JP7330786B2 - Method for operating pulverization system and method for producing powder - Google Patents

Method for operating pulverization system and method for producing powder Download PDF

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JP7330786B2
JP7330786B2 JP2019125831A JP2019125831A JP7330786B2 JP 7330786 B2 JP7330786 B2 JP 7330786B2 JP 2019125831 A JP2019125831 A JP 2019125831A JP 2019125831 A JP2019125831 A JP 2019125831A JP 7330786 B2 JP7330786 B2 JP 7330786B2
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air
powder
classifier
air volume
vertical pulverizer
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JP2021010870A (en
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文典 安藤
晃 遠藤
滋 堀田
貴弘 青木
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Kawasaki Motors Ltd
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Kawasaki Jukogyo KK
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Priority to JP2019125831A priority Critical patent/JP7330786B2/en
Priority to EP20837697.0A priority patent/EP3995216A4/en
Priority to PCT/JP2020/025852 priority patent/WO2021006154A1/en
Priority to CN202080045585.2A priority patent/CN114007751B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/04Mills with pressed pendularly-mounted rollers, e.g. spring pressed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/20Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
    • B02C23/22Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating with recirculation of material to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/34Passing gas through crushing or disintegrating zone gas being recirculated to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C2015/002Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs combined with a classifier

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Grinding (AREA)

Description

本発明は、粉砕原料を竪型粉砕機で粉砕してなる粉体の製造方法及びそれに用いる粉砕システムの運転方法に関する。 TECHNICAL FIELD The present invention relates to a method for producing powder by pulverizing a pulverized raw material with a vertical pulverizer and a method for operating a pulverizing system used therefor.

従来、粉砕原料の乾燥及び粉砕を行う粉砕機の一種として、竪型粉砕機が知られている。粉砕原料として、セメント原料や炭酸カルシウムなどが例示される。特許文献1,2では、この種の竪型粉砕機を含む粉砕システムが開示されている。 BACKGROUND ART Conventionally, a vertical pulverizer is known as one type of pulverizer for drying and pulverizing pulverized raw materials. Examples of pulverized raw materials include cement raw materials and calcium carbonate. Patent Documents 1 and 2 disclose pulverizing systems including this type of vertical pulverizer.

特許文献1には、閉回路粉砕式の粉砕システムが開示されている。この粉砕システムは、分級機を内蔵した竪型粉砕機を備える。粉砕原料が粉砕機で粉砕されると、粗粉及び微粉を含む粉砕物が生じる。粗粉は、粉砕機から一旦排出されたのち、粉砕機へ再び供給されて再粉砕に供される。微粉は、粉砕機内で上昇するガスに同伴して分級機を通過して、分級機で精粉とそれ以外に分級される。精粉はガスに同伴して粉砕機から排出され、集塵機で捕集された後、製品として回収される。集塵機で精粉と分離されたガスは、粉砕機へ戻される。 Patent Document 1 discloses a closed-circuit crushing type crushing system. This pulverization system has a vertical pulverizer with a built-in classifier. When the pulverized raw material is pulverized by a pulverizer, a pulverized product containing coarse powder and fine powder is produced. Coarse powder is once discharged from the grinder and then re-supplied to the grinder for re-grinding. The fine powder passes through the classifier accompanied by the gas rising in the grinder, and is classified into fine powder and others by the classifier. The refined powder is discharged from the grinder together with the gas, collected by a dust collector, and then recovered as a product. The gas separated from the refined powder in the dust collector is returned to the crusher.

特許文献2の粉砕システムは、竪型粉砕機から独立した分級機を備える。粉砕機の粉砕物のうち微粉は、粉砕機から抽気されるガスに同伴して粉砕機から排出され、集塵機でガスから分離される。集塵機で微粉と分離されたガスは粉砕機へ戻され、微粉はコンベヤで分級機へ送られる。粉砕機の粉砕物のうち粗粉は、コンベヤで分級機へ送られる。分級機に送られた粉砕物は、精粉とそれ以外に分級され、精粉は後段の集塵機で製品として回収され、それ以外は粉砕機へ戻される。特許文献2の粉砕システムでは、粉砕機の粉砕物の循環系統と、粉砕機のガスの循環系統とが独立しているため、粉砕機からの抽気量と、分級機の分級風量とを独立して調整することができる。 The pulverization system of Patent Document 2 includes a classifier independent from the vertical pulverizer. Fine powder among the pulverized products of the pulverizer is discharged from the pulverizer together with the gas bled from the pulverizer, and separated from the gas by the dust collector. The gas separated from the fine powder in the dust collector is returned to the crusher, and the fine powder is sent to the classifier by the conveyor. Coarse powder among the pulverized products of the pulverizer is sent to the classifier by the conveyor. The pulverized material sent to the classifier is classified into refined powder and others. The refined powder is recovered as a product by the subsequent dust collector, and the rest is returned to the pulverizer. In the pulverization system of Patent Document 2, since the pulverized material circulation system of the pulverizer and the gas circulation system of the pulverizer are independent, the amount of air extracted from the pulverizer and the classification air volume of the classifier are independent. can be adjusted.

特開平9-117685号公報JP-A-9-117685 特開2018-202347号公報JP 2018-202347 A

本願発明は、特許文献2に記載の発明を更に発展させたものであり、その目的は、竪型粉砕機を含む閉回路粉砕システムを用いて、任意に調整された粉末度の精粉(粉体)を製造する技術を提供することにある。 The present invention is a further development of the invention described in Patent Document 2, and its purpose is to use a closed circuit pulverizing system including a vertical pulverizer to produce refined powder (powder It is to provide a technology for manufacturing a body).

本発明の一態様に係る粉砕システムの運転方法は、
粉砕原料を粉砕する竪型粉砕機と、
前記竪型粉砕機の排出口から供給口へ粉砕物が移動する粉砕物循環路と、
前記粉砕物循環路に設けられて、前記粉砕物を製品となる精粉と前記竪型粉砕機へ戻す粗粉とに分ける分級機と、
前記分級機の排気口と接続された通路と、
前記分級機から前記通路へ排出されたガスに同伴している前記精粉を回収する捕集機と、
前記分級機から前記通路へ所定の分級風量で排風させる分級ファンと、
前記竪型粉砕機の上部に接続された抽気路と、
前記竪型粉砕機から前記抽気路へ設定抽気風量で抽気する抽気ファンと、
前記竪型粉砕機の抽気から微粉を分離して前記粉砕物循環路へ送る集塵機とを備える粉砕システムの運転方法であって、
前記竪型粉砕機からの抽気風量と回収される前記精粉の粉末度との相関関係を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量を前記設定抽気風量とすることを特徴とする。
A method of operating a pulverization system according to one aspect of the present invention comprises:
A vertical pulverizer for pulverizing the pulverized raw material,
a pulverized material circulation path through which the pulverized material moves from the discharge port of the vertical pulverizer to the supply port;
a classifier provided in the pulverized material circulation path to separate the pulverized material into fine powder to be a product and coarse powder to be returned to the vertical pulverizer;
a passage connected to the exhaust port of the classifier;
a collector for collecting the refined powder accompanying the gas discharged from the classifier to the passage ;
a classifying fan that exhausts air from the classifier to the passage at a predetermined classifying air volume;
a bleed passage connected to the top of the vertical pulverizer;
a bleed fan that bleeds air from the vertical pulverizer to the bleed path at a set bleed air volume;
A method of operating a pulverizing system comprising a dust collector that separates fine powder from the bleed air of the vertical pulverizer and sends it to the pulverized material circulation path,
Determine the correlation between the amount of air extracted from the vertical pulverizer and the fineness of the refined powder to be recovered, estimate the amount of air extracted to obtain the desired fineness based on the correlation, and set the amount of extracted air to the above It is characterized in that it is set to a set bleed air volume.

