこのような容易なワツフルコーンやタルト
の製造を本発明がこれを可能としたのである。
In any case, the present invention has made it possible to easily manufacture such Watsuful cones and tarts.

これによりもろく口当りはよいが壊れ易い小麦粉を原料
とする食品を管理充分の専門工場で加熱加工済食品素地
とすることにより、これをあらためてアイスクリーム販
売店頭等で仕上げ焼成することで焼き立での香ばしいワ
ツフルコーン等を損壊の心配もなく容易に製成するとい
う前記加熱加工と仕上げ焼成とに分けて加熱加エするい
わゆる分割焼成を可能とする可食容器が得られるのであ
る。
This allows foods made from wheat flour, which is brittle and has a good texture but is easily broken, to be made into a heat-processed food base in a well-controlled specialized factory, which is then finished and baked at an ice cream store, etc. to make it fresh from the oven. It is possible to obtain an edible container that enables so-called split baking, in which the heating process and final baking are performed separately to easily produce fragrant Watsuful corn and the like without fear of breakage.

日本古来から作られている米菓の一つである煎餅も分割
加熱加工するが、この加工法はいずれも100℃以下の
乾燥でいわば分割乾燥法ともいうべきもので、原料のう
るち米粉末を蒸練し餅状に練捏して板状に圧延し所定の
せんべいの形状に抜いたものを70〜75℃の乾燥機で
水分含有量20%程度まで乾燥する。これを第1乾燥と
いい、これを長時間室温で放置すると半透明ガラス状の
せんべい生地となる。この生地をせんべい製品にすると
きはこれを再び乾燥様で生地の含水率を10〜15%程
度とする(これをホイロどりという)第2次乾燥を行な
う。これが終了した生地を直火で200〜260℃に焼
き上げ醤油など調味料で味付けして製品とする。
Rice crackers, a kind of rice cracker that has been made since ancient times in Japan, are also processed by heating in parts, but this processing method involves drying at temperatures below 100°C, so to speak, which can be called a split drying method. The dough is kneaded into a mochi-like shape, rolled into a plate, and punched into a predetermined rice cracker shape, which is then dried in a dryer at 70 to 75°C to a moisture content of about 20%. This is called the first drying, and if left at room temperature for a long time, the rice cracker dough becomes translucent and glass-like. When this dough is to be made into rice crackers, it is dried again to bring the moisture content of the dough to about 10 to 15% (this is called hoirodori). Once this process has been completed, the dough is baked over an open flame at 200 to 260°C and seasoned with seasonings such as soy sauce to form a product.

これはこの発明でいう小麦粉原料の分割焼成法でなく、
グルテン網のない米粉で気泡を持つせんべいを作るため
には粘稠な餅組織の形成と粘稠なるゆえに再度にわたる
乾燥が必要なのである。
This is not the divided baking method of wheat flour raw material in this invention,
In order to make senbei rice crackers with air bubbles using rice flour without a gluten network, it is necessary to form a viscous rice cake structure and dry it again to make it viscous.

本発明による小麦粉原料の分割焼成加工した可食容器と
米菓、せんべい、おかき等との根本的相違を更に次に述
べる。
The fundamental difference between the edible container produced by dividing and baking the wheat flour raw material according to the present invention and rice crackers, rice crackers, rice crackers, etc. will be further described below.

米菓原料の米粉の澱粉はアミロペクチンを主体とし、そ
れ自身が熱膨張を持つが小麦澱粉は自身熱膨張性は持た
ないので起泡剤として卵又は合成等による可食界面活性
物質を併用しなければならない。
The starch in rice flour, which is the raw material for rice crackers, is mainly composed of amylopectin, which has thermal expansion by itself, but wheat starch itself does not have thermal expansion, so egg or a synthetic edible surfactant must be used as a foaming agent. Must be.

