JP7621681B2 - Water and fertilizer mixing equipment and water and fertilizer solution preparation production line - Google Patents
Water and fertilizer mixing equipment and water and fertilizer solution preparation production line Download PDFInfo
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- JP7621681B2 JP7621681B2 JP2023185682A JP2023185682A JP7621681B2 JP 7621681 B2 JP7621681 B2 JP 7621681B2 JP 2023185682 A JP2023185682 A JP 2023185682A JP 2023185682 A JP2023185682 A JP 2023185682A JP 7621681 B2 JP7621681 B2 JP 7621681B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/84—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers rotating at different speeds or in opposite directions about the same axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/53—Mixing liquids with solids using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/13—Openwork frame or cage stirrers not provided for in other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/20—Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/12—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
- B02C4/34—Adjusting, applying pressure to, or controlling the distance between, milling members in mills wherein a roller co-operates with a stationary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/44—Cooling or heating rollers or bars
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/20—Liquid fertilisers
- C05G5/27—Dispersions, e.g. suspensions or emulsions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Fertilizers (AREA)
- Accessories For Mixers (AREA)
- Crushing And Grinding (AREA)
Description
本発明は、農業機械の技術分野、具体的に水と肥料の混合装置、水と肥料の溶液の調製生産ラインに関する。 The present invention relates to the technical field of agricultural machinery, specifically to a water and fertilizer mixing device and a production line for preparing water and fertilizer solutions.
本明細書の記載は、本発明に関連する背景技術を提供するだけであり、必ずしも先行技術を構成するものではない。 The descriptions in this specification merely provide background art related to the present invention and do not necessarily constitute prior art.
水と肥料の溶液を調製するとき、肥料と水を混ぜる必要があるが、現在、一定量の肥料を直接水に溶解して肥料と水を混ぜていることであり、発明者は、一定量の材料が水に直接溶解すると溶解速度が遅いため、溶解が不完全になったり、溶液の濃度が不均一になったりするなどの問題が発生しやすくなるが、材料を研磨して粉末にした後、速度が速く、水に溶解しやすくなると発見した。研磨中、研磨ローラーの加工過程での長時間の加工材料の押し出し、剪断、研磨により、研磨ローラーの表面温度が徐々に上昇し、材料の組成を破壊するだけでなく、焼け焦げにより材料が研磨ローラーの表面に付着し、最終的に研磨ローラーが正常に研磨されず、研磨装置の耐用年数が短くなり、したがって、研磨ローラー表面の温度を効果的に下げる方法が最優先事項である。 When preparing a water-fertilizer solution, it is necessary to mix fertilizer and water. At present, a certain amount of fertilizer is directly dissolved in water to mix fertilizer and water. The inventor discovered that when a certain amount of material is directly dissolved in water, the dissolution speed is slow, which is likely to cause problems such as incomplete dissolution and uneven concentration of the solution, but after the material is ground and powdered, the speed is fast and it is easy to dissolve in water. During grinding, due to the extrusion, shearing and grinding of the processed material for a long time in the processing process of the grinding roller, the surface temperature of the grinding roller will gradually increase, not only destroying the composition of the material, but also causing the material to adhere to the surface of the grinding roller due to scorching, and finally the grinding roller will not be ground normally and the service life of the grinding equipment will be shortened. Therefore, how to effectively reduce the temperature of the grinding roller surface is the top priority.
現在、水冷装置は主に研磨ローラーの表面の温度を下げるために使用されており、それによって研磨される材料の温度を下げる。研磨ローラーの内部に冷水を流し、熱を取り除く構造になっている。このタイプの水冷装置は、研磨される材料の温度を下げることができ、様々な構成要素間の組み立てがより便利であるが、発明者は、材料がこのように研磨ローラー間で連続的に研磨され、引き続き研磨状態になり、バッファギャップがなく、放熱効果が良くないことを発見し、もう1つの冷却方法は、放熱装置を追加して温度を下げる方法であり、この方法はコストが高くなる一方で、放熱装置は常に研磨機の外部にあり、直接放熱を実現する方法はない。 At present, water cooling devices are mainly used to reduce the temperature of the surface of the polishing roller, thereby reducing the temperature of the material being polished. The structure is to run cold water inside the polishing roller to remove heat. This type of water cooling device can reduce the temperature of the material being polished and the assembly between various components is more convenient, but the inventor found that the material is polished continuously between the polishing rollers in this way, and continues to be in a polishing state, there is no buffer gap, and the heat dissipation effect is not good. Another cooling method is to add a heat dissipation device to reduce the temperature, which is expensive, while the heat dissipation device is always outside the polishing machine, and there is no way to realize direct heat dissipation.
水と肥料の溶液の調製生産ラインでは、現在、水と肥料の溶液の濃度が不正確であるという問題があり、化学肥料の有効利用率は低く、同時に、化学肥料の過度の使用は、重金属汚染の蓄積、微生物活動の低下、栄養素の変換と利用の困難、栄養素の不均衡、塩の蓄積、および酸塩基平衡異常等の問題につながる可能性がある。 In the water and fertilizer solution preparation production line, there is currently a problem of inaccurate concentration of water and fertilizer solution, and the effective utilization rate of chemical fertilizer is low. At the same time, excessive use of chemical fertilizer may lead to problems such as accumulation of heavy metal pollution, reduced microbial activity, difficulty in nutrient conversion and utilization, nutrient imbalance, salt accumulation, and acid-base balance disorders.
溶液の濃度を制御するには、一般的に次の方法がある。1つ目は、サーボモーターが溶液量の送り込みを直接制御することであり、溶液が必要な場合、サーボモーターが作動し、パイプラインの流量と流速に応じて溶液の総送り込み量が得られ、発明者は、この方法の欠点は、この装置によって制御される溶液の量が不正確であり、それが調製された溶液の不正確な濃度につながることである。2つ目は、濃度センサーなどの装置を使用して、溶液の調製後に溶液の濃度を検出することであり、発明者は、この装置が作動しているとき、養液が希釈されているとき、タンク内の溶液の濃度を一定に保つことができるように、多くの場合、撹拌などの操作が必要とされ、また、センサーが情報を送信している間、装置全体が動作しているため、最終的には溶液の濃度が変化することを発見した。3つ目は、バルブを使用して流量の送り込みを制御することであり、発明者は、この方法もパイプライン内の溶液の流量と時間によって計算され、より正確な量の溶液が必要な場合、パイプラインの太さを変更する必要があり、パイプラインが細すぎると、目詰まりなどの一連の問題が発生することを発見した。 There are generally the following methods for controlling the concentration of the solution. The first is that the servo motor directly controls the amount of solution fed, and when the solution is needed, the servo motor works, and the total amount of solution fed is obtained according to the flow rate and flow rate of the pipeline, and the inventor found that the disadvantage of this method is that the amount of solution controlled by this device is inaccurate, which leads to an inaccurate concentration of the prepared solution. The second is to use a device such as a concentration sensor to detect the concentration of the solution after the solution is prepared, and the inventor found that when this device is working, when the nutrient solution is being diluted, operations such as stirring are often required so that the concentration of the solution in the tank can be kept constant, and while the sensor is sending information, the whole device is working, so that the concentration of the solution will eventually change. The third is to use a valve to control the flow rate feed, and the inventor found that this method is also calculated by the flow rate of the solution in the pipeline and the time, and when a more accurate amount of solution is needed, the thickness of the pipeline needs to be changed, and if the pipeline is too thin, a series of problems such as clogging will occur.
本発明は、従来技術の欠点を克服し、肥料研磨装置を提供し、研磨中の良好な放熱効果を確実にすることを目的とする。 The present invention aims to overcome the shortcomings of the prior art and provide a fertilizer polishing device that ensures good heat dissipation effect during polishing.
上記の目的を達成するために、本発明は以下の技術的解決手段を採用する。 To achieve the above objectives, the present invention employs the following technical solutions:
第1の態様では、本発明の実施例は、材料受け本体、接続本体と内側の研磨ブロックを含む肥料研磨機構を提供し、材料受け本体は、材料受け本体の縁に、垂直に配置された第1のチャネルが設置されており、接続本体は、材料受け本体の底部に固定されており、第1のチャネルと連通する第2のチャネルが設置され、第2のチャネルの底部は緩衝凹部に連通し、緩衝凹部内には推進ブロックが設置され、推進ブロックは、接続体の半径方向の動きを駆動するための駆動機構に接続されており、内側の研磨ブロックは、接続本体の底部に固定され、内側の研磨ブロックの外側には、垂直方向に移動できる研磨ローラーが設置され、推進ブロックは、緩衝凹部に落ちた肥料を内側の研磨ブロックと研磨ローラーとの間の隙間に押し込み、研磨ローラーの垂直方向の動きで肥料を研磨することができる。 In a first aspect, an embodiment of the present invention provides a fertilizer grinding mechanism including a material receiving body, a connecting body and an inner grinding block, the material receiving body has a first channel arranged vertically at an edge of the material receiving body, the connecting body is fixed to the bottom of the material receiving body, a second channel communicating with the first channel is provided, the bottom of the second channel is connected to a buffer recess, a driving block is provided in the buffer recess, the driving block is connected to a drive mechanism for driving the radial movement of the connecting body, the inner grinding block is fixed to the bottom of the connecting body, a grinding roller that can move vertically is provided outside the inner grinding block, the driving block pushes the fertilizer that has fallen into the buffer recess into a gap between the inner grinding block and the grinding roller, and the fertilizer can be ground by the vertical movement of the grinding roller.
