JP7470155B2 - 着色感光性組成物およびそれから形成される着色パターン - Google Patents
着色感光性組成物およびそれから形成される着色パターン Download PDFInfo
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- JP7470155B2 JP7470155B2 JP2022126231A JP2022126231A JP7470155B2 JP 7470155 B2 JP7470155 B2 JP 7470155B2 JP 2022126231 A JP2022126231 A JP 2022126231A JP 2022126231 A JP2022126231 A JP 2022126231A JP 7470155 B2 JP7470155 B2 JP 7470155B2
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/30—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
- C08F220/301—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one oxygen in the alcohol moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
- C08F220/325—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals containing glycidyl radical, e.g. glycidyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F257/00—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00
- C08F257/02—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00 on to polymers of styrene or alkyl-substituted styrenes
-
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Description
前記バインダー樹脂5~80重量%と、前記着色剤10~60重量%と、前記光重合性化合物5~50重量%と、前記光重合開始剤0.1~10重量%とを含む、着色感光性樹脂組成物。
<着色感光性組成物>
バインダー樹脂
例示的な実施形態による着色感光性樹脂組成物に含まれるバインダー樹脂は、着色パターンの機械的耐久性およびパターン形成特性を提供することができる。前記バインダー樹脂により、着色パターンのマトリックスを提供することができる。また、前記バインダー樹脂により、感光特性を提供することができる。例えば、前記バインダー樹脂は、アルカリ可溶性樹脂で提供することができる。
前記着色感光性組成物は、カラーフィルタに使用される顔料または染料系の着色剤を特に制限なく含むことができる。
C.I.ピグメントイエロー1、12、13、14、15、16、17、20、24、31、53、83、86、93、94、109、110、117、125、128、137、138、139、147、148、150、153、154、166、173
C.I.ピグメントオレンジ13、31、36、38、40、42、43、51、55、59、61、64、65、71、73
C.I.ピグメントレッド9、97、105、122、123、144、149、166、168、176、177、180、192、215、216、224、242、254、264、265
C.I.ピグメントブルー15、15:3、15:4、15:6、60
C.I.ピグメントバイオレット1、19、23、29、32、36、38
C.I.ピグメントグリーン7、36
C.I.ピグメントブラウン23、25
C.I.ソルベントイエロー2、14、16、33、34、44、56、82、93、94、98、116、135
C.I.ソルベントオレンジ1、3、7、63
C.I.ソルベントレッド1、2、3、8、18、23、24、27、35、43、45、48、49、91:1、119、135、140、196、197
C.I.ソルベントバイオレット8、9、13、26、28、31、59
C.I.ソルベントブルー4、5、25、35、36、38、70
C.I.ソルベントグリーン3、5、7
例示的な実施形態による着色感光性組成物は、光重合性化合物をさらに含み、着色パターンの硬化性をより向上させることができる。例えば、前記光重合性化合物は、後述する光重合開始剤により架橋され、硬化ネットワークを形成することができる。
光重合開始剤は、例えば、前述の光重合性化合物の架橋反応を誘導して硬化パターン特性を提供することができる。光重合開始剤は、前述のエチレン性不飽和結合含有化合物の架橋反応を誘導できる、当分野で広く使用されている化合物を含むことができる。
いくつかの実施形態では、前記着色感光性組成物は、前述したバインダー樹脂の作用、および着色感光性組成物のパターン安定性/高解像度特性を阻害しない範囲で添加剤をさらに含むことができる。
溶剤は、前述したバインダー樹脂に対する溶解性を有し、着色感光性組成物の塗布性を提供できる有機溶剤を含むことができる。
本発明の実施形態は、前述の着色感光性組成物から製造される着色パターン、および前記着色パターンを含むカラーフィルタを提供するものである。