また、本発明の一態様に係る粉体の製造方法は、粉砕原料を竪型粉砕機に供給して粉砕し、前記竪型粉砕機から設定抽気風量で抽気することにより粉砕物のうち微粉を気流に乗せて搬出し、前記気流から前記微粉を分離して搬送機にて分級機へ搬送し、前記粉砕物の残部を前記搬送機にて前記分級機へ搬送し、前記分級機から所定の分級風量で排気することにより設定粒径に従って前記粉砕物を精粉と粗粉とに分級し、前記精粉を前記分級機から捕集機へ気流搬送して前記捕集機で製品として回収し、前記粗粉を前記分級機から前記竪型粉砕機へ返送して再粉砕することを含む。そして、前記竪型粉砕機からの抽気風量と回収される前記精粉の粉末度との相関関係を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量を前記設定抽気風量とすることを特徴とする。 Further, in the method for producing powder according to one aspect of the present invention, the raw material to be pulverized is supplied to a vertical pulverizer and pulverized, and air is extracted from the vertical pulverizer at a set extraction air volume to remove fine powder from the pulverized material. The fine powder is separated from the air stream and transported to a classifier by a transporter, the rest of the pulverized material is transported to the classifier by the transporter, and the powder is transported from the classifier to a predetermined amount. The pulverized material is classified into refined powder and coarse powder according to the set particle diameter by exhausting air at a classifying air volume , and the refined powder is air-flow-conveyed from the classifier to a collector and collected as a product by the collector. and returning the coarse powder from the classifier to the vertical pulverizer for re-pulverization. Then, the correlation between the bleed air volume from the vertical pulverizer and the fineness of the refined powder to be recovered is obtained, and based on the correlation, the bleed air volume at which the desired fineness is obtained is estimated, and the bleed air volume is estimated. is set as the set bleed air volume.

上記粉砕システムの運転方法及び粉体の製造方法によれば、設定抽気風量を変化させることにより、任意の粉末度の精粉(粉体)を得ることができる。つまり、得られる精粉の粉末度を変えて、使用目的に応じた粉体製品を得ることができる。これにより、粉体製品の品質向上を図ることができる。 According to the method of operating the pulverizing system and the method of manufacturing powder, it is possible to obtain refined powder (powder) having an arbitrary fineness by changing the set amount of extraction air. That is, by changing the fineness of the refined powder to be obtained, it is possible to obtain a powder product according to the purpose of use. As a result, it is possible to improve the quality of the powder product.

本発明によれば、竪型粉砕機を含む閉回路粉砕システムを用いて、任意に調整された粉末度の精粉(粉体)を製造する技術を提供することができる。 According to the present invention, it is possible to provide a technology for producing refined powder (powder) with an arbitrarily adjusted fineness using a closed circuit pulverizing system including a vertical pulverizer.

図1は、本発明の一実施形態に係る粉砕システムの全体的な構成を示す図である。FIG. 1 is a diagram showing the overall configuration of a pulverization system according to one embodiment of the present invention. 図2は、従来の粉砕システムを模擬した第2実験装置の構成を示す図である。FIG. 2 is a diagram showing the configuration of a second experimental apparatus that simulates a conventional pulverization system. 図3は、竪型粉砕機からの抽気風量と回収される精粉の粉末度との相関関係を示す図表である。FIG. 3 is a chart showing the correlation between the amount of air extracted from the vertical pulverizer and the fineness of the recovered refined powder. 図4は、竪型粉砕機からの抽気風量に対する竪型粉砕機の電力原単位の特性曲線を示す図表である。FIG. 4 is a chart showing a characteristic curve of the electric power consumption rate of the vertical pulverizer with respect to the amount of air extracted from the vertical pulverizer.

次に、図面を参照して本発明の実施の形態を説明する。図1は、本発明の一実施形態に係る粉砕システム1の全体的な構成を示す図である。 Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a diagram showing the overall configuration of a pulverization system 1 according to one embodiment of the present invention.

図1に示す閉回路式の粉砕システム1は、竪型粉砕機2(以下、単に「粉砕機2」と称する)と、粉砕機2に接続された粉砕物循環系統3と、粉砕機2に接続されたガス循環系統4とを備える。 The closed-circuit pulverizing system 1 shown in FIG. A connected gas circulation system 4 is provided.

〔竪型粉砕機2〕
粉砕機2は、粉砕原料の粉砕が行われる粉砕室20を形成するハウジング21を備える。ハウジング21内には、垂直な回転軸線まわりに回転する回転テーブル22と、図示されない加圧手段によって回転テーブル22に圧接されて従動回転する複数の粉砕ローラ23とが設けられている。ハウジング21の下方には、回転テーブル22の回転駆動源であるミルモータ24と、ミルモータ24の回転動力を回転テーブル22に伝達する減速機構25とが設けられている。粉砕機2は、分級機を内蔵しない。
[Vertical pulverizer 2]
The crusher 2 comprises a housing 21 forming a crushing chamber 20 in which the crushing of the raw material to be crushed takes place. Inside the housing 21, there are provided a rotary table 22 that rotates about a vertical axis of rotation, and a plurality of crushing rollers 23 that are pressed against the rotary table 22 by pressure means (not shown) and are driven to rotate. Below the housing 21, a mill motor 24 as a rotational drive source for the rotary table 22 and a speed reduction mechanism 25 for transmitting rotational power of the mill motor 24 to the rotary table 22 are provided. The crusher 2 does not incorporate a classifier.

ハウジング21の上部には供給口26が設けられている。供給口26を通じて、粉砕原料が回転テーブル22の上面へ導入される。また、回転テーブル22より上方且つハウジング21の上部には、抽気口27が設けられている。抽気口27を通じて、粉砕原料の粉砕で発生した微粉が吹き上がる気流に乗って排出される。回転テーブル22の下方には、排出口28が設けられている。排出口28を通じて、回転テーブル22の外周縁から溢れ落ちた粉砕物が粉砕機2の外部へ排出される。また、回転テーブル22の外周周囲には、熱風吹出口29が設けられている。熱風吹出口29から粉砕室20内へ上向きに熱風が吹き出す。 A supply port 26 is provided at the top of the housing 21 . The pulverized raw material is introduced to the upper surface of the rotary table 22 through the supply port 26 . An air bleed port 27 is provided above the rotary table 22 and above the housing 21 . Through the air bleed port 27, the fine powder generated by the pulverization of the pulverized raw material is discharged along with the rising air current. A discharge port 28 is provided below the rotary table 22 . The pulverized material overflowing from the outer peripheral edge of the rotary table 22 is discharged to the outside of the pulverizer 2 through the outlet 28 . A hot air outlet 29 is provided around the outer circumference of the rotary table 22 . Hot air is blown upward into the pulverization chamber 20 from the hot air outlet 29 .

