JPH01103435A - Coated sheet with adhesive layer - Google Patents
Coated sheet with adhesive layerInfo
- Publication number
- JPH01103435A JPH01103435A JP26218887A JP26218887A JPH01103435A JP H01103435 A JPH01103435 A JP H01103435A JP 26218887 A JP26218887 A JP 26218887A JP 26218887 A JP26218887 A JP 26218887A JP H01103435 A JPH01103435 A JP H01103435A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- coating
- adhesive
- adhesive rubber
- rubber layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012790 adhesive layer Substances 0.000 title claims description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 27
- 230000001070 adhesive effect Effects 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000011162 core material Substances 0.000 claims abstract description 9
- 239000013521 mastic Substances 0.000 claims abstract description 7
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000004745 nonwoven fabric Substances 0.000 claims description 4
- 239000012209 synthetic fiber Substances 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 239000004636 vulcanized rubber Substances 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 241000951471 Citrus junos Species 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 29
- 229920001971 elastomer Polymers 0.000 abstract description 20
- 239000005060 rubber Substances 0.000 abstract description 20
- 239000011248 coating agent Substances 0.000 abstract description 14
- 238000000576 coating method Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 12
- 239000011247 coating layer Substances 0.000 abstract description 11
- 239000011347 resin Substances 0.000 abstract description 7
- 229920005989 resin Polymers 0.000 abstract description 7
- 238000005507 spraying Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 abstract description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract description 3
- 239000010734 process oil Substances 0.000 abstract description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 2
- 244000043261 Hevea brasiliensis Species 0.000 abstract description 2
- 239000004902 Softening Agent Substances 0.000 abstract description 2
- 238000004040 coloring Methods 0.000 abstract description 2
- 239000000945 filler Substances 0.000 abstract description 2
- 229910052731 fluorine Inorganic materials 0.000 abstract description 2
- 239000011737 fluorine Substances 0.000 abstract description 2
- 238000004898 kneading Methods 0.000 abstract description 2
- 229920003052 natural elastomer Polymers 0.000 abstract description 2
- 229920001194 natural rubber Polymers 0.000 abstract description 2
- 239000000049 pigment Substances 0.000 abstract description 2
- 239000012744 reinforcing agent Substances 0.000 abstract description 2
- 229920003051 synthetic elastomer Polymers 0.000 abstract description 2
- 239000005061 synthetic rubber Substances 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract 3
- 230000032683 aging Effects 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 239000003973 paint Substances 0.000 description 14
- 238000010276 construction Methods 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000003712 anti-aging effect Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
Ｌｌ上亘皿貝±１
この発明は、粘着層つき塗装シートに関し、さらに詳し
くは、吹付は仕上げ状の外観を持った粘着層つき塗装シ
ートに関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a painted sheet with an adhesive layer, and more particularly, to a painted sheet with an adhesive layer that has a spray-finished appearance.
従来の技術とその問題点
従来、建築物外壁などの構造物表面を化粧仕上げする方
法として、構造物表面にセメント系、アクリル系などの
吹付材を現場にて吹付け、仕上げる方法があるが、この
方法は、現場施工に特有の以下のような問題点を有して
いる。即ち、０機材の搬入に伴う時間および空間のロス
。Conventional techniques and their problems Conventionally, as a method of decoratively finishing the surface of a structure such as the outer wall of a building, there is a method of spraying cement-based, acrylic-based, or other spraying materials on the surface of the structure on-site. This method has the following problems specific to on-site construction. In other words, there is a loss of time and space associated with bringing in zero equipment.
■吹付材の飛散による汚れを防ぐために、周囲の養生な
どの附随処理が必要。■In order to prevent stains due to scattering of spray material, additional treatment such as curing the surrounding area is required.
■いわゆる「足場ムラ」やＦ吹きムラ」が発生しやすい
ため、均一な仕上げを行うには高度な熟練技術を要する
。■As so-called "uneven scaffolding" and "uneven F blowing" easily occur, highly skilled techniques are required to achieve a uniform finish.