任意選択で、前記駆動機構には推進コラムが含まれ、推進コラムの上端は、第1の垂直駆動部材に接続され、推進コラムはプルロッドの一端にヒンジで連結され、プルロッドの他端は推進ブロックにヒンジで連結され、推進コラムの下端は、推進コラムの垂直方向の動きを接続本体の半径方向に沿った推進ブロックの動きに変換できるように、円弧面を介して推進ブロックに接触できる。 Optionally, the drive mechanism includes a propulsion column, an upper end of the propulsion column connected to a first vertical drive member, the propulsion column hinged to one end of a pull rod, the other end of the pull rod hinged to a propulsion block, and a lower end of the propulsion column capable of contacting the propulsion block via an arcuate surface such that vertical movement of the propulsion column can be translated into movement of the propulsion block along the radial direction of the connecting body.
任意選択で、前記接続本体の外周面に第2の垂直駆動部材が固定され、前記第2の垂直駆動部材は、研磨ローラーフレーム本体に接続され、研磨ローラーは研磨ローラーフレーム本体に取り付けられる。 Optionally, a second vertical drive member is fixed to the outer peripheral surface of the connection body, the second vertical drive member is connected to the polishing roller frame body, and the polishing roller is attached to the polishing roller frame body.
任意選択で、前記第2の垂直駆動部材は、微調整機構を介して研磨ローラーフレーム本体に接続され、微調整機構により、研磨ローラーフレーム本体を駆動して接続本体の半径方向に移動させることができるため、研磨ローラーと内部研磨体の外側面との距離を調整することができる。 Optionally, the second vertical drive member is connected to the polishing roller frame body via a fine adjustment mechanism that drives the polishing roller frame body to move in the radial direction of the connecting body, thereby adjusting the distance between the polishing roller and the outer surface of the internal polishing body.
任意選択で、前記接続本体および内側の研磨ブロック内には、相互に連通する冷却液流路が設置される。 Optionally, the connection body and the inner grinding block are provided with interconnecting coolant flow paths.
第2の態様では、本発明の実施例は、水と肥料の混合装置を提供し、破砕機構、第1の態様に記載の肥料研磨機構、バルク材料機構および混合機構を含み、前記破砕機構は、肥料を破砕し、破砕した肥料を肥料研磨機構に送るための肥料研磨機構の上方に設置され、前記バルク材料機構は、混合機構の上部に固定され、肥料研磨機構の下方に設置され、バルク材料機構は、研磨後の肥料を混合機構に導入するために使用され、混合機構は、研磨後の肥料と水を混合するために使用される。 In a second aspect, an embodiment of the present invention provides a water and fertilizer mixing device, comprising a crushing mechanism, a fertilizer grinding mechanism according to the first aspect, a bulk material mechanism and a mixing mechanism, the crushing mechanism being installed above the fertilizer grinding mechanism for crushing the fertilizer and sending the crushed fertilizer to the fertilizer grinding mechanism, the bulk material mechanism being fixed to the top of the mixing mechanism and installed below the fertilizer grinding mechanism, the bulk material mechanism being used to introduce the ground fertilizer into the mixing mechanism, and the mixing mechanism being used to mix the ground fertilizer with water.
任意選択で、前記バルク材料機構はシェル構造を採用し、内側の研磨ブロックは、バルク材料機構の内部まで伸び、前記バルク材料機構の底部は逆円錐形構造であり、逆円錐構造の下端には排出口が設置されており、バルク材料機構は排出口を介して混合機構と連通している。 Optionally, the bulk material mechanism adopts a shell structure, the inner polishing block extends into the interior of the bulk material mechanism, the bottom of the bulk material mechanism is an inverted cone structure, an outlet is installed at the lower end of the inverted cone structure, and the bulk material mechanism communicates with the mixing mechanism through the outlet.
第3の態様では、本発明の実施例はまた、水と肥料の溶液の調製生産ラインを提供し、これは、順番に設置された第2の態様に記載の水と肥料の混合装置、溶液供給装置、および溶液希釈装置を含み、前記溶液供給装置は、水と肥料の混合装置から送られた水と肥料の溶液を受け取り、水と肥料の溶液を溶液希釈装置に送ることができ、溶液希釈装置は水と肥料の溶液を希釈するために使用される。 In a third aspect, an embodiment of the present invention also provides a water and fertilizer solution preparation production line, which includes a water and fertilizer mixing device, a solution supplying device, and a solution diluting device as described in the second aspect, installed in sequence, the solution supplying device being capable of receiving the water and fertilizer solution delivered from the water and fertilizer mixing device and delivering the water and fertilizer solution to the solution diluting device, the solution diluting device being used to dilute the water and fertilizer solution.
任意選択で、前記溶液供給装置は推進シェルを含み、推進シェルの排出口は溶液希釈装置に連通し、供給口は水と肥料の混合装置に接続され、推進シェル内には、その軸線に沿って移動できる推進部材が設置され、推進部材と推進シェルとの間に弾性部材が設置され、推進シェルの外部に伸びている推進部材の端部は、レバーに設置された第1のスライド溝を介してレバーとスライド接触し、レバーの一端は位置決めブロックにヒンジで連結され、他端には第2のスライド溝が設置され、第2のスライド溝内にヒンジ連結軸がスライド可能に接続され、ヒンジ連結軸は第1のラックとヒンジで連結され、第1のラックは回転可能な第1のギアと噛み合っている。 Optionally, the solution supply device includes a propelling shell, the outlet of which is connected to the solution dilution device, and the supply port is connected to the water and fertilizer mixing device, a propelling member that can move along its axis is installed in the propelling shell, an elastic member is installed between the propelling member and the propelling shell, an end of the propelling member extending outside the propelling shell is in sliding contact with a lever through a first slide groove installed in the lever, one end of the lever is hingedly connected to a positioning block, and a second slide groove is installed at the other end, a hinge connection shaft is slidably connected in the second slide groove, the hinge connection shaft is hingedly connected to a first rack, and the first rack is engaged with a rotatable first gear.
任意選択で、前記水と肥料の溶液の調製生産ラインには、養液供給装置も含まれ、養液供給装置は緩衝容器を含み、緩衝容器は排出管と連通し、緩衝容器内には押し出しアセンブリが設置され、押し出しアセンブリは垂直方向に移動できる第2のラックと接触させることができ、第2のラックは、押し出しアセンブリを介して排出管から緩衝液容器内の栄養液を排出することができ、前記第2のラックは、回転可能な第2のギアと噛み合っている。 Optionally, the water and fertilizer solution preparation production line also includes a nutrient solution supplying device, the nutrient solution supplying device includes a buffer container, the buffer container communicates with a discharge pipe, an extrusion assembly is installed in the buffer container, the extrusion assembly can be brought into contact with a second rack that can move vertically, the second rack can discharge the nutrient solution in the buffer container from the discharge pipe through the extrusion assembly, and the second rack is engaged with a rotatable second gear.
本発明の有益な効果は以下のとおりである。
1.本発明の研磨装置は、研磨ローラーの垂直方向の移動により、内側の研磨ブロックの外側面と一緒に肥料を研磨し、内側の研磨ブロックは、常に同じ場所で摩擦を発生させる必要はなく、肥料は、常に研磨状態にあるわけではなく、内側の研磨ブロックと肥料の放熱に役立ち、放熱効果は良く、過熱による肥料成分の破壊、焼け焦げにより肥料が研磨ローラーの表面に付着し、研磨ローラーの耐用年数が短くなる欠点を回避する。
2.本発明の研磨装置は、駆動機構と推進ブロックを備えており、駆動機構により内側の研磨ブロックと研磨ローラーの隙間に肥料を自動供給でき、自動化度が高く、スタッフの労働強度を減らす。
3.本発明の研磨装置は、内側の研磨ブロックと接続ブロック内には冷却液流路もあり、同時に水冷することができ、これにより、内側の研磨ブロックと肥料の放熱効果がさらに保証される。
4.本発明の生産ラインにおいて、溶液供給装置は、第1のギア、第1のラック、レバー、推進部材、および推進シェルを含み、第1のギアは第1のラックを動かすために使用され、推進シェル内の水と肥料の溶液は第1のラックと推進部材を通して排出され、第1のギアの回転数を制御することにより、第1のラックのストロークを制御することができ、さらに推進シェル内から排出される水と肥料の溶液の量を正確に制御し、溶液の浪費を回避する。
The beneficial effects of the present invention are as follows:
1. The polishing device of the present invention polishes the fertilizer together with the outer surface of the inner polishing block through the vertical movement of the polishing roller, so that the inner polishing block does not need to always generate friction at the same place, and the fertilizer is not always in a polishing state, which is conducive to the heat dissipation of the inner polishing block and the fertilizer, and has a good heat dissipation effect, which avoids the drawbacks of the destruction of fertilizer components due to overheating, the fertilizer sticking to the surface of the polishing roller due to scorching, and the shortening of the service life of the polishing roller.
2. The grinding device of the present invention is equipped with a driving mechanism and a driving block, and the driving mechanism can automatically supply fertilizer to the gap between the inner grinding block and the grinding roller, which has a high degree of automation and reduces the labor intensity of staff.
3. The grinding device of the present invention also has a cooling liquid flow path in the inner grinding block and the connecting block, which can be water-cooled at the same time, which further ensures the heat dissipation effect of the inner grinding block and the fertilizer.
4. In the production line of the present invention, the solution supplying device includes a first gear, a first rack, a lever, a propelling member and a propelling shell, the first gear is used to move the first rack, the water and fertilizer solution in the propelling shell is discharged through the first rack and the propelling member, the stroke of the first rack can be controlled by controlling the rotation speed of the first gear, and the amount of the water and fertilizer solution discharged from the propelling shell can be precisely controlled to avoid the waste of the solution.
本出願の一部を形成する明細書の図面は、本出願のさらなる理解を提供するために使用され、本出願の例示的な実施例及びその説明は、本出願を説明するために使用され、本出願の制限を構成しない。 The drawings in the specification forming part of this application are used to provide a further understanding of this application, and the exemplary embodiments and the description thereof are used to explain this application and do not constitute limitations of this application.