更に大きな遠いは小麦粉は澱粉部分の他に前述した通り
蛋白質を含有し、これが吸水水和することにより生成さ
れるグルテンの質及び量による3次元網目構造は米粉等
、小麦粉以外の菓子原料の全く持たないもので、このた
め例えば米菓、特にせんべいでは米澱粉の主成分のアミ
ロペクチンの熱膨化により膨張はするが、米粉、水混合
物の蒸練時に抱き込む気泡を放散させぬため、蒸練によ
り粘度の高い餅となし、これを適当に整形したのち水分
含量が20%前後になるまで70〜75℃の乾燥機で乾
燥(第1乾燥)して長時間放置し「ねかせ」を行ってせ
んべい生地となし、これをせんべいに焼き上げるにはこ
の生地を前述のように再び乾燥しく第2乾燥)水分含量
を10〜15%にして前述の「ホイロどり」を完了した
生地を直火で200〜260℃で焼き上げ醤油等の調味
料で味つけして製品とする。これが米菓せんべいの製法
でこの発明が目的とする口当りのよいサクく壊れやすい
菓子の分割製法とは根本的に異るものである。
Even more distantly, wheat flour contains protein in addition to the starch portion, as mentioned above, and when this protein absorbs water and hydrates, the three-dimensional network structure due to the quality and quantity of gluten produced is completely different from that of confectionery ingredients other than wheat flour, such as rice flour. For this reason, for example, rice crackers, especially rice crackers, expand due to the thermal expansion of amylopectin, the main component of rice starch. The rice cake is made into a highly viscous rice cake, which is then shaped into an appropriate shape and then dried in a dryer at 70-75°C until the moisture content is around 20% (first drying). To make dough and bake it into rice crackers, dry this dough again as described above (second drying). The product is baked at 260°C and seasoned with seasonings such as soy sauce. This is a method for producing rice crackers, which is fundamentally different from the method for producing palatable, crunchy, and easily broken confectionery in portions, which is the object of this invention.

この発明は上述した欠点や各種問題点を除去することを
目的とするもので、見掛は比重が小さく多孔質で軽質に
して口当りがいわゆるサクいことが喜こぼれるワツフル
コーンやタルトと呼ばれる可食容器の製造方法を提供す
ることにある。
The purpose of this invention is to eliminate the above-mentioned drawbacks and various problems.The present invention aims to eliminate the above-mentioned drawbacks and various problems.It is an edible container called a Watsuful cone or a tart, which has a small apparent specific gravity, is porous, and is light, and has a so-called crispy texture. The purpose of this invention is to provide a method for manufacturing the same.

[問題点を解決するための手段] この発明の上述した目的は小麦粉と油脂と砂糖と鶏卵等
の可食界面活性物質と水とを混練した水槽2を加熱板1
0上に流下延展して加熱加工するに当り、前記水槽2中
の澱粉がアルファ化するとともに蛋白質が熱凝固しかつ
加熱成品に残留する水分が12%±3%程度となるよう
な温度で加熱加工した加熱加工済食品素地11を冷却保
存し、この保存された食品素地を再度加熱して軟化し所
定の形状の可食容器14に成形固化することで達成され
る。
[Means for Solving the Problems] The above-mentioned object of the present invention is to heat a water tank 2 in which flour, oil, sugar, edible surfactant such as egg, and water are kneaded on a heating plate 1.
During heating processing by flowing down and spreading on the heated product, the starch in the water tank 2 is heated at a temperature such that the starch in the water tank 2 is pregelatinized, the protein is thermally coagulated, and the moisture remaining in the heated product is about 12% ± 3%. This is achieved by cooling and storing the heated processed food base 11, heating the stored food base again to soften it, and forming and solidifying it into an edible container 14 having a predetermined shape.

[作 用] 上記水槽2を120〜150℃程度の比較的低温で加熱
加工することで可食で若干の柔軟性食品素地が得られ、
この素地を再度180℃程度に加熱して軟化し、所定形
状の可食容器に成形固化することでワツフルコーンやタ
ルトが得られる。
[Function] By heating the water tank 2 at a relatively low temperature of about 120 to 150°C, an edible and slightly flexible food base can be obtained.
This base material is heated again to about 180° C. to soften it, and is molded and solidified into an edible container of a predetermined shape to obtain a Watsuful corn or tart.

