JP7581301B2 - 後面及び/若しくは前面、並びに/又はバルクの欠陥の同時検出 - Google Patents
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Description
本出願は、全体が参照により本明細書に組み込まれる、2021年11月18日に出願された「SIMULTANEOUS BACK AND/OR FRONT AND/OR BULK DEFECT DETECTION」と題した米国特許仮出願第63/280,949号に対する35 USC 119の下での優先権を主張するものである。
本開示は、概して、検査システムに関し、特に、サブミクロン感度で後面、前面、及び/又はバルクの欠陥を同時に検出する高スループット基板検査システムに関する。
Claims (15)
- 基板検査のための検査システムであって、前記検査システムが、
第1の角度で基板に向けられ、前記基板の第1の表面上の第1の場所に集束される第1の波長の光を生成し、前記基板の第1の表面に対して斜角である第2の角度で前記基板に向けられた第2の波長の光を生成する少なくとも1つの照明器と、
前記第2の角度を前記第1の角度とは独立に調整して、前記第2の波長の前記光を、前記第1の表面とは異なる前記基板の第2の表面上の指定された場所に集束させる調整システムと、
前記少なくとも1つの照明器からの前記光に応答して前記基板からの後方散乱光を集める検出光学系と、
第1のスペクトルの前記後方散乱光を受光し、前記第1の表面を表す第1の画像を生成し、第2のスペクトルの前記後方散乱光を受光して前記基板の第2の表面又は前記第2の表面近くを表す第2の画像を生成する少なくとも1つの検出器と、を備える、検査システム。 - 前記基板が、前記第1の波長の前記光に対して不透明であり、前記第2の波長の前記光に対して少なくとも部分的に透明である、請求項1に記載の検査システム。
- 前記検出光学系が、
前記第1の表面からの前記後方散乱光、及び前記第2の表面又は前記第2の表面近くからの前記後方散乱光を集める楕円ミラーであって、前記楕円ミラーが、中を通って前記第2の波長の前記光が前記第2の角度で前記基板に向けられる第1の開口と、中を通って、前記基板によって反射された前記第2の波長の光が前記楕円ミラーを出る第2の開口と、を備えるか、又は前記第2の波長の前記光が、前記楕円ミラーと前記基板の前記第1の表面との間で前記第2の角度で前記基板に向けられる、楕円ミラーと、
前記楕円ミラーによって集められた前記後方散乱光を前記少なくとも1つの検出器に向かって向ける少なくとも1つの折り返しミラーであって、前記少なくとも1つの折り返しミラーが、中を通って前記第1の波長の前記光が前記第1の角度で前記基板に向けられる開口を備える、少なくとも1つの折り返しミラーと、を備える、請求項1に記載の検査システム。 - 前記第1の角度が、前記第1の表面に対して垂直な又は垂直に近い角度であり、前記第2のスペクトルの前記後方散乱光が、前記第2の角度で前記基板に向けられた前記第2の波長の前記光によって生み出される、請求項1に記載の検査システム。
- 前記第1のスペクトルが可視波長を含み、前記第2のスペクトルが赤外波長を含み、前記第1の波長が可視波長であり、前記第2の波長が赤外波長である、請求項1に記載の検査システム。
- 前記少なくとも1つの検出器が、
前記第1のスペクトルの前記後方散乱光を受光する第1の検出器と、
前記第2のスペクトルの前記後方散乱光を受光する第2の検出器と、
前記後方散乱光を受光し、前記第1のスペクトルの前記後方散乱光を前記第1の検出器に向け、前記第2のスペクトルの前記後方散乱光を前記第2の検出器に向ける色フィルタと、を備える、請求項1に記載の検査システム。 - 前記調整システムが、前記第2の角度を調整して、前記第1の場所と共有される前記基板のz軸上にある、前記第2の表面上の前記指定された場所に前記第2の波長の前記光を集束させる、請求項1に記載の検査システム。
- 前記調整システムが、前記第2の角度を調整するためにミラーに結合されたアクチュエータを含む、請求項1に記載の検査システム。
- 前記第1の画像と前記第2の画像との比較に基づいて、前記第1の表面上の欠陥の残留信号について補正された前記基板の前記第2の表面の上又は近くの欠陥を表す第3の画像を生成するプロセッサ、を更に備える、請求項1に記載の検査システム。
- 第1の角度で基板に向けられ、前記基板の第1の表面上の第1の場所に集束される第1の波長の光を生成することと、
前記基板の第1の表面に対して斜角である第2の角度で前記基板に向けられた第2の波長の光を生成することと、
前記第2の波長の前記光を、前記第1の表面とは異なる前記基板の第2の表面上の指定された場所に集束させるように前記第2の角度を前記第1の角度とは独立に調整することと、
前記第1の波長及び前記第2の波長の前記光に応答して、前記基板からの後方散乱光を集めることと、
第1のスペクトルの前記後方散乱光に基づいて、前記第1の表面を表す第1の画像を生成することと、
第2のスペクトルの前記後方散乱光に基づいて、前記基板の第2の表面又は前記第2の表面近くを表す第2の画像を生成することと、を含む、方法。 - 前記基板が、前記第1の波長の前記光に対して不透明であり、前記第2の波長の前記光に対して少なくとも部分的に透明である、請求項10に記載の方法。
- 前記基板からの前記後方散乱光を集めることが、