■吹付材の乾燥まで、長時間を要するために後工程への
持ち時間を生じ、工程の短縮を図り難い。■Since it takes a long time to dry the sprayed material, there is a delay in subsequent processes, making it difficult to shorten the process.
■バインダーが水性の場合には、冬期の低温時において
は、凍結の可能性があるため、作業できない。■If the binder is water-based, it cannot be used at low temperatures in winter due to the possibility of freezing.
これら現場施工特有の問題点を解決する為に、最近、ガ
ラス繊維や合成繊維の不織布等の基材シートに、アクリ
ルエマルジョン系などの内外装用塗材を、予め工場で吹
付けて重層にしたシート材を、現場にてアクリルゴム系
などの接着剤を用いて、貼りつけ施工する方法がとられ
ているが、この方法でも、以下のような新たな問題点が
生じている。即ち、
■接着剤の混合や塗布が必要であり、接着剤のオープン
タイムとの関係で、作業に時間的制約があり、作業には
、熟練性が要求される。In order to solve these problems unique to on-site construction, we have recently developed sheets that are layered with interior and exterior coating materials such as acrylic emulsion sprayed in advance at the factory on base sheets such as nonwoven fabrics made of glass fibers and synthetic fibers. A method of pasting the materials on-site using an adhesive such as acrylic rubber has been used, but this method also poses the following new problems. That is, (1) it is necessary to mix and apply the adhesive, and there are time constraints on the work due to the open time of the adhesive, and the work requires skill.
■シート厚さが薄い為、下地の不陸を吸収しに（り、施
工前に下地面を平滑、平坦に調整する必要がある。■Since the sheet is thin, it is necessary to adjust the base surface to be smooth and flat before construction to absorb unevenness of the base.
■接着剤がエマルジョン系など水性の場合、低温時には
接着剤が凍結する可能性があるため、低温時での作業性
になお問題が残っている。■If the adhesive is water-based, such as an emulsion type, the adhesive may freeze at low temperatures, so there are still problems with workability at low temperatures.
また、これまで述べてきたような従来の方法によって得
られる塗膜層に共通していえる大きな問題点は、構造物
にクラックが発生した場合、塗膜層がそのクラックの発
生に対応、追随できず、塗膜に亀裂などの損傷をきたす
ために、防水性を失うということである。のみならず、
下地表面にカビの菌が湿気などによって一旦存在すると
、それが繁殖してシート層を通って表面まで表われて、
塗膜面の化粧性を著しく損う。In addition, a major problem common to the paint layers obtained by the conventional methods described above is that when cracks occur in a structure, the paint layer cannot respond to and follow the cracks. First, it causes damage such as cracks to the paint film, resulting in a loss of waterproof properties. As well,
Once mold bacteria exists on the surface of the substrate due to moisture, etc., it multiplies and spreads through the sheet layer to the surface.
Significantly impairs the cosmetic properties of the painted surface.
従って、これら従来の方法によるものでは、建築物外壁
面、浴場壁面、台所壁面など、頻繁に水に接する部分の
化粧仕上げ材としての使用には、適さなかった。Therefore, these conventional methods are not suitable for use as decorative finishing materials for areas that frequently come into contact with water, such as exterior walls of buildings, walls of bathrooms, and walls of kitchens.
この発明は、上記のような従来の問題点を一掃すること
を目的としてなされたちのである。This invention was made with the aim of eliminating the problems of the conventional art as described above.
問題点を解決するための手段とその効果この発明は、合
成繊維、ガラス繊維などの織布や不織布、またはネット
を芯材として、ゆず肌状、クレータ−状などのパターン
にマスチック塗材を塗装したシートで、表面に非加硫ゴ
ム系粘着シートを複合することを特徴とする粘着層つき
塗装シートに関するものである。Means for Solving the Problems and Their Effects This invention uses woven or non-woven fabrics such as synthetic fibers and glass fibers, or net as a core material, and applies mastic coating material in patterns such as citrus-like or crater-like. The present invention relates to a painted sheet with an adhesive layer, which is characterized by having a non-vulcanized rubber adhesive sheet composited onto the surface thereof.