攪拌機、温度計、還流冷却管、滴下ロートおよび窒素導入管を備えたフラスコを準備した。ビニルトルエン(VT)、3-フェノキシベンジルアクリレート(PBA)、アクリル酸20g(0.27モル)、t-ブチルパーオキシ-2-エチルヘキサノエート4g、およびプロピレングリコールモノメチルエーテルアセテート(PGMEA)40gを投入した後、攪拌混合して単量体溶液を準備した。連鎖移動剤としては、n-ドデカンチオールの6gおよびPGMEAの24gの混合溶液を準備した。
バインダー樹脂(B-1)の製造
攪拌機、温度計、還流冷却管、滴下ロートおよび窒素導入管を備えたフラスコを準備した。ベンジルマレイミド74.8g(0.20モル)、アクリル酸43.2g(0.30モル)、ビニルトルエン118.0g(0.50モル)、t-ブチルパーオキシ-2-エチルヘキサノエート4g、およびプロピレングリコールモノメチルエーテルアセテート(PGMEA)40gを投入した後、攪拌混合して単量体溶液を準備した。連鎖移動剤としては、n-ドデカンチオールの6gおよびPGMEAの24gの混合溶液を準備した。
攪拌機、温度計、還流冷却管、滴下ロートおよび窒素導入管を備えたフラスコにプロピレングリコールモノメチルエーテルアセテート182gを導入し、フラスコ内の雰囲気を窒素雰囲気とした。フラスコ内の温度を100℃に昇温した後、ベンジルメタクリレート70.5g(0.40モル)、メタクリル酸45.0g(0.50モル)、イソサイクリック骨格のモノメタクリレート44.5g(0.10モル)、およびプロピレングリコールモノメチルエーテルアセテート136gを含む混合物に、アゾビスイソブチロニトリル3.6gを添加した溶液を、滴下ロートから2時間かけてフラスコに滴下した。その後、100℃で5時間攪拌を継続した。
下記表2に示す組成(重量部)で実施例および比較例による着色感光性組成物を調製した。
1)顔料:青色顔料(C.I.ピグメントブルー15:6)
2)光重合性化合物:ジペンタエリスリトールヘキサアクリレート(KAYARAD DPHA、日本化薬株式会社製)
3)光重合開始剤:2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)ブタン-1-オン(IRGACURE 369、チバ・スペシャルティ・ケミカルズ社製)
4)C-1:TINUVIN 123(チバ・スペシャルティ・ケミカルズ社製)
5)C-2:TINUVIN 5151(チバ・スペシャルティ・ケミカルズ社製)
6)C-3:Sumilizer GP(住友化学株式会社製)
7)プロピレングリコールモノメチルエーテルアセテート(PGMMEA)
23℃の清浄室でガラス基板(メーカー:コーニング社、型番:No.1737、厚さ:0.7mm)の表面上に、実施例及び比較例の着色感光性組成物をスピンコートした後、90℃で90秒間乾燥して着色層を形成した。形成した着色層を23℃に冷却した後、フォトマスクを用いて選択的にi線(波長365nm)を用いて露光した。i線の光源としては、超高圧水銀ランプを使用した。照射光量は150mJ/cm2に調整した。具体的には、ライン幅1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、20μm、30μm、40μm、50μmおよび100μmのライン、およびドット(dot)の形態で画素を形成するためのフォトマスクを使用した。
1:非常に不良
2:不良
3:普通
4:良好
5:非常に良好
Claims (12)
- 下記化学式1で表される第1の繰り返し単位および下記化学式2で表される第2の繰り返し単位を有するバインダー樹脂と、
着色剤と、
光重合性化合物と、
光重合開始剤と、
溶剤とを含む、着色感光性組成物。
R6は、水素またはメチル基である。)
R16は、水素またはメチル基である。)
- 前記組成物固形分の全重量に対して、
前記バインダー樹脂5~80重量%と、
前記着色剤10~60重量%と、
前記光重合性化合物5~50重量%と、
前記光重合開始剤0.1~10重量%とを含む、請求項1に記載の着色感光性組成物。 - 前記組成物固形分の全重量に対して、酸化防止剤を含む添加剤0.01~10重量%をさらに含む、請求項2に記載の着色感光性組成物。
- 前記バインダー樹脂は、カルボン酸単量体に由来する第3の繰り返し単位をさらに有する、請求項1に記載の着色感光性組成物。
- 前記第3の繰り返し単位は、前記カルボン酸単量体と結合または共重合可能な反応性単量体に由来する単位をさらに含む、請求項4に記載の着色感光性組成物。
- 前記カルボン酸単量体は、(メタ)アクリル酸を含み、前記反応性単量体は、グリシジル(メタ)アクリレートを含む、請求項5に記載の着色感光性組成物。
- 前記バインダー樹脂は、前記バインダー樹脂の全重量に対して、前記第1の繰り返し単位10~80重量%、前記第2の繰り返し単位10~50重量%、および前記第3の繰り返し単位10~70重量%を含む、請求項4に記載の着色感光性組成物。
- 前記バインダー樹脂は、前記バインダー樹脂の全重量に対して、前記第1の繰り返し単位20~70重量%、前記第2の繰り返し単位10~30重量%、および前記第3の繰り返し単位20~70重量%を含む、請求項4に記載の着色感光性組成物。
- 前記光重合性化合物は、2官能以上の(メタ)アクリレート系化合物を含む、請求項1に記載の着色感光性組成物。
- 請求項1に記載の着色感光性組成物から形成される着色パターン。
- 請求項10に記載の前記着色パターンを含むカラーフィルタ。
- 相補性金属酸化膜半導体イメージセンサー(CIS)に適用される、請求項11に記載のカラーフィルタ。
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