〔粉砕物循環系統3〕
粉砕物循環系統3は、粉砕機2の排出口28から排出された粉砕物から製品となる精粉を分離し、精粉が分離された粉砕物を粉砕機2へ戻すように構成されている。粉砕物循環系統3で分離された精粉は、製品として回収される。
[Pulverized material circulation system 3]
The pulverized material circulation system 3 is configured to separate the refined powder to be the product from the pulverized material discharged from the discharge port 28 of the pulverizer 2 and return the pulverized material from which the refined powder is separated to the pulverizer 2. . The refined powder separated by the pulverized material circulation system 3 is recovered as a product.

粉砕物循環系統3は、粉砕機2の排出口28から供給口26へ、粉砕機2から排出された粉砕物が移動する粉砕物循環路30を有する。粉砕物循環路30には分級機7が設けられている。また、本実施形態では、粉砕機2の排出口28よりも分級機7の粉砕物入口71が上方に位置するため、排出口28から粉砕物入口71へ粉砕物を上向きに搬送する搬送機31が粉砕物循環路30に設けられている。本実施形態に係る搬送機31は、図示されない複数のバケットを備えたバケットエレベータである。 The pulverized material circulation system 3 has a pulverized material circulation path 30 through which the pulverized material discharged from the pulverizer 2 moves from the discharge port 28 of the pulverizer 2 to the supply port 26 . A classifier 7 is provided in the pulverized material circulation path 30 . In this embodiment, since the pulverized material inlet 71 of the classifier 7 is positioned above the outlet 28 of the pulverizer 2, the conveyor 31 conveys the pulverized material upward from the outlet 28 to the pulverized material inlet 71. is provided in the pulverized material circulation path 30 . The conveying machine 31 according to this embodiment is a bucket elevator provided with a plurality of buckets (not shown).

粉砕機2の排出口28は、通路30aを介して搬送機31の第1入口31aと接続されている。搬送機31は、第1入口31a及び後述する第2入口31bを通じて投入された粉砕物を上方へ搬送して、出口31cから排出する。搬送機31の出口31cは、通路30bを介して分級機7の粉砕物入口71と接続されている。なお、搬送機31と分級機7とを接続している通路30bには、図示されない分配ダンパが設けられていてもよい。そして、この分配ダンパによって、粉砕物の一部が分級機7を介さずに直接に粉砕機2の供給口26へ搬送されてもよい。 A discharge port 28 of the crusher 2 is connected to a first inlet 31a of the carrier 31 via a passage 30a. The conveying machine 31 conveys pulverized materials introduced through a first inlet 31a and a second inlet 31b, which will be described later, upward, and discharges them from an outlet 31c. The outlet 31c of the carrier 31 is connected to the pulverized material inlet 71 of the classifier 7 via the passage 30b. A distribution damper (not shown) may be provided in the passage 30b connecting the conveying machine 31 and the classifier 7. FIG. A portion of the pulverized material may be transported directly to the supply port 26 of the pulverizer 2 by this distribution damper without going through the classifier 7 .

分級機7は、供給された粉砕物を、設定粒径に従って精粉と粗粉とに分級する。なお、「精粉」の設定粒径は、回収される製品の粒径に応じて定められる。「粗粉」は、ここでは、分級機7に供給された粉砕物のうち精粉より大きい粒径のものを意味する。本実施形態では、分級機7として気流式分級機が採用されている。但し、分級機7は、粉砕物を粒径に従って精粉とそれ以外とに分級できるものであれば、気流式分級機に限定されない。 The classifier 7 classifies the supplied pulverized material into fine powder and coarse powder according to the set particle size. The set particle size of the "fine powder" is determined according to the particle size of the product to be collected. "Coarse powder" here means that of the pulverized material supplied to the classifier 7 that has a particle size larger than that of the refined powder. In this embodiment, an air classifier is adopted as the classifier 7 . However, the classifier 7 is not limited to an air classifier as long as it can classify the pulverized material into refined powder and other powders according to the particle size.

分級機7で粗粉に分級された粉砕物は、排出口72から排出される。排出口72は、通路30cを介して粉砕機2の供給口26と接続されている。 The pulverized material classified into coarse powder by the classifier 7 is discharged from the discharge port 72 . The discharge port 72 is connected to the feed port 26 of the crusher 2 via the passage 30c.

分級機7で精粉に分級された粉砕物は、気流に乗って排気口73から排出される。排気口73は、通路64を介して捕集機6の入口と接続されている。捕集機6の排気路65には、分級ファン66が設けられている。分級ファン66の排風量は、所定の分級風量F2となるように調整される。 The pulverized material classified into refined powder by the classifier 7 is discharged from the exhaust port 73 by an air current. The exhaust port 73 is connected to the inlet of the collector 6 via the passage 64 . A classifying fan 66 is provided in an exhaust passage 65 of the collector 6 . The exhaust air volume of the classifying fan 66 is adjusted to a predetermined classifying air volume F2.

捕集機6は、分級機7から排出されたガスに同伴している精粉を捕集し、ガスから精粉を分離させる。本実施形態では、捕集機6としてバグフィルタが採用されている。但し、捕集機6は、ガスに同伴している精粉を捕集できるものであれば足り、バグフィルタに限定されない。 The collector 6 collects fine powder accompanying the gas discharged from the classifier 7 and separates the fine powder from the gas. In this embodiment, a bag filter is employed as the collector 6 . However, the collector 6 is not limited to a bag filter as long as it can collect refined powder accompanying the gas.

〔ガス循環系統4〕
ガス循環系統4は、粉砕機2の排出ガスから微粉を分離し、微粉が分離されたガスを熱風として粉砕機2へ戻すように構成されている。
[Gas circulation system 4]
The gas circulation system 4 is configured to separate fine powder from the exhaust gas of the pulverizer 2 and return the gas from which the fine powder is separated to the pulverizer 2 as hot air.

ガス循環系統4は、粉砕機2の抽気口27から熱風入口29aへ、粉砕機2から抽気したガスが流れるガス循環路40を有する。ガス循環路40には、粉砕機2からの抽気から微粉を分離する集塵機41と、抽気ファン42と、ガス循環路40へ熱風を供給する熱風供給源43とが設けられている。抽気ファン42の排風量は抽気風量F1となるように調整される。 The gas circulation system 4 has a gas circulation path 40 through which the gas extracted from the crusher 2 flows from the extraction port 27 of the crusher 2 to the hot air inlet 29a. The gas circulation path 40 is provided with a dust collector 41 that separates fine powder from the air extracted from the crusher 2 , an air extraction fan 42 , and a hot air supply source 43 that supplies hot air to the gas circulation path 40 . The exhaust air volume of the bleed fan 42 is adjusted to the bleed air volume F1.

粉砕機2の抽気口27は、抽気路40aを介して集塵機41の入口と接続されている。集塵機41の出口は、通路40bを介して粉砕機2の熱風入口29aと接続されている。通路40bには、熱風供給源43が接続されている。 The air bleed port 27 of the crusher 2 is connected to the inlet of the dust collector 41 via an air bleed passage 40a. The outlet of the dust collector 41 is connected to the hot air inlet 29a of the crusher 2 through the passage 40b. A hot air supply source 43 is connected to the passage 40b.