以下、この発明について、図面に示す実施例に基いて詳
細に説明する。Hereinafter, the present invention will be described in detail based on embodiments shown in the drawings.
第１図は、この発明にかかる粘着層つき塗装シートの断
面図であって、粘着ゴム層（１）、芯材層（２）および
塗膜層（３）より構成されている。FIG. 1 is a sectional view of a coated sheet with an adhesive layer according to the present invention, which is composed of an adhesive rubber layer (1), a core material layer (2), and a coating layer (3).
粘着ゴム層（１）は、塗装シートを構造物表面に貼着す
るためのもので、非加硫天然ゴム、または非加硫合成ゴ
ムを主成分とし、これにポリブテン、石油樹脂などの粘
着性付与樹脂、プロセスオイルなどの軟化剤、および充
填剤、老化防止剤、着色顔料などを配合して、混練りし
たものである。The adhesive rubber layer (1) is for adhering the paint sheet to the surface of the structure, and is mainly composed of unvulcanized natural rubber or unvulcanized synthetic rubber, with an adhesive layer such as polybutene or petroleum resin. It is made by blending and kneading a coating resin, a softening agent such as process oil, a filler, an anti-aging agent, a coloring pigment, etc.
前記粘着ゴムの一配合例を以下に示す。An example of the composition of the adhesive rubber is shown below.
ブチルゴム ３０（重量部）粘着付与樹脂
８
（石油樹脂）
ポリブテン ８
プロセスオイル ４
炭酸カルシウム ５０
老化防止剤 ０．３
１００．３
粘着ゴム層（１）の厚さは、薄すぎれば粘着性および防
水性が低下する傾向となり、逆に厚すぎるといたずらに
重量増やコスト高をまねく結果となる。発明者らの実験
結果によれば、その厚さは、０．１〜５．０ｒｒａ、特
に０．３〜２．０ｍが適当である。Butyl rubber 30 (parts by weight) Tackifying resin
8 (Petroleum resin) Polybutene 8 Process oil 4 Calcium carbonate 50 Anti-aging agent 0.3 100.3 If the thickness of the adhesive rubber layer (1) is too thin, the adhesiveness and waterproof properties tend to decrease; Too much will result in an unnecessary increase in weight and cost. According to the inventors' experimental results, the appropriate thickness is 0.1 to 5.0 rra, particularly 0.3 to 2.0 m.
芯材層（２）は、粘着ゴム層（１）の補強剤、および粘
着ゴム層（１）と塗膜層（３）の両者を接着させるため
のもので、合成ａｌｌやガラス繊維などの織布、不織布
、またはネットが用いられ、その厚さは、０．１〜０．
２ｍｍ程度である。The core material layer (2) is a reinforcing agent for the adhesive rubber layer (1) and for adhering both the adhesive rubber layer (1) and the coating layer (3), and is made of woven material such as synthetic all or glass fiber. Cloth, nonwoven fabric, or net is used, and its thickness is 0.1 to 0.
It is about 2 mm.
塗膜層（３）は、マスチック塗材層であり、表面化粧部
と防水部とを兼ねるものである。マスチック塗料は、汎
用の各種組成のものを用いることが可能であるが、その
内でも、硬化後に可撓性を有するような弾性塗料が好適
で、例えば、アクリル樹脂系塗料や、常温硬化型フッ素
樹脂系塗料などが望ましい。前記吹付塗料の一配合例を
以下に示す。The coating layer (3) is a mastic coating material layer, and serves as both a surface decorative part and a waterproof part. Mastic paints can be made of various general-purpose compositions, but among them, elastic paints that are flexible after curing are preferred; for example, acrylic resin paints and room-temperature-curing fluorine paints are suitable. Resin-based paint is preferable. An example of the formulation of the spray paint is shown below.