実施例1
本実施例は、肥料研磨機構IIを開示し、これは、上下に順番に設置された材料受け本体II-1、接続本体II-2、および内側の研磨ブロックII-5を含み、内側の研磨ブロックの外側には、垂直方向に移動できる研磨ローラーが設置され、前記材料受け本体は、被研磨の肥料を受け、接続本体に肥料を供給するために使用され、肥料は接続本体に沿って落下した後、内側の研磨ブロックと研磨ローラーとの間の空間に入り、研磨ローラーの上下運動により肥料を研磨できる。
Example 1
This embodiment discloses a fertilizer polishing mechanism II, which includes a material receiving body II-1, a connecting body II-2, and an inner polishing block II-5, which are arranged vertically in order. A polishing roller that can move vertically is installed on the outside of the inner polishing block. The material receiving body is used to receive the fertilizer to be polished and supply the fertilizer to the connecting body. After the fertilizer falls along the connecting body, it enters the space between the inner polishing block and the polishing roller, and the fertilizer can be polished by the up and down movement of the polishing roller.
図1~2に示すように、前記材料受け本体は円筒構造であり、上部には逆円錐形の鋼板があり、接続本体に肥料を集めるのに便利であり、前記接続本体の縁に複数の第1のチャネルII-1-1が設置され、この実施例では、前記第1のチャネルが4つ設置され、4つの第1のチャネルが円周に沿って均一に分布し、前記第1のチャネルの軸線は垂直に設置され、肥料を接続本体内に輸送するために使用され、肥料を第1のチャンネルに流入させるために、第1のチャンネルの外周にある接続本体の上面は、第1のチャンネルに向かって傾斜した材料ガイド面II-1-3であり、前記材料ガイド面は取付面II-1-2に接続され、前記取付面は接続本体と上部の機器を接続するために使用される。前記接続本体の下部中央にネジ山接続穴II-1-4が設置された。 As shown in Figures 1-2, the material receiving body is a cylindrical structure, and there is an inverted cone-shaped steel plate on the top, which is convenient for collecting fertilizer in the connection body, and a number of first channels II-1-1 are installed on the edge of the connection body, in this embodiment, four first channels are installed, the four first channels are uniformly distributed along the circumference, the axis of the first channel is installed vertically, and is used to transport fertilizer into the connection body, and the upper surface of the connection body on the outer periphery of the first channel is a material guide surface II-1-3 inclined toward the first channel to allow fertilizer to flow into the first channel, and the material guide surface is connected to the mounting surface II-1-2, and the mounting surface is used to connect the connection body and the upper equipment. A threaded connection hole II-1-4 is installed in the lower center of the connection body.
図3に示すように、前記接続本体も円筒構造を採用しており、その上面は材料受け本体の下面に固定され、前記接続本体のエッジ位置には、軸線が垂直に設置された複数の第2のチャネルII-2-4が設置され、第2のチャネルは第1のチャネルと連通し、この実施例では、前記第2のチャネルも4つ設置され、前記接続本体の底部には4つの仕切りブロックII-2-2が設置され、隣接する仕切りブロック間には第2のチャネルと連通する緩衝凹部II-2-3が形成され、前記接続体と仕切りブロック内には冷却液流路II-2-1が設置され、冷却液流路内には冷却液を導入させることができる。 As shown in FIG. 3, the connection body also adopts a cylindrical structure, the upper surface of which is fixed to the lower surface of the material receiving body, and a plurality of second channels II-2-4 with vertical axes are installed at the edge positions of the connection body, the second channels communicate with the first channel, in this embodiment, four of the second channels are also installed, four partition blocks II-2-2 are installed at the bottom of the connection body, buffer recesses II-2-3 communicating with the second channels are formed between adjacent partition blocks, a cooling liquid flow path II-2-1 is installed in the connection body and the partition block, and a cooling liquid can be introduced into the cooling liquid flow path.
材料供給体内の第1のチャネル内の肥料は、第2のチャネルから緩衝凹部に入って保管することができる。 Fertilizer in the first channel within the material supply body can enter the buffer recess from the second channel and be stored there.
図4に示すように、前記内側の研磨ブロックはキューブブロックを採用し、その上面は、接続本体の仕切りブロックの下面に固定され、また、内側の研磨ブロックの上面には、4つの溝II-5-1が開けられ、前記溝の位置は緩衝凹部の位置に対応し、緩衝凹部と一緒に肥料を保管するための空洞が形成された。前記内側の研磨ブロックの上端面と下端面には、仕切りブロックの冷却液流路と位置合わせされた冷却液流路II-5-2が貫通され、冷却液を内側の研磨ブロックに導入するために使用される。 As shown in Figure 4, the inner grinding block is a cube block, the upper surface of which is fixed to the lower surface of the partition block of the connecting body, and four grooves II-5-1 are drilled on the upper surface of the inner grinding block, the positions of which correspond to the positions of the buffer recesses, and together with the buffer recesses, a cavity for storing fertilizer is formed. Coolant flow paths II-5-2 aligned with the coolant flow paths of the partition block are pierced through the upper and lower end surfaces of the inner grinding block, and are used to introduce coolant into the inner grinding block.
前記緩衝凹部と溝によって形成される空洞内には、推進ブロックII-4が設置され、推進ブロックは駆動機構と接続されており、駆動機構は推進ブロックを駆動して接続本体の半径方向に移動させることにより、空洞内に保管された肥料を内側の研磨ブロックと研磨ローラーとの間の空間に押し出すことができる。 A thrust block II-4 is installed in the cavity formed by the buffer recess and the groove, and the thrust block is connected to a drive mechanism. The drive mechanism drives the thrust block to move it in the radial direction of the connection body, thereby pushing the fertilizer stored in the cavity into the space between the inner grinding block and the grinding roller.
図5に示すように、前記推進ブロックは垂直部と水平部を含むL字型構造を採用し、前記垂直部の内側面にはヒンジ連結板II-4-1が設置され、前記水平部の端部平面は円弧面になった。 As shown in Figure 5, the thrust block has an L-shaped structure including a vertical section and a horizontal section, with a hinge connection plate II-4-1 installed on the inner surface of the vertical section, and the end surface of the horizontal section being an arc surface.
図7に示すように、前記駆動機構は、第1の垂直駆動部材を含み、この実施例では、前記第1の垂直駆動部材は、軸線が垂直に設置されたシリンダーII-8を採用し、前記シリンダーの上部は、材料受け本体の下部にあるねじ山接続穴を介して、材料受け本体に固定的に接続され、前記シリンダーのピストンロッドは、推進コラム上端の取付穴II-3-1を介して推進コラムII-3の上端に固定接続され、シリンダーは推進コラムを駆動して昇降移動を行うことができ、前記シリンダーと推進コラムはともに接続本体中央の円筒状空洞内に配置されており、同時に内側の研磨ブロック中央にも推進コラムの上下移動用の円筒状空洞が設置された。 As shown in FIG. 7, the drive mechanism includes a first vertical drive member, and in this embodiment, the first vertical drive member adopts a cylinder II-8 with a vertical axis, the upper part of which is fixedly connected to the material receiving body through a threaded connection hole at the lower part of the material receiving body, and the piston rod of the cylinder is fixedly connected to the upper end of the propulsion column II-3 through a mounting hole II-3-1 at the upper end of the propulsion column, and the cylinder can drive the propulsion column to move up and down, and both the cylinder and the propulsion column are arranged in a cylindrical cavity in the center of the connection body, and at the same time, a cylindrical cavity for the up and down movement of the propulsion column is also installed in the center of the inner grinding block.
図6に示すように、前記推進コラムの上端はダイロッドの一端にヒンジで連結され、ダイロッドの他端はヒンジ連結板を介して推進ブロックにヒンジで連結された。同時に、推進コラムの底面は半球面II-3-2である。 As shown in Figure 6, the upper end of the propulsion column is hinged to one end of the die rod, and the other end of the die rod is hinged to the propulsion block via a hinge connection plate. At the same time, the bottom surface of the propulsion column is a hemispherical surface II-3-2.
シリンダーが推進コラムを駆動して下向きに動かし、半球面と円弧面が接触すると推進ブロックが駆動して接続本体の半径方向に沿って外側に移動し、次に、緩衝凹部と溝によって形成された空洞内の肥料が押し出され、シリンダーが推進コラムを駆動して上方に移動し、タイロッドの作用で推進ブロックがリセットされ、緩衝凹部と溝によって形成された空洞内には、肥料を再充填することができる。 The cylinder drives the propulsion column to move downward, and when the hemispherical surface and the arc surface come into contact, the propulsion block is driven to move outward along the radial direction of the connecting body, and then the fertilizer in the cavity formed by the buffer recess and the groove is pushed out, and the cylinder drives the propulsion column to move upward, and the propulsion block is reset by the action of the tie rod, and the fertilizer can be refilled in the cavity formed by the buffer recess and the groove.
図8に示すように、前記内側の研磨ブロックの4つの側面の外側にはすべて、研磨ローラーII-6が設置され、この実施例では、内側の研磨ブロックの各側面の外側にすべて2つの上下に分布している研磨ローラーが、設置され、ここで、上部研磨ローラーの直径は下部研磨ローラーの直径よりも大きく、上部研磨ローラーの直径はわずかに大きいため、肥料をより完全に研磨することができる。 As shown in FIG. 8, the polishing roller II-6 is installed on the outside of all four sides of the inner polishing block, and in this embodiment, two polishing rollers distributed vertically are installed on the outside of each side of the inner polishing block, where the diameter of the upper polishing roller is larger than that of the lower polishing roller, and the diameter of the upper polishing roller is slightly larger, so that the fertilizer can be polished more completely.