集塵機41は、粉砕機2からの抽気(以下、「ミル排気」と称する)から微粉を分離させるものである。本実施形態では、集塵機41として、抽気ファン42の吸引作用を利用した、サイクロン式集塵機が採用されている。但し、集塵機41は、ミル排気から微粉を分離できるものであれば、サイクロン式集塵機に限定されない。 The dust collector 41 separates fine powder from the air extracted from the pulverizer 2 (hereinafter referred to as "mill exhaust"). In this embodiment, as the dust collector 41, a cyclone dust collector utilizing the suction action of the bleed fan 42 is employed. However, the dust collector 41 is not limited to a cyclone dust collector as long as it can separate fine powder from the mill exhaust.

集塵機41の微粉出口は、微粉の搬送路88を介して搬送機31の第2入口31bと接続されている。集塵機41でミル排気から分離された微粉は、搬送路88を通じて搬送機31へ送られる。 A fine powder outlet of the dust collector 41 is connected to the second inlet 31b of the carrier 31 via a fine powder transport path 88 . Fine powder separated from the mill exhaust by the dust collector 41 is sent to the carrier 31 through the carrier path 88 .

集塵機41の出口と接続された通路40bにおいて、抽気ファン42よりもミル排気の流れの下流側には、通路40bのミル排気を分級機7へ送る通路84が接続されている。この通路84には、分級機7へ流れるミル排気の流量を調整する流量調整装置85が設けられている。流量調整装置85の開度を変化させることによって、分級機7へ流れるミル排気の流量を調整することができ、その結果、粉砕機2へ戻すミル排気の流量を調整することができる。流量調整装置85は、分級機7へ流れるミル排気の流量を調整する手段であれば態様を問わず、例えば、ダンパ、流量調整弁、及びファンのうち少なくとも1つであってよい。 In the passage 40 b connected to the outlet of the dust collector 41 , a passage 84 for sending the mill exhaust in the passage 40 b to the classifier 7 is connected downstream of the bleed fan 42 in the flow of the mill exhaust. This passage 84 is provided with a flow rate adjusting device 85 for adjusting the flow rate of the mill exhaust flowing to the classifier 7 . By changing the opening degree of the flow rate adjusting device 85, the flow rate of the mill exhaust gas flowing to the classifier 7 can be adjusted, and as a result, the flow rate of the mill exhaust gas returning to the crusher 2 can be adjusted. The flow rate adjusting device 85 may be any means for adjusting the flow rate of the mill exhaust flowing to the classifier 7, and may be, for example, at least one of a damper, a flow rate adjusting valve, and a fan.

熱風供給源43は、例えば、所望の温度の熱風を発生させる熱風発生炉であってよい。熱風供給源43からガス循環路40へ供給された熱風は、ミル排気とともに通路40bを通じて粉砕機2の熱風入口29aへ送られる。但し、熱風供給源43は、熱風発生炉に限定されず、例えば、粉砕機2の周辺にキルン(セメント焼成炉)などの高温ガスの発生源が存在する場合には、その高温ガス発生源を熱風供給源43として利用してもよい。 The hot air supply source 43 may be, for example, a hot air generator that generates hot air at a desired temperature. The hot air supplied from the hot air supply source 43 to the gas circulation path 40 is sent to the hot air inlet 29a of the crusher 2 through the passage 40b together with the mill exhaust. However, the hot air supply source 43 is not limited to the hot air generating furnace. It may be used as a hot air supply source 43 .

〔粉砕システム1を用いた粉体の製造方法〕
ここで、上記構成の粉砕システム1の運転方法、及び、粉砕システム1を用いた粉体の製造方法を説明する。粉砕機2では、熱風吹出口29から吹き出す熱風によって、回転テーブル22や粉砕ローラ23を含む粉砕室20内が予熱される。そして、回転テーブル22がミルモータ24によって回転駆動され、回転テーブル22の粉砕面(上面)に周面が押し付けられている複数の粉砕ローラ23が従動回転する。このように回転している回転テーブル22の上に、供給口26を通じて粉砕原料が供給される。粉砕原料は、回転テーブル22と粉砕ローラ23との間で粉砕される。粉砕物のうち粗粉は、回転テーブル22の周縁から溢れ落ち、排出口28を通じて機外へ排出される。また、粉砕物のうち微粉は、吹き上がる気流に乗って抽気口27から排出される。
[Powder production method using pulverization system 1]
Here, a method of operating the pulverization system 1 configured as described above and a method of producing powder using the pulverization system 1 will be described. In the crusher 2 , the inside of the crushing chamber 20 including the rotary table 22 and the crushing rollers 23 is preheated by hot air blown out from the hot air outlet 29 . Then, the rotary table 22 is rotationally driven by the mill motor 24, and the plurality of grinding rollers 23 whose peripheral surfaces are pressed against the grinding surface (upper surface) of the rotary table 22 are driven to rotate. The pulverized raw material is supplied through the supply port 26 onto the rotary table 22 rotating in this way. The crushed raw material is crushed between the rotary table 22 and the crushing rollers 23 . Coarse powder of the pulverized material overflows from the periphery of the rotary table 22 and is discharged out of the machine through the discharge port 28 . Further, the fine powder among the pulverized materials is discharged from the air bleed port 27 along with the rising air current.

粉砕機2の抽気口27から出たミル排気は、集塵機41に流入する。集塵機41では、ミル排気に同伴している微粉がミル排気から分離される。分離された微粉は搬送路88を通じて搬送機31の第2入口31bへ送られて、粉砕物循環系統3の粉砕物の流れに合流する。 The mill exhaust from the bleed port 27 of the crusher 2 flows into the dust collector 41 . In the dust collector 41 fines entrained in the mill exhaust are separated from the mill exhaust. The separated fine powder is sent to the second inlet 31b of the carrier 31 through the conveying path 88 and joins the flow of the pulverized material in the pulverized material circulation system 3 .

一方、集塵機41で微粉が分離されたミル排気は、集塵機41から出て、抽気ファン42に吸い込まれ、ガス循環系統4の更に下流側の通路40bへ送られる。ここで、抽気ファン42の吸引作用により通路40bへ流入するミル排気の流量と、粉砕機2へ戻されるミル排気の流量とをバランスするために、流量調整装置85の開度が調整される。熱風供給源43から通路40bへ供給された熱風は、ミル排気と共に粉砕機2へ流入し、熱風吹出口29からミル内に吹き出す。 On the other hand, the mill exhaust from which fine powder has been separated by the dust collector 41 exits the dust collector 41, is sucked into the extraction fan 42, and is sent to the downstream passage 40b of the gas circulation system 4. Here, the opening degree of the flow rate adjusting device 85 is adjusted in order to balance the flow rate of the mill exhaust gas flowing into the passage 40b by the suction action of the bleed fan 42 and the flow rate of the mill exhaust gas returning to the crusher 2 . The hot air supplied from the hot air supply source 43 to the passage 40b flows into the crusher 2 together with the mill exhaust, and is blown out from the hot air outlet 29 into the mill.