前記第1の表面からの前記後方散乱光、及び前記第2の表面又は前記第2の表面近くからの前記後方散乱光を、楕円ミラーを用いて受光することであって、前記楕円ミラーが、中を通って前記第2の波長の前記光が前記第2の角度で前記基板に向けられる第1の開口と、中を通って、前記基板によって反射された前記第2の波長の光が前記楕円ミラーを出る第2の開口と、を備えるか、又は前記第2の波長の前記光が、前記楕円ミラーと前記基板の前記第1の表面との間で前記第2の角度で前記基板に向けられることと、
中を通って前記第1の波長の前記光が前記第1の角度で前記基板に向けられる開口を備える少なくとも1つの折り返しミラーを用いて、前記楕円ミラーによって集められた前記後方散乱光を少なくとも1つの検出器に向かって向けることと、を含む、請求項10に記載の方法。 - 前記第1の角度が、前記第1の表面に対して垂直な又は垂直に近い角度であり、前記第1の波長が可視波長であり、前記第2の波長が赤外波長であり、前記第2のスペクトルの前記後方散乱光が、前記第2の角度で前記基板に向けられた前記第2の波長の前記光によって生み出される、請求項10に記載の方法。
- 前記第2の角度を調整することが、前記第1の場所と共有される前記基板のz軸上にある、前記第2の表面上の前記指定された場所に前記第2の波長の前記光を集束させるように前記第2の角度を調整することを含む、請求項10に記載の方法。
- 前記第1の画像と前記第2の画像との比較に基づいて、前記第1の表面上の欠陥の残留信号について補正された前記基板の前記第2の表面の上又は近くの欠陥を表す第3の画像を生成することを更に含む、請求項10に記載の方法。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163280949P | 2021-11-18 | 2021-11-18 | |
| US63/280,949 | 2021-11-18 | ||
| US17/980,468 US12339235B2 (en) | 2021-11-18 | 2022-11-03 | Simultaneous back and/or front and/or bulk defect detection |
| US17/980,468 | 2022-11-03 |
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| JP2023075070A JP2023075070A (ja) | 2023-05-30 |
| JP7581301B2 true JP7581301B2 (ja) | 2024-11-12 |
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| HUP2400260A1 (hu) * | 2024-05-08 | 2025-11-28 | Semilab Semiconductor Physics Laboratory Co Ltd | Roncsolásmentes eljárás és eszköz tömbi hibák detektálására és mélységi eloszlásának meghatározására félvezetõ szeletekben |
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| JP2001516874A (ja) | 1997-09-19 | 2001-10-02 | ケーエルエー−テンカー コーポレイション | 改良形試料検査システム |
| US20040012775A1 (en) | 2000-11-15 | 2004-01-22 | Kinney Patrick D. | Optical method and apparatus for inspecting large area planar objects |
| JP2008032433A (ja) | 2006-07-26 | 2008-02-14 | Olympus Corp | 基板検査装置 |
| JP2009145141A (ja) | 2007-12-12 | 2009-07-02 | Horiba Ltd | 欠陥検査装置及び欠陥検査プログラム |
| US20150253256A1 (en) | 2012-09-28 | 2015-09-10 | Rudolph Technologies, Inc. | Inspection of substrates using calibration and imaging |
| CN107976422A (zh) | 2016-10-21 | 2018-05-01 | 上海微电子装备(集团)股份有限公司 | 用于平板双面异物检测的装置和光刻机 |
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| US12339235B2 (en) | 2025-06-24 |
| US20230152241A1 (en) | 2023-05-18 |
| KR20230073133A (ko) | 2023-05-25 |
| JP2023075070A (ja) | 2023-05-30 |
| KR102864462B1 (ko) | 2025-09-26 |
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