前記研磨ローラーはすべて研磨ローラーブラケットと回転可能に接続され、研磨ローラーブラケットは第2の垂直方向の移動駆動部材と接続され、第2の垂直方向の移動駆動部材は研磨ローラーブラケットを介して研磨ローラーを駆動して垂直に昇降移動させることができる。 All of the polishing rollers are rotatably connected to the polishing roller bracket, and the polishing roller bracket is connected to a second vertical movement drive member, which drives the polishing rollers via the polishing roller bracket to move them vertically up and down.
前記研磨ローラーブラケットには、研磨された肥料が外部に広がるのを防ぐためのバッフルも設置された。 The polishing roller bracket also has a baffle installed to prevent the polished fertilizer from spreading outside.
この実施例では、前記第2の垂直方向の移動駆動部材はロッドレスシリンダーを採用し、前記ロッドレスシリンダーは、シリンダー接続穴II-2-5を介して接続本体の外側面に固定された。 In this embodiment, the second vertical movement drive member is a rodless cylinder, and the rodless cylinder is fixed to the outer surface of the connection body via the cylinder connection hole II-2-5.
研磨ローラーと内側の研磨ブロックの側面との間の距離の調整を実現し、異なる粒子サイズの肥料の研磨要件を満たすために、前記ロッドレスシリンダーは微調整機構II-10を介して研磨ローラーブラケットに接続された。 The rodless cylinder was connected to the grinding roller bracket via fine adjustment mechanism II-10 to realize the adjustment of the distance between the grinding roller and the side of the inner grinding block and meet the grinding requirements of fertilizers with different particle sizes.
図9に示すように、本実施例において、前記微調整機構はスクリューを含み、前記スクリューはロッドレスシリンダーの駆動部に固定接続され、前記研磨ローラーブラケットの上部には、接続本体の半径方向に沿って設置された調整溝が設置され、前記スクリューは調整溝を貫通し、且つスクリュー上の調整溝の上下にすべて固定ナットが設置され、固定ナットを介して研磨ローラーブラケットとスクリューをロック・固定し、前記研磨ローラーブラケットに接続軸II-10-1も固定され、スクリューに近い前記接続軸の一端の端面は、接続軸の軸線と設定角度である傾斜面であり、前記スクリューの底部にはねじ山ボルトII-10-2がネジ山に接続され、ねじ山ボルトには微調整ブロックII-10-3が回転可能に接続され、微調整ブロックは傾斜面を有し、傾斜面を介して接続軸の傾斜面と接触した。 As shown in FIG. 9, in this embodiment, the fine adjustment mechanism includes a screw, which is fixedly connected to the driving part of the rodless cylinder, and an adjustment groove is installed on the upper part of the polishing roller bracket along the radial direction of the connection body, the screw passes through the adjustment groove, and fixing nuts are installed above and below the adjustment groove on the screw, and the polishing roller bracket and the screw are locked and fixed through the fixing nuts, and the connecting shaft II-10-1 is also fixed to the polishing roller bracket, and the end face of one end of the connecting shaft close to the screw is an inclined surface that is at a set angle with the axis of the connecting shaft, and the thread bolt II-10-2 is connected to the thread at the bottom of the screw, and the fine adjustment block II-10-3 is rotatably connected to the thread bolt, and the fine adjustment block has an inclined surface and contacts the inclined surface of the connecting shaft through the inclined surface.
研磨ローラーの位置を微調整する必要がある場合、固定ナットを緩め、ねじ山ボルトを回すと、ねじ山ボルトがスクリューの軸線方向に沿って移動し、同時に、ねじ山付き微調整ブロックと接続軸の接触面は傾斜面であるため、微調整ブロックは接続軸と研磨ローラーブラケットを駆動して接続本体の半径方向に移動させ、それにより、研磨ローラーと内側の研磨ブロックの側面との間の距離を調整し、設定距離に達した後、固定ナットを締め直すればよい。 When the position of the grinding roller needs to be fine-tuned, loosen the fixing nut and turn the threaded bolt, so that the threaded bolt moves along the axial direction of the screw, and at the same time, because the contact surface between the threaded fine-tuning block and the connecting shaft is an inclined surface, the fine-tuning block drives the connecting shaft and the grinding roller bracket to move in the radial direction of the connecting body, thereby adjusting the distance between the grinding roller and the side of the inner grinding block, and after the set distance is reached, simply retighten the fixing nut.
本実施例における研磨機構の動作原理は以下の通りである。 The operating principle of the polishing mechanism in this embodiment is as follows:
材料受け本体は被研磨の肥料を受け、材料ガイド面の分流効果により、肥料は第1のチャネルに入り、第1のチャネルを通って落下した後、接続本体の第2のチャネルに入り、且つ第2のチャネルを通って緩衝凹部に入り、シリンダーが推進コラムを駆動して下降させ、推進コラムが推進ブロックを駆動して接続本体の半径方向に沿って外側に移動し、緩衝凹部内の肥料を研磨ローラーと内側の研磨ブロックの側面との間の空間に押し込み、ロッドレスシリンダーが研磨ローラーを上下に動かして肥料を研磨し、研磨後の肥料は、研磨ローラーと内側の研磨ブロックとの間の隙間から落下した。 The material receiving body receives the fertilizer to be polished, and due to the flow dividing effect of the material guide surface, the fertilizer enters the first channel, falls through the first channel, enters the second channel of the connecting body, and then enters the buffer recess through the second channel. The cylinder drives the propulsion column to descend, and the propulsion column drives the propulsion block to move outward along the radial direction of the connecting body, pushing the fertilizer in the buffer recess into the space between the polishing roller and the side of the inner polishing block. The rodless cylinder moves the polishing roller up and down to polish the fertilizer, and the polished fertilizer falls from the gap between the polishing roller and the inner polishing block.
内側の研磨ブロックは常に同じ場所で摩擦を発生させる必要がなく、肥料は常に研磨状態になることはないため、内側の研磨ブロックと肥料の放熱に役立ち、放熱効果が良く、過熱による肥料成分の破壊、焼け焦げにより肥料が研磨ローラーの表面に付着し、研磨ローラーの耐用年数が短くなる欠点を回避し、同時に、内側の研磨ブロックと接続本体の冷却液流路内に冷却液を導入できるため、放熱効果をさらに確保する。 The inner grinding block does not need to constantly generate friction in the same place, and the fertilizer is not constantly in a grinding state, which is helpful for heat dissipation from the inner grinding block and fertilizer, and has a good heat dissipation effect, which avoids the drawbacks of overheating causing the destruction of fertilizer components and scorching causing the fertilizer to adhere to the surface of the grinding roller, shortening the service life of the grinding roller, and at the same time, coolant can be introduced into the coolant flow path of the inner grinding block and the connecting body, further ensuring the heat dissipation effect.
実施例2:
本実施例は、肥料と水を混合して水と肥料の混合溶液を形成するための水と肥料の混合装置を開示し、図10に示すように、実施例1に記載の肥料研磨機構が含まれ、前記肥料研磨機構はブラケットII-11で固定された。
Example 2:
This embodiment discloses a water and fertilizer mixing device for mixing fertilizer and water to form a water and fertilizer mixed solution, and includes the fertilizer polishing mechanism described in embodiment 1, as shown in FIG. 10, and the fertilizer polishing mechanism is fixed by bracket II-11.
前記肥料研磨機構の上方に破砕機構Iが設置され、図11に示すように、前記破砕機構には、第1のハウジングI-5が含まれ、前記第1のハウジングの底部は開いており、かつ、ろ過網I-6が設置され、前記ろ過網は、材料受け本体上部の取り付け面に溶接・固定されており、ろ過網から落下した肥料が材料受け本体に入ることができる。 A crushing mechanism I is installed above the fertilizer polishing mechanism, and as shown in FIG. 11, the crushing mechanism includes a first housing I-5, the bottom of which is open, and a filter screen I-6 is installed. The filter screen is welded and fixed to the mounting surface on the top of the material receiving body, so that fertilizer that falls from the filter screen can enter the material receiving body.
前記第1のハウジングの内部には、破砕軸I-4が設置され、破砕軸には破砕ブレードが固定され、前記破砕軸は、カップリングI-2を介して第1のハウジングの上方にあるモーターI-1に接続され、モーターは破砕軸を駆動して回転させ、さらに第1のハウジング内の肥料を破砕することができ、前記第1のハウジングの上部には、第1のハウジング内に被破砕の肥料を加えるために、第1のハウジングの内部空間と連通する材料供給管I-3も設置された。 A crushing shaft I-4 is installed inside the first housing, and a crushing blade is fixed to the crushing shaft. The crushing shaft is connected to a motor I-1 located above the first housing via a coupling I-2, and the motor drives and rotates the crushing shaft to further crush the fertilizer inside the first housing. A material supply pipe I-3 that communicates with the internal space of the first housing is also installed at the top of the first housing to add the fertilizer to be crushed into the first housing.
前記内側の研磨ブロックの下方に混合機構が設置され、混合機構の上部には、バルク材料構造が接続され、肥料研磨機構によって落下した研磨後の肥料は、バルク材料機構を介して混合機構の内部に導入することができ、混合機構は、肥料と水を混合して撹拌し、水と肥料の溶液を形成するために使用される。 A mixing mechanism is installed below the inner grinding block, and a bulk material structure is connected to the top of the mixing mechanism. The ground fertilizer dropped by the fertilizer grinding mechanism can be introduced into the mixing mechanism through the bulk material mechanism, and the mixing mechanism is used to mix and stir the fertilizer and water to form a water-fertilizer solution.