粉砕機2の排出口28から排出された粉砕物は、搬送機31によって上方へ搬送され、分級機7へ流入する。分級機7では、粉砕物が分級され、粉砕物から精粉が分離される。分級機7で精粉が分離された粉砕物は、分級機7から排出され、通路30cを通じて粉砕機2の供給口26へ送られ、粉砕機2で再び粉砕される。分級機7で粉砕物から分離した精粉は、分級機7の排気口73からガスに伴って排出され、通路64を通じて捕集機6へ気流搬送される。捕集機6では、精粉が捕集される。この精粉は製品として回収され、例えば、袋詰めされる。一方、捕集機6で精粉と分離されたガスは、排気路65へ流出して大気へ放出される。 The pulverized material discharged from the discharge port 28 of the crusher 2 is conveyed upward by the conveyer 31 and flows into the classifier 7 . The classifier 7 classifies the pulverized material and separates refined powder from the pulverized material. The pulverized material from which refined powder is separated by the classifier 7 is discharged from the classifier 7, sent to the feed port 26 of the pulverizer 2 through the passage 30c, and pulverized by the pulverizer 2 again. The refined powder separated from the pulverized material by the classifier 7 is discharged along with the gas from the exhaust port 73 of the classifier 7 and is conveyed to the collector 6 through the passage 64 by air flow. The collector 6 collects refined powder. This refined flour is recovered as a product and, for example, bagged. On the other hand, the gas separated from the refined powder by the collector 6 flows into the exhaust passage 65 and is released to the atmosphere.

〔粉末度調整〕
上記のように製品として回収された精粉の粉末度(粒子の細かさの程度)は、精粉の品質を表す重要な要素の一つである。上記構成の粉砕システム1では、抽気風量F1を調整することで、得られる精粉の粉末度を変えることができる。抽気風量F1を調整することで、精粉の粉末度の調整が可能であることを検証するために、以下の検証実験を行った。
[Fineness adjustment]
The fineness (degree of fineness of particles) of the refined flour collected as a product as described above is one of the important factors representing the quality of the refined flour. In the pulverization system 1 configured as described above, the fineness of the refined powder obtained can be changed by adjusting the extraction air flow rate F1. In order to verify that the fineness of refined powder can be adjusted by adjusting the extraction air flow rate F1, the following verification experiment was conducted.

検証実験では、本実施形態に係る粉砕システム1を模擬した第1実験装置と、従来の粉砕システムを模擬した第2実験装置101(図2、参照)とを用いた。 In the verification experiment, a first experimental device simulating the crushing system 1 according to this embodiment and a second experimental device 101 (see FIG. 2) simulating a conventional crushing system were used.

第1実験装置は、図1に示す粉砕システム1を模擬したものであり、詳細な説明は省略する。第1実験装置を用いて、実施例1~4の実験を行った。実施例1~4及び比較例1の実験条件を表1に示す。実施例1~4において、分級風量F2を15[m/min]で一定に保持した。実施例1では抽気風量F1を0[m/min]、実施例2では抽気風量F1を3[m/min]、実施例3では抽気風量F1を6[m/min]、実施例4では抽気風量F1を9[m/min]とした。なお、抽気風量F1は抽気ファン42の排風量であり、分級風量F2は分級ファン66の排風量である。 The first experimental apparatus simulates the pulverization system 1 shown in FIG. 1, and detailed description thereof will be omitted. Experiments of Examples 1 to 4 were conducted using the first experimental apparatus. Table 1 shows the experimental conditions of Examples 1 to 4 and Comparative Example 1. In Examples 1 to 4, the classification air volume F2 was kept constant at 15 [m 3 /min]. In Example 1, the extraction air volume F1 is 0 [m 3 /min], in Example 2, the extraction air volume F1 is 3 [m 3 /min], and in Example 3, the extraction air volume F1 is 6 [m 3 /min]. 4, the bleed air volume F1 was set to 9 [m 3 /min]. The extraction air volume F1 is the exhaust air volume of the extraction fan 42, and the classifying air volume F2 is the exhaust air volume of the classifying fan 66. FIG.

図2は、第2実験装置101の構成を示す図である。第2実験装置101は、竪型粉砕機102と、粉砕機102の排気口127に接続された捕集機106と、捕集機106へ粉砕機102の排気を吸引する分級ファン166とを備える。粉砕機102は、粉砕室120を形成するハウジング121と、垂直な回転軸線まわりに回転する回転テーブル122と、図示されない加圧手段によって回転テーブル122に圧接されて従動回転する複数の粉砕ローラ123と、回転テーブル122の回転駆動源であるミルモータ124と、ミルモータ124の回転動力を回転テーブル122に伝達する減速機構125と、ハウジング121内において粉砕ローラ123の上方に設けられた分級機107とを備える。 FIG. 2 is a diagram showing the configuration of the second experimental apparatus 101. As shown in FIG. The second experimental apparatus 101 includes a vertical pulverizer 102, a collector 106 connected to an exhaust port 127 of the pulverizer 102, and a classifying fan 166 for sucking exhaust air from the pulverizer 102 to the collector 106. . The crusher 102 includes a housing 121 forming a crushing chamber 120, a rotary table 122 rotating around a vertical axis of rotation, and a plurality of crushing rollers 123 which are pressed against the rotary table 122 by pressure means (not shown) and are driven to rotate. , a mill motor 124 which is a rotational drive source of the rotary table 122, a reduction mechanism 125 which transmits the rotational power of the mill motor 124 to the rotary table 122, and a classifier 107 provided above the crushing rollers 123 in the housing 121. .

粉砕機102において、回転している回転テーブル122の上に供給された粉砕原料は、熱風により乾燥されながら、回転テーブル22と粉砕ローラ23との間で粉砕される。粉砕物のうち微粉は、下方より吹き上がる気流に乗って分級機107へ運ばれ、分級機107で精粉とそれ以外とに分級される。精粉は、気流に乗って排気口127から排出され、捕集機106で回収される。分級機107で精粉以外に分級された微粉、及び、回転テーブル122の周縁から溢れ落ちた粗粉は、機外へ一旦排出されて、新たな粉砕原料と共に再び粉砕機102へ供給される。 In the pulverizer 102, the pulverized raw material supplied onto the rotating rotary table 122 is pulverized between the rotary table 22 and the pulverizing roller 23 while being dried by hot air. Fine powder among the pulverized materials is carried to the classifier 107 by an air current blowing up from below, and the classifier 107 classifies the powder into refined powder and others. The refined powder is discharged from the exhaust port 127 on an air current and collected by the collector 106 . The fine powders classified by the classifier 107 other than the fine powders and the coarse powders overflowing from the periphery of the rotary table 122 are once discharged out of the machine and supplied to the crusher 102 again together with new crushed raw materials.

上記構成の第2実験装置101を用いて比較例1の実験を行った。比較例1では、分級風量F2を15[m/min]で一定に保持した。なお、分級風量F2は、分級ファン166の風量である。第2実験装置101では、粉砕機102からの抽気風量(排気風量)は、分級風量F2に直接的に影響を受けることから抽気風量のみを調節することは困難である。 An experiment of Comparative Example 1 was conducted using the second experimental apparatus 101 configured as described above. In Comparative Example 1, the classification air volume F2 was kept constant at 15 [m 3 /min]. The classifying air volume F2 is the air volume of the classifying fan 166. FIG. In the second experimental apparatus 101, it is difficult to adjust only the extraction air volume because the extraction air volume (exhaust air volume) from the crusher 102 is directly affected by the classifying air volume F2.