スチレンアクリル
共重合体エマルジョン ４５（重量部）分散剤（ポリ
カルボン酸型）２．２
増粘剤（４％ヒドロキシ
エチルセルロース）２．６
消泡剤（サンノブコ社製
ノブコＮＸＺ） ０．２
炭酸カルシウム ４０
チタン白 ８
有機顔料 ２
１００．０
マスチック塗材は、吹付けられた後に、ゆず肌状、クレ
ータ−状など、一般の吹付塗材と同じようなパターンに
仕上がるのである。また、この際に、フッ素樹脂系塗料
などを用いてトップコートを施すことも許される。塗膜
層（３）の好適な厚さは、０．５〜１．０ＩＲＩＲ程度
である。Styrene acrylic copolymer emulsion 45 (parts by weight) Dispersant (polycarboxylic acid type) 2.2 Thickener (4% hydroxyethyl cellulose) 2.6 Antifoaming agent (Nobuco NXZ manufactured by San Nobuco Co., Ltd.) 0.2 Calcium carbonate 40 Titanium White 8 Organic Pigment 2 100.0 After being sprayed, the mastic coating material is finished in a pattern similar to that of general spray coating materials, such as an orange peel or crater shape. Furthermore, at this time, it is also permissible to apply a top coat using a fluororesin paint or the like. The preferred thickness of the coating layer (3) is about 0.5 to 1.0 IRIR.
この粘着層つき塗装シートの製造手順については、粘着
ゴム層（１）と芯材層（２）をまず複合した後に、塗材
を吹付けて塗膜層（３）を形成させる方法、または、芯
材層（２）へ塗材を吹付けて塗膜層（３）をまず形成さ
せた後に、粘着ゴム層（１）と複合する方法、いずれの
方法を用いて製造することも可能である。The manufacturing procedure for this coated sheet with an adhesive layer includes a method in which the adhesive rubber layer (1) and the core material layer (2) are first combined, and then a coating material is sprayed to form the coating layer (3); It is also possible to manufacture by spraying the coating material onto the core material layer (2) to first form the coating layer (3), and then combining it with the adhesive rubber layer (1). .
この発明による粘着層つき塗装シートは、工場で製造さ
れ、施工現場においては、直接に構造物表面に貼着する
ことで施工完了となるため、従来のような施工現場にお
ける煩雑な作業は、不要となり、工程の短縮に大きく寄
与するものである。The paint sheet with an adhesive layer according to this invention is manufactured in a factory, and at the construction site, the construction is completed by directly attaching it to the surface of the structure, eliminating the need for complicated work at the construction site. This greatly contributes to shortening the process.
さらに、この発明による塗装シートは、以下のような効
果を発揮するものである。即ち、■裏面が軟らかな粘着
ゴム層であるために、下地の多少の不陸については調整
が不要であり、工程が簡略化される。さらに、この粘着
層つき塗装シートは、工場にて予め均一な厚さで製造さ
れるため、均一な仕上げに熟練を要しない。Furthermore, the coated sheet according to the present invention exhibits the following effects. That is, (1) since the back surface is a soft adhesive rubber layer, there is no need to adjust the unevenness of the base, which simplifies the process. Furthermore, since this adhesive layer coated sheet is manufactured in advance at a factory to a uniform thickness, no skill is required to achieve a uniform finish.
■粘着ゴム層による貼着施工であるために、低温時にお
いても、施工が可能である。■Since the installation is done using an adhesive rubber layer, installation is possible even at low temperatures.
■下地が動いても、粘着ゴム層がその動きを吸収して、
塗膜表面にクラックを生じない。■Even if the base moves, the adhesive rubber layer absorbs the movement,
No cracks occur on the coating surface.
■塗膜表面にクラックを生じた場合にも、粘着ゴム層が
防水効果を発揮するため、より完全な防水が期待できる
。■Even if cracks occur on the surface of the paint film, the adhesive rubber layer exerts its waterproofing effect, so more complete waterproofing can be expected.