図13に示すように、前記バルク材料機構II-7はハウジング構造を採用し、その底部には逆円錐形のハウジングが設置され、逆円錐形のシェルは、混合機構の供給口に接続されて排出口II-7-2を形成し、これは、研磨後の肥料を混合機構に導入するために使用され、前記バルク材料機構の内部には、接続板を介して冷却水管取付板も接続され、前記冷却水管取付板は、内側の研磨ブロックの下面に密着し、冷却水管取付板に冷却水管II-7-1が設置され、冷却水管は、内側の研磨ブロックの冷却液流路と位置合わせされており、これにより、冷却液流路から流出する冷却液を混合機構に送ることができる。 As shown in FIG. 13, the bulk material mechanism II-7 adopts a housing structure, and an inverted cone-shaped housing is installed at its bottom. The inverted cone-shaped shell is connected to the supply port of the mixing mechanism to form an outlet II-7-2, which is used to introduce the fertilizer after grinding into the mixing mechanism. A cooling water pipe mounting plate is also connected to the inside of the bulk material mechanism through a connection plate. The cooling water pipe mounting plate is in close contact with the underside of the inner grinding block, and a cooling water pipe II-7-1 is installed on the cooling water pipe mounting plate. The cooling water pipe is aligned with the cooling liquid flow path of the inner grinding block, so that the cooling liquid flowing out from the cooling liquid flow path can be sent to the mixing mechanism.
図12に示すように、前記混合機構IIIには、第2のハウジングVI-1が含まれ、第2のハウジングの上部には供給口が設置され、第2のハウジングは支持ブロックVI-12を介してブラケットに固定され、前記第2のハウジングの内部には、撹拌軸VI-5が設置され、撹拌軸上にその軸線方向に沿って長い撹拌ブレードVI-4と短い撹拌ブレードVI-3の複数のグループが、交互に設置され、ここでの長さは、長い撹拌ブレードの長さが短い撹拌ブレードの長さより大きいことを意味するだけであり、そのサイズを制限するものではない。 As shown in FIG. 12, the mixing mechanism III includes a second housing VI-1, a supply port is installed at the top of the second housing, and the second housing is fixed to a bracket via a support block VI-12. An agitator shaft VI-5 is installed inside the second housing, and multiple groups of long agitator blades VI-4 and short agitator blades VI-3 are alternately installed on the agitator shaft along its axial direction. Here, the length only means that the length of the long agitator blade is greater than the length of the short agitator blade, and does not limit its size.
前記長い撹拌ブレードと短い撹拌ブレードの外側には、撹拌フレームVI-2が設置され、撹拌フレームの底部には撹拌フレーム回転軸が設置されており、撹拌フレーム回転軸はベアリングを介して第2のハウジングの底部と回転可能に接続された。 Agitator frame VI-2 is installed on the outside of the long and short agitator blades, and an agitator frame rotating shaft is installed at the bottom of the agitator frame, which is rotatably connected to the bottom of the second housing via a bearing.
前記撹拌フレームの回転軸は第1のベベルギアVI-13に接続され、前記撹拌軸は、撹拌フレームの回転軸を貫通した後、第2のベベルギアVI-7に接続され、第1のベベルギアと第2のベベルギアは上下に配置され、前記第1のベベルギアと第2のベベルギアはすべて、第3のベベルギアVI-6と噛み合っており、且つそれぞれ第3のベベルギアの上部と下部に噛み合い、第3のベベルギアはカップリングVI-8を介してモーターVI-9に接続され、モーターは、第3のベベルギアを介して第1のベベルギアと第2のベベルギアを駆動して回転させ、次に撹拌軸と撹拌フレームを駆動して反対方向に回転させ、長い撹拌ブレード、短い撹拌ブレード、および撹拌フレームを使用して第2のハウジング内の水と肥料を撹拌および混合した。 The rotating shaft of the stirring frame is connected to the first bevel gear VI-13, and the stirring shaft is connected to the second bevel gear VI-7 after passing through the rotating shaft of the stirring frame, and the first bevel gear and the second bevel gear are arranged up and down, and the first bevel gear and the second bevel gear are all meshed with the third bevel gear VI-6, and respectively mesh with the upper and lower parts of the third bevel gear, and the third bevel gear is connected to the motor VI-9 through the coupling VI-8, and the motor drives the first bevel gear and the second bevel gear to rotate through the third bevel gear, and then drives the stirring shaft and the stirring frame to rotate in the opposite direction, and the long stirring blade, the short stirring blade, and the stirring frame are used to stir and mix the water and fertilizer in the second housing.
前記第2のハウジングの上部には排水ポンプII-12が設置され、排水ポンプの給水管II-13は、第2のハウジングの内部空間と連通し、排水ポンプの出水管は、接続本体の冷却液流路に接続され、本実施例において、2つの排水ポンプが設置されており、1つの排水ポンプの出水管が6つの冷却液流路に接続され、他の排水ポンプの出水管が他の6つの冷却液流路に接続された。 A drainage pump II-12 is installed on the top of the second housing, the drainage pump's water supply pipe II-13 is connected to the internal space of the second housing, and the drainage pump's outlet pipe is connected to the cooling liquid flow path of the connection body. In this embodiment, two drainage pumps are installed, with the outlet pipe of one drainage pump connected to six cooling liquid flow paths and the outlet pipe of the other drainage pump connected to the other six cooling liquid flow paths.
排水ポンプII-12は、第2のハウジング内の水と肥料の溶液を冷却液流路に送ることができ、この流路は、肥料を研磨するときに冷却媒体として使用され、冷却液流路から流出する水と肥料の溶液は、バルク材料機構の冷却液パイプを通って第2のハウジング内に逆流することができる。 The drain pump II-12 can send the water and fertilizer solution in the second housing to a coolant flow path, which is used as a cooling medium when grinding the fertilizer, and the water and fertilizer solution flowing out of the coolant flow path can flow back into the second housing through the coolant pipe of the bulk material mechanism.
前記第2のハウジングはさらに、出液管VI-11を介して排水ポンプVI-10に接続され、排水ポンプにより、第2のハウジング内の撹拌された水と肥料の溶液は、出液管からポンプで排出され、次のプロセスに入ることができる。 The second housing is further connected to a drainage pump VI-10 via an outflow pipe VI-11, which allows the stirred water and fertilizer solution in the second housing to be pumped out of the outflow pipe and into the next process.
本実施例の水と肥料の混合装置の動作原理は以下の通りである。 The operating principle of the water and fertilizer mixing device in this embodiment is as follows:
材料供給管を介して第1のハウジング内に肥料を追加し、破砕軸が回転し、破砕ブレードによって肥料を破砕し、破砕後の肥料は、ろ過網のろ過作用により肥料研磨機構に入り、肥料研磨機構は肥料を研磨し、研磨後の肥料はバルク材料機構を通って混合機構に入り、第2のハウジング内には設定量の水をあらかじめ加え、研磨後の肥料が水に入った後、撹拌軸と撹拌フレームが反対方向に回転し、水と肥料を撹拌し、肥料を水に溶解して水と肥料の溶液を形成し、設定時間撹拌した後、排水ポンプVI-10は撹拌が完了した水と肥料の溶液をポンプで排出し、次のプロセスに入った。 Fertilizer is added into the first housing through the material supply pipe, the crushing shaft rotates, and the crushing blade crushes the fertilizer. The crushed fertilizer enters the fertilizer polishing mechanism through the filtering action of the filter net, the fertilizer polishing mechanism polishes the fertilizer, and the polished fertilizer enters the mixing mechanism through the bulk material mechanism. A set amount of water is added in advance into the second housing. After the polished fertilizer enters the water, the stirring shaft and the stirring frame rotate in the opposite direction to stir the water and fertilizer, dissolving the fertilizer in the water to form a water and fertilizer solution. After stirring for a set time, the drainage pump VI-10 pumps out the water and fertilizer solution that has been mixed, and enters the next process.
実施例3
本実施例は、水と肥料の溶液調製生産ラインを開示し、図14に示すように、順番に設置された実施例2に記載の水と肥料の混合装置、溶液供給装置IV、および溶液希釈装置VIを含む。
Example 3
This embodiment discloses a water and fertilizer solution preparation production line, which includes the water and fertilizer mixing device described in embodiment 2, a solution supplying device IV, and a solution diluting device VI, which are installed in sequence, as shown in FIG.
前記水と肥料の混合装置は、パイプラインを介して溶液供給装置に接続され、溶液供給装置は、パイプラインを介して溶液希釈装置に接続され、水と肥料の混合装置は、混合された水と肥料の溶液を溶液供給装置に送り、溶液供給装置は、設定量の水と肥料の溶液を溶液希釈装置に送って希釈した。 The water and fertilizer mixing device is connected to a solution supplying device via a pipeline, and the solution supplying device is connected to a solution diluting device via a pipeline, and the water and fertilizer mixing device sends the mixed water and fertilizer solution to the solution supplying device, and the solution supplying device sends a set amount of water and fertilizer solution to the solution diluting device for dilution.
前記溶液希釈装置の構造は混合機構の構造と完全に同じであるが、唯一の区別点は、第2のハウジングの上部に排水ポンプを設置する必要がないことであり、これはここではさらに説明しない。 The structure of the solution dilution device is completely the same as that of the mixing mechanism, with the only difference being that there is no need to install a drain pump on top of the second housing, which will not be described further here.
前記生産ラインには、溶液供給装置に設定量の栄養液を添加するための栄養液供給装置も含まれている。 The production line also includes a nutrient liquid supplying device for adding a set amount of nutrient liquid to the solution supplying device.