[実施例] この発明は、第1図(ω、(b)に示すように、小麦粉
に砂糖を含有させて適度の甘味を付加すると共に、油脂
および起泡、乳化ならびに気泡の安定性保持をもつ可食
界面活性物質としての鶏卵、あるいはこれ等起泡、乳化
、安定性を合せ持つ可食合成配合界面活性剤と必要に応
じてベーキングパウダー、食塩、乳、香料色素等を加え
たものをミキサー内に投入し原料に見合ってこれら焼成
品が多孔性軽質になる程度の水を加えて混練して水槽2
を得る。この水槽2を一対の加熱板10の下板10aに
一定量つづ吐出し円板状の混線素材2Aとなし、加熱加
工をして加熱加工済食品素地11を得る。
[Example] As shown in FIG. 1 (ω, (b)), this invention adds sugar to wheat flour to add appropriate sweetness, and also maintains the stability of fats and oils, foaming, emulsification, and air bubbles. Chicken egg as an edible surfactant, or an edible synthetic compound surfactant that has foaming, emulsification, and stability, and baking powder, salt, milk, flavor pigments, etc. added as necessary. They are put into a mixer and mixed with enough water to make these baked products porous and light, commensurate with the raw materials, and mixed in water tank 2.
get. A constant amount of this water tank 2 is discharged onto the lower plate 10a of a pair of heating plates 10 to form a disc-shaped mixed wire material 2A, which is heated and processed to obtain a heat-processed food base 11.

この焼製された加熱加工済食品素地11は冷却保存し、
この保存された食品素地6は再度加熱(仕上げ焼成)し
てコーン等の可食容器として成形する。
This baked heat-processed food base 11 is cooled and stored,
This preserved food base 6 is heated again (finish firing) and formed into an edible container such as a corn.

すなわち上記保存後、例えば密閉包装して出荷したもの
をユーザー側である例えばアイスクリーム店頭販売業者
が開封取出して第2図(a)〜(d)に示すようなトー
スタ形加熱函20の電熱ヒータ17,171i1に加熱
された鉄板18.18を介して加熱加工済食品素地11
を挿入して170℃以上の温度に昇温し素地表面が若干
の褐色すなわちキツネ色になる程度に仕上げ焼成すれば
仕上げ焼成品と呼ぶこれまでの水槽から最終仕上げ焼成
する一貫焼成法による焼成品と同一の仕上焼成された仕
上げ焼成済素地11Aを得ることができる。そしてこの
仕上げ焼成済素地11Aを直ちに第3図に示すような周
知のコーン状容器成形機12に送り込んでコーン状に成
形後冷却固化すれば第4図に示すようなコーン状の可食
容器14が得られる。
That is, after the above-mentioned storage, a user, for example, an ice cream store vendor, opens and takes out the product, which is sealed and packaged and shipped, and is heated to an electric heater in a toaster-shaped heating box 20 as shown in FIGS. 2(a) to 2(d). The heated processed food base 11 is passed through an iron plate 18.18 heated to 17,171i1.
If the temperature is raised to 170°C or higher and the surface of the base material is slightly brown or golden brown, it is called a finished fired product.It is a fired product made by the integrated firing method that starts from the water tank and then finishes the final firing. It is possible to obtain the same finish-fired base material 11A. Then, this finished fired base material 11A is immediately sent to a well-known cone-shaped container forming machine 12 as shown in FIG. 3, formed into a cone shape, and then cooled and solidified to form a cone-shaped edible container 14 as shown in FIG. is obtained.

なお、加熱焼成に於て加熱板10に格子縞4の彫刻を施
しておけば加熱加工済食品素地11に格子縞模様をつけ
ることができこれにより格子縞つき可食容器14を得る
ことができる。
Note that if the heating plate 10 is engraved with checkered stripes 4 during heating and baking, a checkered pattern can be applied to the heat-processed food base 11, thereby making it possible to obtain an edible container 14 with checkered stripes.

この可食容器14はコーン成形v112により成形と同
時に若干冷却されて成形後は硬化された状態になり、コ
ーン状可食容器14の形崩れは生じないから、この可食
容器にアイスクリーム等を盛り付けて店頭販売すること
ができる。
This edible container 14 is slightly cooled at the same time as it is formed by the cone forming v112, and is in a hardened state after forming, so that the cone-shaped edible container 14 does not lose its shape. It can be packaged and sold at stores.