Figure 0007330786000001
Figure 0007330786000001

実施例1~4及び比較例1の実験では、実験装置のミルに粉砕原料を投入し、精粉を回収した。回収された精粉試料について、粉末度を特定するために、JIS R 5201(セメントの物理試験方法)に基づいて、比表面積試験及び網ふるい試験を行った。比表面積試験では、比表面積試験器(ブレーン空気透過測定装置)を用いて、試料のブレーン比表面積[cm/g]を測定した。網ふるい試験では、目開き45μmの試験用ふるいを用いて試料をふるいにかけ、ふるい上の残分を量り、試料の網ふるいの残分[%](以下、粒径45μm以上の粒子の含有量「45μR」と称する)を算出した。 In the experiments of Examples 1 to 4 and Comparative Example 1, the pulverized raw material was put into the mill of the experimental apparatus, and the refined powder was recovered. In order to specify the fineness of the recovered refined powder sample, a specific surface area test and a mesh sieve test were performed based on JIS R 5201 (physical test method for cement). In the specific surface area test, the Blaine specific surface area [cm 2 /g] of the sample was measured using a specific surface area tester (Blaine air permeation measuring device). In the mesh sieve test, the sample is sieved using a test sieve with an opening of 45 μm, the residue on the sieve is weighed, and the residue [%] of the sample mesh sieve (hereinafter referred to as the content of particles with a particle size of 45 μm or more called "45 μR") was calculated.

図3は、粉砕機2からの抽気風量F1と回収される精粉の粉末度との相関関係を示す図表である。この図表の縦軸は比表面積[cm/g]を表し、横軸は45μR[%]を表し、実施例1~4及び比較例1で得た精粉の粉末度試験の結果がプロットされている。実施例1~4及び比較例1に共通して、一定の抽気風量F1においては、45μRの値の増加に従って、比表面積が減少する。また、一定の45μRにおいては、抽気風量F1が大きくなるに従って比表面積が小さくなる。 FIG. 3 is a chart showing the correlation between the extraction air volume F1 from the pulverizer 2 and the fineness of the refined powder to be recovered. The vertical axis of this chart represents the specific surface area [cm 2 /g], the horizontal axis represents 45 μR [%], and the fineness test results of the refined powders obtained in Examples 1 to 4 and Comparative Example 1 are plotted. ing. Common to Examples 1 to 4 and Comparative Example 1, at a constant bleed air volume F1, the specific surface area decreases as the value of 45 μR increases. Further, at a constant 45 μR, the specific surface area decreases as the extraction air volume F1 increases.

比表面積の値は、精粉中の微粉分の影響を受ける。45μRが一定の値であるときに抽気風量F1が大きくなるに従って比表面積が小さくなるという結果から、抽気風量F1が大きくなるに従って微粉分が少なく、分布幅が狭いシャープな粉末度構成となることがわかる。換言すれば、抽気風量F1を調整することによって、精粉の粉末度(比表面積)の調整が可能であることがわかる。 The value of the specific surface area is affected by fines in the refined flour. From the result that the specific surface area decreases as the extraction air flow rate F1 increases when 45 μR is a constant value, it is found that the fine powder content decreases as the extraction air flow rate F1 increases, resulting in a sharp fineness composition with a narrow distribution width. Recognize. In other words, it is possible to adjust the fineness (specific surface area) of the refined powder by adjusting the extraction air flow rate F1.

また、実施例1~4及び比較例1について、精粉の製造にかかる電力原単位を測定した。電力原単位として、ミルモータ24,124の電力原単位を測定した。ミルモータ24,124の電力原単位は、精粉の製造にかかる電力原単位の大半を占める。測定された電力原単位は、 In addition, for Examples 1 to 4 and Comparative Example 1, the power unit consumption for producing refined flour was measured. As the electric power consumption rate, the electric power consumption rate of the mill motors 24 and 124 was measured. The power unit consumption of the mill motors 24, 124 accounts for the majority of the power unit consumption required for the production of refined flour. The measured electricity intensity is

図4は、実施例1~4及び比較例1における精粉の製造に係る粉砕機2からの抽気風量F1に対する粉砕機2の電力原単位の特性曲線を示す図表である。この図表の縦軸は、比較例1の電力原単位[kWh/t(DB)]を100%としたときの実施例1~4の電力原単位[kWh/t(DB)]の割合を表し、縦軸は、抽気風量F1[m/min]を表す。 FIG. 4 is a chart showing a characteristic curve of the power consumption rate of the pulverizer 2 with respect to the extraction air volume F1 from the pulverizer 2 for the production of refined flour in Examples 1 to 4 and Comparative Example 1. The vertical axis of this chart represents the ratio of the power unit consumption [kWh/t (DB)] of Examples 1 to 4 when the power consumption unit [kWh/t (DB)] of Comparative Example 1 is 100%. , the vertical axis represents the extraction air volume F1 [m 3 /min].

実施例1~4の電力原単位は、いずれも比較例1の電力原単位よりも低い。また、抽気風量F1が約4.5m/min未満では抽気風量F1の増加に伴って電力原単位が漸次減少し、抽気風量F1が約4.5m/min以上では抽気風量F1の増加に伴って電力原単位が漸次増加する。とりわけ、抽気風量F1が約2~6m/minの範囲では、比較例と比較して約30%も電力原単位が低減されており、電力削減効果が顕著である。これは、粉砕機2内から抽気と共に微粉分を引き抜くことにより過粉砕が抑制される結果、電力原単位が低減しているものと推察される。このような電力原単位の低減の観点から、抽気風量F1として好適な範囲が存在することが明らかである。 The electric power unit consumption of Examples 1 to 4 is lower than that of Comparative Example 1. In addition, when the extraction air volume F1 is less than about 4.5 m 3 /min, the power consumption rate gradually decreases as the extraction air volume F1 increases, and when the extraction air volume F1 is about 4.5 m 3 /min or more, the extraction air volume F1 does not increase. Accompanying this, the power consumption rate will gradually increase. In particular, when the extracted air flow rate F1 is in the range of about 2 to 6 m 3 /min, the power unit consumption is reduced by about 30% compared to the comparative example, and the power reduction effect is remarkable. It is presumed that this is because excessive pulverization is suppressed by extracting fine powder from the pulverizer 2 together with the extraction of air, and as a result, the electric power consumption rate is reduced. It is clear that there is a suitable range for the extraction air volume F1 from the viewpoint of reducing the power consumption rate.

以上の検証実験の結果から、粉砕機2からの抽気風量F1を調整することで、精粉の粉末度(比表面積)の調整が可能であることが検証された。また、粉砕機2からの抽気風量F1を調整することで、過粉砕の防止によるミルモータ24の電力原単位の減少が可能であることが検証された。 From the results of the above verification experiments, it was verified that the fineness (specific surface area) of refined powder can be adjusted by adjusting the extraction air volume F1 from the pulverizer 2 . It was also verified that by adjusting the extraction air flow rate F1 from the crusher 2, it is possible to reduce the power consumption rate of the mill motor 24 by preventing excessive crushing.