図15に示すように、前記溶液供給装置は推進シェルIV-6を含み、前記推進シェルには、推進シェルの軸線方向に沿って移動できる推進部材IV-8が設置され、図16~17に示すように、前記推進部材は、推進シェル内に設置された推進ピストンIV-8-1を含み、前記推進ピストンはピストンロッドIV-8-2に接続され、前記ピストンロッドが推進シェルの外部に伸び、推進ピストンとピストンロッドとの間に複数の補強板IV-8-3が設置され、前記ピストンロッドの推進シェルの外部に伸びる部分には、バッフルIV-8-4が設置され、前記バッフルと推進シェルの端部の間に弾性部材が設置され、前記弾性部材はばねIV-9を採用した。 As shown in FIG. 15, the solution supply device includes a propulsion shell IV-6, in which a propulsion member IV-8 that can move along the axial direction of the propulsion shell is installed. As shown in FIGS. 16-17, the propulsion member includes a propulsion piston IV-8-1 installed in the propulsion shell, the propulsion piston is connected to a piston rod IV-8-2, the piston rod extends outside the propulsion shell, and a number of reinforcing plates IV-8-3 are installed between the propulsion piston and the piston rod. A baffle IV-8-4 is installed on the portion of the piston rod that extends outside the propulsion shell, and an elastic member is installed between the baffle and the end of the propulsion shell, and the elastic member is a spring IV-9.
前記ピストンロッドの推進シェルの外部に伸びる端部は半球状構造を採用し、半球状構造は、レバーIV-7に設置された第1のスライド溝IV-7-2を介してレバーと滑り接触しており、半球状構造は、第1のスライド溝の底部溝表面と滑り接触していた。 The end of the piston rod that extends outside the propulsion shell has a hemispherical structure, which is in sliding contact with the lever via the first slide groove IV-7-2 installed in the lever IV-7, and the hemispherical structure is in sliding contact with the bottom groove surface of the first slide groove.
前記レバーの一端は、ヒンジ連結穴IV-7-1を介して位置決めブロックにヒンジで連結され、レバーの他端には、第2のスライド溝IV-7-3が設置され、前記第2のスライド溝にはヒンジ連結軸が貫通され、前記ヒンジ軸は、第1のラックIV-10の一端にヒンジで連結され、前記第1のラックは第1のギアIV-15と噛み合い、前記第1のギアはウォームギア軸に接続され、ウォームギア軸にはウォームギアIV-14が接続され、前記ウォームギアはウォームIV-13と噛み合っており、ウォームはカップリングIV-12を介してモーターIV-11に接続された。 One end of the lever is hinged to the positioning block via hinge connection hole IV-7-1, and the other end of the lever is provided with a second slide groove IV-7-3, a hinge connection shaft passes through the second slide groove, and the hinge shaft is hinged to one end of a first rack IV-10, the first rack meshes with a first gear IV-15, the first gear is connected to a worm gear shaft, a worm gear IV-14 is connected to the worm gear shaft, the worm gear meshes with a worm IV-13, and the worm is connected to a motor IV-11 via a coupling IV-12.
前記推進ピストンは、推進シェルの内部空間をロッドキャビティとロッドレスキャビティに分割し、ロッドキャビティとは、ピストンロッドが配置されているキャビティを指し、前記ロッドレスキャビティには溶液供給パイプラインIV-1が接続され、前記ロッドレスキャビティには、パイプラインを介して溶液緩衝タンクIV-2も接続され、溶液緩衝タンクは推進シェルの真上に設置され、溶液緩衝タンクと推進シェルとの間のパイプラインに電磁弁IV-3と流量計IV-4が取り付けられた。前記溶液緩衝タンクは、パイプラインを介して混合機構の排水ポンプVI-10に接続され、前記溶液緩衝タンク内には液面センサーも設置された。 The propulsion piston divides the internal space of the propulsion shell into a rod cavity and a rodless cavity, the rod cavity being the cavity in which the piston rod is located. The rodless cavity is connected to a solution supply pipeline IV-1, and the rodless cavity is also connected to a solution buffer tank IV-2 via a pipeline. The solution buffer tank is installed directly above the propulsion shell, and a solenoid valve IV-3 and a flow meter IV-4 are attached to the pipeline between the solution buffer tank and the propulsion shell. The solution buffer tank is connected to the drainage pump VI-10 of the mixing mechanism via a pipeline, and a liquid level sensor is also installed in the solution buffer tank.
前記溶液供給装置はまた、供給補助機構IV-16を含み、前記供給補助機構は補助フレーム本体を含み、前記補助フレーム本体には、複数の回転ローラーが回転可能に接続され、前記回転ローラーは、第1のラックを支持するために第1のラックの下面と接触していた。 The solution supply device also includes a supply auxiliary mechanism IV-16, which includes an auxiliary frame body to which a plurality of rotating rollers are rotatably connected, and which contact the underside of the first rack to support the first rack.
本実施例の溶液供給装置の動作原理は以下の通りである。 The operating principle of the solution supply device in this embodiment is as follows:
図18に示すように、水と肥料の混合装置は、排水ポンプを介して水と肥料の溶液を溶液緩衝タンクに注入し、電磁弁が開き、水と肥料の溶液が推進シェルの内部に入り、流量計が流量を検出できない場合、推進シェル内の水と肥料の溶液が満杯であることを証明し、電磁弁を閉じ、モーターは、ウォームギアを介して第1のギアを駆動して回転させ、第1のギアは第1のラックを駆動して移動させ、第1のラックは、レバーを介してピストンロッドと推進ピストンを駆動して、推進シェルの軸線方向に沿って移動し、推進シェル内の水と肥料の溶液を溶液輸送パイプラインから押し出し、第1のギアの回転数を制御することにより、第1のラックの移動距離を制御し、次に推進ピストンの移動距離を制御して、排出される水と肥料の溶液の量を制御し、水と肥料の溶液の排出量を正確に制御することを実現することができる。 As shown in FIG. 18, the water and fertilizer mixing device injects the water and fertilizer solution into the solution buffer tank through the drainage pump, the solenoid valve opens, the water and fertilizer solution enters the inside of the propelling shell, when the flow meter cannot detect the flow rate, it proves that the water and fertilizer solution in the propelling shell is full, closes the solenoid valve, the motor drives the first gear through the worm gear to rotate, the first gear drives the first rack to move, the first rack drives the piston rod and the propelling piston through the lever to move along the axial direction of the propelling shell, and pushes the water and fertilizer solution in the propelling shell out of the solution transport pipeline, by controlling the rotation speed of the first gear, the moving distance of the first rack is controlled, and then the moving distance of the propelling piston is controlled to control the amount of the water and fertilizer solution discharged, so as to realize accurate control of the discharge amount of the water and fertilizer solution.
第1のラックが初期位置に戻ると、ばねの作用により、ピストンロッドと推進ピストンが元の位置に戻るため、ピストンロッドは常に第1のスライド溝を介してレバーに接触した。 When the first rack returned to its initial position, the piston rod and the thrust piston returned to their original positions due to the action of the spring, so that the piston rod always contacted the lever via the first slide groove.
図19~図24に示すように、前記養液供給装置には、溶液緩衝機構V-3が含まれ、前記溶液緩衝機構の底部は回転機構V-4に接続されており、回転機構は走行機構V-5に接続され、前記溶液緩衝機構の上部には、微量供給機構V-1と微量供給機構回転機構V-2が設置された。 As shown in Figures 19 to 24, the nutrient solution supplying device includes a solution buffering mechanism V-3, the bottom of which is connected to a rotation mechanism V-4, which is connected to a running mechanism V-5, and a microfeed mechanism V-1 and a microfeed mechanism rotation mechanism V-2 are installed on top of the solution buffering mechanism.
前記溶液緩衝機構には、緩衝容器V-3-3が含まれ、前記緩衝容器の内部中央にセンターコラムV-3-3-2が設置され、センターコラムは、複数の溶液バッフルV-3-3-1の一端に接続され、溶液バッフルの他端は、緩衝容器の内壁に固定され、溶液バッフルは、緩衝容器の内部空間を複数のチャンバーに分割し、さまざまな種類の養液を収納するために使用され、本実施例において、4つの溶液バッフルを設置し、隣接する溶液バッフル間の夾角を90°とし、緩衝容器を4つのチャンバーに分割した。 The solution buffer mechanism includes a buffer container V-3-3, and a center column V-3-3-2 is installed in the center of the buffer container. The center column is connected to one end of multiple solution baffles V-3-3-1, and the other end of the solution baffle is fixed to the inner wall of the buffer container. The solution baffles are used to divide the internal space of the buffer container into multiple chambers and store various types of nutrient solutions. In this embodiment, four solution baffles are installed, and the included angle between adjacent solution baffles is 90°, dividing the buffer container into four chambers.
各チャンバーの内部には、すべて緩衝容器の軸線方向に沿って移動できる供給板V-3-2が設置され、供給板の上面は、供給補助ブロックV-3-1の底面に固定され、各チャンバーにはすべて1つのパイプラインV-3-4がマッチング設置され、パイプラインの一端はチャンバーと連通しており、他端は外部空間と連通し、供給板は緩衝容器の軸線方向に沿って移動し、パイプラインを介してチャンバー内の養液を押し出すことができる。 Inside each chamber, a supply plate V-3-2 is installed, which can move along the axial direction of the buffer container. The upper surface of the supply plate is fixed to the bottom surface of the auxiliary supply block V-3-1. Each chamber is matched with a pipeline V-3-4, one end of which is connected to the chamber and the other end to the outside space. The supply plate moves along the axial direction of the buffer container, and can push the nutrient solution inside the chamber through the pipeline.
前記回転機構には、回転補助コラムV-4-1が含まれ、前記回転補助コラムの上部と接続ブロックは、ベアリングを介して回転して接続され、接続ブロックは緩衝容器の下部に固定されており、緩衝容器と同軸に設置された。 The rotation mechanism includes a rotating auxiliary column V-4-1, the upper part of which is connected to a connection block via a bearing, and the connection block is fixed to the lower part of the buffer container and is installed coaxially with the buffer container.