加熱加工済食品素地11は予じめ加゛熱加工されている
ため澱粉はアルファ化され、タンパク質もある程度硬化
骨格化しているがその間に浸漬している油脂膜や適度な
砂糖を含む残留水分のため若干柔軟さを保ち曲げても折
れず衝撃にも余り欠損しないため輸送時にも破損するこ
ともほとんどなく配送上の問題が解決するだけでなく加
熱加工時のデンプンがアルファ化し、蛋白質が熱凝固す
る程度の温度では焼成時間を短縮し得るだけでなく熱気
もあまり放散しないため1次焼成現場の周囲の環境変化
も軽減されまた仕上げ焼成も加熱焼成表面の褐色変化が
起る程度の加熱で充分のためアイスクリーム販売店頭等
でも焼成時間を短縮し得るだけでなく熱気放散の問題を
殆んど解決できる。
Since the heat-processed food base 11 has been heat-processed in advance, the starch has been alpha-ized and the protein has become a hardened skeleton to some extent. Because of this, it maintains some flexibility, does not break when bent, and does not break much when subjected to impact, so it rarely gets damaged during transportation, which not only solves shipping problems, but also allows starch to alphanize during heat processing, and proteins to coagulate under heat. Not only can the firing time be shortened at a temperature of about Therefore, it is possible not only to shorten the baking time at ice cream shops, but also to almost solve the problem of hot air dissipation.

次に具体的な実施例について述べる。Next, a specific example will be described.

実施例1(各数値はそれぞれ配合型ffl比を表わす) 上記実施例1の表記載の配合物を充分に攪拌混和した水
槽2を作り第1図(a)に示すように縦横10ミリ間隔
の格子目4を彫刻した加熱板10を予めその表面が13
0℃〜150℃程度になるよう加熱した上に流下し加熱
板10bをヒンジ10cを介して加熱板10aの上面に
押し当て双方の加熱板10a、 10b間に挟まれた水
槽の温度が120℃〜140℃程度に一定時間保持され
るように加熱して水槽2を焼成したのち加熱板10a、
 10b双方を開けて焼成素地(円板状)を取り出しこ
れを加熱加工済食品素地11にする。
Example 1 (Each value represents a blend type ffl ratio) A water tank 2 was prepared in which the formulations listed in the table of Example 1 were sufficiently stirred and mixed, and the mixture was placed at intervals of 10 mm in the vertical and horizontal directions as shown in Figure 1 (a). The surface of the heating plate 10 engraved with lattice patterns 4 is 13 in advance.
The temperature of the water tank sandwiched between both heating plates 10a and 10b is 120°C by heating the water tank to about 0°C to 150°C and then pressing the heating plate 10b onto the top surface of the heating plate 10a via the hinge 10c. After baking the water tank 2 by heating it so that it is maintained at about ~140°C for a certain period of time, the heating plate 10a,
Open both 10b and take out the fired base (disk shape), which is used as the heat-processed food base 11.

水槽の流下と加熱加工の条件としては 1、 水槽1回の流下m 約 25〜30gr2、 加
熱板(上下1組)の温度 120〜150℃ 3、 加熱板相互の間隔は流下水槽の厚さを決め、また
これが焼成品焼成素地の厚さ程度とする。
Conditions for water tank flow down and heating processing are: 1. Water tank flow down m once: approx. 25-30 gr2. Temperature of heating plates (one set of upper and lower): 120-150℃. 3. Spacing between heating plates should be based on the thickness of the flow tank. Also, this should be about the thickness of the fired base of the fired product.

加熱加工の条件 1、 加熱板間隔 これは焼成素地(円板状焼成品)の
厚さとなる。
Conditions for heating processing 1: Heating plate spacing This is the thickness of the fired base (disc-shaped fired product).

2、 焼成温度130℃で(焼成板面)が160℃2時
@30〜90秒 3、 焼成素地(円板状焼成品)の状況4、 加熱焼成
素地の残留水分(ケラト社水分計使用) 1、 加熱板間隔はすべて2.5m/mとする。
2. Firing temperature: 130℃ (firing board surface) 160℃ 2 hours @ 30-90 seconds 3. Situation of fired base (disk-shaped fired product) 4: Residual moisture in heated and fired base (using Kerato moisture meter) 1. The spacing between all heating plates shall be 2.5m/m.