■下地面にカビの菌が存在している場合でも、粘着ゴム
層がそのカビの菌の塗膜表面への移行を完全に防ぐ結果
、長期にわたって、塗装面の化粧性を著しく損うことが
ない。■Even if mold exists on the underlying surface, the adhesive rubber layer completely prevents the mold from migrating to the paint surface, thereby significantly impairing the cosmetic properties of the painted surface over a long period of time. do not have.
この発明による粘着層つき塗装シートを用いると、以上
のような効果が発揮されるため、とくに建築物外壁面、
浴場壁面、台所壁面など、頻繁に水に接する部分の化粧
仕上げ材として使用するに好適なものである。By using the adhesive layer coated sheet according to the present invention, the above-mentioned effects can be achieved, so it is especially suitable for use on external walls of buildings,
It is suitable for use as a decorative finishing material for areas that frequently come into contact with water, such as bathroom walls and kitchen walls.
第１図は、この発明による粘着層つき塗装シートを模式
的にしめしたもので、（１）は粘着ゴム層、（２）は芯
材層、（３）は塗膜層、（４）は離型紙を示す。FIG. 1 schematically shows a painted sheet with an adhesive layer according to the present invention, in which (1) is an adhesive rubber layer, (2) is a core material layer, (3) is a coating layer, and (4) is a coating sheet with an adhesive layer. Showing release paper.
Claims (1)
トを芯材として、ゆず肌状、クレーター状などのパター
ンにマスチック塗材を塗装したシートで、裏面に非加硫
ゴム系粘着シートを複合することを特徴とする粘着層つ
き塗装シートA sheet made of woven or non-woven fabric such as synthetic fiber, glass fiber, or net as a core material, coated with mastic material in a pattern such as yuzu skin or crater, and a non-vulcanized rubber adhesive sheet is composited on the back side. Painted sheet with adhesive layer characterized by
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26218887A JPH01103435A (en) | 1987-10-16 | 1987-10-16 | Coated sheet with adhesive layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26218887A JPH01103435A (en) | 1987-10-16 | 1987-10-16 | Coated sheet with adhesive layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01103435A true JPH01103435A (en) | 1989-04-20 |
Family
ID=17372292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26218887A Pending JPH01103435A (en) | 1987-10-16 | 1987-10-16 | Coated sheet with adhesive layer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01103435A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0485447A (en) * | 1990-07-27 | 1992-03-18 | Kikusui Kagaku Kogyo Kk | Surfacing material and finishing therewith |
| JPH05179774A (en) * | 1991-12-20 | 1993-07-20 | Kikusui Kagaku Kogyo Kk | Treatment method of outside corner and inside corner |
| JPH05209453A (en) * | 1991-10-25 | 1993-08-20 | Kikusui Kagaku Kogyo Kk | Mounting material and joint member, and finishing method using the same |
| WO1998014655A1 (en) * | 1996-10-01 | 1998-04-09 | Niels Wendland | Glass fiber fabric wallpaper |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57162670A (en) * | 1981-03-31 | 1982-10-06 | Tetsuhiko Inoue | Forming method for sticking film |
-
1987
- 1987-10-16 JP JP26218887A patent/JPH01103435A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57162670A (en) * | 1981-03-31 | 1982-10-06 | Tetsuhiko Inoue | Forming method for sticking film |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0485447A (en) * | 1990-07-27 | 1992-03-18 | Kikusui Kagaku Kogyo Kk | Surfacing material and finishing therewith |
| JPH0759841B2 (en) * | 1990-07-27 | 1995-06-28 | 菊水化学工業株式会社 | Surface material and finishing method using it |
| JPH05209453A (en) * | 1991-10-25 | 1993-08-20 | Kikusui Kagaku Kogyo Kk | Mounting material and joint member, and finishing method using the same |
| JPH05179774A (en) * | 1991-12-20 | 1993-07-20 | Kikusui Kagaku Kogyo Kk | Treatment method of outside corner and inside corner |
| WO1998014655A1 (en) * | 1996-10-01 | 1998-04-09 | Niels Wendland | Glass fiber fabric wallpaper |
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