前記接続ブロックは、軸V-4-6を介して大歯車V-4-2に接続され、大歯車が小歯車V-4-3に噛み合い、小歯車はカップリングIV-4-4を介してモーターIV-4-5に接続された。ここでのサイズは、大歯車のサイズが小歯車のサイズよりも大きいことを意味するだけであり、具体的なサイズを制限するものではなく、回転補助コラムとモーターはすべて走行機構に固定され、前記回転補助コラムの上部に複数のユニバーサルホイールV-4-7も設置され、前記ユニバーサルホイールは、緩衝容器をサポートするために、緩衝容器の底面に接触していた。 The connection block is connected to the large gear V-4-2 via the shaft V-4-6, the large gear meshes with the small gear V-4-3, and the small gear is connected to the motor IV-4-5 via the coupling IV-4-4. The size here only means that the size of the large gear is larger than that of the small gear, and does not limit the specific size. The rotating auxiliary column and the motor are all fixed to the running mechanism, and multiple universal wheels V-4-7 are also installed on the upper part of the rotating auxiliary column, and the universal wheels are in contact with the bottom surface of the buffer container to support the buffer container.
前記走行機構には、走行機構ハウジングが含まれ、前記走行機構ハウジングにはベースV-5-2が含まれ、前記ベースにトップカバーV-5-1が締結され、前記ベースには、サポートフレームV-5-5を介して複数の走行輪V-5-3が回転可能に接続され、走行輪は、ベルト駆動機構を介してベースに取り付けられたモーターV-5-4に接続され、モーターがベルト駆動機構を介して走行輪を駆動して回転させることで、走行機構の走行を実現した。本実施例において、複数の走行輪が同じ円周に接するように設置された。 The running mechanism includes a running mechanism housing, which includes a base V-5-2, to which a top cover V-5-1 is fastened, and to which a plurality of running wheels V-5-3 are rotatably connected via a support frame V-5-5, which is connected to a motor V-5-4 attached to the base via a belt drive mechanism, and the motor drives and rotates the running wheels via the belt drive mechanism, thereby realizing the running of the running mechanism. In this embodiment, the plurality of running wheels are installed so as to be in contact with the same circumference.
前記微量供給機構の回転機構には、回転ディスクV-2-5が含まれ、前記微量供給機構は回転ディスクに取り付けられ、前記回転ディスクは、回転軸V-2-6を介してセンターコラムに回転して接続され、前記回転軸の上部には大歯車V-2-1が固定され、大歯車が小歯車V-2-2に噛み合い、小歯車はカップリングV-2-4を介してモーターV-2-3に接続された。モーターが小歯車を駆動して回転させ、小歯車は大歯車と噛み合うことで大歯車を中心に公転し、さらに回転ディスクを回転させ、さらに微量供給機構の緩衝容器の異なるチャンバー間の切り替えを実現した。 The rotating mechanism of the microfeed mechanism includes a rotating disk V-2-5, the microfeed mechanism is attached to the rotating disk, the rotating disk is rotatably connected to a center column via a rotating shaft V-2-6, a large gear V-2-1 is fixed to the upper part of the rotating shaft, the large gear meshes with a small gear V-2-2, and the small gear is connected to a motor V-2-3 via a coupling V-2-4. The motor drives the small gear to rotate, and the small gear revolves around the large gear by meshing with the large gear, further rotating the rotating disk, which further realizes switching between different chambers of the buffer container of the microfeed mechanism.
前記微量供給機構には、垂直に設置された第2のラックV-1-4が含まれ、前記第2のラックは回転ディスクを貫通し、回転ディスクとスライド可能に接続された。前記第2のラックは第2のギアV-1-1と噛み合い、前記第2のギアは第1のベベルギアV-1-2に接続され、第1のベベルギアは第2のベベルギアV-1-3と噛み合い、第2のベベルギアはモーターV-1-5に接続され、モーターは第2のギアを介して第2のラックを駆動して上下に移動でき、第2のラックは緩衝容器の上部にある開口部を貫通して、供給補助ブロックの上面に接触でき、第2のラックは、供給補助ブロックと供給板を駆動して下向きに移動し、パイプラインから養液を排出することができる。第2のギアの回転数を制御することにより、養液の排出量を正確に制御することができる。 The microfeed mechanism includes a vertically installed second rack V-1-4, which passes through the rotating disk and is slidably connected to the rotating disk. The second rack meshes with the second gear V-1-1, which is connected to the first bevel gear V-1-2, which meshes with the second bevel gear V-1-3, which is connected to the motor V-1-5, which drives the second rack through the second gear to move up and down, and the second rack passes through an opening at the top of the buffer container and contacts the upper surface of the supply auxiliary block, and the second rack drives the supply auxiliary block and the supply plate to move downward and discharge the nutrient solution from the pipeline. By controlling the rotation speed of the second gear, the discharge amount of the nutrient solution can be accurately controlled.
本実施例の養液供給装置の動作原理は以下の通りである。 The operating principle of the nutrient solution supply device in this embodiment is as follows.
図25に示すように、走行機構が養液供給装置全体を駆動して設定位置に移動し、回転機構が作動することで、必要な養液のチャンバーに対応するパイプラインが溶液緩衝タンクの真上に移動し、微量供給機構の回転機構が作動し、第2のラックを駆動して対応するチャンバーの上部に移動し、第2のラックは下に移動し、パイプラインを介して設定量の養液を溶液緩衝タンクに排出した。 As shown in FIG. 25, the traveling mechanism drives the entire nutrient solution supplying device to move to a set position, and the rotation mechanism is activated to move the pipeline corresponding to the chamber of the required nutrient solution directly above the solution buffer tank, and the rotation mechanism of the microfeeding mechanism is activated to drive the second rack to move to the top of the corresponding chamber, and the second rack moves downward, discharging the set amount of nutrient solution through the pipeline into the solution buffer tank.
溶液希釈装置は、溶液供給装置によって供給された溶液を希釈および撹拌し、次に、希釈後の水と肥料の溶液を、排水ポンプを通して排出し、前記溶液希釈装置の構造は混合機構の構造と同じであるが、ここでは詳細に説明しない。 The solution dilution device dilutes and stirs the solution supplied by the solution supply device, and then discharges the diluted water and fertilizer solution through a drainage pump. The structure of the solution dilution device is the same as that of the mixing mechanism, but will not be described in detail here.
本実施例の生産ラインの動作原理は以下の通りである。 The operating principle of the production line in this embodiment is as follows:
水と肥料の混合装置は、生成された水と肥料の溶液を、排水ポンプを介して溶液緩衝タンクに送り、同時に、養液供給装置を使用して、設定量の養液を溶液緩衝タンク内に追加し、電磁弁が開き、溶液緩衝液タンク内の水と肥料の溶液が推進シェルに入り、第1のラックが移動し、推進シェル内の設定量の水と肥料の溶液がレバーと推進ピストンによって駆動されて溶液希釈装置に入り、さらに希釈され、溶液希釈装置の排水ポンプによって排出された。 The water and fertilizer mixing device sends the generated water and fertilizer solution to the solution buffer tank through the drainage pump, and at the same time, the nutrient solution supply device is used to add a set amount of nutrient solution into the solution buffer tank, the solenoid valve opens, the water and fertilizer solution in the solution buffer tank enters the propulsion shell, the first rack moves, and the set amount of water and fertilizer solution in the propulsion shell is driven by the lever and the propulsion piston into the solution dilution device, where it is further diluted and discharged by the drainage pump of the solution dilution device.
プロセス全体が自動化されているため、スタッフの労働強度を大幅に削減し、作業の効率を向上させる。 The entire process is automated, greatly reducing staff labor intensity and improving work efficiency.
上記は図面を参照しながら本発明の発明を実施するための形態を説明したが、本発明の保護の範囲を限定するものではないが、当業者は、本発明の技術的解決手段に基づいて、創造的な作業なしに当業者によって行うことができる様々な修正または変形が依然として本発明の保護範囲内にあることを理解すべきである。 The above describes the embodiment of the present invention with reference to the drawings, but does not limit the scope of protection of the present invention, but those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without creative work based on the technical solutions of the present invention are still within the scope of protection of the present invention.