本実施形態に係る粉砕システム1の運転方法では、検証された原理を利用して、精粉の粉末度を調整する。即ち、本実施形態に係る粉砕システム1の運転方法は、粉砕原料を粉砕する粉砕機2と、粉砕機2の排出口28から供給口26へ粉砕物が移動する粉砕物循環路30と、粉砕物循環路30に設けられて、粉砕物を製品となる精粉と粉砕機2へ戻す粗粉とに分ける分級機7と、精粉を回収する捕集機6と、粉砕機2の上部に接続された抽気路40aと、粉砕機2から抽気路40aへ設定抽気風量で抽気する抽気ファン42と、粉砕機2の抽気から微粉を分離して粉砕物循環路30へ送る集塵機41とを備える粉砕システムの運転方法であって、粉砕機2からの抽気風量と回収される精粉の粉末度との相関関係(図3、参照)を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量F1を設定抽気風量とする。 In the operation method of the pulverization system 1 according to the present embodiment, the fineness of refined powder is adjusted using the verified principle. That is, the operating method of the pulverization system 1 according to the present embodiment includes the pulverizer 2 for pulverizing the pulverized raw material, the pulverized material circulation path 30 for moving the pulverized material from the discharge port 28 of the pulverizer 2 to the supply port 26, and the pulverization A classifier 7 that is provided in the material circulation path 30 and separates the pulverized material into fine powder that will be the product and coarse powder that is returned to the pulverizer 2, a collector 6 that collects the pulverized powder, Equipped with a connected extraction path 40a, an extraction fan 42 for extracting air from the crusher 2 to the extraction path 40a at a set extraction air volume, and a dust collector 41 for separating fine powder from the extraction air of the crusher 2 and sending it to the crushed material circulation path 30. A method of operating a pulverizing system, in which a correlation (see FIG. 3) is obtained between the amount of air extracted from the pulverizer 2 and the fineness of the refined powder to be collected, and the desired fineness is obtained based on the correlation. The extracted air volume is estimated, and the extracted air volume F1 is set as the set extracted air volume.

また、本実施形態に係る粉砕システム1を用いた粉体の製造方法は、粉砕原料を粉砕機2にて粉砕し、粉砕機2から設定抽気風量で抽気することにより粉砕物のうち微粉を気流に乗せて搬出し、粉砕機2の抽気から微粉を分離して分級機7へ搬送し、粉砕機2から粉砕物の残部を分級機7へ搬送し、分級機7にて設定粒径に従って粉砕物を精粉と粗粉とに分級し、精粉を製品として回収し、粗粉を分級機7から粉砕機2へ返送して再粉砕することを含むものである。そして、粉砕機2からの抽気風量と回収される精粉の粉末度との相関関係(図3、参照)を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量を設定抽気風量とする。 Further, in the powder manufacturing method using the pulverizing system 1 according to the present embodiment, the pulverized raw material is pulverized by the pulverizer 2, and air is extracted from the pulverizer 2 at a set extraction air flow rate to remove fine powder from the pulverized material. The fine powder is separated from the bleed air of the pulverizer 2 and conveyed to the classifier 7, and the rest of the pulverized material is conveyed from the pulverizer 2 to the classifier 7, where the classifier 7 pulverizes according to the set particle size. It includes classifying the material into fine powder and coarse powder, recovering the fine powder as a product, and returning the coarse powder from the classifier 7 to the crusher 2 for re-pulverization. Then, the correlation between the amount of air extracted from the crusher 2 and the fineness of the refined powder to be recovered (see FIG. 3) is obtained, and based on the correlation, the amount of air extracted to obtain the desired fineness is estimated, This bleed air volume is set as the set bleed air volume.

上記の粉体の製造方法によれば、設定抽気風量を変化させることにより、任意の粉末度の精粉(粉体)を得ることができる。つまり、得られる精粉の粉末度を変えて、使用目的に応じた粉体製品を得ることができる。これにより、粉体製品の品質向上を図ることができる。 According to the powder manufacturing method described above, fine powder (powder) having an arbitrary fineness can be obtained by changing the set amount of extraction air. That is, by changing the fineness of the refined powder to be obtained, it is possible to obtain a powder product according to the purpose of use. As a result, it is possible to improve the quality of the powder product.

また、本実施形態に係る粉砕システム1の運転方法及び粉体の製造方法では、抽気風量に対する粉砕機2の電力原単位の特性曲線(図4、参照)を求め、特性曲線に基づいて所望の粉末度が得られる抽気風量のうち電力原単位が最小となるものを設定抽気風量とする。 In addition, in the method of operating the pulverization system 1 and the method of manufacturing powder according to the present embodiment, a characteristic curve (see FIG. 4) of the power consumption rate of the pulverizer 2 with respect to the amount of extracted air is obtained, and a desired value is obtained based on the characteristic curve. Among the extraction air volume that can obtain the fineness, the extraction air volume that minimizes the electric power consumption is set as the set extraction air volume.

これにより、精粉(粉体)の品質向上に加えて、精粉(粉体)の製造にかかる電力原単位の低減を図ることができる。 As a result, in addition to improving the quality of the refined powder (powder), it is possible to reduce the power unit consumption required for manufacturing the refined powder (powder).

以下、本実施形態に係る粉体の製造方法の適用例を説明する。 Application examples of the method for producing powder according to the present embodiment will be described below.

粉砕原料が石灰石等の混合物が多く含まれるセメント品種のセメント原料である場合には、石灰石はクリンカよりも柔らかいために微粉が生じ易く、精粉の比表面積の値がセメント原料として規定された値よりも高くなる傾向がある。このような場合には、抽気風量F1を増加させることにより、精粉の45μRを所定の値に保持しながら、精粉の比表面積の値を規定された値内に下げることができる。これにより、セメント原料の品質向上を図ることができる。 If the crushed raw material is a cement raw material that contains a large amount of a mixture such as limestone, fine powder is likely to occur because limestone is softer than clinker. tends to be higher than In such a case, the value of the specific surface area of the refined powder can be lowered within the prescribed value by increasing the extraction air flow rate F1 while maintaining the 45 μR of the refined powder at a predetermined value. Thereby, the quality improvement of a cement raw material can be aimed at.

また、粉砕原料が石灰石等の混合物が比較的少ないセメント品種(ポルトランドセメント等)のセメント原料である場合には、精粉の比表面積の値がセメント原料として規定された値よりも低くなる傾向がある。このような場合には、抽気風量F1を減少させることにより、精粉の45μRを所定の値に保持しながら、精粉の比表面積の値を規定された値内へ増加させることができる。これにより、セメント原料の品質向上を図ることができる。 In addition, when the pulverized raw material is a cement raw material of a cement type (Portland cement, etc.) with a relatively small amount of mixture such as limestone, the value of the specific surface area of the refined powder tends to be lower than the value specified as a cement raw material. be. In such a case, it is possible to increase the value of the specific surface area of the refined powder to within the prescribed value by reducing the bleed air flow rate F1 while maintaining the 45 μR of the refined powder at a predetermined value. Thereby, the quality improvement of a cement raw material can be aimed at.

上記において、精粉の比表面積の値を規定された値の範囲内とする抽気風量F1には幅がある。そこで、抽気風量F1に対する電力原単位の特性曲線(図4、参照)を利用して、所望の粉末度が得られる抽気風量F1のうち電力原単位が最小となるものを採用すれば、セメント原料の品質向上に加えて電力原単位の低減を図ることができる。 In the above, there is a range in the extraction air flow rate F1 that makes the value of the specific surface area of the refined powder within the specified value range. Therefore, by using the characteristic curve (see FIG. 4) of the power consumption rate with respect to the extraction air volume F1, and adopting the extraction air volume F1 that provides the desired fineness with the minimum power consumption rate, the raw material for cement In addition to improving the quality of the product, it is possible to reduce the power consumption rate.