2、 焼成温度および時間 130℃で60秒、75秒、90秒 140℃で60秒、75秒 150℃で45秒、60秒 3、 焼成素地(焼成円板の焼上り)の状況と残留水分 ■ 1次焼成 (111) (130℃、75秒)白に近い黄、軟15
.2% (112) (130℃、90秒)黄白色   14.
8%(121) (140℃、60秒)黄白色   1
1.4%(122) (140℃、 90秒)黄白色 
   9.8%12〜15%  軟質 10枚1包に5 ’j / ctiの荷重では圧縮され
るが接着せず、直角近く曲げても割れない。
2. Firing temperature and time: 130°C for 60 seconds, 75 seconds, 90 seconds 140°C for 60 seconds, 75 seconds 150°C for 45 seconds, 60 seconds 3. Situation of fired base (fired disc) and residual moisture ■ Primary firing (111) (130℃, 75 seconds) Yellow, almost white, soft 15
.. 2% (112) (130°C, 90 seconds) Yellow-white 14.
8% (121) (140℃, 60 seconds) Yellow-white 1
1.4% (122) (140℃, 90 seconds) Yellow-white
9.8% 12-15% A pack of 10 soft sheets compresses under a load of 5'j/cti, but does not adhere, and does not break even when bent at nearly right angles.

9〜12% 8g/d荷重圧縮せず接着せず、60℃近
くまで割れない。
9-12% No compression under 8g/d load, no adhesion, no cracking up to nearly 60°C.

いずれも両表面に高さ1.5ミリ程度の10ミリ格子の
出来た加熱加工済食品素地が得られる。これは、このま
までも小麦デンプンがアルファ化しているので食し得る
が、これを更に加熱して褐色程度になるよう仕上げ焼成
すれば口当りのよいサクサクした可食容器素地が得られ
る。
In either case, a heat-processed food base having a 10 mm lattice with a height of about 1.5 mm on both surfaces is obtained. This can be eaten as it is because the wheat starch is pregelatinized, but if it is further heated and baked to a degree of brown color, a crispy edible container base with a pleasant mouthfeel can be obtained.

前記■1次焼成品(111)、 (112)、 (12
1)、 (122)をすべて(220℃、60秒)の条
件で仕上げ焼成した。(111)、 (112)はやや
茶色がかった黄色に焼上り残留水分はいずれも0.3%
〜0.4%程度、(121)、 (122)はいずれも
茶色のかかった黄色に焼上り残留水分はいずれも0゜3
%〜0.2%程度であった。
The above ■ Primary fired products (111), (112), (12
1) and (122) were all final fired under the conditions (220°C, 60 seconds). (111) and (112) are both baked to a slightly brownish yellow color and have a residual moisture content of 0.3%.
~0.4%, both (121) and (122) are baked to a brownish yellow color and the residual moisture is 0°3.
% to about 0.2%.

前記1次焼成品はいずれも直角近く曲げてもヒビも入ら
ない軟かさのため、例えば10枚を1包としてポリ袋等
に入れこれを数段重ねて段ボール等に格納しても圧縮さ
れることも接着することもなく移送し得る。
All of the above-mentioned primary fired products are so soft that they do not crack even when bent at nearly right angles, so they can be compressed even if, for example, 10 pieces are placed in a plastic bag or the like and stacked in several layers and stored in a cardboard box or the like. It can be transported without bonding or adhesion.

■ 2次焼成(仕上げ焼成) 前記加熱加工済食品素地を24時間、10℃冷暗所に放
置後仕上げ焼成に移した仕上げ焼成は前記第2図(a)
〜(小に示すトースター型の加熱器を使用した。すなわ
ち両側にニクロム線よりなるヒーター17を設けこのヒ
ーターの表面に厚さ約2 m/mの鉄板18をおいて、
この鉄板を加熱して温度分布のほぼ均一な熱平面板とな
し、この2枚の平熱板の間に加熱加工で得た同一条件の
焼成品11の2枚以上を1回1枚ずつ、一定温度一定時
間つるし、焼成素地表面を加熱して製品とした。熱平面
板の表面温度は180°〜190℃両平面板の間隔は約
15m/m、従って加熱加工品表面と平面板表面の間隔
は約511111程度、結果は次の如くで、これにより
得た仕上げ焼成円板のうち1枚はその温度が低下して含
有している砂糖成分が硬化しない内に器具を以って円錐
形にまきつけ冷却したところいずれも円錐形に成形され
た製品コーンを得た。成形せず冷却した円板焼成品の焼
上り状況は下記の如し。
■ Secondary firing (finish firing) The final firing is shown in Figure 2 (a), where the heated and processed food base is left in a cool, dark place at 10°C for 24 hours and then transferred to the final firing.
~ (A toaster-type heater shown in the figure was used. In other words, a heater 17 made of nichrome wire was provided on both sides, and an iron plate 18 with a thickness of about 2 m/m was placed on the surface of this heater.
This iron plate is heated to form a heated flat plate with almost uniform temperature distribution, and between these two flat heated plates, two or more pieces of the fired product 11 obtained by heat processing under the same conditions are placed one at a time at a constant temperature. The product was made by hanging for a period of time and heating the surface of the fired base material. The surface temperature of the heated flat plate is 180° to 190°C. The distance between the two flat plates is approximately 15 m/m. Therefore, the distance between the surface of the heated product and the surface of the flat plate is approximately 511,111 mm. The results are as follows. One of the finished firing discs was wrapped in a conical shape using a device before the temperature had dropped and the sugar component it contained had not hardened and was cooled, resulting in a product cone formed into a conical shape. Ta. The firing status of the disc fired product that was cooled without being molded is as follows.