I-破砕機構
II-肥料研磨機構
III-混合機構
IV-溶液供給装置
V-養液供給装置
VI-溶液希釈装置
I-1-モーター
I-2-カップリング
I-3-材料供給管
I-4-破砕軸
I-5-第1のハウジング
I-6-ろ過網
II-1-材料受け本体
II-1-1-第1のチャネル
II-1-2-取付面
II-1-3-材料ガイド面
II-1-4-ねじ山接続穴
II-2-接続本体
II-2-1-冷却液流路
II-2-2-仕切りブロック
II-2-3-緩衝凹部
II-2-4-第2のチャネル
II-2-5-シリンダー接続穴
II-3-推進コラム
II-3-1-取付穴
II-3-2-半球面
II-4-推進ブロック
II-4-1-ヒンジ連結板
II-5-内側の研磨ブロック
II-5-1-溝
II-5-2-冷却液流路
II-6-研磨ローラー
II-7-バルク材料機構
II-7-1-冷却水管
II-7-2-排出口
II-8-シリンダー
II-9-ロッドレスシリンダー
II-10-微調整機構
II-10-1-接続軸
II-10-2-ねじ山ボルト
II-10-3-微調整ブロック
II-11-ブラケット
II-12-排水ポンプ
II-13-給水管
II-14冷却液パイプライン
IV-1-溶液輸送パイプライン
IV-2-溶液緩衝タンク
IV-3-電磁弁
IV-4-流量計
IV-5-位置決めブロック
IV-6-推進シェル
IV-7-レバー
IV-7-1-ヒンジ連結穴
IV-7-2-第1のスライド溝
IV-7-3-第2のスライド溝
IV-8-推進部材
IV-8-1-推進ピストン
IV-8-2-ピストンロッド
IV-8-3-補強板
IV-8-4-バッフル
IV-9-ばね
IV-10-第1のラック
IV-11-モーター
IV-12-カップリング
IV-13-ウォーム
IV-14-ウォームギア
IV-15-第1のギア
IV-16-供給補助機構
V-1-微量供給機構
V-1-1-第2のギア
V-1-2-第1のベベルギア
V-1-3-第2のベベルギア
V-1-4-第2のラック
V-1-5-モーター
V-2-微量供給機構回転機構
V-2-1-大歯車
V-2-2-小歯車
V-2-3-モーター
V-2-4-カップリング
V-2-5-回転ディスク
V-2-6-回転軸
V-3-溶液緩衝機構
V-3-1-供給補助ブロック
V-3-2-供給板
V-3-3-緩衝容器
V-3-4-パイプライン
V-3-5-カップリング
V-3-3-1-溶液バッフル
V-3-3-2-センターコラム
V-4-回転機構
V-4-1-回転補助コラム
V-4-2-大歯車
V-4-3-小歯車
V-4-4-カップリング
V-4-5-モーター
V-4-6-軸
V-4-7-ユニバーサルホイール
V-5-走行機構
V-5-1-トップカバー
V-5-2-ベース
V-5-3-走行輪
V-5-4-モーター
V-5-5-サポートフレーム
VI-1-第2のハウジング
VI-2-撹拌フレーム
VI-3-短い撹拌ブレード
VI-4-長い撹拌ブレード
VI-5-撹拌軸
VI-6-第3のベベルギア
VI-7-第2のベベルギア
VI-8-カップリング
VI-9-モーター
VI-10-排水ポンプ
VI-11-出液管
VI-12-支持ブロック
VI-13-第1のベベルギア
I - Crushing mechanism II - Fertilizer grinding mechanism III - Mixing mechanism IV - Solution supply device V - Nutrient solution supply device VI - Solution dilution device I-1 - Motor I-2 - Coupling I-3 - Material supply pipe I-4 - Crushing shaft I-5 - First housing I-6 - Filtering net II-1 - Material receiving body II-1-1 - First channel II-1-2 - Mounting surface II-1-3 - Material guide surface II-1-4 - Thread connection hole II-2 - Connection body II-2-1 - Cooling liquid flow path II-2-2 - Partition block II-2-3 - Buffer recess II-2-4 - Second channel II-2-5 - Cylinder connection hole II-3 - Propulsion column II-3-1 - Mounting hole II-3-2 - Hemisphere surface II-4 - Propulsion block II-4-1 - Hinge connection plate II-5 - Inner grinding block II-5-1-Groove II-5-2-Coolant flow path II-6-Grinding roller II-7-Bulk material mechanism II-7-1-Coolant pipe II-7-2-Outlet II-8-Cylinder II-9-Rodless cylinder II-10-Fine adjustment mechanism II-10-1-Connecting shaft II-10-2-Threaded bolt II-10-3-Fine adjustment block II-11-Bracket II-12-Drainage pump II-13-Water supply pipe II-14 Coolant pipeline IV-1-Solution transport pipeline IV-2-Solution buffer tank IV-3-Solenoid valve IV-4-Flow meter IV-5-Positioning block IV-6-Propulsion shell IV-7-Lever IV-7-1-Hinge connection hole IV-7-2-First slide groove IV-7-3-Second slide groove IV-8-Propulsion member IV-8-1 - Propulsion piston IV-8-2 - Piston rod IV-8-3 - Reinforcement plate IV-8-4 - Baffle IV-9 - Spring IV-10 - First rack IV-11 - Motor IV-12 - Coupling IV-13 - Worm IV-14 - Worm gear IV-15 - First gear IV-16 - Supply auxiliary mechanism V-1 - Micro-feed mechanism V-1-1 - Second gear V-1-2 - First bevel gear V-1-3 - Second bevel gear V-1-4 - Second rack V-1-5 - Motor V-2 - Micro-feed mechanism rotation mechanism V-2-1 - Large gear V-2-2 - Small gear V-2-3 - Motor V-2-4 - Coupling V-2-5 - Rotating disk V-2-6 - Rotating shaft V-3 - Solution buffer mechanism V-3-1 - Supply auxiliary block V-3-2 - Supply plate V-3-3 - Buffer vessel V-3-4 - Pipeline V-3-5 - Coupling V-3-3-1 - Solution baffle V-3-3-2 - Centre column V-4 - Rotation mechanism V-4-1 - Rotation auxiliary column V-4-2 - Large gear V-4-3 - Small gear V-4-4 - Coupling V-4-5 - Motor V-4-6 - Shaft V-4-7 - Universal wheel V-5 - Travel mechanism V-5-1 - Top cover V-5-2 - Base V-5-3 - Travel wheel V-5-4 - Motor V-5-5 - Support frame VI-1 - Second housing VI-2 - Stirring frame VI-3 - Short stirring blade VI-4 - Long stirring blade VI-5 - Stirring shaft VI-6 - 3rd bevel gear VI-7 - 2nd bevel gear VI-8 - Coupling VI-9 - Motor VI-10 - Drainage pump VI-11 - Outlet pipe VI-12 - Support block VI-13 - 1st bevel gear
Claims (5)
前記肥料研磨機構は、材料受け本体、接続本体と内側の研磨ブロックを含む肥料研磨機構であって、
材料受け本体は、材料受け本体の縁に、垂直に配置された第1のチャネルが設置されており、
接続本体は、材料受け本体の底部に固定されており、第1のチャネルと連通する第2のチャネルが設置され、第2のチャネルの底部は緩衝凹部に連通し、緩衝凹部内には推進ブロックが設置され、推進ブロックは、接続本体の半径方向の動きを駆動するための駆動機構に接続されており、
内側の研磨ブロックは、接続本体の底部に固定され、内側の研磨ブロックの外側には、垂直方向に移動できる研磨ローラーが設置され、推進ブロックは、緩衝凹部に落ちた肥料を内側の研磨ブロックと研磨ローラーとの間の隙間に押し込み、研磨ローラーの垂直方向の動きで肥料を研磨することができ、
前記破砕機構は、肥料を破砕し、破砕した肥料を肥料研磨機構に送るための肥料研磨機構の上方に設置され、前記バルク材料機構は、混合機構の上部に固定され、肥料研磨機構の下方に設置され、バルク材料機構は、研磨後の肥料を混合機構に導入するために使用され、混合機構は、研磨後の肥料と水を混合するために使用されることを特徴とする
水と肥料の混合装置。 A water and fertilizer mixing device, comprising: a crushing mechanism, a fertilizer grinding mechanism, a bulk material mechanism, and a mixing mechanism;
The fertilizer grinding mechanism includes a material receiving body, a connecting body and an inner grinding block,
the material receiving body has a first channel disposed vertically at an edge of the material receiving body;
The connecting body is fixed to the bottom of the material receiving body, and a second channel is provided in communication with the first channel, and a bottom of the second channel is provided in communication with the buffer recess, and a driving block is provided in the buffer recess, and the driving block is connected to a driving mechanism for driving the radial movement of the connecting body ;
The inner grinding block is fixed to the bottom of the connecting body, and a grinding roller that can move vertically is installed on the outside of the inner grinding block. The driving block pushes the fertilizer that falls into the buffer recess into the gap between the inner grinding block and the grinding roller, so that the fertilizer can be grinded by the vertical movement of the grinding roller;
The water and fertilizer mixing device is characterized in that the crushing mechanism is installed above a fertilizer polishing mechanism for crushing fertilizer and sending the crushed fertilizer to the fertilizer polishing mechanism, the bulk material mechanism is fixed to an upper part of the mixing mechanism and installed below the fertilizer polishing mechanism, the bulk material mechanism is used to introduce the polished fertilizer into the mixing mechanism, and the mixing mechanism is used to mix the polished fertilizer with water.
請求項1に記載の水と肥料の混合装置。 The water and fertilizer mixing device of claim 1, characterized in that the bulk material mechanism adopts a housing structure, the inner grinding block extends into the interior of the bulk material mechanism, the bottom of the bulk material mechanism is an inverted cone structure, an outlet is installed at the lower end of the inverted cone structure, and the bulk material mechanism is connected to the mixing mechanism through the outlet.
水と肥料の溶液の調製生産ライン。 A production line for preparing a water and fertilizer solution, comprising: a water and fertilizer mixing device, a solution supplying device, and a solution diluting device as described in claim 2, which are installed in sequence, wherein the solution supplying device is capable of receiving the water and fertilizer solution sent from the water and fertilizer mixing device and sending the water and fertilizer solution to the solution diluting device, and the solution diluting device is used to dilute the water and fertilizer solution.
請求項3に記載の水と肥料の溶液の調製生産ライン。 4. The water and fertilizer solution preparation production line according to claim 3, characterized in that: the solution supplying device includes a propelling shell, the outlet of which is connected to the solution diluting device and the supply port is connected to the water and fertilizer mixing device, the propelling shell is provided with a propelling member movable along its axis, an elastic member is provided between the propelling member and the propelling shell, an end of the propelling member extending outside the propelling shell is in sliding contact with the lever through a first sliding groove provided on the lever, one end of the lever is hingedly connected to the positioning block, and the other end is provided with a second sliding groove, a hinge connecting shaft is slidably connected in the second sliding groove, the hinge connecting shaft is hingedly connected to the first rack, and the first rack is engaged with the rotatable first gear.
請求項3に記載の水と肥料の溶液の調製生産ライン。 4. The production line for preparing water and fertilizer solution according to claim 3, further comprising a nutrient solution supplying device, the nutrient solution supplying device including a buffer container, the buffer container being connected to a discharge pipe, a supply auxiliary block and a supply plate being installed in the buffer container, the upper surface of the supply plate being fixed to a bottom surface of the supply auxiliary block, the supply auxiliary block being capable of contacting a second rack that can move vertically, the second rack being capable of driving the supply auxiliary block and the supply plate to move downwardly and discharge the nutrient solution in the buffer container from the discharge pipe, and the second rack being engaged with a rotatable second gear.
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