1 :粉砕システム
2 :竪型粉砕機
3 :粉砕物循環系統
4 :ガス循環系統
6 :捕集機
7 :分級機
20 :粉砕室
21 :ハウジング
22 :回転テーブル
23 :粉砕ローラ
24 :ミルモータ
25 :減速機構
26 :供給口
27 :排気口
28 :排出口
29 :熱風吹出口
29a :熱風入口
30 :粉砕物循環路
30a,30b,30c :通路
31 :搬送機
31a :第1入口
31b :第2入口
31c :出口
40 :ガス循環路
40a :抽気路
40b :通路
41 :集塵機
42 :排風機
43 :熱風供給源
64 :通路
65 :排気路
66 :排風機
71 :粉砕物入口
72 :排出口
73 :排気口
84 :通路
85 :流量調整装置
88 :搬送路
101 :第2実験装置
102 :竪型粉砕機
106 :捕集機
107 :分級機
120 :粉砕室
121 :ハウジング
122 :回転テーブル
123 :粉砕ローラ
124 :ミルモータ
125 :減速機構
127 :排気口
166 :排風機
1: Grinding system 2: Vertical pulverizer 3: Pulverized material circulation system 4: Gas circulation system 6: Collector 7: Classifier 20: Pulverization chamber 21: Housing 22: Rotary table 23: Pulverization roller 24: Mill motor 25: Reduction mechanism 26 : Supply port 27 : Exhaust port 28 : Discharge port 29 : Hot air outlet 29a : Hot air inlet 30 : Pulverized material circulation paths 30a, 30b, 30c : Passage 31 : Conveyor 31a : First inlet 31b : Second inlet 31c: Outlet 40: Gas circulation path 40a: Bleed path 40b: Passage 41: Dust collector 42: Exhaust fan 43: Hot air supply source 64: Passage 65: Exhaust path 66: Exhaust fan 71: Pulverized material inlet 72: Exhaust port 73: Exhaust Port 84 : Passage 85 : Flow rate adjusting device 88 : Conveying path 101 : Second experimental device 102 : Vertical pulverizer 106 : Collector 107 : Classifier 120 : Pulverization chamber 121 : Housing 122 : Rotary table 123 : Pulverization roller 124 : Mill motor 125 : Reduction mechanism 127 : Exhaust port 166 : Exhaust fan

Claims (4)

粉砕原料を粉砕する竪型粉砕機と、
前記竪型粉砕機の排出口から供給口へ粉砕物が移動する粉砕物循環路と、
前記粉砕物循環路に設けられて、前記粉砕物を製品となる精粉と前記竪型粉砕機へ戻す粗粉とに分ける分級機と、
前記分級機の排気口と接続された通路と、
前記分級機から前記通路へ排出されたガスに同伴している前記精粉を回収する捕集機と、
前記分級機から前記通路へ所定の分級風量で排風させる分級ファンと、
前記竪型粉砕機の上部に接続された抽気路と、
前記竪型粉砕機から前記抽気路へ設定抽気風量で抽気する抽気ファンと、
前記竪型粉砕機の抽気から微粉を分離して前記粉砕物循環路へ送る集塵機とを備える粉砕システムの運転方法であって、
前記竪型粉砕機からの抽気風量と回収される前記精粉の粉末度との相関関係を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量を前記設定抽気風量とする、
粉砕システムの運転方法。
A vertical pulverizer for pulverizing the pulverized raw material,
a pulverized material circulation path through which the pulverized material moves from the discharge port of the vertical pulverizer to the supply port;
a classifier provided in the pulverized material circulation path to separate the pulverized material into fine powder to be a product and coarse powder to be returned to the vertical pulverizer;
a passage connected to the exhaust port of the classifier;
a collector for collecting the refined powder accompanying the gas discharged from the classifier to the passage ;
a classifying fan that exhausts air from the classifier to the passage at a predetermined classifying air volume;
a bleed passage connected to the top of the vertical pulverizer;
a bleed fan that bleeds air from the vertical pulverizer to the bleed path at a set bleed air volume;
A method of operating a pulverizing system comprising a dust collector that separates fine powder from the bleed air of the vertical pulverizer and sends it to the pulverized material circulation path,
Determine the correlation between the amount of air extracted from the vertical pulverizer and the fineness of the refined powder to be recovered, estimate the amount of air extracted to obtain the desired fineness based on the correlation, and set the amount of extracted air to the above With the set bleed air volume,
How to operate the comminution system.
前記抽気風量に対する前記竪型粉砕機の電力原単位の特性曲線を求め、前記特性曲線に基づいて前記所望の粉末度が得られる抽気風量のうち前記電力原単位が最小となるものを前記設定抽気風量とする、
請求項1に記載の粉砕システムの運転方法。
A characteristic curve of the electric power consumption rate of the vertical pulverizer with respect to the air bleed air volume is obtained, and based on the characteristic curve, the air bleed air volume with which the desired fineness is obtained and the electric power consumption rate is the minimum is the set bleed air volume. be the air volume,
A method of operating a comminution system according to claim 1.
粉砕原料を竪型粉砕機にて粉砕し、前記竪型粉砕機から設定抽気風量で抽気することにより粉砕物のうち微粉を気流に乗せて搬出し、前記竪型粉砕機の抽気から前記微粉を分離して分級機へ搬送し、前記竪型粉砕機から前記粉砕物の残部を前記分級機へ搬送し、前記分級機から所定の分級風量で排気することにより設定粒径に従って前記粉砕物を精粉と粗粉とに分級し、前記精粉を製品として回収し、前記粗粉を前記分級機から前記竪型粉砕機へ返送して再粉砕することを含む粉体の製造方法であって、
前記竪型粉砕機からの抽気風量と回収される前記精粉の粉末度との相関関係を求め、当該相関関係に基づいて所望の粉末度が得られる抽気風量を推定し、当該抽気風量を前記設定抽気風量とする、
粉体の製造方法。
The pulverized raw material is pulverized with a vertical pulverizer, and air is extracted from the vertical pulverizer at a set extraction air flow rate, whereby fine powder among the pulverized materials is carried out on the air flow, and the fine powder is removed from the air extraction of the vertical pulverizer. The pulverized material is separated and conveyed to a classifier, the rest of the pulverized material is conveyed from the vertical pulverizer to the classifier, and the pulverized material is separated according to the set particle size by exhausting air from the classifier at a predetermined classification air volume. A method for producing powder, which includes classifying fine powder and coarse powder, recovering the fine powder as a product, and returning the coarse powder from the classifier to the vertical pulverizer for re-pulverization. ,
Determine the correlation between the amount of air extracted from the vertical pulverizer and the fineness of the refined powder to be recovered, estimate the amount of air extracted to obtain the desired fineness based on the correlation, and set the amount of extracted air to the above With the set bleed air volume,
Powder manufacturing method.
前記抽気風量に対する前記竪型粉砕機の電力原単位の特性曲線を求め、前記特性曲線に基づいて前記所望の粉末度が得られる抽気風量のうち前記電力原単位が最小となるものを前記設定抽気風量とする、
請求項3に記載の粉体の製造方法。
A characteristic curve of the electric power consumption rate of the vertical pulverizer with respect to the air bleed air volume is obtained, and based on the characteristic curve, the air bleed air volume with which the desired fineness is obtained and the electric power consumption rate is the minimum is the set bleed air volume. be the air volume,
The method for producing powder according to claim 3.
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