O仕上げ焼成品(円板焼成品)の焼上り、及び食感(口
当り)状況と残留水分加熱加工済食品素地 という結果を得た。いずれも口当りはサクく、美味であ
るがそれぞれの焼成条件の違いのある状況がいく分か食
感として感じられる。
Results were obtained regarding the baking status of O-finished baked products (disc baked products), texture (mouthfeel), and residual moisture in the heated processed food base. All of them are crispy and delicious, but you can feel the difference in texture due to the different baking conditions.

残留水分は0.3〜0.4%程度で、加熱加工時の条件
が仕上げ焼成に影響を与える傾向はやや見受けられる。
The residual moisture is about 0.3 to 0.4%, and there is a slight tendency for the conditions during heat processing to affect the final firing.

実施例2 次に合成界面活性剤を用いた実施例をあげる。Example 2 Next, an example using a synthetic surfactant will be given.

なお上記表中の可食界面活性剤としてはグリセリン脂肪
酸エステルや置部脂肪酸エステル等の配合物を用いる。
In addition, as the edible surfactant in the above table, a blend of glycerin fatty acid ester, Okabe fatty acid ester, etc. is used.

上記実施例2の表記載の配合物を充分に攪拌混和した水
槽2を実施例1と同様の処理をして加熱加工済食品素地
を作りこれに実施例1と同様の仕上げ焼成操作を加えた
結果、鶏卵から来る風味にはやや欠けるがサクさ軽さ、
うま味等実施例1と大差のない結果を得た。
The water tank 2 in which the formulation listed in the table of Example 2 was sufficiently stirred and mixed was treated in the same manner as in Example 1 to produce a heat-processed food base, which was then subjected to the same finishing firing operation as in Example 1. As a result, it lacks the flavor that comes from chicken eggs, but it is crispy and light.
Results such as umami taste were not significantly different from those of Example 1.

