JP7231567B2 - 光効果を発生させるための光学部品 - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0074—Production of other optical elements not provided for in B29D11/00009- B29D11/0073
- B29D11/00798—Producing diffusers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V1/00—Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- General Engineering & Computer Science (AREA)
Description
Claims (20)
- 3D印刷装置を用いて熱溶解積層法によって光学部品を製造する方法であって、
前記3D印刷装置は、
押出機ノズルと、
第1の材料からなるコア及び第2の材料からなるシェルを有する予備成形されたコア-シェルフィラメントを前記押出機ノズルを通して供給するためのフィラメントフィーダ、又は、前記第1の材料を含む第1のフィラメントを前記押出機ノズルを通して供給するための第1のフィラメントフィーダ、及び前記第2の材料を含む第2のフィラメントを前記押出機ノズルを通して供給するための第2のフィラメントフィーダを含む、複数のフィラメントフィーダとを備え、
前記方法は、
前記光学部品を形成するために、前記予備成形されたコア-シェルフィラメント、又は前記第1のフィラメント及び前記第2のフィラメントを、溶融した前記第2の材料が溶融した前記第1の材料を取り囲むように、前記押出機ノズルを通して供給することによって、層のスタックを前記3D印刷装置によって3D印刷するステップを含み、前記光学部品の前記層の少なくとも一部が、前記第1の材料で作製されたコア部分と、前記コア部分を包囲する前記第2の材料で作製されたシェル部分と、を含み、前記第2の材料が、実質的に光学的に透明であり、前記第1の材料が、拡散反射材料、吸収材料、及び着色材料のうちの1つである、方法。 - 少なくとも前記第1のフィラメントフィーダが、多角形断面を有し、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、前記第1の材料で作製されたコア部分と、前記コア部分を取り囲む前記第2の材料で作製されたシェル部分と、を含む層を印刷する間に、前記第1のフィラメントフィーダを前記第2のフィラメントフィーダに対して回転させることを含む、請求項1に記載の方法。
- 前記光学部品を形成するために、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、
前記コア部分が異なる直径を有する異なる層を印刷すること、及び
前記第1の材料又は前記第2の材料のみから作製された少なくとも1つの層を印刷すること、の少なくとも一方を更に含む、請求項1又は2に記載の方法。 - 前記光学部品を形成するために、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、
前記シェル部分が、前記コア部分とは異なる断面形状を有するように、前記コア部分の形状を制御することを更に含む、請求項1乃至3のいずれか一項に記載の方法。 - 前記光学部品を形成するために、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、
前記シェル部分に対する前記コア部分の向きを、各層全体にわたって変化させることを更に含む、請求項1乃至4のいずれか一項に記載の方法。 - 前記光学部品を形成するために、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、
前記コア部分の中心を、前記シェル部分の中心に対して変位させることを更に含む、請求項1乃至5のいずれか一項に記載の方法。 - 前記第2の材料は、半透明材料及び着色材料のうちの少なくとも一方である、請求項1乃至6のいずれか一項に記載の方法。
- 前記光学部品は、内容積部を含み、各層は、前記内容積部の一部を包囲している、請求項1乃至7のいずれか一項に記載の方法。
- 前記光学部品を形成するために、前記層のスタックを前記3D印刷装置によって3D印刷するステップは、
前記光学部品が少なくとも部分的にテーパ状となるように、前記層を、前記層に隣接する層に対してずらして配置することを更に含む、請求項1乃至8のいずれか一項に記載の方法。 - 複数の層を備える光学部品であって、各層が、コア部分と、前記コア部分を包囲するシェル部分と、を含み、前記コア部分が、第1の材料で作製され、前記シェル部分が、第2の材料で作製され、前記第2の材料が、実質的に光学的に透明であり、前記第1の材料が、拡散反射材料、吸収材料、及び着色材料のうちの1つであり、前記光学部品は、前記シェル部分がレンズ効果を有するような表面テクスチャを有する、光学部品。
- 前記シェル部分は、前記コア部分とは異なる断面形状を有する、請求項10に記載の光学部品。
- 前記コア部分及び前記シェル部分はそれぞれ、多角形断面を有し、前記コア部分の前記多角形断面は、各層の少なくとも一部において前記シェル部分の前記多角形断面に対して回転されている、請求項10又は11に記載の光学部品。
- 前記シェル部分に対する前記コア部分の向きが、各層全体にわたって変化している、請求項10乃至12のいずれか一項に記載の光学部品。
- 前記コア部分の中心が、前記シェル部分の中心に対して変位している、請求項10乃至13のいずれか一項に記載の光学部品。
- 前記コア部分は、前記複数の層のうちの第1の層において第1の寸法を有し、前記複数の層のうちの第2の層において前記第1の寸法とは異なる第2の寸法を有する、請求項10乃至14のいずれか一項に記載の光学部品。
- 前記第1の材料又は前記第2の材料のみを含む少なくとも1つの層を更に備える、請求項10乃至15のいずれか一項に記載の光学部品。
- 前記第2の材料は、半透明材料及び着色材料のうちの少なくとも一方である、請求項10乃至16のいずれか一項に記載の光学部品。
- 前記光学部品は、内容積部を含み、各層は、前記内容積部の一部を包囲している、請求項10乃至17のいずれか一項に記載の光学部品。
- 前記層は、前記光学部品が少なくとも部分的にテーパ状となるように、前記層に隣接する層に対してずらして配置されている、請求項10乃至18のいずれか一項に記載の光学部品。
- 請求項10乃至19のいずれか一項に記載の光学部品を備える照明器具。
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EP17175213 | 2017-06-09 | ||
PCT/EP2018/064401 WO2018224395A1 (en) | 2017-06-09 | 2018-06-01 | Optical component for generating light effect |
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CN114072548B (zh) * | 2019-07-02 | 2023-10-24 | 依视路国际公司 | 具有高清晰度和机械强度的光学镜片的fdm 3d打印 |
WO2021025161A1 (ja) * | 2019-08-07 | 2021-02-11 | 三菱ケミカル株式会社 | 材料押出方式(me方式)3次元プリンタ用フィラメント、樹脂成型体、巻回体、および、3次元プリンタ装着用カートリッジ |
WO2021104920A1 (en) | 2019-11-26 | 2021-06-03 | Signify Holding B.V. | Fdm printed luminaires with enhanced shiny appearance |
US20230034942A1 (en) | 2020-01-03 | 2023-02-02 | Signify Holding B.V. | Optical effects of 3d printed items |
EP3888886A1 (en) * | 2020-03-31 | 2021-10-06 | Signify Holding B.V. | 3d printed object covered with a heat shrink |
US20210370584A1 (en) * | 2020-05-06 | 2021-12-02 | Eaton Intelligent Power Limited | Method of additively manufacturing transparent lenses for luminaries |
US11835213B2 (en) | 2021-08-19 | 2023-12-05 | Matthew Hartley | Lighting fixtures with improved lighting components |
JP7285908B1 (ja) | 2021-12-15 | 2023-06-02 | ムーン クリエイティブ ラボ インク. | コア/シース構造、フロック製品の製造方法及びフロック製品 |
WO2023139025A1 (en) * | 2022-01-20 | 2023-07-27 | Signify Holding B.V. | Fdm 3d printed reflective material |
JP7490700B2 (ja) | 2022-03-30 | 2024-05-27 | 本田技研工業株式会社 | 三次元造形方法及び三次元造形装置 |
WO2023247432A1 (en) * | 2022-06-23 | 2023-12-28 | Signify Holding B.V. | A method for applying a 2d pattern onto a 3d object |
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