[発明の効果] 以上述べたようにこの発明は小麦粉と油脂と砂糖と鶏卵
等の可食界面活性物質と水とを混練した水槽2を加熱板
10上に流下延展して加熱加工するに当り、前記水槽2
中の澱粉がアルファ化するとともに蛋白質が熱凝固しか
つ加熱成品に残留する水分が12%±3%程度となるよ
うな温度で加熱加工した加熱加工済食品素地11を冷却
保存し、この保存された食品素地を再度加熱して軟化し
所定の形状の可食容器14に成形固化したので、原料粉
に加える水1が多くても低温(120℃〜140℃程度
)焼成のため焼成エネルギーも少なくて済む等の従来例
に見られる多くの欠点を全て一掃できるとともに、加熱
加工済素地を配送する場合加熱加工済の若干柔かい素地
を運搬するため運搬途中の素地の変形や破損は生じるこ
とがなく、仮置若干変形しても2次焼成(仕上げ焼成)
時に矯正されるためこの変形に関係なく美しいコーンや
タルト等の可食容器を得ることができ、可食容器を用い
るソフトクリーム等のアイスクリーム販売店頭には極く
簡単な200〜300W程度のトースタ型等の小型仕上
焼成器と巻回成形1a(コーン成形機)とを設置するだ
けでよく、設置スペースも狭小となり設備投資額も極め
て低額なものとなり、電力アンペア契約の変更を要しな
いし、店頭にはコーン焼成の香りがただよって購売心理
を促進しまた仕上げ焼成操作が簡便なため焼成には店頭
販売要員としてパートタイマーやアルバイト等の未経験
者でも良く人事管理が簡単になる等多くの実益がある。
[Effects of the Invention] As described above, the present invention is applicable to heating processing by spreading the water tank 2 in which flour, fat, oil, sugar, edible surfactant such as eggs, and water are kneaded onto the heating plate 10. , the water tank 2
Heat-processed food base 11 heat-processed at a temperature such that the starch therein is pregelatinized, the protein is thermally coagulated, and the moisture remaining in the heated product is approximately 12% ± 3%, and the heated processed food base 11 is cooled and stored. The food base is heated again to soften it and solidify it into the edible container 14 of a predetermined shape, so even if there is a lot of water 1 added to the raw material powder, the baking energy is low because it is baked at a low temperature (approximately 120°C to 140°C). This eliminates all of the many drawbacks of conventional methods, such as the fact that heat-processed substrates are delivered, and since the heated and slightly soft substrates are transported, there is no deformation or damage to the substrates during transportation. , Secondary firing (finish firing) even if it is slightly deformed during temporary storage
Because it is sometimes corrected, it is possible to obtain beautiful edible containers for cones, tarts, etc. regardless of this deformation, and a very simple 200-300W toaster is available at stores that sell ice cream such as soft serve ice cream that uses edible containers. It is only necessary to install a small finishing baking machine such as a mold and a winding molding machine 1a (cone molding machine), the installation space is small, the equipment investment is extremely low, and there is no need to change the power amperage contract. The scent of corn baking wafts through the store, promoting the purchasing psychology.Furthermore, the finishing baking operation is simple, so even inexperienced people such as part-timers or part-time workers can perform the baking process, which simplifies personnel management. There is real benefit.

【図面の簡単な説明】[Brief explanation of drawings]

図はいずれもこの発明の一実施例を示すもので、第1図
(田は加熱加工用焼成機の斜視図、第1図+b)は同じ
く焼成中の断面図、第2図(ωは仕上げ焼成機の斜視図
、第2図+b+は第2図(ωと状態を異にした斜視図、
第2図(C)は第2図(小のA−A所線における断面図
、第2図(d+は第2図+C)のB−8断線における断
面図、第3図は素地より可食容器を加工する1例を示す
構成略図、第4図はこの発明により得た可食容器の1例
を示す斜視図である。 2・・・水槽、2A・・・混練素材、10・・・加熱板
、11・・・加熱加工済食品素地、14・・・可食容器
Each of the figures shows an embodiment of the present invention, and Fig. 1 (Fig. 1 is a perspective view of a firing machine for heating processing, Fig. 1 + b) is a cross-sectional view during firing, and Fig. 2 (ω is a finishing A perspective view of the baking machine, Figure 2 +b+ is a perspective view of the firing machine in a different state from Figure 2 (ω),
Figure 2 (C) is a cross-sectional view taken along line A-A in Figure 2 (small), Figure 2 (d+ is Figure 2 + C) is a cross-sectional view taken at line B-8, and Figure 3 is more edible than the base material. A schematic configuration diagram showing an example of processing a container, and FIG. 4 is a perspective view showing an example of an edible container obtained by the present invention. 2...water tank, 2A...kneading material, 10... heating plate, 11... heat-processed food base, 14... edible container;

Claims (1)

【特許請求の範囲】[Claims] 小麦粉と油脂と砂糖と鶏卵等の可食界面活性物質と水と
を混練した水槽2を加熱板10上に流下延展して加熱加
工するに当り、前記水槽2中の澱粉がアルファ化すると
ともに蛋白質が熱凝固しかつ加熱成品に残留する水分が
12%±3%程度となるような温度で加熱加工した加熱
加工済食品素地11を冷却保存し、この保存された食品
素地を再度加熱して軟化し所定の形状の可食容器14に
成形固化することを特徴とする可食容器の製造方法。
When a water tank 2 in which flour, oil, fat, sugar, edible surface active substances such as eggs, and water are kneaded and spread on a heating plate 10 for heating processing, the starch in the water tank 2 becomes pregelatinized and protein The heat-processed food base 11 that has been heat-processed at a temperature such that it is thermally solidified and the moisture remaining in the heated product is approximately 12% ± 3% is cooled and stored, and the stored food base is heated again to soften it. A method for manufacturing an edible container, which comprises forming and solidifying the edible container 14 in a predetermined shape.
JP13263887A 1987-05-28 1987-05-28 Production of edible container Pending JPS63296644A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13263887A JPS63296644A (en) 1987-05-28 1987-05-28 Production of edible container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13263887A JPS63296644A (en) 1987-05-28 1987-05-28 Production of edible container

Publications (1)

Publication Number Publication Date
JPS63296644A true JPS63296644A (en) 1988-12-02

Family

ID=15086008

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13263887A Pending JPS63296644A (en) 1987-05-28 1987-05-28 Production of edible container

Country Status (1)

Country Link
JP (1) JPS63296644A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02308750A (en) * 1989-05-22 1990-12-21 Sadami Ito Production of edible container

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5082277A (en) * 1973-11-28 1975-07-03
JPS5115650A (en) * 1974-07-25 1976-02-07 Masao Torigoe Hanyakipanruino seizohoho
JPS59109127A (en) * 1982-12-16 1984-06-23 森永製菓株式会社 Production of baked sheet confectionery
JPS61149036A (en) * 1984-12-21 1986-07-07 伊藤 禎美 Production of edible container
JPS62132637A (en) * 1985-12-04 1987-06-15 Agency Of Ind Science & Technol Process for drawing of fiber-reinforced plastic cylinder and apparatus therefor
JPS62132639A (en) * 1985-12-05 1987-06-15 株式会社神戸製鋼所 Vibration-damping metallic plate
JPS63109731A (en) * 1986-10-27 1988-05-14 伊藤 禎美 Production of edible container
JPS63137634A (en) * 1986-11-28 1988-06-09 伊藤 禎美 Production of edible container
JPS63273433A (en) * 1987-05-01 1988-11-10 伊藤 禎美 Production of edible container

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5082277A (en) * 1973-11-28 1975-07-03
JPS5115650A (en) * 1974-07-25 1976-02-07 Masao Torigoe Hanyakipanruino seizohoho
JPS59109127A (en) * 1982-12-16 1984-06-23 森永製菓株式会社 Production of baked sheet confectionery
JPS61149036A (en) * 1984-12-21 1986-07-07 伊藤 禎美 Production of edible container
JPS62132637A (en) * 1985-12-04 1987-06-15 Agency Of Ind Science & Technol Process for drawing of fiber-reinforced plastic cylinder and apparatus therefor
JPS62132639A (en) * 1985-12-05 1987-06-15 株式会社神戸製鋼所 Vibration-damping metallic plate
JPS63109731A (en) * 1986-10-27 1988-05-14 伊藤 禎美 Production of edible container
JPS63137634A (en) * 1986-11-28 1988-06-09 伊藤 禎美 Production of edible container
JPS63273433A (en) * 1987-05-01 1988-11-10 伊藤 禎美 Production of edible container

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02308750A (en) * 1989-05-22 1990-12-21 Sadami Ito Production of edible container

Similar Documents

Publication Publication Date Title
JPS63273433A (en) Production of edible container
JPS63273432A (en) Heated processed food dough
US5284672A (en) Method of producing an edible container
KR100284797B1 (en) Edible Cheese-Based Fatty Acid Products and Snacks, and Method of Making the Same
JPS63296644A (en) Production of edible container
JPS63141536A (en) Heating processed food base material
JPS63296645A (en) Production of edible container
JPS63296646A (en) Production of edible container
JPS63296643A (en) Production of edible container
JPS63294729A (en) Heat-processed food material
JPH0357728B2 (en)
JPS63294730A (en) Heat-processed food material
JPS63294728A (en) Heat-processed food material
JPS63294731A (en) Heat-processed food material
JPH01137933A (en) Method for manufacturing edible container
JPS63141537A (en) Low temperature baked food base material
JPH01137932A (en) Method for manufacturing edible container
JPH0357729B2 (en)
JPH0272821A (en) Production of edible container
JPH02308750A (en) Production of edible container
JPH0269130A (en) Thermally processed food material
JPH0547172B2 (en)
JPH04210549A (en) Production of edible container
JPS63109732A (en) Production of edible container
JPH04210548A (en) Production of edible container